eeaassyy--vviibbeerr route instrument and vibration ...with easy-viber balancing has become really...

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Vibration analysis instrument with: Vibration Analyser with: Built in program in several languages Route measurements downloaded from PC-program Balancing with 2 transducers simultaneously Additional Frequency Analysis with transfer to PC Envelope Time signal Coast-Up and Coast-Down Vibration / Phase measurement for vibration animation Total Level vs. time Phase comparison between channel 1 and channel 2 Total Level Bearing Condition Output to printer and computer E E a a s s y y - - V V i i b b e e r r Route instrument and Vibration analyser

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Page 1: EEaassyy--VViibbeerr Route instrument and Vibration ...With Easy-Viber balancing has become really “Easy”. Vibshape measurements Easy-Viber is creating a list of several measurements

Vibration analysis instrument with:

Vibration Analyser with: Built in program in several languages

Route measurements downloaded from PC-program

Balancing with 2 transducers simultaneously

Additional Frequency Analysis with transfer to PC

Envelope

Time signal

Coast-Up and Coast-Down

Vibration / Phase measurement for vibration animation

Total Level vs. time

Phase comparison between channel 1 and channel 2

Total Level

Bearing Condition

Output to printer and computer

EEEaaasssyyy---VVViiibbbeeerrr Route instrumentand

Vibration analyser

Page 2: EEaassyy--VViibbeerr Route instrument and Vibration ...With Easy-Viber balancing has become really “Easy”. Vibshape measurements Easy-Viber is creating a list of several measurements

0 C=2145.4RPM 3000

360

C= 192.3 DEG

C= 6.1228 mm/s RMS

0

20

180

01

RouteAll route data are downloadedfrom the SpectraPro program.

All the measurements in theroute are transferred to theSpectraPro program.

Frequencyanalysis,

Envelope and Time signal

Easy-Viber makes frequency analysis with two transducerssimultaneously within the frequency ranges 0.5 – 200Hz,2 - 3200 Hz and 4 – 16000 Hz with a resolution thatcorresponds to 3200 lines. When analysing with only onetransducer the resolution is increased to 6400 lines.

As a help when analysing a spectrum Easy-Viber hassingle, harmonic and side band cursors.

The time signal is always measured together with a spectrum and the frequencymarkers are synchronised with the time markers.

Envelope is measured within the frequency range 1.2 - 2.2 kHz, 2.2 - 3.2 kHz,3.2-4.2 kHz and 3.2-20 kHz.The spectrum is shown within the frequency range 0.5-1000Hz

Coast-Up and Coast-DownWith Easy-Viber you can easily make a Coast-Up or Coast-Down to investigatethe resonances in a machine.

Easy-Viber automatically distributes the RPM range in 167 parts and measuresthe level and phase at every division of the RPM.

Total level and Bearing conditionEasy-Viber can measure total level and bearing condition likea voltmeter.The level is displayed both as a numeric value and as a scale.

This makes it easy to investigate how the machines is vibratingin different directions and in different measuring points and alsohow the machine reacts when a bearing is lubricated or whenthe stretching of a transmission-belt is increased or decreased.

50 1000

2 gE RMS 1.5682

1

544 / 51Hz

200 3000

20.000 mm/s RMS 18.732

Hz

10.000 mm/s RMS 7.4356

1

2

0.0 0.1250

22 mm/s 49.324Hz

1

RRRooouuuttteee mmmeeeaaasssuuurrreeemmmeeennntttsss,,, FFFrrreeeqqquuueeennncccyyy aaannnaaalllyyysssiiisss,,,CCCoooaaasssttt---UUUppp,,, CCCoooaaasssttt---DDDooowwwnnn aaannnddd TTToootttaaalll llleeevvveeelll

Paper machine 5Drive 3

VerticalUse 0 CTC37256 Accelerometer

Gearbox output drive side

#1(10)

200 3000

20.000 mm/s RMS 18.732

Hz

Paper machine 5Drive 3

VerticalUse 0 CTC37256 Accelerometer

Gearbox output drive side

#1(10)

