emek boru katalog-eng layout 1

Emek Boru Inc.

Product Specifications

Production Standards

Production Flow Chart

Quality Control

Quality Management

Certificates

Lining and Coating

Transportation

Field of Application of Steel Pipes

Reference List of Domestically SoldPotable Water&Piling Pipes

Reference List of Exported PotableWater & Piling Pipes

Oil and Natural Gas Pipeline Production

Production Range

Calculations Related to PipeProduction

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CONTENTS

EMEK BORU INC.

Launching its spiral welded steel pipeproduc�on in 1983, the Company integratedwith the Ceceli Group in 1990. Developing s�llits product ranges neat to the everincreasingcustomer demands, Emek Boru is commi�ed toleveraging the quality of its produc�on up to thehighest a�ainable grade, through a variety ofinvestments it makes on produc�ontechnologies and its human resources.

Currently, Emek Boru maintains its spiral weldedsteel pipe produc�on cycles running through 4separate produc�on lines equipped with thelatest stateoftheart technologies installed andcommissioned in its modern manufacturingplants on an area of 40.000 square meters ofopen land with a 100.000 square metersconfined space located in the first OrganizedIndustrial Zone of Ankara. With an annualcapacity of 460.000 tons, these facili�es take onmanufacturing of products in full conformitywith both local and interna�onal standards.Choice of high quality materials in produc�on inline with its carefully set policies for sustainablequality helped Emek Boru possess and maintainAPI 5L, TS EN 102171, TS EN 102191/2, TS 9341EN 10224, AWWA C210, ASTM A 252, DIN30670, DIN 30678 Produc�on Cer�ficates inaddi�on to ISO 9001, OHSAS 18001, ISO 14001,97/23/EC Module H Systems Cer�fica�ons.

Spiral Welded Steel Pipes 3

PRODUCT SPECIFICATIONS

Annual Produc�on 460.000 tons

Pipe Length Standard 6 m 20 m (Special Produc�on up to 50 m)

Outer Diameter 219,1 3.048,0 mm

Wall Thickness 4,0 25,4 mm

Raw Material Hot rolled steel coil

Welding Process External and Internal Submerged Arc Welding (SAW)

Material Quality API 5L 2013 (Edi�on 45) GrB X80 EN 1002504 S235 JR S355 K2

4 Spiral Welded Steel Pipes

PRODUCTION STANDARDS

Oil and Natural Gas Pipelines

Water and Waste Water Pipes

API 5LISO 3183TS 6047

AWWA C 200BS 534TS EN 102171TS 9341 EN 10224

General Purpose Pipes

Piling Pipes

ASTM A 53EN 102192

ASTM A 252

PRODUCTION FLOW CHART


6 Spiral Kaynaklı Çelik Borular

QUALITY CONTROL

Quality control ac�vi�es needed to verify product conformity are carried out at approprate stages of produc�on inEmek Boru in accordance with the quality plans documented for incoming materials, processes and finished product.

Final Inspec�on and Tes�ngVisual Inspec�ons andDimensional TestsSurface Comparisons Tests Surface Roughness Coa�ng Thickness Test Porosity Tests Peeling Tests Impact Tests Elonga�on Tests Indenta�on Tests Hardness Tests Cathodic Disbonding Tests Marking and Final Inspec�on

Quality Control Ac�vi�es carried out according to API 5LSpesifica�on can be enlisted as follows:

Receiving Inspec�on and Tes�ng

Visual Inspec�ons and Dimensional Tests Heat Analysis Product Analysis Tensile Tests

In Process Inspec�on and Tes�ng

Visual Inspec�ons and Dimensional TestsHydrosta�c Tests Tensile TestsWeld Tensile Tests

Weld Tensile Tests Product Analysis Guided Bend Tests Charpy VNotch Test Dropweight Tear Tests NonDestruc�ve Tests OnLine Ultrasonic Tests OffLine Ultrasonic Tests Radiographic / Fluoroscopic Inspec�ons Magne�c Par�cle / Liquid Penetra�onTests CTOD Test


QUALITY MANAGEMENT

In line with its wellestablished policy of sustainable quality, Emek Boru has established an ISO 9001cer�fied Quality Management System in 1997, an OHSAS 18001 cer�fied Occupa�onal Health and SafetyManagement System and an ISO 14001 cer�fied Environmental Management System in 2003. Thus,the con�nuity and conformity of all processes and product quality is ensured in Emek Boru.

