field science a ··sweeping synthetic turf maintenancesturf.lib.msu.edu/article/2007dec8a.pdf ·...

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FIELD SCIENCE II A ··sweeping" view of synthetic turf maintenance By Rebecca Roach and Chris Harrison , l j ith their vastly improved durability and playabil- ity, the new generation of synthetic turf fields is ! being built all over the country. In order to keep the field in optimal playing condition, mainte- . nance of the infilled synthetic surface must be done. Organizations cannot think that they can put these systems in and just walk away. The longevity of the fields depends on daily, monthly, and yearly maintenance. General surface cleaning, grooming, and brushing are the basic requirements for synthetic turf maintenance. The Synthetic Turf Council (STC) has created minimum maintenance guidelines for synthetic turf fields. The STC's intent is to augment the maintenance instructions provided by the manufacturers or initial providers of a new artificial turf field. The first objective for any field manager is to keep the playing sur- face clean. STC says the longevity of the field and the effectiveness of the maintenance is quite dependent upon the use of proper tools and equipment and the skills of the operator. No matter what equipment is chosen, it should be able to keep the characteristics of the field, without damaging it. In 2004 the Cincinnati Bengals had a FieldTurf synthetic playing system installed. Darian Daily, head groundskeeper for Paul Brown Stadium, says that trash pickup requires a huge amount of time with the new synthetic field. "With the old field we could send out one person, for 45 minutes after a game to clean up trash. The mower would take care of getting the peanut shells, sunflower seeds, etc. off the field. The new field requires debris be picked up by hand. This can take in upwards of six to eight hours." 21 of the National Football League's 32 teams have artificial turf at their stadiums and/or practice complexes. 8 Decem ber 2007 www.greenmediaonline.com

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Page 1: FIELD SCIENCE A ··sweeping synthetic turf maintenancesturf.lib.msu.edu/article/2007dec8a.pdf · synthetic turf maintenance, By Rebecca Roach and Chris Harrison lj ith their vastly

FIELD SCIENCE

II

A ··sweeping" view ofsynthetic turf maintenance

By Rebecca Roach and Chris Harrison

,lj ith their vastly improved durability and playabil-ity, the new generation of synthetic turf fields is! being built all over the country. In order to keepthe field in optimal playing condition, mainte-

. nance of the infilled synthetic surface must bedone. Organizations cannot think that they can put these systems in andjust walk away. The longevity of the fields depends on daily, monthly,and yearly maintenance.

General surface cleaning, grooming, and brushing are the basicrequirements for synthetic turf maintenance. The Synthetic TurfCouncil (STC) has created minimum maintenance guidelines forsynthetic turf fields. The STC's intent is to augment the maintenanceinstructions provided by the manufacturers or initial providers of a newartificial turf field.

The first objective for any field manager is to keep the playing sur-face clean. STC says the longevity of the field and the effectiveness ofthe maintenance is quite dependent upon the use of proper tools andequipment and the skills of the operator. No matter what equipment ischosen, it should be able to keep the characteristics of the field, withoutdamaging it.

In 2004 the Cincinnati Bengals had a FieldTurf synthetic playingsystem installed. Darian Daily, head groundskeeper for Paul BrownStadium, says that trash pickup requires a huge amount of time withthe new synthetic field.

"With the old field we could send out one person, for 45 minutes aftera game to clean up trash. The mower would take care of getting the peanutshells, sunflower seeds, etc. off the field. The new field requires debris bepicked up by hand. This can take in upwards of six to eight hours."

21 of the National Football League's 32 teams have artificial turf at their stadiums and/or practice complexes.

8 Decem ber 2007 www.greenmediaonline.com

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spray adisinfectant

to cover our bases."

Once the field has been hand picked, Daily finds that a BuffaloBlower (a pull-behind blower used on golf courses) works best at blow-ing debris up against the field walls. He says that the Billy Goat Vacuumworks well at picking up the peanut shells, fluff from the cheerleaders'pom-poms, and other debris.

At Boston College their syn-thetic turf field is used year round.Matt Hayes, assistant supervisorof athletic facilities, says theyhave students hand pick the fieldafter each game during footballseason. It takes four to five work-ers about an hour to do the job.