200 3000

20.000 mm/s RMS 18.732

Hz200 3000

20.000 mm/s RMS 18.732

Hz

Address to themeasuring point

Message to or fromSpectraPro program

Spectrum data

Previous 12,345

Change +51%

Danger

mm /s RMS

Now 18,732

Previous 12,345

Change +51%

Danger

mm /s RMS

Now 18,732

Quick evaluation duringthe measurement

0 C=2145.4RPM 3000

360

C= 192.3 DEG

C= 6.1228 mm/sRMS

0

20

180

01

0 C=2145.4RPM 3000

360

C= 192.3 DEG

C= 6.1228 mm/sRMS

0

20

180

01

Bearing condition

3.7445 2.1522

Vib 1 Vib 2

g g

0 20

12

Bearing condition

3.7445 2.1522

Vib 1 Vib 2

g g

0 20

12

Total level

17.635 9.3452

Vib 1 Vib 2

mm/s mm/s

0 20

12

Total level

17.635 9.3452

Vib 1 Vib 2

mm/s mm/s

0 20

12

Page 3: EEaassyy--VViibbeerr Route instrument and Vibration ...With Easy-Viber balancing has become really “Easy”. Vibshape measurements Easy-Viber is creating a list of several measurements

Mp2

0.1125184.5

T5

Mp10.0263163.1

Mp2

0.1125184.5

T5

Mp10.0263163.1

Mp2

0.1125184.50.1125184.5

T5

Mp10.0263163.10.0263163.1

Balancing

Large speed rangeBalancing can be made between 30 and192000 RPM corresponding to the frequencyrange 0.5 to 3200 Hz

2 transducers simultainiouslyEasy-Viber measures with two transducerssimultaneously which makes dynamicbalancing very simple.

Starts and saves automaticlyEasy-Viber both starts and finishes measurements with trial- and balancingweights automatically.A measurement starts automatically when the selected balancing RPM hasbeen obtained and finishes automatically when the measurements are stabile.

Balancing according to ISO-StandardEasy-Viber compares the balancing result according to ISO Standard.This makes it possible to balance any machine, even on site, accordingto ISO Standard without the need for a balancing machine.

Weight distribution to fixed positionsEasy-Viber can distribute the balancing weight to fixed positions e.g. tobolts in a coupling or blades in a fan.

Weight calculation to a new radiusWith Easy-Viber you can at any time choose a new radius for thebalancing weight and the instrument calculates a new balancing weightto the chosen radius.

Assistant that gives an alarm for the mostcommon faults

Easy-Viber controls the progress of the balancing and gives an alarm, ifthe operator makes some common fault like, for example, leaves thetrial weight in the machine when he has told the instrument to remove it.

With Easy-Viber balancing has become really “Easy”.

Vibshape measurements

Easy-Viber is creating a list of several measurements where the level, phaseand speed are stored.

Easy-Viber can also measure level and phase of a multiple of the speed andtwo transducers can be used simultaneously.

Easy-Viber can store 999 measurements in each list.

The Vibshape function is used, for example, when we want to animate (create amoving picture of) the machine or when we want to measure several measuringpoints, for example a large steam turbine with many bearings

Balancing withcalculation of trial weight

weight distribution

balance quality

response matrix

view response matrix

bias vibration

Balancing withcalculation of trial weight

weight distribution

balance quality

response matrix

view response matrix

bias vibration

Trial weight is toolarge in plane 1New proposed trialweight in plane 1

Weight: 47.867465Angle: 37.6Ok?

YES

BBBaaalllaaannnccciiinnnggg aaannnddd llleeevvveeelll /// ppphhhaaassseee mmmeeeaaasssuuurrreeemmmeeennntttsss

Mp2

8.4067139.2

T1

Mp120.724200.9

Mp2

8.4067139.2

T1

Mp120.724200.9

Mp2

8.4067139.28.4067139.2

T1

Mp120.724200.920.724200.9

Mp2

15.920153.3

T3

Mp119.587204.6

Mp2

15.920153.3

T3

Mp119.587204.6

Mp2

15.920153.315.920153.3

T3

Mp119.587204.619.587204.6

Mounting of trial weightProposed trial weight in

plane 1

Radius: 650

Weight: 40.825

Enter the mountedtrial weight in plane 1

Radius: 650Weight: 40Angle: 90

Mounting of trial weightProposed trial weight in

plane 1

Radius: 650

Weight: 40.825

Enter the mountedtrial weight in plane 1

Radius: 650Weight: 40Angle: 90

Balance qualityQuality class 6.3

Balance qualityQuality class 6.3

Response matrixa11 = 4.349834E-04

b11 = 337.868164

a12 = 1.341771E-05

b12 = 153.350983

a21 = 3.373934E-05

b21 = 171.757965

a22 = 6.168308E-05

b22 = 348.023224

Response matrixa11 = 4.349834E-04

b11 = 337.868164

a12 = 1.341771E-05

b12 = 153.350983

a21 = 3.373934E-05

b21 = 171.757965

a22 = 6.168308E-05

b22 = 348.023224

Save or continue

Save in memory

Exit balancing

Continue balancing

Save or continue

Save in memory

Exit balancing

Continue balancing

VibshapeMltpl A: 2 Mltpl B: 7

Mp Vib Angle RPM/Hz

um Hz001 437.28 142.9 49.5001 98.342 311.6 148.5

001

004005

002 mm/s RPM002 12.578 78.7 5940002 4.8235 192.2 20790003 mm/s Hz003 7.4312 4.7 24.5

