fire protection commissioning procedure

7/25/2019 Fire Protection Commissioning Procedure

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DOCUMENT COVER SHEET

A 13 Aug 2009 ISSUED FOR APPROVAL B.C.PARK M.Y,JUNG H.I.LEE

REV. DATE DESCRIPTION DGN CHK APP

CLIENT

PROJ. CONSULTANT

PROJECT TITLE

SARIR 3X250MW GAS TURBINE PROJECT, LIBYA (14/2007)

DESIGNED B C 13 ACONTRACTOR

ARABIAN CONSULTING AND ENGINEERING SERVICESCO.

GPCOEWGGENERAL PEOPLES COMMITTEE

OF ELECTRICITY, WATER AND GAS

GECOLGENERAL ELECTRIC

COMPANY OF LIBYA


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TABLE OF CONTENTS

1. OBJECTIVE

2. ACCEPTANCE CRITERIA

3. REFERENCE

4. PREREQUISITES

5. PREPARATION AND NOTES

6. TEST EQUIPMENT

7. TEST AND COMMISSIONING PROCEDURE

8. TEST AND COMMISSIONING SCHEDULE

9. APPPENDIX

Rev.

A

SARIR 3X250MW GAS TURBINE PROJECT, LIBYA (14/ 2007)

TITLE: Fire Protection Commissioning Procedure


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1. OBJECTIVE

The objective of this procedure is to provide guidelines to verify the FireFighting System being tested, and to furnish the initial start-up procedure of

the fire fighting system except the fire alarm/ detection system.

The equipment and control devices on the system must meet functionaldesign requirements to demonstrate reliability and continuity of process.

The fire alarm and detection system will be tested by a separate testprocedure to be submitted later.

2. ACCEPTANCE CRITERIA

1. Acceptance noise level85 dB (A) in one meter distance from the source of equipment.

2. Vibration

Acceptable field vibration limits shall meet the vibration severity attached inappendix

3. Bearing temperatureBearing temperature are as specified by the vendors technical manual, butNot exceed 75C.

3. REFERENCE

1. P & I diagram

142007 SR00 M 1089 P& ID Fi t ti S t

Rev.

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2. Wiring diagram

Later Fire pump controller

Later Fire pump diesel engine

2. General arrangement drawing

EE44724/01 Electric driven water fire pump

E3955/01 Diesel driven water fire pump

4. PREREQUISITES

1. Raw water intake level is normal

2. All piping, manual valves and equipment installation is completed by erectionmanual.

3. Associated electric power is available.

4. Associated instrument installation is completed and available to put intoservice.

5 D l l i h l ti l diti

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5. PRECAUTION AND NOTES

1. To protect personnel and the equipment:

Barriers, danger signs, tags, area restrictions, etc. should be used bylockout & tag out procedure and permit to work system in accordancewith the commissioning plan.

2. Stop running pump if unusual noises develop, or if monitored parametersexceed the design limits.

3. Stop running pump if unusual noise leakage of water is occurred andcloses the relating valves.

4. Communication is established between the test equipment and controlstation.

5. Prior to test equipment, test area shall be cleaned.

6. Test running time shall be as specified by the manufacture or untilequipment temperatures stabilize.

6. AREAS TO BE PROTECTED BY FIRE PROTECTION SYSTEM

1) Indoor hydrants

CTG Building

Electrical control Building

Water Treatment Plant Building

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TITLE:

Fire Protection Commissioning Procedure


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3) Automatic CO2 System

Gas turbine unit

Fuel gas skid

Corresponding Power control Center

4) Fixed Low expansion foam system

LFO Storage Tank

5) Automatic water spray system

All oil filled transformers

Cable Cellar area in Electrical Control Building

LFO Storage tank

6) (Mobile and Portable fire Extinguisher)

Class A- Office Areas

Class B- Fuel Oil and Gas handling skid

Class C- Control, Electrical, Switchgear and battery room

7. TEST AND COMMISSIONING PROCEDURE

1) General Item

a. Prior to the commissioning test run, the system is to be checked,and then the test run of raw/ water fire fighting pump and the waterfl hi f th fi fi hti t t b t d i

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e. The ring main header of the fire fighting system should be flushedusing the fire water pump.

f. Record measured values on the record sheet and / or loggingsheet while equipment is running.