Their stadium is unique in that,in the winter, they erect an inflat-able bubble over the field. Thereis constant hydrostatic air beingpumped in from late Decemberto late March. Once the bubblegoes up, the field is used for 18hours a day. It sees more traffic inthe off-season than the in-season,Hayes says. The school's sportsteams, outside colleges, camps and clinics use the field constantly.

The field is hand-picked every day. They have nothing mechanicalto help with the cleaning.

"We cannot stay on top of the maintenance due to the amount ofusage and our limited access to the field. We do some maintenancein-house, but have recently had to contract out to Northeast Turf to fixseams," Hayes says.

Once a year, they have an outside contractor come in to clean andgroom the field.

II We

Boston College has a FieldTurf system in place. On Friday nightbefore every home game, the field is groomed. Hayes used to use a GreensGroomer, but found "it was very abrasive on the turf We have all inlaidlines and it was very aggressive to the seams, hashes, and logos."

He chose to go with a lessaggressive grooming machine, aCoco Mat. "It doesn't dig in asmuch, or displace as much rub-ber, and it stands the field turfstraight up."

The Bengals use aGreensGroomer. It has threelayers of brushes, each angled atdifferent positions. Daily findsit helps to level out the rub-ber infill and loosens the topgranules.

"When watered, it firms thefield up to how players like it,"says Daily. In season, the fieldwill be dragged twice a week,three times if there is a homegame. This will give an attractive

striping effect that looks just like natural grass.During the off-season they will drag the field every 7-10 days

depending on activity.

FIELD SCIENCE

choose to

- Matt Hayes

Cleaning equipmentThere are several different pieces of equipment recommended by

the synthetic turf field manufacturers for field cleaning. According toDarren Gill, director of marketing for FieldTurf Tarkett, they leavean estate sweeper with each field sold. This is a lightweight sweeperdesigned for litter removal: picking up peanut shells, paper, confettietc., he explains.

This kind of sweeping is quick and easy and should be done on an"as needed" basis, but generally once a week during heavy use.

A-Turf, a synthetic turf provider, recommends a Parker Sweeper tohelp sweep debris off the field. How often it is used is a function of howoften the field is used.

Another STC recommendation for effective maintenance is to havethe infill materials evenly distributed. Gill says that FieldTurfhas a veryheavy fill of sand and rubber that is unlikely to float, even in heavy rain.But routine grooming of the field will assure that the infill is uniformlydistributed at all times over the entire field surface.

FieldTurf recommends the GroomAll for all maintenance needs.The GroomAll is equipped with a sweeper component, groomingcomponent, and brush component. It is the only all-in-one machineavailable in the marketplace today.

www.stma.org

The Shoe boots turfThe Buckeyes of Ohio State University do things in big ways. The

school is huge, the stadium enormous. So the decision by OSU to gofrom a natural turf to artificial turf has to be seen as one of the moresignificant switches in recent years. This happened at a Universitynoted for its turf management research and academic major.

Ohio State selected FieldTurf for installation its legendaryOhio Stadium. The new field at the Horseshoe made its debutwhen Ohio State hosted Youngstown State on September 1.FieldTurf uses a patented infill mix of silica sand and cryogenic rubber anda patented layering process that delivers a system which emulates naturalgrass. Additional benefits are found in flexibility for conversion - allowingstadium managers to quickly change from one sport to another or to hostconcerts and other special events on the surface, according to FieldTur£The move to artificial emphasizes a more broad-based return to arti-ficial turf. There are 40 NCAA universities with FieldTurf in theirstadiums. Many practice on artificial turf Universities who use it intheir football stadiums include Nebraska, Boston College, Rutgers,Oregon, Washington, Kansas State, Louisville, Syracuse, Texas Tech andMissouri. In addition, 21 of the National Football League's 32 teamshave it at their stadiums and/or practice complexes.

The Buckeyes had played on natural grass since 1990. Before that,OSU played on an artificial turf surface from 1970-89. This move makesthe Buckeyes the fourth Big Ten university to have FieldTurf in theirfootball stadium, joining Michigan, Minnesota and Wisconsin. With theexception of Michigan, all of the Big 10 schools are land grant collegeswith a long tradition of ag and turf research.

SportsTurf 11

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FIELD SCIENCE"Building a synthetic field all starts from

underneath.If you have a good base, the field vvill perform vvell."

