filling mechine
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8142019 Filling Mechine
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Filling mechine
8142019 Filling Mechine
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FILLING MECHINE
bull Note 1 Electric Motor forRotation ScrewConveyor2 Sensor to Count
Revolution Exampleusing One ProximitySwitch3 Sensor BottleExample Using InfraredSensor
4 1 Limit Switch (LS)Nozzle Up for 4 Nozzle( 4 Nozzle with 1Pneumatic Cylinder )5 1 Limit Switch (LS)Nozzle Down for 4
Nozzle ( 4 Nozzle with 1Pneumatic Cylinder )
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bull Remarks 1 If Circulation Process Then Valve Drain = ON(Open) And Valve Filling =OFF (Closed)2 If Filling Process ThenValve Drain = OFF (Closed)And Valve Filling = ON(Open)3 If Operation for Nozzle =OFF Then Valve FillingAlways OFF And Pump =OFF4 If Fluid Sensor = OFF
Then Pump = OFF AndFilling Machine Stop5 If Digital Flow Switch = OFF And CirculationProcess Then Pump = OFF6 Pump Use PneumaticPump7 Valve Drain and Valve
Filling use Single SolenoidNormally Closed
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bull Example DigitalFlow Switch toMeasure theFlow of Fluid
1 For Water PF2W 704 720 740 Series AndPF2W 711 Series2 For Water ( High
Temperature Fluid Type ) PF2W704 720 740Series And PF2W
711 Series
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bull Number Of Inputs and Output PLCapplied 1 Number Of Inputs PLC is19 Input --- 1 Unit Input for Push ButtonStart--- 1 Unit Input for Push ButtonStop
--- 4 Unit Input for SelectorSwitch 4 Nozzle ONOFF--- 4 Unit Input for 4 SensorBottle--- 4 Unit Input for 4Digital Flow Switch --- 1 Unit Input for Sensor to
Count Revolution--- 1 Unit Input for Fluid Sensorwith 1 tank for 4 Nozzle--- 1 Unit Input for AlarmElectric Motor Used ScrewConveyor --- 1 Unit Input for Limit Switch
Nozzle Down--- 1 Unit Input for Limit Switch
bull 2 Number Of Output PLCis 15 Output --- 1 Unit Output forElectric Motor Used ScrewConveyor ( ON OFFMotor ) --- 2 Unit Output forSolenoid to PneumaticCylinder Nozzle Up and
Nozzle Down--- 4 Unit Output for SingleSolenoid to Valve DrainNozzle 1 ~ 4--- 4 Unit Output for SingleSolenoid to Valve FillingNozzle 1 ~ 4--- 4 Unit Output for Single
Solenoid to PneumaticPump Nozzle 1 ~ 4--- Total Number Of OutputsPLC is Minimum 15 OutputUnit
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bull Sequence PLC Programming forFilling Machine
Step 1 Circulation andFilling Process a If Push Button Start = ONand Switch Nozzle 1 ~ 4 = ONand Fluid Sensor = ON ThenPump 1 ~ 4 = ON
b If Pump 1 ~ 4 = ON AndValve Filling Nozzle 1 ~ 4 =OFF Then Solenoid to ValveDrain Nozzle 1 ~ 4 = ON(Circulation Process)c If Pump 1 ~ 4 = ON AndFilling Nozzle 1 ~ 4 = ON ThenSolenoid to Valve Drain Nozzle1 ~ 4 = OFF (Filling Process)d If Pump 1 ~ 4 = ON AndValve Drain Nozzle 1 ~ 4 = ONand Digital Flow Switch 1 ~ 4= OFF ( Stability With Timer )
Then Pump 1 ~ 4 = OFFe If Push Button Stop = ON orFluid Sensor = OFF or Alarm
bull Step 2 Filling Processa If Pump 1 ~ 4 = ON and
Sensor Bottle 1 ~ 4 = ON ThenPneumatic Cylinder NozzleDownb If Limit Switch Nozzle Down= ON and Sensor Bottle 1 ~ 4= ON Then Solenoid to ValveFilling Nozzle 1 ~ 4 = ON and
