Energy Technologies for Emerging Markets
Dr. Vinay Jammu Technology Leader, Global Research, Bangalore
16th May 2013
Global Research 2 © 2013, General Electric Company
“I find out what the world needs, then I proceed to invent it.” -Thomas Edison
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GE … A Heritage of Innovation
1892 FOUNDED
300,000 EMPLOYEES
WORLDWIDE
$150 BILLION IN
ANNUAL
REVENUE
1 COMPANY IN
DOW JONES
INDEX ORIGINALLY LISTED IN 1896
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GE Today
Oil & Gas Power & Water
Energy Management
Transportation
Healthcare
Aviation
Home & Business Solutions GE Capital
Technology fueled by GE Global Research
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GE Global Research The technology development arm for GE
• First U.S. industrial lab
• Market-focused R&D
• ~2500 scientists/engineers
• One of the world‟s most diversified industrial research organizations
Global Research 5
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GE Global Research Network
Global Software Center
San Ramon, CA
Brazil Technology Center Rio de Janeiro, Brazil
China Technology Center Shanghai, China
India Technology Center Bangalore, India
Global Research Europe Munich, Germany
Global Research Headquarters Niskayuna, NY
AMSTC Ann Arbor, MI
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GE in India 1902: First Hydro Project in Karnataka
1969: First Nuclear Power Plants in India
1989: JV with Wipro: Healthcare
1991: Indian market opens up
1992: Collaboration with NCL
1993: JV with Godrej: Appliances
1997: BPO Operations
1998: JV with Satyam: Industrial
1999: JFWTC: Research Operations
1999: JV with TCS: Aviation & Energy
2002: IP Operations at JFWTC
2004: BPO Operations sold
2010: India P&L formed
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Global Products
In Country For Country
In Country for World
Evolution of Innovation For Emerging Markets
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Big Trends in Energy
Shale Gas
Renewables Shift
Distributed Power
Process Efficiency
Water Reuse
Microgrids
Clean Coal
Biofuels
Sustainable/Scalable
Affordable
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Wind Energy – Sustaining Through
Technology
© 2013, General Electric Company Global Research 10
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Evolution of GE Wind Products
10,000th 1,000th 18,000th
GE Wind Products … Proven Performance and Reliability
GE Wind Products „02 „11
AEP (GWh/yr)* 6.0 11.6
Capacity Factor (%)* 45 60
Availability (%) 85 98
(* @8.5m/s AMWS)
+16%
+94%
+15%
GE enters wind industry
GE 37c blade
11
2.5s 2.5xl 2.75-100
1.5i 1.5sle 1.5xle 1.6-82.5
WindBOOST LVRT introduced GE Pitch
5,000th Units >>
Model Introduction 2.75-103
1.6-100
„02 „96 „07 „09 „10 „03 „08 „04 „05 „06 „11 „12 „13
GE 48.7m blade
HALT Introduced
GE 40m blade Mark VIe controller
© 2012 General Electric Company.
1.6-87 1.7-103
2.5-120
Wind Energy Storage
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Tensioned Fabric Wind Blades A partnership with the DoE Technology benefits:
• Material and labor savings
• Reduced plant and equip. costs
• Tunable blade design
• Reduced transportation cost
Economic benefits:
• Leveled cost of electricity reduction
• Automated blade component manufacturing
• Field assembly
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High Fidelity Simulation & Measurements
• High efficiency lower noise airfoils
• Wake evolution … improved AEP and longer life
• LiDAR for 3-5 sec look ahead
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• Short-term scheduling (predictable power) • Ramp Control • Frequency Regulation
Predictable Wind Power
WindCONTROL WindRIDE-THRU
Farm Control WindBOOST
0min 30min
Wind Power (KW)
Net Turbine Power (KW)
Forecast (KW)
Wind Turbine Power (KW)
Batteries
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Wind Farm Optimization “Brilliant Machines”
Forecasting
Park aerodynamics & loads predictions
Park acoustics Analytics of fleet data
Park friendly design & upgrades
Cooperative control
Integrated energy storage
1 park with hundreds of turbines = 1 virtual power plant
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Biogas and Biomass Technologies
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Jenbacher Gas Engine Applications
Landfill gas Sewage gas
Organic waste Agricultural waste
Greenhouse Applications
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Biogas Plants in India
Biomass Input: 235 ton/day cattle manure Electrical output: 1 MW
Organic fertilizer: 35 ton/day
Engine type: JMC 320
Cow Manure To Power, Ludhiana
Sugar Cane Spent Wash, Gujarat Biomass Input: 675m3/day spent wash