2) Specification

a. Electric Motor driven fire water pump

Supplier SPP Pumps Limited

Number of pump 1 set

Type Horizontal Thru-Stream(FM & or UL)- Axial Split Case

Capacity 568 m/hr

Model SPP0 TD-20E

Motor rated 199.5 KW

Speed 2950 rpm

b. Electric Motor driven Jockey pump


Number of pump 1 set

Type Centrifugal, Horizontal

Capacity 20m/hr

c. Desiel engine driven fire water pump

a) Pump


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b) Gear

Type Later

Model Later

Ratio Later

c) Engine

Manufacturer Later

Type Later

Model Later

Cylinder number Later

Aspiration Later

Governor Later

Fuel oil pump disch. Flow Later

Coolant flow rate Later

Coolant oper. Pressure Later

Lubrication type Later

Lube oil flow Later

Starter motor Later

Battery capacity Later

Low idle speed Later

Rated speed Later

3) Installation check

Refer to installation checklist: attachment 1

4) Pre- commissioning check

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The actual test date will be informed to GECOL engineer in advance before testbased on the attached commissioning schedule.

9. APPENDIX

1) P & I Diagram

142007-SR00-M-1089 Fire protection System

142007-SR00-M-FFS-003 Water spray system

142007-SR00-M-FFS-005 Water cooling/ foam system

142007-SR00-M-1059 Flow diagram fire detection system

142007-SR00-M-1207 Fire pump house system GeneralArrangement

2) Wiring diagram



3) General Arrangement drawing

EE44724/01 El t i d i t fi

Rev.

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ATTACHMENT 1

INSTALLATION CHECK LIST

MECHANICAL

ELECTRICAL

INSRUMENT

Rev.

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1

2

: FIRE FIGHTING SYSTEM

EQUIPMENT

NO.

SYSTEM

P & I diagram.

JOB DESCRIPTION

Check all pipings and valves including post indicator valves,

REMARKS

combined foam/ water hydrant, outdoor hydrants and automatic

water spray system have been installed as per the attached

TITLE: INSTALLATION CHECK LIST

deluge valves, safety valves, strainer, spray nozzles and flow

Check the raw water fire fighting pump/engine, indoor hydrants

meter have been installed as per the attached P& I diagram.

Rev.

A



3

4

DATE:

THE ABOVE SUBJECT IN THIS SHEET HAS BEEN

Check the diesel engine / fire pump control panel have been

installed as per electrical drawing.

CERTIFIED BY BELOW AUTHORITIES

PREPARED BY:

HDEC/ VENDOR

have been installed as per the attached P & I diagram.

Check all instrument ( gauge, switch, controller and transmitter)

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ATTACHMENT 2

PRE- COMMISSIONING CHECK LIST

RAW WATER FIRE FIGHTING SYSTEM

WATER SPRAY SYSTEM

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1

JOB DESCRIPTION

EQUIPMENT : RAW WATER FIRE PUMP

DIESEL ENGINE TEST

1. Preparation Check

a. Mount the engine and fasten in place.

b. Align the engine with the pump. And disconnect the

SYSTEM : FIRE FIGHTING SYSTEM

d. Check to see if the fuel tank has been filled.

e. fill engine cooling system with pro- mixture of 50% treated

coupling/ shaft between the engine and pump.

c. Install the fuel supply and the return lines.

REMARKS

TITLE: PRE- COMMISSIONING CHECK LIST

NO.

Rev.

A



backpressure limits.

Repair or replace if necessary.

i. Install batteries and battery cables to the battery mainbattery contactors. Batteries should be charged 24 hrs

j. Install the water conduits. Do not allow plumbing to cause

any stress on the heat exchanger or aftercooler.

k. Check for damaged or missing exhaust blankets.

occur.

g. Install the exhaust system. Do not allow exhaust system

h. Install wiring between the automatic engine control and

the engine terminal strip.

piping to cause any stress on the engine. Do not exceed

f. Inspect/ or install the air filter. Repair or replace the air

filter if damanged or missing. Do not allow air filter to be

obstructed; poor performance or engine damage may

.

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ENGINE START

a. Manual start and stop

a) Place the selector switch in " Manual" mode

- Observe the pilot light comes "On".- Observe the run soleniod engages, and a clicking sound is heard.



b) Lifts and holds manual crank toggle switch.

c) Check the engine starts, and the engine speed is reached the

the factory -set speed without the engine idling and without a


NO. JOB DESCRIPTION REMARKS

Rev.

