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Energy Technologies for Emerging Markets

Dr. Vinay Jammu Technology Leader, Global Research, Bangalore

16th May 2013

Global Research 2 © 2013, General Electric Company

“I find out what the world needs, then I proceed to invent it.” -Thomas Edison

3 Footer appears here Date appears here Global Research 3 © 2013, General Electric Company

GE … A Heritage of Innovation

1892 FOUNDED

300,000 EMPLOYEES

WORLDWIDE

$150 BILLION IN

ANNUAL

REVENUE

1 COMPANY IN

DOW JONES

INDEX ORIGINALLY LISTED IN 1896


GE Today

Oil & Gas Power & Water

Energy Management

Transportation

Healthcare

Aviation

Home & Business Solutions GE Capital

Technology fueled by GE Global Research


GE Global Research The technology development arm for GE

• First U.S. industrial lab

• Market-focused R&D

• ~2500 scientists/engineers

• One of the world‟s most diversified industrial research organizations

Global Research 5


GE Global Research Network

Global Software Center

San Ramon, CA

Brazil Technology Center Rio de Janeiro, Brazil

China Technology Center Shanghai, China

India Technology Center Bangalore, India

Global Research Europe Munich, Germany

Global Research Headquarters Niskayuna, NY

AMSTC Ann Arbor, MI


GE in India 1902: First Hydro Project in Karnataka

1969: First Nuclear Power Plants in India

1989: JV with Wipro: Healthcare

1991: Indian market opens up

1992: Collaboration with NCL

1993: JV with Godrej: Appliances

1997: BPO Operations

1998: JV with Satyam: Industrial

1999: JFWTC: Research Operations

1999: JV with TCS: Aviation & Energy

2002: IP Operations at JFWTC

2004: BPO Operations sold

2010: India P&L formed


Global Products

In Country For Country

In Country for World

Evolution of Innovation For Emerging Markets


Big Trends in Energy

Shale Gas

Renewables Shift

Distributed Power

Process Efficiency

Water Reuse

Microgrids

Clean Coal

Biofuels

Sustainable/Scalable

Affordable


Wind Energy – Sustaining Through

Technology

© 2013, General Electric Company Global Research 10


Evolution of GE Wind Products

10,000th 1,000th 18,000th

GE Wind Products … Proven Performance and Reliability

GE Wind Products „02 „11

AEP (GWh/yr)* 6.0 11.6

Capacity Factor (%)* 45 60

Availability (%) 85 98

(* @8.5m/s AMWS)

+16%

+94%

+15%

GE enters wind industry

GE 37c blade

11

2.5s 2.5xl 2.75-100

1.5i 1.5sle 1.5xle 1.6-82.5

WindBOOST LVRT introduced GE Pitch

5,000th Units >>

Model Introduction 2.75-103

1.6-100

„02 „96 „07 „09 „10 „03 „08 „04 „05 „06 „11 „12 „13

GE 48.7m blade

HALT Introduced

GE 40m blade Mark VIe controller

© 2012 General Electric Company.

1.6-87 1.7-103

2.5-120

Wind Energy Storage


Tensioned Fabric Wind Blades A partnership with the DoE Technology benefits:

• Material and labor savings

• Reduced plant and equip. costs

• Tunable blade design

• Reduced transportation cost

Economic benefits:

• Leveled cost of electricity reduction

• Automated blade component manufacturing

• Field assembly


High Fidelity Simulation & Measurements

• High efficiency lower noise airfoils

• Wake evolution … improved AEP and longer life

• LiDAR for 3-5 sec look ahead


• Short-term scheduling (predictable power) • Ramp Control • Frequency Regulation

Predictable Wind Power

WindCONTROL WindRIDE-THRU

Farm Control WindBOOST

0min 30min

Wind Power (KW)

Net Turbine Power (KW)

Forecast (KW)

Wind Turbine Power (KW)

Batteries


Wind Farm Optimization “Brilliant Machines”

Forecasting

Park aerodynamics & loads predictions

Park acoustics Analytics of fleet data

Park friendly design & upgrades

Cooperative control

Integrated energy storage

1 park with hundreds of turbines = 1 virtual power plant


Biogas and Biomass Technologies


Jenbacher Gas Engine Applications

Landfill gas Sewage gas

Organic waste Agricultural waste

Greenhouse Applications


Biogas Plants in India

Biomass Input: 235 ton/day cattle manure Electrical output: 1 MW

Organic fertilizer: 35 ton/day

Engine type: JMC 320

Cow Manure To Power, Ludhiana

Sugar Cane Spent Wash, Gujarat Biomass Input: 675m3/day spent wash

Electrical output: 2.5 MW

Engine type: JMC 320 and JMC 420

Sewage Treatment Plant, Chennai Biomass Input: 264mld sewage

Electrical output: 3.2 MW Engine type: JMC 320 to JMC 620 Range


Grid Connected/ Captive

Demand

Power

Biomass Gasification

Gasifier • IISc Technology License • 8 Patents – GE Enhancements Dryer optimization Improved Water Treatment Improved Gas Clean up