Electrical output: 2.5 MW
Engine type: JMC 320 and JMC 420
Sewage Treatment Plant, Chennai Biomass Input: 264mld sewage
Electrical output: 3.2 MW Engine type: JMC 320 to JMC 620 Range
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Grid Connected/ Captive
Demand
Power
Biomass Gasification
Gasifier • IISc Technology License • 8 Patents – GE Enhancements Dryer optimization Improved Water Treatment Improved Gas Clean up
Woody Biomass
Integrated System • Integrated to Jenbacher or
Waukesha Engines • Partner with EPCs • Pilot Installation of 17MW in ASEAN
Countries
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Waste Heat Recovery
Source: http://www.flickr.com/photos/rs_butner/2270078215/sizes/l/in/photostream/ Photo by Scott Butner
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Waste Heat Recovery Opportunity Refining Paper and pulp Steel
Cement, refractory,
waste incinerators
and many more
60 to 250 °C 250 to 650 °C > 650 °C
India Opportunity, (GWe) World Opportunity, (GWe)
2GW
1.5GW
0.35 GW
19GW
27GW
6GW
Coal boiler
Steel
Cement
Refinery
< 250C 250 to 650C > 650C < 250C 250 to 650C > 650C
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Kalina Cycle- Ammonia+Water
Waste Heat Recovery
100
600
200
300
400
500
Wa
ste
he
at
tem
pe
ratu
re (°
C)
$/kW
Steam Rankine
ORC with Radial Expander (125KW
to 750KW)
Super Critical CO2 Rankine Cycle with Radial Expanders
ORC w/Screw
Expander
Low Medium High
OREGEN (7 to 16MW)
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• 7-16MW capability • GT typical size: 25MW • ORC adds an extra 5MW
• Attractiveness
• Adds 20% more power • Water free • Small foot print • Unmanned operation
GE ORegen for Engine Exhaust Radial Expander
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Screw Expander Based ORC
Screw
Expander
Waste Heat Source
85 to 400C Heat
Recovery Unit
• 5KW to 1.2MW capability • High efficiency screw expander • Grid synchronous induction
generator • Low maintenance & high reliability • Small footprint, packaged unit • Quick, standalone installation
First Screw Expander System in Steel Factory
0.5MM Units Produced
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Fuel Flexibility For Conventional Power Generation
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• Efficiency … lower fuel consumption
• Air quality and carbon footprint
• Greater energy independence/autonomy/adaptability
Drivers:
with no change in the availability, reliability and economics
associated with traditional natural gas operated units
High H2 fuels Refinery gas Petrochemical gas Hydrogen power
Gaseous fuels Natural gas Sour gas LNG LPG
Ultra/Low LHV Blast furnace gas
BFG mixed Air blown IGCC Biomass gasification
3
Liquid fuels Naphtha Distillates Crude oils Residual oils Bio-fuels
Medium LHV Weak natural gas Sour gas
Landfill gas Coke oven gas Corex gas IGCC coal/petcoke
Expanded definition of available fuels
Fuel Flexible Gas Turbine Solutions
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Natural Gas
Other Gases
Light Distillate oil
Other liquids
100 1000 10000 # of GTs
Sour gas
Fuels Experience … Broad Range
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Technologies For Syngas, BFG, COG
7E, 9E, 6F & 9F Syngas
Compressor No change from NG
configuration Combustor NG – DLN
Syngas, High H2 – MNQC*
7F Syngas
Compressor No change from NG
configuration Combustor NG – DLN
Syngas, High H2 – MNQC*
Turbine Syngas, High H2 – new HGP
(based on 7F3-series)
(9F Syngas based on 9F3- series)
Turbine Syngas, High H2 – new S1N
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Low BTU Gas Turbine Installations
2x7F Syngas coal IGCC (USA) 2x6F Syngas
refinery (Asia)
1x7F IGCC (USA)
3x9E – Refinery (Europe)
1990 2000 2010
2x6F Refinery (USA)
3x9E – Steel mill (Europe)
1x7F IGCC (USA)
2x9E – Steel Mill (China)
Low BTU Fuels: More than 4.5 GW of installed base, 2.1 million operating hours
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Industrial Internet …
Brilliant Machines
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• Big Iron Meets Big Data
• Analytics & Optimization
• Drive Efficiency, Life,
Profitability
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Biologists
World-Class Cross Functional Teams
Innovation
Physicists Electrical
Engineers
Mathematicians
Material Scientists
Software Engineers
Chemists
Mechanical Engineers
Sustainable Energy Advanced
Propulsion
Energy Conversion
Molecular Medicine
Organic Electronics
Nanotechnology
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Collaborating With the World‟s Best
State of Bavaria
Companies Governments Universities
Indian Institute of Science