electrical discharge circuit for cngs horn & reflector ph/dt1 group meeting, 23 october 2007...

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Electrical Discharge Circuit Electrical Discharge Circuit for CNGS Horn & Reflector for CNGS Horn & Reflector PH/DT1 PH/DT1 Group Meeting, 23 October 2007 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Gilles MAIRE PH/DT1-IC Section Leader Section Leader

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Page 1: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Electrical Discharge CircuitElectrical Discharge Circuitfor CNGS Horn & Reflectorfor CNGS Horn & Reflector

PH/DT1 PH/DT1 Group Meeting, 23 October 2007Group Meeting, 23 October 2007

Gilles MAIRE PH/DT1-ICGilles MAIRE PH/DT1-ICSection LeaderSection Leader

Page 2: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

PhysicsPhysics

At CERN• Protons extracted in point 4 of SPS.• Pions & Kaons after Target.• Muons Neutrinos after Decay Tunnel.

At Gran Sasso• Opera Detector.

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 1

Page 3: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Horn and ReflectorHorn and Reflector

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 2

Page 4: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

IntroductionIntroductionHorn and Reflector (Load)Horn and Reflector (Load)

•7 m long (approx.)

• 1.6 tonne (approx.)

50ms t

I Every 6s

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 3

Page 5: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 4

Horn PictureHorn Picture

Page 6: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Electrical CircuitElectrical Circuit

Pulse 1

Pulse 2

Delay 50msStart

ChargingStop

Charging

ThyristorsBridge

TR

DiodesBridge Capa

Capa

ThyristorsDischarge

ThyristorsDischarge

DischargeCircuit 1

DischargeCircuit 2

Charging Unit10kV - 20A

Pol

arity

Cha

nger

Ear

thin

g

HORNTR

Experimental Area

PowerCables

(~1000m)

I

t

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 6

Page 7: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Unit HORN System REFLECTOR System

Load Peak current kA 150 180

Transformer ratio 16 32

Primary current peak A 9375 5625

Load inductance µH 2,7 X 16 X 16 = 691 1,5 X 32 X 32 = 1540

Total inductance with 4 cables µH 1210 2046

Load resistance m 0,6 X 16 X 16 = 154 0,21 X 32 X 32 = 215

Total resistance with 4 cables m 328 495

Total capacitance for one pulse µF 4080 4080

Pulse duration ms 7,5 10

Charging voltage V 7700 6300

Total stored energy kJ 2 X 119 = 238 2 X 80 = 160

Load max. voltage V 280 150

Mean power dissipated by current only (2 pulses) kW 16 10,5

Total power dissipated (with beam) kW 26 16,5

Water flow for delta T=5C l/min 70 70

Pressure bar 1,2 1,2

Electrical ParametersElectrical Parameters

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 5

HV Capa.

Th. Disch.

TR. Pulse

Page 8: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

General ViewGeneral View

Horn and ReflectorIn Target Chamber

ChargingPower Supply in surface

Power cables (~1000m) along Access Galleries

Pulse TransformerIn Service GalleryStrip Lines

from Transformers to Horn & Reflector

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 7

Page 9: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Layout in BHA4Layout in BHA4

3

R2 CAPACITOR BANK

1142

Ø800

MA

IN D

OO

R: 6

60SUI8

BB4

INSTALLATION LAYOUT PROPOSITION IN BHA4 FOR CNGS HORNS POWER SYSTEMS AND CONTROLS

S. Rangod07/10/2003

R1 CAPACITOR BANKS

Dimensions in cm

BHA4

CH

AR

GIN

G S

UP

PLY

R1

Dischargecircuit 2-1

CH

AR

GIN

G S

UP

PLY

R2

Existing ventilation unit

Reserved space for UPS

Reserved space for UPS

Recup 2-1Capacitor cabinet R2-1/1

Capacitor cabinet R2-2/1

Capacitor cabinet R2-3/1

Capacitor cabinet R2-1/2

Capacitor cabinet R2-2/2

Capacitor cabinet R2-3/2

Recup 2-2 Dischargecircuit 2-2

Recup 1-1

Recup 1-2

Capacitor cabinet R1-1/1

Capacitor cabinet R1-2/1

Capacitor cabinet R1-3/1Capacitor cabinet R1-3/2

Capacitor cabinet R1-2/2

Capacitor cabinet R1-1/2

Dischargecircuit 1-1

Dischargecircuit 1-2

80

85

115

7207979

CO

NT

RO

LS6

66

(to

be

ch

eck

ed)

Ground + Polarity

Ground + Polarity (No false floor)