A


TITLE: Fire Protection Commission ing Procedure

- Engine speed:

is functioning and the batteries are being charged. e) During the diesel engine is running. The followings should be

checked.

- Leaks:

Check for leaks. Verify the coolant hose. The fuel supply and

the return lines or any where else around the engine.

- Oil pressure:

Normal reading is between 55 and 88 psi ( 3.75 and 5.4 bar.) - Jacket water temperature:

The jacket water temperature should normally remain in the

green sector. If the pointer enters the orange sector, the engine

is over heating and engine damage may occur.

warm up per o .

d) Release the manual crank toggle switch.

-Observe the pilot light turns " Off" indicating that the alternator

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JOB DESCRIPTION REMARKS

TITLE: PRE- COMMISSIONG CHECK LIST


EQUIPMENT

NO.

: RAW WATER FIRE PUMP

f) After running of diesel engine observe the pilot light turns" Off" indicating that the alternator is functioning and the batteries are

being charged .

g) Stop the engine.

d) Check the engine speed is reached the factory set speed.

e) Observe the starter motor to the stop cranking has been

actuated by electronic switch.

Rev.

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2

a) Start the engine by manual

b) Check the engine speed is kept at rated speed.

FIRE PUMP TEST

gage.

c. er y ng e overspee es sw c

3) Make sure that the shaft adjusting nut is properly locked into

c) Hold the overspeed testing switch in the "up" position until thethe engine shuts down.

d) Check the engine shuts down immediately with overspeed

alarm.

e) Push the "Over speed reset" button on the control panel

f) Restart the engine.

1) Chek the oil level of right angle gear unit is normal in oil level

2) Rotate the pump shaft by hand to make sure the pump is free

and the impeller are correctly positioned.

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EQUIPMENT : DELUGE VALVE



SYSTEM : WATER SPRAY SYSTEM

bolts, seal piping, etc.)10) On the pumps equipment with packing box, make sure the

8) Check all anchor bolts for tightness.

9) Check all bolting and tubing connection for tightness.

( driver mounting bolts, flanged coupling bolts, seal housing cover

glands nuts are only finger tight and do not tighen packing gland

before starting. Check the cooling water inlet and outlet lines.

Connect the coupling /drive shaft bet, the engine and pump.

Rev.

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2

3

4

panels.

The water spray nozzles switch are in standby.

in the control head.

3) The actuator or solenoid valve and the emergency release valve

to be closed.

4) System water pressure to be shown on pressure gage.

5) Alarm valve is closed.

The main gate valves, installed upstream of the automatic deluge

valve ,are open.

Automatic deluge valve unit condition. 1) Deluge valve is closed, full of water in pressure under the clapper.

2) Clapper is blocked in " closed position" by the water pressure

7) Water flow pressure switch not transmit signal to the Control

6) Angle discharge valve for drain is closed.

e sys em s u o wa er up o e au oma c e uge va ve c apper.

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ATTACHMENT 3

COMMISSIONING CHECK LIST

RAW WATER FIRE PUMP

SYSTEM FLUSHING & SYSTEM FILL-UP WATER

WATER SPRAY SYSTEM

Rev.

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1

TITLE: COMMISSIONING CHECK LIST

JOB DESCRIPTION REMARKS

PUMP TEST RUN

a. Check the engine no load test has been completed.

1) Preparation

d. Check the following valve are closed.

-pump discharge valve AA003 to system

line is set in the factory.



b. Check the coupling / drive shaft has been connected. c. Check the safety pressure valve located on the pump discharge

NO.

Rev.

A



or improper operation.6) If possible, the fire pump should be left running for approximately

30 minutes on the initial start-up. This will allow the bearing,

packing or seals, and other parts to " Run- in" and reduce the

possibility of trouble on the future starts.

7) During the pump and engine test all operation data should be

control panel momentary. -Check the direction of pump rotation, any noise and vibration.

3) Restart the raw water fire fighting pump by manual.

4) After the fire pump is started with the engine satisfactory, adjust

the pump discharge pressure, if necessary. And check any

abnormal conditions.

- re wa er r ng ea er va ves .

e. Open pump discharge valve AA004going to flow meter CF701

2) Start the raw water fire pump by manual at diesel engine

5) Check complete pump and engine for leaks, loose connection

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3

Note: Check hydrostatic test of all fire water ring main and

SYSTEM FLUSHING AND SYSTEM FILL-UP WATER

4) Take the pump discharge pressure gage reading.

