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    Instruction Manual

    Rotary Jet Mixer Iso-Mix 10

    Covering Standard Machines

    IM-TE91I600-EN4

    ESE02265ENDate o issue! "e#ruary 4$ 2015

    "irst %u#lis&e'! May 200(

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    )ri*inal +anual

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    Intro'uction

    ,a*e 10 Instruction Manual Rotary Jet Mixer Iso-Mix 10

    IM-TE91I600-EN4

    Contents

    ontents..................................................................................................................................................

    1Intro'uction.............................................................................................................................................4

    Mar.in*................................................................................................................................................... 4

    Serial nu+#er ex%lanation............................................................................................................................... 4

    Inten'e' /se..........................................................................................................................................5

    ,atents an' tra'e+ar.s.......................................................................................................................5

    eneral Descri%tion.............................................................................................................................. 6

    "unctionality......................................................................................................................................................6

    Stan'ar' oni*urations or Rotary Jet Mixer Iso-Mix 10............................................................................

    ccessories....................................................................................................................................................... 9

    Sanitary connection..........................................................................................................................................

    9

    Tec&nical Data.....................................................................................................................................10

    ,rinci%al 'i+ensions in ++..........................................................................................................................10

    ,eror+ance Data........................................................................................................................................... 11

    Installation an' Nor+al )%eration....................................................................................................12

    eneral Installation Instructions...................................................................................................................12

    Nor+al )%eration........................................................................................................................................... 13

    eneral Saety ,recautions..........................................................................................................................13

    Reco++en'e' Serice Interals......................................................................................................14

    Maintenance an' Re%air....................................................................................................................15

    ,reentie Maintenance................................................................................................................................

    15

    Tur#ine an' arrier sse+#ly......................................................................................................................1(

    Re+ainin* sse+#lies..................................................................................................................................19

    Re%lace+ent o all Races........................................................................................................................... 23

    Re%lace+ent o ,EE-#us&in*....................................................................................................................24

    Serice its an' Tools........................................................................................................................25

    Serice it or Rotary Jet Mixer Iso-Mix 10.................................................................................................25

    Stan'ar' Tool it or Rotary Jet Mixer Iso-Mix 10$ article no7 TE105...............................................25

    Trou#le S&ootin* ui'e..................................................................................................................... 26

    Ex%lo'e' 8ie Drain*..................................................................................................................... 2

    Reerence :ist o ,arts.......................................................................................................................

    29eneral Inor+ation............................................................................................................................30

    ;o to )r'er S%are ,arts............................................................................................................................. 30

    Serice an' Re%air......................................................................................................................................... 30

    ;o to contact la :aal Tan. E "oo' contact +aterials............................................ 32

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    Markingarea

    Introduction

    T&is +anual &as #een %re%are' as a *ui'e or t&e %ersons &o ill #e o%eratin* an' +aintainin* your Rotary

    Jet Mixer Iso-Mix 107 T&e .ey to lon* lie or your +ixer ill alays #e a s yste+ o careully %lanne'

    +aintenance %roce'ures? you ill a%%reciate t&at a +ixer &ic& &as a rou*& @o# to 'o ill nee' +ore re

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    Inten'e' /se

    Instruction Manual Rotary Jet Mixer Iso-Mix 10

    IM-TE91I600-EN4

    ,a*e 5

    Alfa Laval Corporate AB

    This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing

    intellectual property and thereto related rights. It is the responsibility of the user of this document to comply

    with all applicable intellectual property laws. Without limiting any rights related to this document no part of this

    document may be copied reproduced or transmitted in any form or by any means !electronic mechanical

    photocopying recording or otherwise" or for any purpose without the e#pressed permission of Alfa Laval

    Corporate AB. Alfa Laval Corporate AB will enforce its rights related to this document to the fullest e#tent of the

    law including the see$ing of criminal prosecution.

    Intended Use

    It is to #e eriie' #y t&e en'-user!