Adop�ng a client oriented approach as a core business principle, our company aims to ever improvethe process quality by;

• Ensuring con�nuity in final productquality through using high qualitymaterial at all stages of produc�on,

• Mee�ng the condi�ons ofchanging standards and bycomplying with the legalrequirements quickly and atutmost level,

• Inves�ng in the human capitalthrough mee�ng training needs ofemployees, suppliers and subcontractors,

• Elimina�ng the risks at the sourcefor preven�ng the voca�onalaccidents and diseases,

• Preven�ng the environmentaleffects of our ac�vi�es throughalways respec�ng toenvironmental wellbeing,

• Assessing and improving thesystem performance at all phases.

CERTIFICATES


Emek Boru brand of products are cer�fied to consistently comply with all interna�onalapplicable standards in addi�on to na�onal standards.


LINING AND COATING

AWWA C 215DIN 30670TS 5139NF A 49710

AWWA C 215DIN 30678NF A 49711

AWWA C 205DIN 2614TS 8590EN 10298

Coa�ng Standards

External Polyethylene Coa�ng

External Polypropylene Coa�ng

Internal Concrete Lining

AWWA C 203BS 4164

AWWA C 210 TS EN 10289NF A 49709

EN 10290

InternalExternal CoalTar Enamel Coa�ng

InternalExternal Epoxy Paint Coa�ng

InternalExternal Polyurethane Coa�ng


TRANSPORTATION

Following the comple�on of the produc�on stages, steel pipes aretransported to their endusers. For this purpose, means of land, marineand railroad transporta�on are employed in Emek Boru. During shipment,pipes are loaded into containers, railroad cars and seagoing vessels bymeans of suitable li�ing equipments under direct supervision andinstruc�ons of the Final Inspec�on Teams. Thereby the products suitablyplaced and sealed in containers depart from the manufacturing plantunder insurance supplied with underwriters against allrisks of damagethat may occur throughout the transporta�on process.

FIELD OF APPLICATION OF STEEL PIPES

• Crude Oil Pipelines

• Natural Gas Pipelines

• Water Supply Lines

• Founda�on Piles

• Industrial Pipeline Networks

• Steel Structures

• Refineries

• Special Purpose Applica�ons



REFERENCE LIST OF DOMESTICALLY SOLD POTABLEWATER & PILING PIPES

Customer Project Dimensions(mm x mm)

Quan��es(meters)

Quan��es(tons) Year

Gen Ka İnş. Tur. Nak. Akar.Mad. San. ve Tic. Ltd. Ş�.

ASKİ Kesikköprü Barajı İvedik PotableWater Pipeline Project ANKARA

Ø 2235,2 x 19,1 18.500 19.310 2015

İSKİ İSKİ Melen Potable Water PipelineProject Ø 3048,0 x 25,0 7.200 13.419 2015

Petlim Limancılık Tic. A.Ş. Petkim Tuz ve Tanker RıhmıGüçlendirme Piling Project İZMİR

Ø 1016,0 x 16,0 4.875 1.924 2015

BUSKİ BUSKİ Potable Water Pipeline Project

Ø 114,3 x 4,5 Ø 168,3 x 4,5 Ø 219,1 x 4,5 Ø 323,9 x 4,5 Ø 406,4 x 4,5 Ø 508,0 x 5,6 Ø 610,0 x 6,3 Ø 813,0 x 8,0 Ø 1016,0 x 10,0 Ø 1219,0 x 12,5

5.0005.000

10.00025.00025.00025.00020.000

5.0003.0003.000

6191

238886

1.1151.7341.876

794744

1.116

2015

İSKİ İSKİ Melen Potable WaterPipeline Project Ø 3048,0 x 25,0 9.999 18.363 2014

Cenal Elektrik Üre�m. A.Ş. Cenal Karabiga Enerji Santrali PilingProject ÇANAKKALE Ø 1219,2 x 24,0 43.887 25.957 2014

Petlim Limancılık Tic. A.Ş. Petkim Konteyner Limanı PilingProject İZMİR

Ø 1219,2 x 24,0 Ø 1219,2 x 20,0 Ø 1219,2 x 30,0

3.0727.013

384

2.1734.148

3382014

Taşeli Cemsel İş Ortaklığı DSİ Konya Mavi Tünel Potable WaterPipeline Project KONYA

