flue gas oxygen analysers - ametek land · high-precision flue gas oxygen analysers developed...
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0 to 25 % Oxygen Concentrationi
Q U A L I T Y C U S T O M E R S O L U T I O N S
WDG 1200 & 1210FLUE GAS OXYGEN ANALYSERS
W W W. A M E T E K - L A N D . C O M | L A N D . E N Q U I R Y@ A M E T E K . C O M
WDG 1200 & 1210
WDG 1200 & 1210
• Combustion efficiency and control
• Gas, oil or coal fired boilers
• NOx reduction systems
• Shipyard boilers
• Excess air measurement
• Pollution Control
APPLICATIONS
• COMBUSTION EFFICIENCY AND CONTROL• NOx REDUCTION SYSTEMS• POLLUTION CONTROL
F E AT U R E S
SPECIFICATION & DESIGN
THE WDG SERIES IS A HIGHLY FLEXIBLE RANGE OF HIGH-PRECISION FLUE GAS OXYGEN ANALYSERS DEVELOPED SPECIFICALLY FOR COMBUSTION ANALYSIS AND CONTROL APPLICATIONS.
The WDG 1200 and 1210 are rugged and reliable for net oxygen and use industry-proven zirconium oxide sensor technology. The outer probe tube is 310 stainless steel, so no abrasion shield is needed for most applications.
The integrated/remote controller features precision temperature control for optimum stability, built-in diagnostics, and over- temperature protection. Modbus and 4-20 mA outputs are standard; automatic calibration is available.
AMETEK LAND HAS BEEN MANUFACTURING PRECISION MEASURING EQUIPMENT SINCE 1947. WE ARE SPECIALISTS IN NON-CONTACT TEMPERATURE MEASUREMENT AND COMBUSTION MONITORING WITH OUR PRODUCTS FINDING APPLICATIONS ACROSS DIVERSE INDUSTRIES SUCH AS STEEL AND GLASS MAKING, POWER GENERATION AND CEMENT MANUFACTURE.
As part of AMETEK Process & Analytical Instruments Division since 2006, our customers benefit from the worldwide AMETEK sales and service team.
The unique sensor design allows the entire sensor assembly, including the heater, to be removed without disturbing the outer protection tube which remains in the process; this makes field service fast and easy, and because there is no need to return the probe to the factory for repair, there’s no expensive downtime.
SIMPLE USER INTERFACE Simple push-button operation combined with a clear LED display enable complete electronic control of the probe functions. Full setup and diagnostic information is also accessible through the user interface.
EASY MAINTENANCE The WDG 1200 / 1210 is fully field serviceable. The unique design allows the inner tube structure to be completely removed for servicing, leaving the outer protection tube attached to the process.
UNIQUE FLEXIBILITY WDG uniquely mounts the user interface onto the probe itself. This enables complete local control at the measurement location and reduces installation costs. Alternatively, a remote user interface can be supplied. The Remote Calibration Unit allows automated calibration for the highest measurement accuracy.
MODBUS COMMUNICATIONS WDG probes can communicate using the RS485 Modbus protocol, for straightforward integration into the plant DCS. There are also 4-20 mA analog and relay outputs.
VERSATILE PROBE AND MOUNTING WDG oxygen probes are available in various lengths with a range of mounting flange options. The dust-protection filter screws into the end of the probe and prevents the sensor from being damaged by fly ash. The sensor is manufactured to the highest possible standards. The sensor design gives a large surface area and an excellent bond between the zirconia and stainless-steel holder
MODELS
MODEL MAXIMUM FLUE READING GAS TEMPERATURE DISPLAY
WDG 1200 0 - 677 °C / 32 - 1250 °F INTEGRATED
WDG 1210 0 - 677 °C / 32 - 1250 °F REMOTE
• Zirconia sensor for accurate and sensitive oxygen measurement
• Simple Installation and operation
• 4-key user interface controls all functions
• Service and maintenance carried out on site
• All parts are field replaceable
• Straightforward integration in plant control system
• Measurement systems for most applications