8018032323

80

1365

5315

80

12060

60 8012

016

0

100

360

390

2 hours fire-resistant walls (height: 3 m)

2 hours fire-resistant doors (nb: 4)

Electrical box to be shifted 20 cm

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 8

Page 10: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Cross section in undergroundCross section in underground

4th NBI, 7 - 11 November 2003 at KEK by Gilles MAIRE 9

TransformerLoad

Page 11: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Charging Power SupplyCharging Power Supply

Old ElectronicNew Electronic AB/PO Group

24U

6U

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 10

Page 12: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Charging Power SupplyCharging Power Supply

Need to increase charging voltage to 10kV.• Buy new transformer (LV/HV), call for tender for 3 units for a cost of

30kchf.

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 11

Page 13: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Charging Power SupplyCharging Power Supply

Old

New

New HV Rectifier Diode• Need to increase charging

voltage. • Call for tender for 30 unitsfor a cost of 30kchf.

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 12

Results• Space saving. Number of

diodes divided by 2.

Page 14: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Capacitors DischargeCapacitors Discharge

Rack with New capacitors

New capacitors• 12 racks with a total of 48 capacitors.• Call for tender for a cost of 350kchf.

Results• Space saving. Number of racks divided by 3.• Important cost saving (300kchf) for

infrastructure and cabling.

Rack with WANF capacitors

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 13

Page 15: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Discharge CircuitDischarge Circuit

Old

New

New Inductance• Call for tender for 12 unitsfor a cost of 40kchf.

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 14

Results• Space saving. Number of

inductance divided by 6.

Page 16: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Thyristor Switches (20kV, 18kA)Thyristor Switches (20kV, 18kA)

New Th. Discharge•All Th. Switches needed have been bought and delivered by ARCEL (FR).• 6 units for 150 kchf.• 3 thyristors in series, sharing resistor, RC snubber and impulse transformer.

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 15

Page 17: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Pulse TransformersPulse Transformers

Pulse Transformer • Reusing WANF Transformers ratio 32. • Adaptation ratio 16 for Horn.• Cost saving 450kchf.

Ratio 16

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 16

Page 18: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

18kV Power Cables18kV Power Cables

Power cables• Call for tender for 6 X 1km (4X95mm2), have been bought and delivered by PIRELLI. Cost of 350kchf.• 80kchf for laying.

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 17

Page 19: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 18

Page 20: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Connection in BHA4 Junction in ECA4

Connection in TSG

Electrical & Continuity Test 20th January 2006

18kV Power Cables18kV Power CablesConnectionConnection

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 19

Page 21: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

ControlControl

Designed by Sylvain RAVAT EP/TA3

latigid

PVSS Supervisorin BHA4

DISCHARGE CIRCUIT

POWER CONVERTER

Designed by Sylvain RAVAT EP/TA3

Control Room supervision

VME, TG8,MIL1553, G64

POW protocol - CMWUNICOSCESARLoggingAlarms

Horn’s interlocks

Interlocks

Ethernet Network

EARTH & POLARITY

Interlocks

REMOTE I/O

FIPBus

Surface BHA4 Underground

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 20

Page 22: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Control in Surface (BHA4)Control in Surface (BHA4)

PLC Rack in BHA4

Schneider Unity. UNICOS. Programming Process. Hardware interlocks.

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 21

Page 23: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Control in UndergroundControl in Underground

Remote I/O in TSG Instrumentation of Cooling Unit in TSG

FIP I/O and conditioning signal. Cooling Unit.

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 22

Page 24: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

PVSS Electrical ViewPVSS Electrical View

Designed by Sylvain RAVAT EP/TA3

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 23

Page 25: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

PVSS Hydraulic ViewPVSS Hydraulic View

Designed by Sylvain RAVAT EP/TA3

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 24

Page 26: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Hydraulic ViewHydraulic View

Designed by Sylvain RAVAT EP/TA3

Trending. Historical. Alarm.

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 25

Page 27: Electrical Discharge Circuit for CNGS Horn & Reflector PH/DT1 Group Meeting, 23 October 2007 Gilles MAIRE PH/DT1-IC Section Leader

Commissioning in May 2006 Commissioning in May 2006

Designed by Sylvain RAVAT EP/TA3

50ms

150kA

180kA

50msDouble pulse for Horn. Time pulse of 6,5ms conform with simulation

Double pulse for Reflector. Time pulse of 10ms conform with simulation

PH/DT1 Group Meeting, 23 October2007 by Gilles MAIRE PH/DT1-IC 26