    - t&at t&e +ixer is in conor+ity it& res%ect to tan.$ essel or container siBe in &ic& it ill #e use'7

    - t&at t&e construction +aterials C#ot& +etallic an' non-+etallic are co+%ati#ility it& %ro'uct$ lus&in*

    +e'ia$ cleanin* +e'ia$ te+%eratures an' %ressure un'er t&e inten'e' use7

    Patents and trademarks

    T&is Instruction Manual is %u#lis&e' #y la :aal ol'in* =S it&out any arranty7 I+%roe+ents an'

    c&an*es to t&is Instruction Manual +ay at any ti+e #e +a'e #y la :aal ol'in* =S it&out %rior notice7

    Suc& c&an*es ill$ &oeer$ #e incor%orate' in ne e'itions o t&is Instruction Manual7

    la :aal ol'in* =S7 ll ri*&ts resere'7

    Rotary Jet Mixer Iso-Mix 10 %ro'uct &as %atents in t&e E,) +e+#er states an' in ot&er countries7 T&e la

    :aal lo*oty%e is a tra'e+ar. or a re*istere' tra'e+ar. o la :aal or%orate 7 )t&er %ro'ucts or

    co+%any na+es +entione' &erein +ay #e t&e tra'e+ar.s o t&eir res%ectie oners7 ny ri*&ts not ex%ressly

    *rante' &erein are resere'7

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    General Description

    T&e Rotary Jet Mixer Iso-Mix 10 is a +e'ia 'rien an' +e'ia lu#ricate' tan.=reactor +ixer7 ll +aterials areselecte' or contact it& oo'$ an' t &e +ac&ine is sel-cleanin* i7e7 all internal an' ex ternal suraces are

    cleane'7

    unctionalit!

    T&e Rotary Jet Mixer Iso-Mix 10 is %lace' insi'e t&e tan.=reactor un'er t&e li

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    eneral Descri%tion

    General Description "continued#

    unctioning "continued#

    T&e co+#ine' +otion o t&e +ixer #o'y an' t &e noBBles ensures a ully in'exe' tan. +ixin*7 ter 55=

    reolutions o t&e &u# coer it& noBBles C53= reolutions o t&e +ixer #o'y$ one coarse cleanin* %attern is lai'

    out on t&e tan. surace an' t&e irst cycle &as #een +a'e7 Durin* t&e olloin* cycles$ t&is %attern is re%eate'

    ( ti+es$ eac& o &ic& is 'is%lace'$ an' t&e %attern *ra'ually #eco+es 'enser7 "inally$ ater cycles - a total

    o 45 reolutions o t&e &u# coer it& noBBles C43 reolutions o t&e +ixer #o'y$ a co+%lete +ixin* %attern

    &as #een lai' out$ an' t&e irst %attern is re%eate'7 T&is eature eli+inates F'ea' BonesF in t&e tan.$ an' +a.es

    t&e Rotary Jet Mixer Iso-Mix 10 a ery eicient auto+atic tan. cleanin* +ac&ine$ &en t&e tan. is e+%ty7

    T&is is illustrate' #elo or s%&erical tan. it& t&e +ac&ine %lace' in t&e centre!

    1st

    cycle 2n'

    cycle 3r'

    cycle 4t&

    cycle

    It is %ossi#le to a' lui'$ *as or soli's in t&e recirculation loo%7 T&ese in*re'ients ill ery eectiely #e +ixe'

    into t&e entire tan.=reactor olu+e7

    G&en t&e tan.=reactor is e+%ty t&e Rotary Jet Mixer Iso-Mix 10 can #e use' as a tan. cleanin* +ac&ine7

    %art ro+ t&e +ain lo lus&in* t&e *ear an' t&e &u#$

    an' t&ereater or+in* t&e @ets t&rou*& t&e noBBles$ lui'

    is lus&e' t&rou*& all internal areas$ t&rou*& #eel *ear$

    #all #earin*s an' *a#s #eteen +oin* %arts an' i s

    inally also use' or cleanin* o t&e outsi'e suraces o

    t&e +ac&ine7 T&e areas #e&in' t&e scres on t&e cone

    are cleane' t&rou*& s+all s%ray &oles #e&in' t&e scres7

    In t&e #otto+ o t&e #o'y$ t&e +ac&ine is e

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    General Description "continued#

