Productivity Improvement Plan

Year 2007, Q3

Prepared: Jansen Cheng (Manufacturing Engineering Manager)

Review: P.C. Yeung ( Sr. Operation Manager )

Content–manpower reduction ● 1. Production line change to Stand up operation● 2. Step up stencil● 3. Recycle solder bar● 4. FFC cable hand soldering● 5. Component Preform automation● 6. Outsource reduction● 7. Electricity expense

Content● 8. Standard time improvement● 9. Inspection headcount● 10. Floor space allocated

● Attached files : Details of this presentation please ref to the attached file:

manpower reduction 20070413.xls

Production line change to Stand upOperators are stand up to work, efficiency is increased by 5.7 % and up to 20% in some case.Floor space is increased by reclamation.

Preform lines

Production line change to Stand upAlready implemented in Manual insertion, WS and packaging lines, and most of the Preform lines.

Manual insertion WS to packaging

Production line change to Stand up

● Nine of fourteen lines will change to Stand up operation before Jun.2007.

● Totally reduce 40 operators

● Responsible : M.E. Dept.

Step up stencilUse "Step up stencil" to add extra glue to the IC location. The “hand-add-glue” operator is saved.

Before change New Step up stencil

通过开设向

上孔洞， 可以增加选

定元件

的 red glue 用量。

Step up stencil●Affected 14 lines by reduce one

operator per SMT line.●Totally reduce 28 operators.

Complete before May.31.●Responsible : M.E. Dept.

Recycle solder bar● Using Recycle machine to

regenerate solder bar

● Saving is 7 % of monthly solder consumption

● Countermeasure to rising price of SAC305 solder

Recycle solder bar - RoHS Compliance Test

● The sample will also be subjected to RoHS compliance testing using XRF analyzer in our QRS Lab.

● Responsible : QA

FFC cable hand soldering● Replace hand soldering process by

Heat seal machine to solder FFC.● Total reduce 22 operators.● Complete date: Jul.2007● Responsible: M.E. dept.

Heat seal machine

Component Preform automation● Hand cutting lead change to

machine cutting.

● Two operators is saved. Affected 6 lines.

● Responsible: PIE dept.

Outsource reduction● Add new Auto-insertion line in

Production and reduce outsource equivalent line equals to 2 lines.

● Complete by: Apr.07● Responsible: M.E. dept.

Electricity expense● Use city electricity to replace power

generator in-house. The electricity cost is reduced.

● Responsible: PTE dept

Standard time improvement● Work with CEE to improve std time.

● Continuous improvement by regular review of std time.

● Responsile: CEE, M.E.dept. and Production

Attached file● manpower reduction 20070413

(rev1).xls, this file is delibrately deleted to protect intellectual privacy.

● The content of this presentation file is not allowed to reproduce without permission of the author.