- Darian Daily

Contaminants, germsRemoving airborne contaminants and disease vectors from the field

is another STC objective. There are products available to field managersthat will remove everything from staph infections to AIDS.

The Bengals have not put any disinfectants on their field. Daily saysthat there are possibilities of having staph in synthetics. However, theyhaven't seen any documented cases. So spraying would be a significantinvestment when it has not been proven that players can contract staphfrom the synthetic fields.

Daily says that they would be more concerned if their stadium wasin a climate-controlled, indoor setting. He feels that the heat (up to 120degrees) and cold extremes they get from having an outdoor stadiumhelp them. Water cannons are used anytime blood, vomit, or otherpotential disease-causing waste is on the field.

Hayes states, "We choose to spray a disinfectant to cover our bases."The night before a game the entire field is sprayed with a disinfectant.

When not in season, the field is sprayed once a month."The disinfectant neutralizes immediately. It is not something that

sits there and disinfects everything that touches it. It's a one-time appli-cation. It will kill anything on the field at that point in time. So the nextday if someone bleeds on the field, it's not covered." During a gamethere is always a spray bottle of disinfectant on hand for blood.

A-Turf does not recommend any sort of spray to treat against staph.Jim Dobmeier, President and Founder of A-Turf, Inc. and sister com-

pany, Surface America, Inc. says that there are no documented cases ofstaph infections coming from synthetic turf

Where it starts"Building a synthetic field all starts from underneath. If you have a

good base, the field will perform well," says Daily.This base includes an effective drainage system. STC recommends

effective drainage of surface water be maintained throughout the life ofthe field's surface. The Bengals' synthetic field uses the same drainagesystem as the old field. This, along with a solid base, has kept them fromhaving many maintenance issues.

The few problems they had were par for the course, requiring thefield to settle. Then they were easily solved.

The field at Alumni Stadium is watered the night before a game.They have encountered some irrigation issues.

"We have little dips in the field that can be felt when grooming.There will be standing water in those depressions after a heavy rain. Ifit pours during the game, we are out there with a squeegee to get rid ofthe puddles," Hayes says. He adds that fine materials may have workedtheir way down to the nap of the turf and formed a barrier in the drain-age system .•

Rebecca Roach and Chris Harrison arefreelance writers with experience inthe turf industry.

The Buckeyes are the fourth Big Ten University with FieldTurf in their football stadium, joining Michigan, Minnesota, and Wisconsin.

12 December 2007 www.greenmediaonline.com

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FIELD SCIENCE

By Dr. Ed McCoy

Inaprevious article (Prettyman &McCoy, 2003) we observed asmall but significant effect on our double ring infiltration mea-surements of profile layering 12-inches below the surface. Thisgot me thinking about the possible effect on ring infiltrationmeasurements of shallower layering that may occur in some

layered athletic field soils and push-up greens.Double ring infiltration measurements have long been used in

research, and more recently by athletic field managers, to determine thepermeability of soils and whether water flow limitations exist. It is arelatively simple measurement and does not require sophisticated equip-ment, but as is generally true with simple soil physics measurements, itsvalidity rests on satisfYing certain assumptions.

I14 December 2007

The measurement is essentially conducted like this: Concentric6-inch and 12-inch diameter rings are insert about I-jnch into the soilsurface and both are provided water sufficient to maintain a shallowponding within each ring. Following a period of equilibration that canrange from 15 minutes to 8 hours, the volume rate of water entering thesoil from the inner ring is measured, and knowing the surface contactarea of the inner ring, the infiltration rate is determined. Similar pond-ing of water in the outer ring is required only to satisfy a basic assump-tion of the measurement, that the path of water flow within the soilbelow the inner ring is uniformly vertical.

To explore this issue further, I spent a weekend constructing and run-ning a simulation model of soil water flow associated with a double ring

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FIELD SCIENCETop layert Ks

(em h-1)Bottom layert Ks (em h-1)

20 4 2 0.4 0.2 0.04

infiltration measurement. The simulation model I used has widely beenproven as a valid tool to investigate water flow and the simulation approachallowed me to investigate a wide range of soil layering situations.