5) Stop the raw water fire pump manual after reading the pump discharge flow.




: RAW WATER FIRE PUMPEQUIPMENT

2) Start the raw water fire pump by manual at local and

purge the flow meter CF701.

Rev.

A



ranc es ne a een comp e e .

- Open the valve of outdoor hydrants one by one until clean water

comes out

- All post indicator valves located in underground.

- Isolating valve of indoor water hydrants.2) Execute the flushing after confirming that all water system has

been filled up with water.

a. Outdoor hydrants

1) Perparation ( Check the follows valve are closed)

a. Fill the system with raw water as follows. - inlet valve of all outdoor hydrants.

- inlet valve of all in/ outdoor deluge valves for water spray

- Isolating valve of all indoor water and foam/water hydrants.

b. Check the following valves are opened.

system.

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SYSTEM


1


: WATER SPRAY SYSTEM

REMARKS

1) Manual Test for Transformers

a. Select the trasformer to be tested.

TEST OPERATION OF DELUGE VALVE

The actual test of deluge valve will be limited to the outdoor

transformer except for the cable Cellar area in Electrical Control

building and LFO Storage tank.

NO. JOB DESCRIPTION

b. Check the system pressure is maintained at 8.45 bar

Rev.

A



f. Close the manual valve of manual emergency station on the deluge valve.

g. Observe the deluge valve is closed and the alarm on the fire

alarm control panel is " OFF".

h. Test all deluge valves for transformer as per the above test

procedure one by one If possible

on deluge valve to be checked.

d. Check the following

a) Pressure switch is closed and zone lamp of fire alarm control panel is on.

b) Buzzer of control panel make sound.

c) Deluge valve is opened

d) Water discharge to transformer

e. Check the system pressure is maintaine by the fire water

pumps.

c. pen e manua va ve o manua emergency s a on on

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SYSTEM



: WATER SPRAY SYSTEM


d. Check the followings

a) Solenoid/ actuator valve is opened.

b) Pressure switch is closed and zone lamp of fire alarm

control panel is on.

d) Deluge valve is opened

- Water discharge to transformer

e. Reset the fire alarm on the fire alarm control panel and

c) buzzer of control panel makes sound.

Rev.

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2

DATE:

c ec e so eno ac ua or va ve s c ose an en e uge

valve is closed.

Test the deluge valves for all transformer as per the abovetest procedure one by one. If possible.

THE ABOVE SUBJECT IN THIS SHEET HAS BEEN CERTIFIED

BY BELOW AUTHOURITIES.

PREPARED BY:

HDEC/ VENDOR

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The actual test date will be informed to GECOL engineer in advance before testbased on the attached commissioning schedule.

9. APPENDIX

1) P & I Diagram

142007-SR00-M-1089 Fire protection System

142007-SR00-M-003 Water spray system

142007-SR00-M-FFS-005 Water cooling/ foam system

142007-SR00-M-1059 Flow diagram fire detection system

142007-SR00-M-1207 Fire pump house system GeneralArrangement

2) Wiring diagram



3) General Arrangement drawing

EE44724/01 El t i d i t fi

Rev.

A




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Customer : Silvani Antincendi spa


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Libia - HDCEProject :

Quote Ref. : SC 080527 Date : 26 May 2008

Via Bancora e Rimoldi, 4722070 Guanzate (CO)

Page No : 1

Type: Horizontal Thru-Stream (FM and/or UL) - Axial Split Case

Pump Model:

Pump Op. Speed: 2950 RPM, 50 Hz Electric

SPP - TD20E

Impeller Dia.: 314.4 mm

Impeller No.:

Curve No.: TD20E-C2950/2G-A1 Viscosity: 1.01

998.2

20 C

WaterLiquid:

Temperature:

Density:

cSt

Item : Electric pump

Market : FM/UL/ULC Listed Fire Pump

Your Ref. :

kg/m

Rated Flow

Rated Head

Imp. Dia.