    Standard Con$igurations $or %otar! &et Mixer Iso'Mix ()

    onnection NoBBles H++ rticle No7

    1F S,$ "e+ale4 x 379

    4 x 476

    4 x 575

    TE30030

    TE30040

    TE30050

    1F N,T$ "e+ale4 x 379

    4 x 476

    4 x 575

    TE30N030

    TE30N040

    TE30N050

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    IM 10

    IM 10

    General Description "continued#

    *ccessories

    Sanitar! connection

    /se cone it& *as.et7

    Gel'in* a'a%ter it& sealin* asse+#ly #eteen 'on %i%e$ el'in* a'a%ter

    an' +ac&ine7

    ,i%e Di+ension in ++

    onnection

    t&rea' rticle No7

    1F IS) t&rea' %i%e! 337( x 3725 1F S, TE52D030

    1F NSI Sc&740S! 3374 x 373 1F N,T TE52D031

    1KF IS) Dairy %i%e! 3 x 172 1F S, TE52D032

    "or 'eices it& ta%ere' t&rea' connections to t&e 'on %i%e$ it is

    reco++en'e' t&at you secure t&e connection in a +anner a%%ro%riate or t&ea%%lication7 Su#@ect to t&e inten'e' use eniron+ent an' any in-&ouse user

    re

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    Tec&nical Data

    +echnical Data

    Gei*&t o +ac&ine ! 5$1 .*s C11$2 l#

    Gor.in* %ressure ! 3- #ar C40-115 %si

    Reco++en'e' inlet %ressure ! 5-( #ar C(0-100 %si

    Gor.in* te+%erature +ax7 ! 110L C230L"

    Max7 te+%erature ! 140L C24L"

    Materials ! Stainless steel$ ,"$ ,EE$ ,8D"$ 4=E,DM

    Principal dimensions in mm

    Mini+u+ re

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    Clea ing

    ng

    Nozzles

    d=5.5. mm

    d=4.6 mm

    nd=3.9 mm

    Mixi

    +echnical Data "continued#

    Per$ormance Data

    1 NoBBles 10

    'M575 ++

    16 9

    14

    (12

    'M476 ++

    610

    'M379 ++5

    4

    6

    3

    4

    2

    21

    0

    0 1 2 3 4 5 6 ( 9 01 11 21

    Inlet %ressure H#ar

    0

    0 1 2 3 4 5 6 ( 9 10

    ,ressue H#ar

    Note, T&e 'istance Creac& o t&e @et ro+ t&e rotary

    noBBles at &ic& t&e @ets still &ae a r easona#le

    +ixin* eect 'e%en's i7a7 o %ressure$ t&e 'ia+eter o

    t&e noBBles$ t&e iscosity o t&e lui'$ t&e 'esire'

    +ixin* ti+e an' arious ot&er %ara+eters7

    T&e eectie reac& o t&e @ets as in'icate' a#oe is in

    a lui' it& a iscosity o 1 c,7

    T&e %ressure is +easure' at t&e +ixer7 T&is +eans

    t&at 'ue c onsi'eration s&all #e t a.en to %ressure

    'ro%s in t&e recirculation line ro+ t&e %u+% to t&e

    +ixer as ell as to static %ressure 'ierences$ &en

    t&e @et +ixin* syste+ is #ein* 'i+ensione'7

    Ti+e or co+%lete %attern

    Max7

    len*t&oeecti4ereac&o@etH+I

    olu+etric

    lo9rate

    H+

    3=&I

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    Installation an' Nor+al )%eration

    Installation and Normal -peration

    General Installation Instructions

    T&e Rotary Jet Mixer Iso-Mix 10 s&oul' #e i nstalle' in ertical %osition Cu%ri*&t or u%si'e 'on7 It is

    reco++en'e' to install a ilter in t&e su%%ly line in or'er to aoi' lar*e %articles to clo* insi'e t&e +ac&ine7

    eore connectin* t&e +ixer into t&e syste+$ all su%%ly lines an' ales s&oul' #e lus&e' to re+oe orei*n