Ø 2235,0 x 20,0 Ø 2134,0 x 20,0 Ø 2134,0 x 17,5 Ø 1829,0 x 16,0 Ø 1016,0 x 16,0 Ø 610,0 x 6,3

24.01492

15.3534.232

2773

26.23596

14.0233.027

117

2013

Samsun Makina Sanayi A.Ş. Musabeyli Potable Water PipelineProject YOZGAT

Ø 812,8 x 6,3 Ø 812,8 x 8,0 Ø 812,8 x 7,1 Ø 1524,0 x 12,0 Ø 1524,0 x 12,5

3.8132.3519.2346.783

239

478373

1.3033.035

111

2013


Ø 219,1 x 4,5 Ø 323,9 x 4,5 Ø 610,0 x 6,3 Ø 813,0 x 8,0 Ø 1016,0 x 10,0 Ø 1219,0 x 12,0

2.0008.0001.5003.5004.0006.000

48284141556992

2.232

2013





İSKİ İSKİ Melen Potable WaterPipeline Project Ø 3048 x 25,0 4.905 9.142 2012

İSKİ Potable Water Pipeline Project İSTANBUL

Ø 711,2 x 7,1Ø 1016,0 x 10,0Ø 1219,2 x 12,5

3.0004.163

970

3701.033

3612012

İma Mühendislikİnş. ve Tic. Ltd. Ş�.

ASKİ Potable Water Pipeline Project ANKARA Ø 2235,2 x 18,0 3.208 3.157 2012

İncekaya İnşaatSan. Tic. Ltd. Ş�.

ASKİ İvedik Potable Water PipelineProject ANKARA Ø 1219,2 x 11,0 1.470 482 2012

Ulubol İnşaat San. ve Tic. A.Ş. ASKİ İvedik Marşandiz Potable WaterPipeline Project ANKARA Ø 1828,8,0 x 16,0 735 526 2012

Cengiz İnş. San. Tic. A.Ş. Azerbaycan Şemkir Potable WaterPipeline Project

Ø 2032,0 x 16,0 Ø 1828,8,0 x 8,0 Ø 1625,6 x 16,0 Ø 1422,4 x 14,0

200200113146

159125

7271

2012

Cengiz İnş. San. Tic. A.Ş. Azerbaycan Şemkir Potable WaterPipeline Project

Ø 1828,8,0 x 8,0 Ø 1828,8,0 x 10,0 Ø 1828,8,0 x 15,0

1.15260

280

41427

1882012

İSKİ İSKİ Melen Potable Water PipelineProject Ø 3048 x 25,0 7.500 13.978 2012

Limak Kolin Çandarlı LimanıAdi Ortaklığı

DLHİ Çandarlı Limanı İnşaa PilingProject İZMİR

Ø 1778,0 x 25,0 Ø 1778,0 x 25,0

82.1224.325

88.7574.675

2011

Taşeli / Cemsel İş Ortaklığı DSİ İzmir İçme Suyu II. Merhale PotableWater Pipeline Project

Ø 2032,0 x 17,5 Ø 2032,0 x 20,0 Ø 3048,0 x 24,0 Ø 2032,0 x 17,5 Ø 2032,0 x 20,0

22.5266.724

21201

26

19.5846.672

37175

26

2011


Ø 323,9 x 4,5 Ø 406,4 x 4,5 Ø 508,0 x 5,6 Ø 609,6 x 6,3 Ø 812,8 x 8,0

10.0005.0005.0005.0002.000

354223347469318

2011



Öztaş İnşaat A.Ş. Foça Potable Water Pipeline Project İZMİR Ø 1016,0 x 16,0 2.952 1.165 2010

REFERENCE LIST OF DOMESTICALLY SOLD POTABLEWATER & PILING PIPES




ASKİ AKSİ Potable Water Pipeline Project ANKARA Ø 2235 2 x 18,0 888 874 2010

ASKİ A.O.Ç Potable Water Pipeline Project ANKARA

Ø 2235,2 x 18,0Ø 1828,8 x 18,0

8.2604.000

8.1303.215

2009

Koçoğluİnşaat San. ve Tic. A.Ş.