Timer Filling Activatedc Data Set Value Timer Filling= 3 Second ( Data Setting = 3second (Can be Changed) ) forLiquid Volumed If Timer Filling = ON ThenAll Solenoid to Valve Filling =
OFF and Pneumatic CylinderNozzle Up = ONe If Limit Switch Nozzle Up =ON Then Electric Motor UsedScrew Conveyor = ON andCount Revolution f If Count Revolution = 4 Then
Electric Motor Used ScrewConveyor = OFF
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FILLING MECHINE
bull Note 1 Electric Motor forRotation ScrewConveyor2 Sensor to Count
Revolution Exampleusing One ProximitySwitch3 Sensor BottleExample Using InfraredSensor
4 1 Limit Switch (LS)Nozzle Up for 4 Nozzle( 4 Nozzle with 1Pneumatic Cylinder )5 1 Limit Switch (LS)Nozzle Down for 4
Nozzle ( 4 Nozzle with 1Pneumatic Cylinder )
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bull Remarks 1 If Circulation Process Then Valve Drain = ON(Open) And Valve Filling =OFF (Closed)2 If Filling Process ThenValve Drain = OFF (Closed)And Valve Filling = ON(Open)3 If Operation for Nozzle =OFF Then Valve FillingAlways OFF And Pump =OFF4 If Fluid Sensor = OFF
Then Pump = OFF AndFilling Machine Stop5 If Digital Flow Switch = OFF And CirculationProcess Then Pump = OFF6 Pump Use PneumaticPump7 Valve Drain and Valve
Filling use Single SolenoidNormally Closed
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bull Example DigitalFlow Switch toMeasure theFlow of Fluid
1 For Water PF2W 704 720 740 Series AndPF2W 711 Series2 For Water ( High
Temperature Fluid Type ) PF2W704 720 740Series And PF2W
711 Series
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bull Number Of Inputs and Output PLCapplied 1 Number Of Inputs PLC is19 Input --- 1 Unit Input for Push ButtonStart--- 1 Unit Input for Push ButtonStop
--- 4 Unit Input for SelectorSwitch 4 Nozzle ONOFF--- 4 Unit Input for 4 SensorBottle--- 4 Unit Input for 4Digital Flow Switch --- 1 Unit Input for Sensor to
Count Revolution--- 1 Unit Input for Fluid Sensorwith 1 tank for 4 Nozzle--- 1 Unit Input for AlarmElectric Motor Used ScrewConveyor --- 1 Unit Input for Limit Switch
Nozzle Down--- 1 Unit Input for Limit Switch
bull 2 Number Of Output PLCis 15 Output --- 1 Unit Output forElectric Motor Used ScrewConveyor ( ON OFFMotor ) --- 2 Unit Output forSolenoid to PneumaticCylinder Nozzle Up and
Nozzle Down--- 4 Unit Output for SingleSolenoid to Valve DrainNozzle 1 ~ 4--- 4 Unit Output for SingleSolenoid to Valve FillingNozzle 1 ~ 4--- 4 Unit Output for Single
Solenoid to PneumaticPump Nozzle 1 ~ 4--- Total Number Of OutputsPLC is Minimum 15 OutputUnit
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bull Sequence PLC Programming forFilling Machine
Step 1 Circulation andFilling Process a If Push Button Start = ONand Switch Nozzle 1 ~ 4 = ONand Fluid Sensor = ON ThenPump 1 ~ 4 = ON
b If Pump 1 ~ 4 = ON AndValve Filling Nozzle 1 ~ 4 =OFF Then Solenoid to ValveDrain Nozzle 1 ~ 4 = ON(Circulation Process)c If Pump 1 ~ 4 = ON AndFilling Nozzle 1 ~ 4 = ON ThenSolenoid to Valve Drain Nozzle1 ~ 4 = OFF (Filling Process)d If Pump 1 ~ 4 = ON AndValve Drain Nozzle 1 ~ 4 = ONand Digital Flow Switch 1 ~ 4= OFF ( Stability With Timer )
Then Pump 1 ~ 4 = OFFe If Push Button Stop = ON orFluid Sensor = OFF or Alarm
bull Step 2 Filling Processa If Pump 1 ~ 4 = ON and