    +atter7

    It is reco++en'e' to secure t&e #olte' connection #eteen +ac&ine an' 'o n %i%e a*ainst loosenin* to

    i#rations7 /se loc.in* ire$ na#s or e

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    Installation and Normal -peration "continued#

    Normal -peration

    Media to be mixed

    /se +ixer only in lui's co+%ati#le it& stainless steel ISI 316:$ S" 2205$ ,"$ ,EE$ ,8D"$ 4=E,DM an'

    cera+ics Cl2)37 "urt&er+ore$ t&e lui's to #e + ixe' s&oul' not contain a#rasie +aterials an' i#rous

    +aterial an' t&e iscosity s&oul' not #e a#oe 450 c ,7 Nor+al 'eter*ents$ +o'erate solutions o aci's an'

    al.alics ill #e acce%ta#le7 **ressie c&e+icals$ excessie concentrations o c&e+icals at eleate'

    te+%eratures$ as ell as certain &y'roc&lori'es s&oul' #e aoi'e'7 I you are in 'ou#t$ contact la :aal Tan.

    E

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    Reco++en'e' Serice Interals

    %ecommended Service Intervals

    Ins%ection eery 1000 or.in* &ours7 ter 4000 or.in* &ours! ins%ection eery 500 &ours7

    serice consists o!

    07 t a %ressure o 073 #ar o%en a &atc& in t&e tan. to eriy rotation an' li

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    Maintenance and %epair

    Preventive Maintenance

    In or'er to .ee% your Rotary Jet Mixer Iso-Mix 10 sericin* you as an eicient tool in your +ixin* o%erations$ it

    is essential to +aintain its &i*& %eror+ance #y olloin* a si+%le %reentie +aintenance %ro*ra++e$ &ic&

    ill alays .ee% your +ixer in *oo' con'ition7

    T&e olloin* reco++en'e' %reentie +aintenance is #ase' on a Rotary Jet Mixer Iso-Mix 10 or.in* in

    aera*e con'itions7 ;oeer$ you ill a%%reciate t&at a +ixer$ &ic& &as a rou*& an' 'irty @o# to 'o$ ill nee'

    +ore re

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    Maintenance an' Re%air

    Maintenance and %epair "continued#

    Preventive Maintenance "continued#

    67 &ec. %lanet &eels C%os7 1574 an' 1575$ %a*e 1 &ile still +ounte' in %lanet *ear carrier C%os7 1576$

    %a*e 17 T&ey +ust rotate easily on s&ats7 I restriction or +uc& clearance on s&ats is elt$ %lanet

    &eels s&oul' #e 'is+ounte' or ins%ection o #earin* #us&es an' s&ats or %lanet &eel C%os7 1572$

    %a*e 17 Max 'ia+eter o &oles! 672 ++7

    &ec. toot& ear7

    I re%lace+ent is necessary$ %lanet &eels +ust #e re%lace' as a %air7

    (7 &ec. unrestricte' rotation o #all #earin*s7 Ins%ect or #uil'-u% o orei*n +aterial on ,EE-#us&in*s

    C%os7 971 an' 171$ %a*e 20$ in #all retainers C%os7 10$ %a*e 20 an' #all races7

    7 sse+#le +ac&ines as 'escri#e' in t&e olloin* %a*es7

    97 &ec. t&at t&e +ac&ine is in o%eratin* con'ition #y insertin* 3=16O ;ex scre'rier Ctool no7 134 in

    scre in to% o tur#ine s&at$ an' easily turn tur#ine s&at anti-cloc.ise7 I any resistance is reco*nise'$

    t&e +ac&ine s&oul' #e 'isasse+#le' in or'er to localise t&e cause7

    %art ro+ t&e %arts s%eciically +entione' a#oe$ all t&e re+ainin* ear %arts s&oul' re*ularly #e ins%ecte'

    or ear7 Gear %arts are s%eciie' in t&e Reerence :ist o ,arts$ %a*e 297

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    Maintenance and %epair "continued#

    +urbine and Carrier *ssembl!