DSİ Gördes Potable Water PipelineProject

Ø 2235,2 x 17,5Ø 2032,0 x 17,5

7.83217.536

7.50015.245

2009

Öztaş İnşaat A.Ş. Foça Piling Project Ø 1016,0 x 16,0 18.792 7.400 2009

İSKİ İSKİ Melen Potable Water PipelineProject Ø 3048,0 x 25,0 7.433 14.000 2008

Makrotel DSİ Şırnak Potable Water Pipeline Project Various Diameters 48.741 9.081 2008

ASKİ ASKİ Potable Water Pipeline Project ANKARA Ø 1828,8 x 18,0 1.300 1.045 2008

Meksan İnşaat San.veTic.Ltd.Ş�.

DSİ Çankırı Potable Water PipelineProject ÇANKIRI Various Diameters 45.707 5.720 2008

İncekaya İnş.San. veTic.Ltd.Ş�.


ASKİ ASKİ Çamlıdere Potable Water PipelineProject ANKARA Ø 2235,2 x 18,0 4.000 3.937 2007

ASKİ ASKİ Kesikköprü Barajı İvedik PotableWater Pipeline Project ANKARA Ø 1626,0 x 16,0 4.456 2.831 2007


İSKİ İSKİ Potable Water Pipeline Project Various Diameters 29.858 11.308 2007


Meksan İnşaat San.veTic.Ltd.Ş�.

DSİ Çankırı Potable Water PipelineProject ÇANKIRI Ø 1016,0 x 7,1 25.000 4.416 2007

ASKİ ASKİ Potable Water Pipeline Project ANKARA Ø 2235,0 x 17,5 1.236 1.183 2007

Öztaş İnşaat A.Ş. Kazan Potable Water Pipeline Project ANKARA Various Diameters 22.074 2.270 2006

Tubin İnşaat A.Ş. ASKİ Potable Water Pipeline Project ANKARA Various Diameters 5.876 1.170 2006

Samsun Makina Sanayi A.Ş. Potable Water Pipeline Project Various Diameters 8.000 2.800 2006

İSKİ İSKİ Potable Water Pipeline Project Various Diameters 34.935 10.865 2006

İsmail Çelik İnşaat A.Ş. Osmaniye Potable Water Pipeline Project Various Diameters 16.606 2.300 2006

Sistem Elek.Tes.San. ve Tic.A.Ş. Potable Water Pipeline Project Various Diameters 6.816 2.900 2006

Sistem Elek.Tes.San. veTic.A.Ş. Potable Water Pipeline Project Ø 1524,0 x 12,0 3.720 1.664 2005

Aker İnşaat A.Ş. Çorum Potable Water Pipeline Project Ø 1016,0 x 8,0 7.131 1.418 2005

Ankara Beton BoruSan. ve Tic. Ltd. Ş�.


Samsun Makina Sanayi A.Ş. ASKİ Potable Water Pipeline Project Ø 1219,1 x 12,0 3.108 1.110 2005Sistem Elek.Tes.San. ve Tic. A.Ş. Potable Water Pipeline Project Ø 1524,0 x 12,0 3.600 1.611 2004

Sistem Elek.Tes.San. ve Tic.A.Ş. Potable Water Pipeline Project Ø 1422,4 x 12,0 3.551 1.481 2004





KOSKİ KOSKİ Potable Water Pipeline Project KONYA Various Diameters 14.480 1.701 2004

Kahramanmaraş Belediyesi Karasu Potable Water Pipeline Project Various Diameters 14.112 6.689 2004

İller Bankası Potable Water Pipeline Project Various Diameters 29.320 3.175 2004

İSKİ İSKİ Potable Water Pipeline Project Ø 812,8 x 7,1 22.230 3.140 2003

Kahramanmaraş Belediyesi Karasu Potable Water Pipeline Project Ø 1219,2 x 11,0 10.000 3.277 2003

KOSKİ Potable Water Pipeline Project KONYA Various Diameters 10.000 1.600 2002


Sistem Elek.Tes.San. ve Tic. A.Ş.

Potable Water Pipeline Project K.MARAŞ Ø 1422,0 x 12,0 25.000 10.416 2002


Ünal İnşaat San. ve Tic. A.Ş. Foça Piling Project Ø 1219,0 x 10,0 10.080 3.008 2001

Kiska Cesaş İş Ortaklığı NATO Topçular HarbourØ 1220,0 x 12,0 Ø 1220,0 x 10,0

3.3449.024

1.1952.692

2001

Özburak İnşaatSan. ve Tic. Ltd.Ş�.