Sensor Bottle 1 ~ 4 = ON ThenPneumatic Cylinder NozzleDownb If Limit Switch Nozzle Down= ON and Sensor Bottle 1 ~ 4= ON Then Solenoid to ValveFilling Nozzle 1 ~ 4 = ON and
Timer Filling Activatedc Data Set Value Timer Filling= 3 Second ( Data Setting = 3second (Can be Changed) ) forLiquid Volumed If Timer Filling = ON ThenAll Solenoid to Valve Filling =
OFF and Pneumatic CylinderNozzle Up = ONe If Limit Switch Nozzle Up =ON Then Electric Motor UsedScrew Conveyor = ON andCount Revolution f If Count Revolution = 4 Then
Electric Motor Used ScrewConveyor = OFF
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bull Remarks 1 If Circulation Process Then Valve Drain = ON(Open) And Valve Filling =OFF (Closed)2 If Filling Process ThenValve Drain = OFF (Closed)And Valve Filling = ON(Open)3 If Operation for Nozzle =OFF Then Valve FillingAlways OFF And Pump =OFF4 If Fluid Sensor = OFF
Then Pump = OFF AndFilling Machine Stop5 If Digital Flow Switch = OFF And CirculationProcess Then Pump = OFF6 Pump Use PneumaticPump7 Valve Drain and Valve
Filling use Single SolenoidNormally Closed
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bull Example DigitalFlow Switch toMeasure theFlow of Fluid
1 For Water PF2W 704 720 740 Series AndPF2W 711 Series2 For Water ( High
Temperature Fluid Type ) PF2W704 720 740Series And PF2W
711 Series
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bull Number Of Inputs and Output PLCapplied 1 Number Of Inputs PLC is19 Input --- 1 Unit Input for Push ButtonStart--- 1 Unit Input for Push ButtonStop
--- 4 Unit Input for SelectorSwitch 4 Nozzle ONOFF--- 4 Unit Input for 4 SensorBottle--- 4 Unit Input for 4Digital Flow Switch --- 1 Unit Input for Sensor to
Count Revolution--- 1 Unit Input for Fluid Sensorwith 1 tank for 4 Nozzle--- 1 Unit Input for AlarmElectric Motor Used ScrewConveyor --- 1 Unit Input for Limit Switch
Nozzle Down--- 1 Unit Input for Limit Switch
bull 2 Number Of Output PLCis 15 Output --- 1 Unit Output forElectric Motor Used ScrewConveyor ( ON OFFMotor ) --- 2 Unit Output forSolenoid to PneumaticCylinder Nozzle Up and
Nozzle Down--- 4 Unit Output for SingleSolenoid to Valve DrainNozzle 1 ~ 4--- 4 Unit Output for SingleSolenoid to Valve FillingNozzle 1 ~ 4--- 4 Unit Output for Single
Solenoid to PneumaticPump Nozzle 1 ~ 4--- Total Number Of OutputsPLC is Minimum 15 OutputUnit
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bull Sequence PLC Programming forFilling Machine
Step 1 Circulation andFilling Process a If Push Button Start = ONand Switch Nozzle 1 ~ 4 = ONand Fluid Sensor = ON ThenPump 1 ~ 4 = ON
b If Pump 1 ~ 4 = ON AndValve Filling Nozzle 1 ~ 4 =OFF Then Solenoid to ValveDrain Nozzle 1 ~ 4 = ON(Circulation Process)c If Pump 1 ~ 4 = ON AndFilling Nozzle 1 ~ 4 = ON ThenSolenoid to Valve Drain Nozzle1 ~ 4 = OFF (Filling Process)d If Pump 1 ~ 4 = ON AndValve Drain Nozzle 1 ~ 4 = ONand Digital Flow Switch 1 ~ 4= OFF ( Stability With Timer )
Then Pump 1 ~ 4 = OFFe If Push Button Stop = ON orFluid Sensor = OFF or Alarm
bull Step 2 Filling Processa If Pump 1 ~ 4 = ON and
Sensor Bottle 1 ~ 4 = ON ThenPneumatic Cylinder NozzleDownb If Limit Switch Nozzle Down= ON and Sensor Bottle 1 ~ 4= ON Then Solenoid to ValveFilling Nozzle 1 ~ 4 = ON and