    Disassembl!

    17 Re+oe M5 scres C%os7 7 :oosen an' unscre it& a soc.et renc& Ctool no7 4627

    27 :it o cone C%os7 17

    37 Git&'ra tur#ine s&at C%os7 2 it& i+%eller7 I necessary$ turn tur#ine s&at let an' ri*&t7

    47 Re+oe circli% C%os7 4 an' %ull o i+%eller C%os7 57

    57 Git&'ra carrier asse+#ly C%os7 15 &ile turnin*=roc.in* carrier let an' ri*&t7

    67 Re+oe cotter %ins C%os7 157($ %ull out s&ats C%os7 1572 an' re+oe %lanet &eels C%os7 1574 an'15757 I necessary$ %us& out carrier #earin* C%os7 1573

    (7 I necessary$ %us& out #earin* or tur#ine s&at C%os7 3 ro+ cone C%os7 17

    %eassembl!

    eore reasse+#ly$ +a.e sure t&at all %arts are clean it&out 'e%osits or #uil'-u% o orei*n +atter7

    17 Insert #earin* C%os7 3 in to% o cone C%os7 1 an' %us& &o+e it& t&u+#7

    27 Insert carrier #earin* C%os7 1573 an' %us& it& t&u+#7 Insert %lanet &eels C%os7 1574 an' 1575 an's&ats C%os7 1572 an' secure it& cotter %ins C%os7 157(7 &ec. ree rotation o %lanet &eels7

    37 Insert carrier asse+#ly C%os7 15$ into #o'y! Insert t&rou*& ste+ C%os7 16$ %a*e 207 ;ol' #o'y in one

    &an' an' us e t&e ot&er to turn &u# coer C%os7 19 let an' r i*&t it& s+all roc.in* +oe+ents until

    carrier alls t&rou*& internal *ear C%os7 13$ %a*e 207 &ec. t&at carrier is ully &o+e on #earin* or

    tur#ine s&at C%os7 37 In #o'y! Rotate carrier asse+#ly #y &an' a e rotations to c&ec. correct %osition

    an' unction7

    47 Mount i+%eller C%os7 5 on tur#ine s&at C%os7 2 an' secure it& circli% C%os7 47

    57 Insert tur#ine s&at it& i+%eller t&rou*& carrier asse+#ly7 Rotate i+%eller to ensure correct insertion

    into #earin* or tur#ine s&at C%os7 3 in #o'y7 &ec. unrestricte' rotation7

    67 Mount cone C%os7 1 oer tur#ine s&at an' retainin* rin*7 Mount an' ti*&ten scres C%os7 it& soc.et

    renc& Ctool no7 4627

    Note, T&e to %lanet &eels are 'ierent! on %lanet &eel 1$ teet& o u%%er an' loer *earin* are

    ali*ne'$ &ile t&ey are 'is%lace' K toot& on %lanet &eel 27

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    Maintenance and %epair "continued#

    +urbine and Carrier *ssembl!

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    Maintenance and %epair "continued#

    %emaining *ssemblies

    Disassembl!

    17 Re+oe retainer s%rin* C%os7 67 /se s+all scre'rier to lit retainer s%rin* out o *rooe in ste+ C%os7

    167 :it o retainin* rin* C%os7 (7

    27 ;ol' #o'y a*ainst ta#le an' unscre ste+ nut 7 #all race C%os7 9 it& cali%er Ctool no7 3697 Git&'ra

    ste+ C%os7 16 to*et&er it& #all retainer 7 #alls C%os7 107

    37 Re+oe M5 scres C%os7 12 it& a soc.et renc& Ctool no7 462 an' 'ra out internal *ear C%os7 137

    47 Insert a 13 ++ s%anner Ctool no7 1041 into #o'y$ &ol' ca% nut C%os7 23 an' #y &an' scre o &u#

    coer C%os7 19$ an' re+oe as&er C%os7 227

    57 ;ol' #o'y a*ainst ta#le an' unscre &u# nut it& #all race C%os7 1 it& cali%er Ctool no7 3697

