environmental issues and hazards in the chemical research ... courses/riskkursen/riskf4brand.pdf ·...
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Environmental issues and hazards in the chemical research laboratory
Ulf Ellervik
Lecture 4: Accidental fires and explosions
Lecture 4 - outline
1. Introduction2. Fires3. Explosions4. Regulations5. Examples6. Incompatible chemicals
1. Introduction
• Flammable compounds are probably the most common hazardous material in thelaboratory• The hazard is dependent on the ability to vaporize,ignite and burn or explode
1. Introduction
• What are the dangers?
Solid flammable compounds -BH3•NEt3
Flammable liquids -ether
Flammable gases -acetylene
Self-igniting compounds -BuLi
Compounds that will form flammable -KHgases in contact with water
Oxidizing compound -KMnO4
Organic peroxides -benzoyl peroxide
Explosives -picric acid
1. Introduction• What is a fire?-combustion
CH4 + 2 O2 CO2 + 2 H2O
1. Introduction• What is a fire?fire, 1 mm/s
1. Introduction• What is a fire?fire, 1 mm/s
deflagration, 100 m/s
1. Introduction• What is a fire?fire, 1 mm/s
deflagration, 100 m/s
explosion, 1500 m/s
2. Fires2.1 Liquids
Flash point - the lowest temperature at which a liquid gives off vapor in sufficient concentration to be ignited by a flameIgnition temperature - the lowest temperature required to initiate combustion without a flameFlammability limits- the concentration of vapor in air where the mixture is flammable
2. Fires2.1 Liquids
2. Fires2.1 Liquids-Swedish regulations
Klass 1 tfp < 21°C Extremely flammable R12 F+ Highly flammable R11 F examples: acetone, ether, gasoline, pyridineKlass 2a 21°C < tfp < 30°C R10
examples: xylene, 1-butanol,
Klass 2b 30°C < tfp <55°C
examples: kerosene (fotogen), acetic acid
Klass 3 55°C < tfp < 100°C
examples: DMF, DMSO, nitrobenzene
2. Fires2.1 Liquids-Relative density of vapour
air 1.0toluene 3.2gasoline 3.0hydrogen 0.1
2. Fires2.1 Liquids-Statical electricity
Problem: -statical electricity in solvents can give a spark -example: relaxation time in heptan 0.18 s relaxation time in hexane: 2 days
Solution: -ground the container -do not pour from more than 10 cm
2. Fires2.2 Gases-Flammable gas - gas that is combustible in air at 20°C-Flammability limits (% in air)
0 25.0 50.0 75.0 100.0
Toluene
Silane
Propane
Methanol
Methane
Kerosine
Gasoline
Hydrogen
Ethanol
Ethane
Diethyl Ether
Carbon Monoxide
Carbon Disulfide
Ammonia
Acetylene
Acetone
Acetaldehyde
2. Fires2.3 Solid materialsDust explosions - suspensions of oxidizable particles in air can explode
2. Fires2.3 Solid materials
Metal fires - magnesium, sodium, aluminum, iron, zinc,dustMetal fires are very difficult to extinguish!
2. Fires2.4 Spontaneous ignition
A substance reaches its ignition temperature without an external heat source examples: oily rags, dust, organic material mixed with oxidizers, alkali metals, finely divided pyrophoric metals, white phosphorous
2. Fires2.5 Compounds that will form flammable
gases in contact with water
examples: sodium (hydrogen) lithium aluminum hydride (hydrogen) calcium carbide (acetylene)
2. Fires2.6 Different types of fires
Class A fires are ordinary materials like burning paper, lumber,cardboard, plastics etc.Class B fires involve flammable or combustible liquids such asgasoline, kerosene, and common organic solvents used in thelaboratory.Class C fires involve flammable gasesClass D fires involve combustible metals, such as magnesium,titanium, potassium and sodium as well as pyrophoric organometallicreagents such as alkyllithiums, Grignards and diethylzinc. Thesematerials burn at high temperatures and will react violently with water,air, and/or other chemicals.Class E (US: C) fires involve energized electrical equipment, such asappliances, switches, panel boxes, power tools, hot plates and stirrers.Water is usually a dangerous extinguishing medium for class C firesbecause of the risk of electrical shock unless a specialized water mistextinguisher is used.Class F (US: K) Cooking oil
2. Fires2.6 Different types of fires
An oil fire usually makes a lot of soot.
2. Fires2.6 Different types of fires
An oil fire usually makes a lot of soot.
2. Fires2.7 Extinguishers
Water extinguishers (usually not found in laboratories) are suitable for class A (paper, wood etc.) fires, but not for class B, C and D fires such as burning liquids, electrical fires or reactive metal fires. In these cases, the flames will be spread or the hazard made greater!Rather unusual!
Never ever use water on an oil fire!!!!
2. Fires2.8 Extinguishers
Foam extinguishers (usually not found in laboratories) are suitable for class A and B, but not D fires.
2. Fires2.8 Extinguishers
Dry chemical extinguishers are useful for class ABC and E fires andare your best all around choice. They have an advantage overCO2 extinguishers in that they leave a blanket of non-flammablematerial on the extinguished material which reduces thelikelihood of reignition. They also make a terrible mess -- but ifthe choice is a fire or a mess, take the mess! Note that there aretwo kinds of dry chemical extinguishers!Usually contain sodium bicarbonate or potassiumbicarbonate or ammonium phosphate, which also works on A fires.