The essential results of this study are listed in Table 1 where observedinfiltration rates are given for a range of soil layering situations. Readingacross, the results show that whereas the infiltration rates decline, theydo not show nearly the reduction as the corresponding bottom layerpermeability; when in fact it is this lower layer permeability that shouldcontrol the double ring infiltration process. Consider for example, thescenario with a top layer permeability of 20 ern h-1 and the bottomlayer permeability of 0.2 em h -1. In this case, the infiltration rate shouldbe comparable to the most flow limiting layer and have a value near 0.2em h-1. Yet the observed infiltration rate of 6.5em h-1 was over 32 times greater.

Table 1. Infiltration rates (em h-L) from theinner ring of an infiltrometer as a function ofsoil layer permeability (Ks). The top layer andbottom layer Ks values correspond to thoseexpected of a sandy root zone, a sandy loamsoil, a silt loam soil, a clay loam soil, and a siltyclay loam soil; respectively. Values are onlygiven for the situation where a coarser texturedsoil overlays the same or a finer textured soil,and values on the diagonal are for the same soilwithin both layers.

The top layer was 4-inches thick and the bot-tom layer was 20-inches thick.

Also notice that the deviation between theobserved and the expected infiltration ratesincrease as the contrast between the individuallayers increases. Yet even when the permeabil-ity difference between the layers is as little as5-fold, the observed infiltration rate is fourtimes greater than expected.

16 December 2007

Table 1

The explanation for inaccuracy of double ring infiltration measure-ments in layered soils comes from examining the water flow pathswithin the soil beneath the infiltrometer rings (Figure 1). Because ofthe proximity of the flow limiting lower layer to the ground surface, theflow paths within the soil below the inner ring are not vertical but curvelaterally. This violates a basic assumption of the measurement; and themeasured infiltration rate from this scenario would more reflect theresistance to radial outward flow within the top layer than the perme-ability of the bottom layer.

Figure 1. The paths of water flow as a function of radial distance fromthe center of a double ring infiltrometer and depth in the soil. The region

Figure 1

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FIELD SCIENCE'" " h ".~ h •• }." ~ ~ J\ f ~ ~ ). >;

The measurement validity is questionable vvhenthe layer interface is near to the ground surface.

outlined in red is the soil of the top layer withinthe radius of the inner ring. The scenario of thisview is a sandy root zone top layer with perme-ability of 20 em h-I and a clay loam bottomlayer with permeability of 0.2 em h-1. Also, thisview corresponds to 2 hours following the startof the measurement when infiltration rates wereacceptably close to equilibrium.

Thus, one has to question the validity ofdouble ring infiltration measurements in lay-ered soils, and particularly so when the layerinterface is near to the ground surface.

The double ring infiltration technique is anexample of an unconfined measurement becauseflow paths within the soil are not limited toany particular direction. Confined measurements

This analysis demonstrates that in additionto being a poor method to measure the perme-ability of layered soils, it is also a poor methodto assess the influence of spaced-apart drain-age elements placed in greens or athletic fieldshaving shallow soil layering. •

methods are those that restrict the flow paths toa specific (usuallyvertical) direction.

I also conducted a separate, layered soilsimulation where flow was confined to onlyoccur vertically, and infiltration rates were,as expected, comparable to the permeabil-ity of the bottom and most limiting layer. Anexample of a confined measurement approachis that commonly used when working with atesting lab. In this case, an undisturbed coreconfined within the sampling tube is takenfrom the green or athletic field and sent tothe lab for measurement. The results from theconfined infiltration rate measurement in thelab are a valid representation of the soil perme-ability regardless of any soil layering.

Reference:Prettyman, G.W. and E.L. McCoy. 2003.

Profile layering, root zone permeability andslope affect on soil water content during put-ting green drainage. Crop Sci. 43:985-994.

Dr. Ed McCoy isAssociateProfessor of Soil Science,School of Environment & Natural Resources, TheOhio State University.

John Mascaro's Photo QuizCan you identify

this sports turf problem?

Problem:Torn up grass on baseball infield

Turfgrass Area:FirstEnergy Stadium

Location: Reading, PA

Grass Variety: Kentucky Bluegrass

Answer to John Mascaro'sPhoto Quiz on page 45John Mascaro is President

of Turf- Tee International

18 December 2007 www.greenmediaonline.com