Rated Power Required

Rated NPSH Required

568.1

100

314.4

199.5

4.7

m/h

m

mm

kW

m

Flow at 150%

mHead at 150

Power Req. at 150%NPSH Req. at 150%

Peak Power

852.2

74.3

m/h

215.85.8

216

kWm

kW

Rated Efficiency 77.6 %

Efficiency at 150% 79.9 %

Approval FM

1,0005000

Power-kW200150

100

50

Head-m

150

100

50

D6

D1

D1-340.0 mm, D6-240.0 mm

NPSH

-m 8

6

4

2

NFPA Limits:

140% Head at shutoff 140 m

65% Head at 150%flow

65 m

CommentsNPSH REQUIRED at centreline ofimpeller. Add 0.5m to LaboratoryNPSH curve for field applications

Closed Valve Pressure 126.6 m


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Customer : Silvani Antincendi spaVia Bancora e Rimoldi 47


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Libia - HDCEProject :

Quote Ref. : SC 080527 Date : 26 May 2008

Via Bancora e Rimoldi, 4722070 Guanzate (CO)

Page No : 2

Type: Horizontal Thru-Stream (FM and/or UL) - Axial Split Case

Pump Model:

Pump Op. Speed: 2350 RPM, Diesel

SPP - TE20D

Impeller Dia.: 364.6 mm

Impeller No.:

Curve No.: TE20D-C2350 /1S-A1 Viscosity: 1.01998.2

20 C

WaterLiquid:

Temperature:

Density:cSt

Item : Diesel pump

Market : FM/UL/ULC Listed Fire Pump

Your Ref. :

kg/m

Rated Flow

Rated Head

Imp. Dia.

Rated Power Required

Rated NPSH Required

568.1

100

364.6

204.4

4.1

m/h

m

mm

kW

m

Flow at 150%

mHead at 150

Power Req. at 150%NPSH Req. at 150%

Peak Power

852.2

83

m/h

2315.1

236.3

kWm

kW

Rated Efficiency 76.1 %

Efficiency at 150% 83.4 %

Approval FM/UL

1,0005000

Power-kW

250

200

150

100

50

Head-m

150

100

50

D3D1

D1-378.0 mm, D3-320.0 mm

NPSH

-m 6

4

2

NFPA Limits:

140% Head at shutoff 140.8 m

65% Head at 150%flow

65.4 m

CommentsNPSH REQUIRED at centreline ofimpeller. Add 0.5m to LaboratoryNPSH curve for field applications

Closed Valve Pressure 120 m

Add 2% Cooling


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DIESEL ENGINE RUNNING TEST SHEET

Unit 10 20 30

1 Speed rpm

2 Lube oil pressure bar

3 Lube oil temp. C

4 mVibration

5 Noise dB

6 Fuel

tank

level mm

Items

Time(Min)

Rev.

A



7 Running

hour hr

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PUMP RUNNING TEST RECORD

SYSTEM EQUIPMENT NAME

MOTOR MAKER PUMP CAPACITY (m3/hr)

MOTOR SPEC. (V) (KW) (A) PUMP MAKERINSUL. CLASS PUMP SPEED

MOTOR SPEED (rpm) PUMP SERIAL NO.

MOTOR SERIAL NO.

INSUL.. RESISTANCE AMBIENT TEMP. (C)

Item/

Time

SuctPr

(mbar)

Dischpr

(bar)

rpmVolt(V)

Amp(A)

BEARING TEMP. WINDING TEMP VIBRATION (1/1000mm)

1 2 3 4 R S THORIZONTAL VERTICAL AXIAL

1 2 3 4 1 2 3 4 1 2 3 4

DesignValue

BeforeStart

:

:

:

:

:

:

:

NOISE (dB)

NOISE dB

NOISE LEVEL ACCEPTABLE CRITERIA 85 dB

41 2

PUMP Y

3

MOTOR


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PUNCH LIST

SYSTEM:SHEET: OF

NO. DESCRIPTION RAISED BYHYUNDAI

RESPONSIBLE

PERSON

COMPLETION

DATERELEASED BY REMARKS


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SARIR 3X250MW GAS TURBINE PROJECT, LIBYA (14/2007)

FIRE PROTECTION COMMISSIONING PROCEDURE

Duration (Days)1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Activities

A. INSTALLATION CHECK1) MECHANICAL

2) ELECTRICAL/ I&C

B. PRE-COMMISSIONG CHECK

1) RAW WATER FIRE PUMP

AND DIESEL ENGINE

2) WATER SPRAY DELUGEVALVE

C. COMMISSIONING CHECK

1) RAW WATER FIRE PUMP

2) SYSTEM FLUSHING &

SYSTEM FILL-UP WATER3) ACTUAL TEST OF DELUGEVALVE OF OUTDOORTRANSFORMER

fire protection commissioning procedure

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