ece 497 js lecture - 18 impact of scaling

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1 Copyright © by Jose E. Schutt-Aine , All Rights Reserved ECE 497-JS, Spring 2004 ECE 497 JS Lecture - 18 Impact of Scaling Spring 2004 Jose E. Schutt-Aine Electrical & Computer Engineering University of Illinois [email protected]

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1Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

ECE 497 JS Lecture - 18Impact of Scaling

Spring 2004

Jose E. Schutt-AineElectrical & Computer Engineering

University of [email protected]

2Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Thursday April 8th Speaker:

Prof. Umberto Ravaioli

Announcements

- NTRA document updated

- Problems using jsa4?

3Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

On-Chip IR Drop

• Large Voltage Drop– Example: VIR=0.78V local supply down by 1.56V:unacceptable– Voltage drop across global buses is dependent only on the fraction of

metal layer devoted to each bus

• Remedy– Use area bonded chip so that power need not be distributed from chip

edge– Use more or thicker metal layers– Use on-chip bypass capacitors

4Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

M1

M2

M3

M4

M5

M6

CB1

CB0

CC1

CC0

CD1

CD0

A

Symbiotic Bypass Capacitors

• 50K Gate Module Example– Load capacitance Cld=100fF– 4,000 gates switching simultaneously– 46,000 gates with output loads across power supplies 2.3 nF– Adequate to average supply current over a cycle

• On-Chip Bypass Capacitors– MOS transistor with source and drain tied together– About half the capacitors are symbiotic

5Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

• Area Bonding– Flip chip– More power distribution to next level of packaging– Reduce inductance– Helps metal migration problem

A capacitor satisfies the relation: i av ckB

k I tCV

>∆

Reduces current load to average value

r oox

ox

WLCt

ε ε=

Thin oxide MOS capacitor: MOS transistor with source and drain tied together

On-Chip Bypass Capacitors

6Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

time time

curr

ent

curr

ent

Before Today

Integration & Signal SpeedIntegration & Signal Speed

I(t)

I(t)

7Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Correlation between frequency and physical dimensions

In Free Space

At 10 KHz : λ= 30 km

At 10 GHz : λ = 3 cm

Transmission line behavior is prevalent when the structural dimensions of the circuits are comparable to the wavelength.

8Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Chip size(mm2)

Number of transistors(million)

Interconnect width(nm)

Total interconnect length(km)

1997 2003 20122006

300 430 750520

11 76 200 1400

200 100 70 35

2.16 2.84 5.14 24

Semiconductor Technology TrendsSemiconductor Technology Trends

9Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

0

5

10

15

20

25

Del

ay (p

s)

30

35

40

45

650 595 540 485Generation (nm)

SPEED/PERFORMANCE ISSUE

Gate Delay

Sum of Delays, Al & SiO2

Sum of Delays, Cu & Low K

Interconnect Delay, Al & SiO2

Interconnect Delay, Cu & Low K

430 375 320 265 210 155 100

Gate wi Al & SiO2

Gate

Al 3.0 µΩ -cmCu 1.7 µΩ -cmSiO2 κ = 4.0Low κ κ = 2.0Al & Cu .8µ ThickAl & Cu Line 43µ Long

The Interconnect BottleneckThe Interconnect Bottleneck

10Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

The Interconnect BottleneckThe Interconnect Bottleneck

TechnologyGeneration

MOSFET IntrinsicSwitching Delay

ResponseTime

1.0 um

0.01 um

~ 10 ps

~ 1 ps

~ 1 ps

~ 100 ps

11Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Let d be the largest dimension of a circuit

If d << λ, a lumped model for the circuit can be used

Transmission Line Model

circuit

z

λ

12Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Transmission Line Model

circuit

z

λ

If d ≈ λ, or d > λ then use transmission line model

13Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

The cutoff frequency is the frequency below which the mode associated with the index m will not propagate in the waveguide. Different modes will have different cutoff frequencies.

2cmf

a µε=

a dim fcTE1 fcTE2 fcTE3 fcTE41 m 0.15 0.3 0.45 0.6 1cm 15 30 45 601mm 150 300 450 6001mm 150,000 300,000 450,000 600,000

ONSET OF HIGHER ORDER MODES IN GHz

a

Scaling of Parallel-Plate Waveguide

Scaling of waveguide dimension will shift cutoff frequencies higher

14Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

x

zy

PEC

PEC

µ, ε

f >m

2a µε

The cutoff frequency fc is defined to be at the onset of propagation

fc =m

2a µε

a

Parallel-Plate Waveguide

Mode m will propagate in the waveguide if the operating frequency f satisfies the condition

15Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Lumped Circuit or Transmission Line?