2. Fires2.8 Extinguishers
CO2 (carbon dioxide) extinguishers are for class B fires. They don't work very well on class A fires because the material usually reignites. CO2 extinguishers have an advantage over dry chemical in that they leave behind no harmful residue. That makes carbon dioxide a good choice for an electrical fire involving a computer or other delicateinstrument. Note that CO2 is a bad choice for a flammable metal fires such as Grignard reagents, alkyllithiums and sodium metal because CO2 reacts with these materials. CO2 extinguishers are not approved for class D fires!
2. Fires2.8 Extinguishers
Sand. Do not forget sand for flammable metals (class D).
3. Explosions
3.1 Thermodynamics -How does an explosive work?
3. Explosions
energy
products
activation energy
explosionenergy
explosivecompound
3.1 Thermodynamics -How much energy?
3. Explosions
Combustion with lot of air
3 CO2 + 2.5 H2O + 1.5 N2 + 0.5 O
7 CO2 + 2.5 H2O + 1.5 N2 – 10.5 O
O2NO ONO2
ONO2
NO2O2N
NO2
3.1 Thermodynamics -How much energy?
3. Explosions
The Kistiakowsky Wilson rules- hydrogen is converted to water-if there is oxygen left carbon is converted to CO-if there is oxygen left CO is converted to CO2-nitrogen is converted to N2
3.5 CO + 3.5 C + 2.5 H2O + 1.5 N2
NO2O2N
NO2
3.1 Thermodynamics -Explosion power = explosion energy x gas formation
3. Explosions
3.1 Thermodynamics -Explosion power = explosion energy x gas formation
3. Explosions
3.2 Common explosivesA compound is may be explosive if it contains a lot of oxygen and some of the following groups
3. Explosions
peroxides and ozonides
chlorates and perchlorates
nitrocompounds and nitrates
diazocompounds and azides
acetylenides
fulminates
organometallics
–OClO2 –OClO3
–NO2 –ONO2
–N –N3
–O–O– –O–O–O–
–C C–
N–
–ONC
M–C
3.2 Common explosives
3. Explosions
PbN6Hg(ONC)2O2NO ONO2
ONO2
NO2O2N
NO2
OHNO2O2N
NO2
NN
NNO2
NO2O2N
Explosive explosion
energy (kJ/mol)
gas formation (dm3/g)
explosion power (%)
aktivation energi (kJ/mol)
mercury fulminat
–500 0.21 14 105
lead azid –469 0.22 13 160 nitroglycerin –1406 0.74 171 176 pikric acid –744 0.83 100 242 TNT –1016 0.74 115 222 RDX –1118 0.91 169 199
3.3 Organic peroxides
3. Explosions
Some compounds can form organic peroxides due to airoxidation
List A - (Three Months) - Peroxide Hazard on StorageDivinyl acetyleneIsopropyl etherPotassium metalSodium amideVinylidene chloride
3.3 Organic peroxides
3. Explosions
List B - (Twelve Months) - Peroxide Hazard on ConcentrationAcetalCumeneCyclohexeneDiacetyleneDicyclopentadiene t-butylalcoholDioxaneEthylene glycol dimethyl ether (glyme)Ethyl etherMethyl acetyleneMethylcyclopentaneMethyl i-butyl ketoneTetrahydrofuranTetrahydronophthaleneVinyl ethers
3.3 Organic peroxides
3. Explosions
OO
OOO
O
triacetoncykloperoxid, TATPWARNING! Too unstable to
be used as an explosive
4.1 Labelling of flammable compounds
Swedish regulations:
Brandfarliga varor = Brandfarliga vätskor Brandfarliga gaser Brandreaktiva varor
4. Regulations
4.1 Labelling of flammable compounds
Swedish regulations:
Gases:
4. Regulations
4.1 Labelling of flammable compounds
Swedish regulations:
Flammable liquids
4. Regulations
4.1 Labelling of flammable compounds
Swedish regulations:
Fire reactive compounds
4. Regulations
orand
4.1 Labelling of flammable compounds
Swedish regulations:
Flammable compounds may not be stored with toxic compounds or corrosives!
4. Regulations
4.2 Electrical installations
Swedish regulations:
Classification of zones for flammable materials
Zone 0 - allways risk for explosion, inside containers
Zone 1 - Som,etimes risk for explsion, 0.5 m from an open bottle
Zone 2 - seldom risk for explosion, 1 m from an open bottle
4. Regulations
5. Examples
Acetylene - explosive in 2.5-80% in air, dangerous underpressureAlCl3 -forms large amount of HCl if subjected to waterAmmonia -reacts with iodine to give explosive nitrogentriiodideBenzoyl peroxide - decomposes spontaneously above50°CCarbon disulfide - toxic and can be ignited on a glowinglight bulbDiazomethane - extreme explosion hazardDMSO - decomposes violently on contact with activechlorine compounds
5. Examples
Dry ice - do not keep in closed containerEthers - peroxide hazardEthylene oxide - can explode if heatedHalogenated compounds - do not mix with sodiumHydrogen peroxide - can decompose if in contact withiron or other metalsLitium aluminum hydride - can take fire withtetrahydrofuran
5. Examples
Ozone - give highly explosive ozonidesPalladium - can get on fire when dryPerchlorates - the use should be avoided.Permanganates - explosive if mixed with sulfuric acidPhosphorus - should be stored under waterPhosphorus trichloride - reacts with water to givephosphorus acid which decomposes and form phosphinewhich may ignitePotassium - more reactive than sodium
6. Incompatible chemicals