Ankara Beton BoruSan. ve Tic. Ltd.Ş�.

ASKİ Çamlıdere Barajı Potable WaterPipeline Project ANKARA Ø 2235,0 x 18,0 20.328 20.004 2001



ASKİ ASKİ Potable Water Pipeline Project ANKARA Various Diameters 10.671 2.362 2000


KOSKİ KOSKİ Potable Water Pipeline Project KONYA Various Diameters 11.710 1.255 1999


Ünal İnşaat ve Tic.A.Ş. DSİ Potable Water Pipeline Project GAZİANTEP Ø 1220,0 x 10,0 16.512 3.799 1999


Limak İnşaat A.Ş. DSİ Potable Water Pipeline Project ÇORUM Ø 1016,0 x 8,8 21.992 4.902 1999

İma Mühendislikİnş. ve Tic. Ltd. Ş�.

DSİ Potable Water Pipeline Project ANTALYA Ø 1016,0 x 8,8 15.802 2.596 1998



DSİ DSİ Potable Water Pipeline Project Various Diameters 37.500 4.775 1997

İller Bankası Potable Water Pipeline Project(POLATLI ÇORUM) Ø 1220,0 x 12,0 40.000 14.300 1995


REFERENCE LIST OF EXPORTED POTABLEWATER & PILING PIPES

Country Dimensions(mm x mm)



AlgeriaPlateau El Esnam Water Pipeline ProjectHYDROAMENAGEMENT

Ø 1219,2 x 11,0Ø 711,2 x 7,1Ø 609,6 x 6,3

3.0604.410

16.950

1.003544

1.5892015

FranceWater Pipeline Project Ø 1048 x 8,8 14.000 3.157 2015

AustriaWater Pipeline Project Ø 1016 x 17,0 2.400 1.005 2015

IcelandWater Pipeline Project

Ø 711,2 x 8,8Ø 609,6 x 11,0

6963.828

106622

2015

South AfricaWater Pipeline Project

Ø 711,2 x 6,0Ø 1320,8 x 12,0

10.880620

11.135240

2014

CongoPiling Project Ø 1828,8 x 19,84 5.674 5.022 2014

Equatorial GuineaPiling Project Ø 1200,0 x 10,0 686 204 2013

SerbiaWater Pipeline Project

Ø 1016,0 x 8,0 Ø 914,4 x 10,0Ø 711,2 x 7,1

4.2844.1793.086

852932381

2013

AzerbaijanWater Pipeline ProjectHYDROPARK

Ø 1219,2 x 14,0 2.956 1.230 2013

AngolaPiling Project Ø 914,4 x 20,0 4.018 1.773 2013

AlgeriaPlateau El Esnam Water Pipeline ProjectHYDROAMENAGEMENT

Ø 1270,0 x 8,0Ø 1117,6 x 7,0Ø 1016,0 x 6,3

1.5778.824

74

3931.692

122013

SerbiaWater Pipeline Project

Ø 711,2 x 7,1Ø 711,2 x 9,0Ø 711,2 x 9,0

6.7563.7923.792

833591591

2013

NetherlandsPiling Project 3.912 1.800 2012

AzerbaijanWater Pipeline Project 24.000 1.850 2012

FrancePiling Project

Ø 2043,0 x 15,0Ø 813,0 x 12,5

1.293978,96

971242

2012

AzerbaijanWater Pipeline ProjectHYDROPARK

Ø 1828,8 7.432 3.430 2012

Equatorial GuineaPiling Project Ø 1200,0 & 1300,0 2.574 795 2012

AlgeriaOud AthmaniaAin Kercha Water PipelineProjectANBT

Ø 2438,4 x 12,7Ø 2235,2 x 11,9Ø 2438,4 x 12,7Ø 2438,4 x 12,7

4.5943.320

10.78410.700

3.4902.1668.1938.129

2012


Country Dimensions(mm x mm)