• Determine frequency or bandwidth of signal– RF/Microwave: f= operating frequency– Digital: f=0.35/tr

• Determine the propagation velocity and wavelength– Material medium v=c/(εr)1/2

– Obtain wavelength λ=v/f

• Compare wavelenth with feature size – If λ>> d, use lumped circuit: Ltot= L* length, Ctot= C* length– If λ ≈ 10d or λ<10d, use transmission-line model

16Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

PCB line 10 in > 55 MHz < 7nsPackage 1 in > 400 MHz < 0.9 nsVLSI int* 100 um > 8 GHz < 50 ps

Level Dimension Frequency Edge rate

* Using RC criterion for distributed effect

Frequency Dependence of Lumped Circuit Models

17Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Metallic Conductors

Length

σArea

Re sist an ce : R

Package level:W=3 milsR=0.0045 Ω/mm

Submicron level:W=0.25 micronsR=422 Ω/mm

LengthRAreaσ

18Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

3.00 µm 0.03 1 102.00 µm 0.04 2 151.00 µm 0.09 4 300.75 µm 0.12 5 400.50 µm 0.18 8 600.25 µm 0.36 16 120

Wint Aluminum WSi2 Polysilicon(ρ = 3µΩ-cm ) ( ρ=130µΩ-cm) ( ρ=1000µΩ-cm)

sq intR . = int

intHρ

intH = 3intW

Sheet Resistance of Interconnections

19Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Dimensions (W, L, tgox, Xj) 1/SSubstrate doping (NSUB) SVoltages (VDD, VTN, VTP) 1/SCurrent per device (IDS) 1/SGate capacitance (Cg=εox WL/tgox) 1/STransistor on-resistance 1Intrinsic gate delay(τ=RtrCg) 1/SPower-dissipation per gate (P=IV) 1/S2

Power-delay product per gate (P × τ) 1/S3

Area per device (A=WL) 1/S2

Power-dissipation density (P/A) 1

Ideal Scaling of MOS Transistors

S: Scaling factor for device dimensions.

20Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Total chip current S2Sc2 S2Sc

2

Conductor thickness 1/S SSheet resistance (Rint) S 1/SNumber of power planes 1 SNumber of power connections 1 SSC

2

Effective resistance S 1/S3SC2

IR voltage drop S3SC2 1/S

Signal-to-noise ratio 1/S4SC2 1

Ideal ImprovedParameter scaling Scaling

Scaling of IR Voltage Drops at Power Lines

S: Scaling factor for device dimensions.SC: Scaling factor for chip size

21Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Thickness (Hint) 1/S 1/ S1/2 1/ S1/2 1/SHWidth (Wint) 1/S 1/S 1/ S1/2 1/SwSeparation (Wsp) 1/S 1/S 1/ S1/2 1/SspInsulator thickness 1/S 1/ S1/2 1/S1/2 1/SoxLength (lloc) 1/S 1/S 1/S 1/SResistance (Rint) S S1/2 1 SwSH/SCapacitance to subst 1/S 1/ S3/2 1/S Sox/SSwCapacitance between lines 1/S 1/ S1/2 1/S Sox/SSHRC delay (T) 1 1/ S1/2 1/S SwSH/S2

Voltage drop (IR) 1 1/ S1/2 1/S SwSH/S2

Current density (J) S S1/2 1 SwSH/S

Scaling of Local Interconnections

Parameter Ideal Quasi-Ideal Constant-R Generalized

S: Scaling factor for device dimensions.

22Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Thickness (Hint) 1/S 1 SC 1/SHWidth (Wint) 1/S 1 SC 1/SwSeparation (Wsp) 1/S 1 1/S1/2 1/SspInsulator thickness (tox) 1/S 1 SC 1/SoxLength (lint) SC SC SC SCResistance (Rint) S2SC SC 1/SC SwSHSCCapacitance (Cint) SC SC SC ~SCRC delay (T) S2SC

2 SC2 1 SwSHSC

2

Ideal Constant Constant Generalized Parameter Scaling Dimension Delay Scaling

Scaling of Global Interconnections

S: Scaling factor for device dimensions.SC: Scaling factor for chip size

23Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Optimal Chip Size

• Delay Factor– On-chip delay is usually kept much smaller than chip-to-chip delay– Choose chip delay to be 10% of chip-to-chip delay

• Optimal– If the chips are made larger, the system will become slower– If the chips are made smaller, the complexity of the package will

increase

/ 20.16 ln pack package Lo o

chipchip chip o

C A CR CAR C C

+ =

: chipA Area of chip

: packageA Area of package

24Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Scaling of Interconnection Capacitance

• Wiring Capacitance vs Device Capacitance– Wiring capacitance becomes more important– Transistor input capacitance decreases with reduced size– Capacitance of chip-to-chip wire is an order of magnitude larger than

on-chip capacitance

+ +

M1

M2

Vin

VintVout

M3

M4Cint

25Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

50% ( )tr int gateT R C C= +

1 1( )

tr

gox DD T

R W C V VL

µ≈ ∝

1/n n p pgate ox

gox

W L W LC S

+= ∝

inxt intint ox C

ox

W lC St

ε= ∝

Scaling of Interconnection Capacitance

26Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

Cross sectional dimensions (Wint, Hint, Wsp, tox) 1/SResistance per unit length S2

Capacitane per unit length 1RC constant per init length S2

Local interconnection length (lloc) 1/SLocal interconnection RC delay 1Die size (Dc) SCGlobal interconnection length (lint) SCGlobal interconnection RC delay S2SC

2

Transmission line time of flight (lint/vc) SC

Scaling of Local and Global Interconnections

S: Scaling factor for device dimensions.SC: Scaling factor for chip size

27Copyright © by Jose E. Schutt-Aine , All Rights ReservedECE 497-JS, Spring 2004

• Severity is reduced by– Off-chip wires have larger inductance– Their current demand does not increase as fast– Their large size allow easy decoupling– In general off-chip transients are slower– TAB and flip-chip technology can improve

Effect of Scaling on Signal-to-Noise Ratio

S/N ratio is reduced by:

This is an alarming ratio

4 3CS S