    Git&'ra &u# C%os7 1( to*et&er it& #all retainer it& #alls C%os7 107

    67 Git& scre'rier lit sli'e #earin* C%os7 14 an' #earin* or tur#ine s&at C%os7 3 out o #o'y7

    (7 /nscre noBBles C%os7 21 it& 11 + + s%anner Ctool no7 10417 e careul not to 'a+a*e noBBle

    anes C%os7 20 as t&is ill seerely re'uce noBBle %eror+ance7 NoBBle anes s&oul' not #e re+oe'

    unless t&ey nee' to #e re%lace'7

    I ,EE-#us&in*s C%os7 971 an' 171 are orn$ t&ey can easily #e re%lace'$ see %a*e 247

    I #all races C%os7 1672 an' 1(72 on ste+ an' &u# as ell as ste+=&u# nut it& #all race C%os7 9 an' 1 are

    &eaily orn$ t&ey s&oul' #e re%lace' as ell as #all retainer it& #alls C%os7 10$ see %a*e 237

    Note, :et-&an' t&rea'

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    Maintenance and %epair "continued#

    %emaining *ssemblies

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    Maintenance and %epair "continued#

    %emaining *ssemblies

    %eassembl!

    eore reasse+#ly +a.e sure t&at all %arts are clean it&out 'e%osits or #uil'-u% o orei*n +atter7

    17 I necessary insert ne noBBle anes C%os7 20$ see 'rain* %a*e 207 e careul not to 'a+a*e noBBle

    anes7 Mount noBBles C%os7 21 an' ti*&ten it& s%anner7

    27 ,lace sli'e #earin* C%os7 14 in #o'y an' %us& in #earin* or tur#ine s&at C%os7 3 it& t&u+#7 Ma.e

    sure t&at #earin* is ully &o+e7

    37 Inset &u# C%os7 1( to*et&er it& #all retainer it& #alls C%os7 107 Mount &u# nut it& #all race C%os7 1

    it& cali%er Ctool no7 369 an' ti*&ten7

    47 ,lace as&er C%os7 22 on t&rea'e' %in on &u# coer an' +ount ca% nut C%os7 237 Insert s%anner Ctool

    no7 1041 into #o'y$ &ol' ca% nut C%os7 23 an' #y &an' scre on &u# coer C%os7 19 an' ti*&ten7

    &ec. ree rotation o &u#7

    57 Insert internal *ear C%os7 13$ +ount scres C%os7 12 an' ti*&ten it& soc.et renc& Ctool no7 4627

    67 Insert ste+ C%os7 16 to*et&er it& #all retainer it& #alls C%os7 107 Mount ste+ nut it& #all race C%os7

    9 it& cali%er Ctool no7 369 an' ti*&ten7 Turn &u# coer an' c&ec. unrestricte' rotation7

    (7 ,lace retainin* rin* C%os7 ( oer ste+ C%os7 16 an' %us& on retainer s%rin* C%os7 6 an' F clic.F into

    *rooe in ste+7 &ec. ree rotation7

    Note, :et-&an' t&rea'

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    Maintenance and %epair "continued#

    %emaining *ssemblies

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    Maintenance and %epair "continued#

    %eplacement o$ 3all %aces

    17 ,lace ste+ or &u# c o+%lete C%os7 16 or 1($ see

    %a*e 2 in a su%%ort rin* an' %ress o #all race7

    ,ress %arallel7 /se %ress or ice7 e careul not to

    'a+a*e teet& an' o%%osite en' ace o ste+7

    27 Git& +an'rel %ress #all race ully &o+e7 ,ress

    %arallel7 /se %ress or ice7 e careul not to 'a+a*e

    surace o #all race7

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    Maintenance and %epair "continued#