Azerbaijan Water Pipeline ProjectHYDROPARK Ø 1625,6 x 14,0 10.000 5.564 2012

Algeria BoussiabaBeni Haroun WaterPipeline ProjectANBT

Ø 1422,4 x 11,0Ø 1625,6 x 12,5Ø 2032,0 x 16,0

17.68512.175

291

6.7716.054

2312011

SyriaWater Pipeline Project 2.574 807 2011

ColombıaPiling Project 1.500 900 2011

CezayirIghil EmdaMahouane Su Boru Ha� ProjesiANBT

Ø 1828,8 x 14,5Ø 711,2 x 8,8Ø 711,2 x 7,1

43.0004.000

19.6307.956

32.0002.6003.0001.000

2009

PortugalWater Pipeline Project Ø 1219,2 x 10,0 4.069 1.215 2009

Saudi ArabiaShuqaiq Water Transmission SystemsSWCC

16.763 2.250 2009

AlgeriaWater Pipeline ProjectANBT

Ø 1219,2 x 14,0 2.500 1.040 2009

AlgeriaWater Pipeline ProjectANBT

Ø 1219,2 x 14,0 1.900 791 2009

JordanWater Pipeline ProjectDISI

92.881 61.087 2009

ItalyWater Pipeline Project Ø 711,2 x 7,5 6.000 781 2008

PeruPiling Pipeline Project Ø 914,4 x 18,0 1.190 474 2008

AzerbaijanWater Pipeline Project Ø 2032,0 x 18,0 8.190 7.321 2008

AzerbaijanWater Pipeline Project Ø 2032,0 x 14,0 7.000 4.877 2008

TurkmenistanWater Pipeline Project 2.305 655 2008

NigeriaPiling Pipeline Project

Ø 762,0 x 14,3 Ø 914,4 x 15,0

6.8955.000

1.8201.665

2007

Reunion IslandPiling Project

Ø 762,0 x 12,0 Ø 762,0 x 11,2

361.537

113493

2006

FranceWater Pipeline Project

Ø 914,4 x 11,1Ø 863,6 x 11,1

2.7302.730

675675

2004

EgyptWater Pipeline Project Ø 524,0 x 12,0 10.000 1.515 2004


OIL AND NATURAL GAS PIPELINE PRODUCTION

Standard Material Grade Diameter Wall Thickness Cer�fica�on Details

API 5L PSL2 X70 PSL2

56 inch56 inch48 inch48 inch

10,45 mm (141.899 meters)16,67 mm (34.492 meters)19,45 mm (300 meters)16,67 mm (228 meters)

Line Pipe for TRANS ANATOLIAN NATURAL GAS PIPELINE TURKEYProject Years: 2015 2016

API 5L PSL2 X65 PSL2 24 inch 9,53 mm (30.000 meters)12,7 mm (5.000 meters)

Line Pipe for SONATRACH AlgeriaHassi Messaoud ProjectComple�on Date: October 2015

API 5L PSL2 X52 PSL2 16 inch 7,10 mm (12.750 meters)Line Pipe for GAMA POWER Kırıkkare Natural Gas Loop Line Comple�on Date: October 2014

API 5L PSL2 ISO 3183 PSL2

X52 PSL2X60 PSL2

16 inch20 inch

10,3 mm (15.500 meters)14,3 mm ( 7.500 meters)

Line Pipe for CAMEG ALGERIAComple�on Date: August 2013

EN 102082 X70 PSL2 32 inch 10,0 mm (10.000 meters) Line Pipe for OTF HUNGARYComple�on Date: May 2013

API 5L PSL2 ISO 3183 PSL2 X65 PSL2 36 inch

14,3 mm (8.275 meters)15,9 mm (5.589,5 meters)20,6 mm (3.455 meters)

Line Pipe for BOTAŞ Önerler Keşan (Gelibolu) Natural Gas Pipeline,Esenyurt Ambarlı Loop LineComple�on Date: October 2013

API 5L PSL2 ISO 3183 PSL2 X65 PSL2

40 inch

16 inch

11,90 mm (30.346 meters)14,30 mm (3.315 meters)6,40 mm (20.832 meters)7,1 mm (971 meters)

Line Pipe for BOTAŞ Diyarbakır Bismil BatmanNatural Gas PipelineComple�on Date: May 2010

API 5L PSL2 ISO 3183 PSL2 X60 PSL2 36 inch 24,40 mm (350 meters) Line Pipe for SONATRACH ALGERIA

Comple�on Date: September 2009

API 5L PSL2 ISO 3183 PSL2 X65 PSL2 36 inch 11,12 mm (24.500 meters)