• Wide range of options
• Outstanding sensor reliability
• Modbus RTU and 4-20 mA outputs
• Bio-fuel boilers
• Package boilers
• Power generation
• CCGT
• Petrochemicals
• Process industries
• Pharmaceuticals
• Incineration furnaces
KEY MARKETS
SPECIFICATIONS
DISCOVER HOW OUR BROAD RANGE OF NON-CONTACT TEMPERATURE
MEASUREMENT AND COMBUSTION & EMISSIONS PRODUCTS OFFER A SOLUTION FOR YOUR PROCESS
WWW.AMETEK-LAND.COM
WDG 1200 & 1210FLUE GAS OXYGEN ANALYSERS
Measurement Range: From 0 to 1 %, 0 to 25 % O2 v/v
Accuracy: ±1 % of measured value or ± 0.05 % oxygen, whichever is greater
Response Time: < 3 secs to calibration gas 63 % of a process step change, 20 secs
Drift: < 0.1 % of cell output per month (< 0.005 % O2 per month with 2 % O2 applied)
Linearity: ±1 % of output span
Repeatability: ±1 % of output span
Probe Lengths: 0.22 m (9 in), 0.45 m (18 in), 0.9 m (36 in), 1.8 m (72 in)
Mounting Options: 2” NPT thread, 3” 300 lb ANSI, 2” 150 lb ANSI, 3” 150 lb ANSI, 4” 300 lb ANSI, DN65 PN6 (JIS)
Max Flue Gas Temperature: 677 °C (1250 °F)
Sample Pressure: ±2 psig (± 13.8 kPa)
Environment: Ambient Temp. : -20 to 71 °C (-5 to 160 °F)
Relative Humidity: 10 % to 90 %, non-condensing
Calibration Gas Requirement: Use all calibration gases @ 10 psig, 3 to 6 scfh (0.70 kg/cm2, 1.41 to 2.82 L/min) O2 Span Gas: Air or from 1.0 % to 25 % O2, balance N2 O2 Zero Gas: 2 % or from 0.1 to 10% O2, balance N2
Calibration: Manual, automatic and remote trigger
PROBE CONTROL UNIT
Display/Keypad: Single-line 4-digit LED; 4 keys
Analog Outputs: Isolated 4-20 mA. Max impedance 500 ohms. Current loop isolation is 1000 V rms
Alarms: System Fault, Maintenance, Calibration in Progress – Single pole form C 2A at 30 V ac/dc
Communications: Modbus, Isolated RS-485 2-wire
Environment: Ambient Temp.: -20 to 71 °C (-5 to 160 °F)
Relative Humidity: 10 % to 80 %, non-condensing
Enclosure: IP65
Power Requirements: Nominal 115-230 Vac ±10 %, 47-63 Hz; 4 A 6 mm female thread for earth grounding
System Compliance: EMC directive 89/336/EEC Low Voltage Directive 73/23/ EEC, CE
AUTOMATIC CALIBRATION UNIT
Dimensions: 300 x 200 x 155 mm / 11.8” x 7.9” x 6.1” (HxWxD)
Weight: 6 kg / 13.2 lbs.
Operating Temperature: 0 to 50 °C / 32 - 122 °F
Enclosure Rating: IP65
Power Supply: Selected to 110 v or 230 v a.c. 50-60 Hz 10VA
Supply Tolerance: -10 %, +20 %
Gas Inlet Pressure: 25 - 30 psi (1.7 to 2.0 bar)
Gas Outlet Flow: 3 to 6 scfh (1.6 to 2.8 l/min)
Pressure Switch: 15 psi (1.0 bar) trip pressure
Span (slave) Relays: 2 - galvanically free changeover relay contacts
Control Interface: Single 8 core hard wire lead to Genesis Control Unit
Fuse Rating: 125 mA @ 230v antisurge, 250 mA @ 110v antisurge
Isolation Switch Rating: 240V 1A (customer supplied)
Installation: Category II
Overvoltage: Category II
SEE OUR OTHER COMBUSTION AND EMISSIONS PRODUCT LITERATURE:
Measures CO O2 NO - Calculates CO2 and NOXi
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Copyright © 2008-18 LAND Instruments International. Continuous product development may make it
necessary to change these details without notice.
MARCOM0496 WDG 1200 & 1210 Rev 1
Land Instruments InternationalStubley Lane, Dronfield S18 1DJ United Kingdom
Tel: +44 (0) 1246 417691
AMETEK Land China Service Part A1 & A4, 2nd Floor Bldg. 1 No. 526 Fute 3rd Road East, Pilot Free Trade Zone 200131 Shanghai, China
Tel: +86 21 5868 5111 ext 122
AMETEK Land - Americas 150 Freeport Road, Pittsburgh, Pennsylvania, 15238 United States of America
Tel: +1 (412) 826 4444
Applies in the Us
Applies in the UK Applies in indiA
Certificate No. CC-2041
AMETEK Land India Service Divyasree N R Enclave,Block A, 4th Floor, Site No 1, EPIP Industrial Area Whitefield, Bangalore- 560066 Karnataka, India
Tel: +91 - 80 67823240
For a full list of international offices, please visit our website www.ametek-land.com