374.48 218.1 49.5um Hz004

VibshapeMltpl A: 2 Mltpl B: 7

Mp Vib Angle RPM/Hz

um Hz001 437.28 142.9 49.5001 98.342 311.6 148.5

001

004005

002 mm/s RPM002 12.578 78.7 5940002 4.8235 192.2 20790003 mm/s Hz003 7.4312 4.7 24.5

374.48 218.1 49.5um Hz004

Page 4: EEaassyy--VViibbeerr Route instrument and Vibration ...With Easy-Viber balancing has become really “Easy”. Vibshape measurements Easy-Viber is creating a list of several measurements

Input channels 2 vibration inputs, 1 phase input

Accelerometer type VMI-102

Sensitivity 100mv/gFrequency response (+/-3db) 0.7-15000HzResonant frequency 30000Hz

Temperature range -50oC … +121

oC

Mounting magnet holder or handheld or extension rod (pointer)Cable length 1m + 5m extension cable

Vibration inputs electrical specificationInput signal range +/-5V Peak

Transducer signals Accelerometer, Velocity, Proximity probes or AC signals+4mA constant current at max 20V for ICP accelerometers

+24V/max. 25mA for proximity probes

Optical InfraredMeasuring distance 0.15 – 2 m

Mounting adjustable support with magnet baseCable length 0.1m + 5m extension cable

Phase input electrical specificationInput signal range +/-10V Peak

Transducer power supply +24V/max. 25mA

Measuring propertiesSpectrum resolution 0.03125 or 0.0625Hz, 0.5 or 1 Hz, 2.5 or 5Hz

Selectable Spectrum frequency ranges 0.5 – 200Hz, 0.5 – 3200 Hz, 2.5 – 16000HzSelectable Spectrum high pass filter limits 0.5, 1, 1.5, 2.0, 2.5, 3, 10 Hz

Selectable Spectrum averaging Linear, Exponential, Peak-HoldEnvelope frequency range 1 – 1000 Hz

Envelope band pass filter 1.2 – 2.2kHz, 2.2 – 3.2kHz, 3.2 – 4.2kHz or 3.2 – 20kHzTotal value frequency range 10 - 3200 Hz (according to ISO2372)

Bearing condition unit “g”, RMSBearing condition frequency range 3.2 – 20 kHz

Coast-Up / Coast-Down, number of samples per graph 167

Dynamic balancing 1 or 2 planes according to ISO1940Memory space 256 MB

Auto range YesDynamic range >80dB

Real-time sampling rate 8.2 kHz / 16.4kHzSelectable average for all measurements RMS, Peak, Peak-Peak

Selectable vibration units for all measurements m/s2, g, mm/s, m/s, in/s, mm, mm, mils, thou, mV

MiscellaneousMain processor DSP Texas Instrument, floating point base, 50Mhz

On board ROM 1 MB SRAMOn board RAM 256 MB SD memory

Graphical Display 192x192 pixel, Backlight

Real-time clock YesPC / Printer communication 9-Pin D-Type, RS232 max. 57600bps

Power supply 4 x R14 standard or rechargeable batteriesPower consumption measuring / idle 500mA / 80mA, 6 hour operating time

Working temperature range -20oC … +50

oC

Dimensions 180 x 175 x 40mm

Weight 1.2 Kg including batteries

Standard vibration transducer

Transducer power supply

Standard phase transducer

A complete instrument set contains:1 pc Instrument incl. batteries 2 pc Vibration Transducers with magnet1 pc Optical RPM transducer 2 pc Cable 5m for vibration transducers1 pc Reflective tape 1m 1 pc Measuring point1 pc Cable 5m for the RPM transducer 1 pc Communication cable RS-2321 pc Magnet support for the RPM transducer 1 pc Battery eliminator1 pc Storing case in Aluminium 1 pc Manual

VMI AB reserves the right to make changes in this technical specification.

Technical Specifications

VMI ABTorsgränd 15SE-60363 NorrköpingTel: +46 11-311667, Fax: +46 11-311678Email: [email protected]

Authorized distributor