14,30 mm (24.380 meters)Line Pipe for BOTAŞ BozüyükSeçköy Loop LineComple�on Date: January 2008


11,90 mm (101.772 meters)14,30 mm (1.034 meters)17,50 mm (519 meters)

Line Pipe for BOTAŞAdiyamanŞ.UrfaElazığDiyarbakır Natural GasTransmission Pipeline Project (Phase3)Comple�on Date: July 2007


Standard Material Grade Diameter Wall Thickness Cer�fica�on Details


BOTAŞLine Pipe for AzerbaijanTurkey Natural Gas Pipeline(Shah Deniz Project ) (Phase1) Comple�on Date: December 2006


9,52 mm (79.500 meters)11,12 mm (900 meters)14,27 mm (3.150 meters)17,47 mm (31.500 meters)

NIGC Payandan (IRAN)Tabriz Pipeline ProjectComple�on Date: July 2006


5,6 mm (55.776 meters)6,4 mm (18.273 meters)7,9 mm (727 meters)

BOTAŞEast Black Sea Natural Gas Pipeline Phase IIComple�on Date: November 2006


7,92 mm (136.000 meters)9,52 mm (3.000 meters)11,12 mm (12.000 meters)14,3 mm (4.000 meters)

NIGC (IRAN)Natural Gas Pipeline From Central Stores toOrumiyeh Via SahlanComple�on Date: 2005


24 inch11,90 mm (183.250 meters)7,1 mm (42.050 meters)

Line Pipe for BOTAŞ MalatyaGaziantepTransmission Pipe Line ProjectComple�on Date: 2003


SONATRACH ALGERIAHaoud El Hamra Arzew Oil PipelineComple�on Date: 2003


EGO (INDET TÜRKERLER)Ankara Natural Gas New Transmission and Distribu�onComple�on Date: 2003


X65 PSL2X65 PSL2X52 PSL2X52 PSL2X52 PSL2X52 PSL2

36 inch36 inch32 inch28 inch24 inch12 inch

11,1 mm (18.000 meters)14,3 mm (4.000 meters)11,9 mm (8.000 meters)10,3 mm (7.000 meters)8,7 mm (21.000 meters)5,2 mm (500 meters)

EGO (INDET TÜRKERLER)Ankara Natural Gas New Transmission and Distribu�onComple�on Date: 2002


Grade B API 5L PSL2Grade B API 5L PSL2

20 inch24 inch

7,14 mm (2.800 meters)7,92 mm (1.250 meters)

İGDAŞİstanbul Natural Gas Distribu�onComple�on Date: 2001


40 Export MoreThanCountries

CHALLENGE FOR A BETTERINFRASTRUCTUREIN THE WORLD


PRODUCTION RANGE

CALCULATIONS RELATED TO PIPEPRODUCTION

1. Weight Calcula�on of Pipes:W : 0.02466 (Dt) x t. (kg/m)D : Outer Diameter of Pipe (mm)t : Wall Thickness of Pipe (mm)W : Unit Weight of Pipe (kg/m)

2. Hydrosta�c Test Pressure: Hydrosta�c test pressure is calculated by the calcula�on methodthat consists of a stress which is lower than yield strength of steel.

P : Hydrosta�c Test Pressure (bar)k : The percentage of yield strength included in the calcula�ons : Defined Minimum Yield Point Tension (MPa)t : Wall Thickness of Pipe (mm)D : Outer Diameter of Pipe (mm)

According to API 5L:GradeA: k=0,60GradeB: k=0,60X42 X80: k=0,60 Outer Diameter<5 9/16 inchesk=0.75 Outer Diameter 6 5/88 5/8 ink=0.85 Outer Diameter 10 3/418 ink=0.90 Outer Diameter > 20 in

3. Unit Surface Area : A=D x π x 103 (m2/m)A : Unit Surface Area (m2/m)D : Outside Diameter of Pipe (mm)

4. Helix Angle of Produc�on:

B : Width of Coil (mm)D : Outside Diameter of Pipe (mm)

5. Produc�on Time for 1m. of Pipe: T= 1 / (Cos Ѳ x V)T : Produc�on Time (min.)Ѳ : Produc�on Hellical AngleV : Welding Speed (m/min.)

26 Spiral Kaynaklı Çelik Borular

P= 2 0 x k x s x tD

Cos Ѳ = BπD

emek boru katalog-eng layout 1

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