    %eplacement o$ P//4'bushing

    17 ,lace ste+ nut C%os7 9 or 1$ see %a*e 2 in a

    su%%ort rin* an' %ress t&e ,EE-#us&in* o7 ,ress

    %arallel7 /se %ress or ice7 e careul not to 'a+a*e

    t&e inner ace o ste+ nut an' t&e surace o t&e #all

    race7

    27 Git& su%%ort rin* %ress ,EE-#us&in* ully &o+e7,ress %arallel7 /se %ress or ice7 e careul not to

    'a+a*e surace o #all race7

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    Serice its an' Tools

    Service 4its and +ools

    Service 4it $or %otar! &et Mixer Iso'Mix ()

    *rticle No5 +/6)3070

    ,art No7

    TE20640

    Descri%tion

    earin* or tur#ine s&at

    No7

    1 %cs7

    TE205(1 Ste+ nut it& #all race 1 %cs7

    TE30302 all retainer it& #alls 2 %cs7

    TE20641 Sli'e #earin* 1 %cs7

    TE51102 otter %in 2 %cs

    TE20642 earin* or %lanet *ear carr7 1 %cs7

    TE20643 ,lanet &eel I 1 %cs7

    TE20644 ,lanet &eel II 1 %cs7

    TE205(4 all race 2 %cs7

    TE205(3 ;u# nut it& #all race 1 %cs7

    TE2054 Gas&er 1 %cs7

    TE2054 earin* or tur#ine s&at$ to% 1 %cs7

    Standard +ool 4it $or %otar! &et Mixer Iso'Mix ()8 article no5 +/9(3)91

    Tool No7 Descri%tion369 5 ++ cali%er

    462 ++ soc.et renc& it& %in

    1040 S%anner$ 36 ++

    1041 S%anner$ 12=13 ++

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    +rouble Shooting Guide

    S!mptom, Slo2 rotation or $ailure o$ machine to rotate

    ,ossi#le auses "ault in'in*

    No or insu$$icient li:uid $lo2 a &ec. i su%%ly ale is ully o%en7

    # &ec. i inlet %ressure to +ixer is correct7

    c &ec. su%%ly line=ilter or restrictions= clo**in*7

    ' Re+oe noBBles an' c&ec. or clo**in*7 I #loc.e'$

    careully clean noBBle it&out 'a+a*in* noBBle anes

    an' noBBle ti%7

    e Re+oe cone$ *ui'e an' i+%eller an' c&ec. or

    clo**in* in i+%eller area7 I lar*e %articles re%eate'ly *et @a++e' in t&e +ixer$

    install ilter or re'uce +es& siBe o installe' ilter in

    su%%ly line7

    oreign material or material build'up Insert ;ex scre'rier in scre in to% o tur#ine s&at an'

    easily turn tur#ine s&at cloc.ise7 I any resistance is

    reco*nise'$ 'isasse+#le +ac&ine in or'er to localise t&e

    cause7

    a) I+%eller @a++e' Re+oe *ui'e an' i+%eller Csee %a*e 1( an' re+oe

    orei*n +aterial7

    b) Tur#ine s&at slu**is& in +ain #us& Re+oe *lan' Csee %a*e1( an' clean +ain #us&7

    c) ,lanet *ear @a++e'=slu**is& Re+oe orei*n +aterial ro+ %lanet &eels an' i nternal

    *ears7 &ec. rotation o %lanet &eels7 I restriction is

    reco*nise'$ 'isse+#le carrier asse+#ly Csee %a*e 1( an'

    re+oe +aterial #uil' u%$ es%ecially on s&ats an' #us&es

    in %lanet &eels7

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    Trou#le S&ootin* ui'e

    +rouble Shooting Guide "continued#

    S!mptom, Slo2 rotation or $ailure o$ machine to rotate

    ,ossi#le auses "ault in'in*

    d) Ste+ or &u# @a++e'=slu**is& Re+oe carrier asse+#ly Csee %a*e 1(7 Turn &u# coer