Timer Filling Activatedc Data Set Value Timer Filling= 3 Second ( Data Setting = 3second (Can be Changed) ) forLiquid Volumed If Timer Filling = ON ThenAll Solenoid to Valve Filling =
OFF and Pneumatic CylinderNozzle Up = ONe If Limit Switch Nozzle Up =ON Then Electric Motor UsedScrew Conveyor = ON andCount Revolution f If Count Revolution = 4 Then
Electric Motor Used ScrewConveyor = OFF
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bull Example DigitalFlow Switch toMeasure theFlow of Fluid
1 For Water PF2W 704 720 740 Series AndPF2W 711 Series2 For Water ( High
Temperature Fluid Type ) PF2W704 720 740Series And PF2W
711 Series
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bull Number Of Inputs and Output PLCapplied 1 Number Of Inputs PLC is19 Input --- 1 Unit Input for Push ButtonStart--- 1 Unit Input for Push ButtonStop
--- 4 Unit Input for SelectorSwitch 4 Nozzle ONOFF--- 4 Unit Input for 4 SensorBottle--- 4 Unit Input for 4Digital Flow Switch --- 1 Unit Input for Sensor to
Count Revolution--- 1 Unit Input for Fluid Sensorwith 1 tank for 4 Nozzle--- 1 Unit Input for AlarmElectric Motor Used ScrewConveyor --- 1 Unit Input for Limit Switch
Nozzle Down--- 1 Unit Input for Limit Switch
bull 2 Number Of Output PLCis 15 Output --- 1 Unit Output forElectric Motor Used ScrewConveyor ( ON OFFMotor ) --- 2 Unit Output forSolenoid to PneumaticCylinder Nozzle Up and
Nozzle Down--- 4 Unit Output for SingleSolenoid to Valve DrainNozzle 1 ~ 4--- 4 Unit Output for SingleSolenoid to Valve FillingNozzle 1 ~ 4--- 4 Unit Output for Single
Solenoid to PneumaticPump Nozzle 1 ~ 4--- Total Number Of OutputsPLC is Minimum 15 OutputUnit
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bull Sequence PLC Programming forFilling Machine
Step 1 Circulation andFilling Process a If Push Button Start = ONand Switch Nozzle 1 ~ 4 = ONand Fluid Sensor = ON ThenPump 1 ~ 4 = ON
b If Pump 1 ~ 4 = ON AndValve Filling Nozzle 1 ~ 4 =OFF Then Solenoid to ValveDrain Nozzle 1 ~ 4 = ON(Circulation Process)c If Pump 1 ~ 4 = ON AndFilling Nozzle 1 ~ 4 = ON ThenSolenoid to Valve Drain Nozzle1 ~ 4 = OFF (Filling Process)d If Pump 1 ~ 4 = ON AndValve Drain Nozzle 1 ~ 4 = ONand Digital Flow Switch 1 ~ 4= OFF ( Stability With Timer )
Then Pump 1 ~ 4 = OFFe If Push Button Stop = ON orFluid Sensor = OFF or Alarm
bull Step 2 Filling Processa If Pump 1 ~ 4 = ON and
Sensor Bottle 1 ~ 4 = ON ThenPneumatic Cylinder NozzleDownb If Limit Switch Nozzle Down= ON and Sensor Bottle 1 ~ 4= ON Then Solenoid to ValveFilling Nozzle 1 ~ 4 = ON and
Timer Filling Activatedc Data Set Value Timer Filling= 3 Second ( Data Setting = 3second (Can be Changed) ) forLiquid Volumed If Timer Filling = ON ThenAll Solenoid to Valve Filling =
OFF and Pneumatic CylinderNozzle Up = ONe If Limit Switch Nozzle Up =ON Then Electric Motor UsedScrew Conveyor = ON andCount Revolution f If Count Revolution = 4 Then
Electric Motor Used ScrewConveyor = OFF
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bull Number Of Inputs and Output PLCapplied 1 Number Of Inputs PLC is19 Input --- 1 Unit Input for Push ButtonStart--- 1 Unit Input for Push ButtonStop
--- 4 Unit Input for SelectorSwitch 4 Nozzle ONOFF--- 4 Unit Input for 4 SensorBottle--- 4 Unit Input for 4Digital Flow Switch --- 1 Unit Input for Sensor to