Woody Biomass

Integrated System • Integrated to Jenbacher or

Waukesha Engines • Partner with EPCs • Pilot Installation of 17MW in ASEAN

Countries


Waste Heat Recovery

Source: http://www.flickr.com/photos/rs_butner/2270078215/sizes/l/in/photostream/ Photo by Scott Butner

http://www.flickr.com/photos/rs_butner/2270078215/sizes/l/in/photostream/


Waste Heat Recovery Opportunity Refining Paper and pulp Steel

Cement, refractory,

waste incinerators

and many more

60 to 250 °C 250 to 650 °C > 650 °C

India Opportunity, (GWe) World Opportunity, (GWe)

2GW

1.5GW

0.35 GW

19GW

27GW

6GW

Coal boiler

Steel

Cement

Refinery

< 250C 250 to 650C > 650C < 250C 250 to 650C > 650C


Kalina Cycle- Ammonia+Water

Waste Heat Recovery

100

600

200

300

400

500

Wa

ste

he

at

tem

pe

ratu

re (°

C)

$/kW

Steam Rankine

ORC with Radial Expander (125KW

to 750KW)

Super Critical CO2 Rankine Cycle with Radial Expanders

ORC w/Screw

Expander

Low Medium High

OREGEN (7 to 16MW)


• 7-16MW capability • GT typical size: 25MW • ORC adds an extra 5MW

• Attractiveness

• Adds 20% more power • Water free • Small foot print • Unmanned operation

GE ORegen for Engine Exhaust Radial Expander


Screw Expander Based ORC

Screw

Expander

Waste Heat Source

85 to 400C Heat

Recovery Unit

• 5KW to 1.2MW capability • High efficiency screw expander • Grid synchronous induction

generator • Low maintenance & high reliability • Small footprint, packaged unit • Quick, standalone installation

First Screw Expander System in Steel Factory

0.5MM Units Produced


Fuel Flexibility For Conventional Power Generation


• Efficiency … lower fuel consumption

• Air quality and carbon footprint

• Greater energy independence/autonomy/adaptability

Drivers:

with no change in the availability, reliability and economics

associated with traditional natural gas operated units

High H2 fuels Refinery gas Petrochemical gas Hydrogen power

Gaseous fuels Natural gas Sour gas LNG LPG

Ultra/Low LHV Blast furnace gas

BFG mixed Air blown IGCC Biomass gasification

3

Liquid fuels Naphtha Distillates Crude oils Residual oils Bio-fuels

Medium LHV Weak natural gas Sour gas

Landfill gas Coke oven gas Corex gas IGCC coal/petcoke

Expanded definition of available fuels

Fuel Flexible Gas Turbine Solutions


Natural Gas

Other Gases

Light Distillate oil

Other liquids

100 1000 10000 # of GTs

Sour gas

Fuels Experience … Broad Range


Technologies For Syngas, BFG, COG

7E, 9E, 6F & 9F Syngas

Compressor No change from NG

configuration Combustor NG – DLN

Syngas, High H2 – MNQC*

7F Syngas

Compressor No change from NG

configuration Combustor NG – DLN

Syngas, High H2 – MNQC*

Turbine Syngas, High H2 – new HGP

(based on 7F3-series)

(9F Syngas based on 9F3- series)

Turbine Syngas, High H2 – new S1N


Low BTU Gas Turbine Installations

2x7F Syngas coal IGCC (USA) 2x6F Syngas

refinery (Asia)

1x7F IGCC (USA)

3x9E – Refinery (Europe)

1990 2000 2010

2x6F Refinery (USA)

3x9E – Steel mill (Europe)

1x7F IGCC (USA)

2x9E – Steel Mill (China)

Low BTU Fuels: More than 4.5 GW of installed base, 2.1 million operating hours


Industrial Internet …

Brilliant Machines


• Big Iron Meets Big Data

• Analytics & Optimization

• Drive Efficiency, Life,

Profitability


Biologists

World-Class Cross Functional Teams

Innovation

Physicists Electrical

Engineers

Mathematicians

Material Scientists

Software Engineers

Chemists

Mechanical Engineers

Sustainable Energy Advanced

Propulsion

Energy Conversion

Molecular Medicine

Organic Electronics

Nanotechnology


Collaborating With the World‟s Best

State of Bavaria

Companies Governments Universities

Indian Institute of Science

http://www.stanford.edu/


What Is Needed

• Sustainable/Scalable – Fuel flexibility and diversity – Low cost renewables

• Affordable – Novel technologies – Innovative life cycle solutions/Biz

Models

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