    an' c&ec. unrestricte' rotation7 Re+oe ste+ an' &u#

    Csee %a*e 19-217 Re+oe orei*n +aterial=+aterial #uil'-

    u% on s te+$ &u#$ ,EE-#us&in* an' insi'e nut it& #all

    race7 lean #all races an' #al l retainer it& #alls7

    sse+#le ste+=&u#$ #all retainer it& #alls an' ste+=&u#

    nut it& #all race7 lso clean +ain #us&7

    e) eel *ears @a++e' Re+oe lan*e=ni%%le an' &u# Csee %a*e 197 lean teet&

    on ste+ an' &u#7

    .ear

    a) Sli'e #earin*s See %a*e 157

    b) earin* or tur#ine s&at See %a*e 157

    c) ,lanet &eels See %a*e 167

    d) S&ats or %lanet &eels &ec. clearance o %lanet &eels on s&ats7 Transerse

    +oe+ent s&oul' not excee' 073 ++7

    e) Tur#ine s&at &ec. clearance in carrier #earin* an' #earin* or tur#ine

    s&at7 Transerse +oe+ent s&oul' not excee' 073 ++7

    lso ins%ect teet& or ear7

    Mechanical de$ects

    a) ,lanet &eels7 Teet& #ro.en Re%lace %lanet &eels7

    b) ,lanet &eel can not rotate on s&ats=s&ats

    #ent7

    Re%lace s&ats or %lanet &eels7

    c) Da+a*e' teet& on #eel *ear Ins%ect teet& on ste+ an' &u# or 'eor+ation7 Mount &u#

    an' ste+ in #o'y CSee %a*e 217 ;ol' #o'y in u%si'e

    'on %osition an' r otate ;u# to c&ec. t&at #eel *ears

    can or. to*et&er7 I 'a+a*e'! Re%lace ste+ an'=or &u#7

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    /xploded ;ie2 Dra2ing

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    Reerence :ist o ,arts

    %e$erence

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    General In$ormation

    =o2 to -rder Spare Parts

    )n t&e ross Sectional Drain* as ell as on all instruction 'rain*s$ t&e in'ii'ual %arts &ae a %os7 nu+#er

    &ic& is t&e sa+e on all 'rain*s7 "ro+ t&e %os7 nu+#er$ t&e %art is easily i'entiie' in t&e Reerence list o

    ,arts$ %a*e 297

    In'ii'ual %arts s&oul' alays #e or'ere' ro+ t&e Reerence list o %arts7 Reerence nu+#er an' 'escri%tion

    s&oul' #e clearly state'7

    ,lease also

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    Declaration o onor+ity

    Declaration o$ Con$ormit!

  • 7/26/2019 Ese 02265 En

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    Declaration o$ Complaince 2ith ()>0)(( ? ood contact materials

  • 7/26/2019 Ese 02265 En

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    ;o to contact la :aal

    ontact 'etails or all countries are

    continually u%'ate' on our

    e#site7

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    ,lease isit7alalaal7co+to access t&e inor+ation 'irectly7

    la :aal or%orate

    T&is 'ocu+ent an' its contents is one' #y la :aal or%orate an' %rotecte' #y las *oernin* intellectual %ro%erty an' t&ereto relate' ri*&ts7 It is t&e res%onsi#ility o t&e user o t&is

    'ocu+ent to co+%ly it& all a%%lica#le intellectual %ro%erty las7 Git&out li+itin* any ri*&ts relate' to t&is 'ocu+ent$ no %art o t&is 'ocu+ent +ay #e co%ie'$ re%ro'uce' or trans+itte' in

    any or+ or #y any +eans Celectronic$ +ec&anical$ %&otoco%yin*$ recor'in*$ or ot&erise$ or or any %ur%ose$ it&out t&e ex%resse' %er+ission o la :aal or%orate 7 la :aal

    or%orate ill enorce its ri*&ts relate' to t&is 'ocu+ent to t&e ullest extent o t&e la$ inclu'in* t&e see.in* o cri+inal %rosecution7

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