Count Revolution--- 1 Unit Input for Fluid Sensorwith 1 tank for 4 Nozzle--- 1 Unit Input for AlarmElectric Motor Used ScrewConveyor --- 1 Unit Input for Limit Switch
Nozzle Down--- 1 Unit Input for Limit Switch
bull 2 Number Of Output PLCis 15 Output --- 1 Unit Output forElectric Motor Used ScrewConveyor ( ON OFFMotor ) --- 2 Unit Output forSolenoid to PneumaticCylinder Nozzle Up and
Nozzle Down--- 4 Unit Output for SingleSolenoid to Valve DrainNozzle 1 ~ 4--- 4 Unit Output for SingleSolenoid to Valve FillingNozzle 1 ~ 4--- 4 Unit Output for Single
Solenoid to PneumaticPump Nozzle 1 ~ 4--- Total Number Of OutputsPLC is Minimum 15 OutputUnit
8142019 Filling Mechine
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bull Sequence PLC Programming forFilling Machine
Step 1 Circulation andFilling Process a If Push Button Start = ONand Switch Nozzle 1 ~ 4 = ONand Fluid Sensor = ON ThenPump 1 ~ 4 = ON
b If Pump 1 ~ 4 = ON AndValve Filling Nozzle 1 ~ 4 =OFF Then Solenoid to ValveDrain Nozzle 1 ~ 4 = ON(Circulation Process)c If Pump 1 ~ 4 = ON AndFilling Nozzle 1 ~ 4 = ON ThenSolenoid to Valve Drain Nozzle1 ~ 4 = OFF (Filling Process)d If Pump 1 ~ 4 = ON AndValve Drain Nozzle 1 ~ 4 = ONand Digital Flow Switch 1 ~ 4= OFF ( Stability With Timer )
Then Pump 1 ~ 4 = OFFe If Push Button Stop = ON orFluid Sensor = OFF or Alarm
bull Step 2 Filling Processa If Pump 1 ~ 4 = ON and
Sensor Bottle 1 ~ 4 = ON ThenPneumatic Cylinder NozzleDownb If Limit Switch Nozzle Down= ON and Sensor Bottle 1 ~ 4= ON Then Solenoid to ValveFilling Nozzle 1 ~ 4 = ON and
Timer Filling Activatedc Data Set Value Timer Filling= 3 Second ( Data Setting = 3second (Can be Changed) ) forLiquid Volumed If Timer Filling = ON ThenAll Solenoid to Valve Filling =
OFF and Pneumatic CylinderNozzle Up = ONe If Limit Switch Nozzle Up =ON Then Electric Motor UsedScrew Conveyor = ON andCount Revolution f If Count Revolution = 4 Then
Electric Motor Used ScrewConveyor = OFF
8142019 Filling Mechine
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bull Sequence PLC Programming forFilling Machine
Step 1 Circulation andFilling Process a If Push Button Start = ONand Switch Nozzle 1 ~ 4 = ONand Fluid Sensor = ON ThenPump 1 ~ 4 = ON
b If Pump 1 ~ 4 = ON AndValve Filling Nozzle 1 ~ 4 =OFF Then Solenoid to ValveDrain Nozzle 1 ~ 4 = ON(Circulation Process)c If Pump 1 ~ 4 = ON AndFilling Nozzle 1 ~ 4 = ON ThenSolenoid to Valve Drain Nozzle1 ~ 4 = OFF (Filling Process)d If Pump 1 ~ 4 = ON AndValve Drain Nozzle 1 ~ 4 = ONand Digital Flow Switch 1 ~ 4= OFF ( Stability With Timer )
Then Pump 1 ~ 4 = OFFe If Push Button Stop = ON orFluid Sensor = OFF or Alarm
bull Step 2 Filling Processa If Pump 1 ~ 4 = ON and
Sensor Bottle 1 ~ 4 = ON ThenPneumatic Cylinder NozzleDownb If Limit Switch Nozzle Down= ON and Sensor Bottle 1 ~ 4= ON Then Solenoid to ValveFilling Nozzle 1 ~ 4 = ON and
Timer Filling Activatedc Data Set Value Timer Filling= 3 Second ( Data Setting = 3second (Can be Changed) ) forLiquid Volumed If Timer Filling = ON ThenAll Solenoid to Valve Filling =
OFF and Pneumatic CylinderNozzle Up = ONe If Limit Switch Nozzle Up =ON Then Electric Motor UsedScrew Conveyor = ON andCount Revolution f If Count Revolution = 4 Then
Electric Motor Used ScrewConveyor = OFF