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DYNAJET ® FLEX 7140 INSTALLATION, SETUP AND USER GUIDE Software version 1.03 with Optional Dual Nozzle Mode

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Page 1: DYNAJET FLEX 7140...and be sure that harness cables or hoses do not hang below the equipment. • Allow sufficient clearance for harness cables and hoses from implement and machine

DYNAJET®FLEX 7140 INSTALLATION, SETUP AND USER GUIDE

Software version 1.03with Optional Dual Nozzle Mode

Page 2: DYNAJET FLEX 7140...and be sure that harness cables or hoses do not hang below the equipment. • Allow sufficient clearance for harness cables and hoses from implement and machine

Copyrights© 2019 TeeJet Technologies. All rights reserved. No part of this document or the computer programmes described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.

TrademarksUnless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organisations.

Limitation of LiabilityTEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.

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Table of ContentsIMPORTANT SAFETY INFORMATION III

GENERAL WARNINGS AND PRECAUTIONS III

CHAPTER 1 – INTRODUCTION & INSTALLATION 1

SYSTEM COMPONENTS 1DynaJet Flex Console ...................................................................................................................................................................................1Standard Installation System Components ..........................................................................................................................................2

INSTALLATION 4

CHAPTER 2 – INITIAL START-UP & CALIBRATIONS 5

NO. 1 BASIC SCREEN USE 5

NO. 2 SETUP UP MACHINE 6

NO. 3 SETUP UP AND SELECT NOZZLE 6

NO. 4 GET TO KNOW THE CONTROL MODES 7

NO. 5 PREFORM SYSTEM FUNCTIONAL TEST 8

NO. 6 CALIBRATE THE RATE CONTROLLER REGULATION 8

NO. 7 CALIBRATE THE DYNAJET FLEX SYSTEM 9

CHAPTER 3 – OPERATION 11Screen Indicators ......................................................................................................................................................................................... 11

WORK MODES 12Nozzle Mode (Pressure) ............................................................................................................................................................................. 12Manual Mode (PWM) .................................................................................................................................................................................. 12

NOZZLE MODES 13Dual/Single Nozzle Mode ......................................................................................................................................................................... 13Single Nozzle Mode .................................................................................................................................................................................... 13

CONTROL ERRORS & ALERTS 14

CHAPTER 4 – MENU OPTIONS 15

FAVOURITES 15

MAIN SETUP 16

NOZZLE SELECTION 18

DIAGNOSTICS 18Driver and Nozzle Information ............................................................................................................................................................... 20Error Warnings .............................................................................................................................................................................................. 20

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SETUP OPTIONS FOR SOFTWARE V1.03 22USER SETTINGS ............................................................................................................................................................................................. 22OEM .................................................................................................................................................................................................................. 22

APPENDIX A – E-CHEMSAVER® MAINTENANCE INSTRUCTIONS 23

55295 E-CHEMSAVER® 23General disassembly and reassembly .................................................................................................................................................. 23

115880 E-CHEMSAVER® 24General Disassembly and Reassembly................................................................................................................................................. 24

APPENDIX B – DYNAJET APPLICATION CHARTS 25

DYNAJET FLEX NOZZLE SELECTION 25Application Rates Available at Given Speed and Nozzle Capacity ............................................................................................ 27Application Rates Available at Given Speed and Tip Capacity .................................................................................................... 29Speed Range Available at Given Nozzle Size and Application Rate .......................................................................................... 31Speed Range Available at Given Tip Size and Application Rate ................................................................................................. 33

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IMPORTANT SAFETY INFORMATION

All safety related and operating instructions should be read before the system is operated. Safe operation of machinery is the operators responsibility. Safety procedures must be posted close to the equipment and clearly visible to and legible by the operator. Safety procedures should meet all company and local regulations, as well as MSDS-requirements. For assistance, contact a local dealer.

Safety Alert Symbol Definitions:

DANGER! This symbol is reserved for the most extreme situations where serious personal injury or death is imminent.

WARNING! This symbol indicates a hazardous situation that could result in serious personal injury or death.

CAUTION! This symbol indicates a hazardous situation that could result in minor or moderate personal injury.

NOTE: This symbol addresses practices in which the operator should be aware.

GENERAL WARNINGS AND PRECAUTIONS

DANGER!• Read and follow instructions. If instructions are unclear after reading the manual, please contact a local dealer.

• Keep children away from equipment.

• Do not operate machinery under the influence of alcohol or any illegal substance.

• Some systems include a fan heater. Never cover the heater otherwise there will be a serious danger of fire!

WARNING! ELECTRICAL / SHOCK HAZARDS• Before working on any particular component, make sure that all power supplies have been switched off and cannot

be accidentally switched on.

• Disconnect power leads before using an arc welder on equipment or anything connected to the equpment.

• Systems including frequency drives have a risk of electric shock due to residual voltage. It is not permissible to open the equipment neither to disconnect the system or any quick connection until 5 minutes after the power has been removed.

• Only operate the system from the power source indicated in the manual. If you are not sure of the power source, consult qualified service personnel.

• Do not use a high pressure cleaner to clean electrical components. This could damage electrical components and subject the operator to risk of electrical shock.

• The electrical supply to the equipment must be properly routed and connected to the equipment. All connections must meet the specified requirements.

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TeeJet® Technologies

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WARNING! PRESSURISED HYDRAULIC SYSTEMS• Always wear personal protective equipment (PPE) when performing work on hydraulic systems.

• Adhere to the machine manufacture’s approved maintenance instructions when working on the hydraulic system.

• Always turn equipment off when working on the hydraulic system. Take appropriate precautions when opening systems that have been previously pressurised.

• Be aware that hydraulic oil may be extremely hot and under high pressure.

WARNING! CHEMICAL HANDLING• Always wear PPE when handling any chemical substance.

• Always follow safety labels and instructions provided by the chemical manufacturer or supplier.

• The operator should have full information on the nature and the quantity of the material to be distributed.

• ADHERE TO FEDERAL, STATE AND LOCAL REGULATIONS REGARDING THE HANDLING, USE OR DISPOSAL OF AGRICULTURAL CHEMICALS.

WARNING! PRESSURISED SPRAY SYSTEM• It is important to recognise proper safety precautions when using a pressurised spray system. Fluids under pressure

can penetrate skin and cause serious personal injury.

• The system pressure should never exceed the lowest rated component. Always know your system and all component capabilities, maximum pressures and flow rates.

• Filters can only be opened when the manual valves in front of and behind the filter are in closed position. If any appliance has to be taken out of the piping, manual valves in front of and behind this appliance have to be in closed position. If they are reinstalled, make sure that this happens correctly, that this apparatus is well aligned, and that all connections are tight.

• The plumbing supply to the equipment should meet all company and local regulations and must be properly routed and connected to the equipment. All connections must meet the specified requirements

• It is advised to drain and purge the liquid train when the equipment shall not be used for a longer period of time.

WARNING! AUTO STEERING SAFETY• To prevent serious personal injury or death from being run over by the vehicle or automated motion of the steering

system, never leave the vehicles operator seat with the system engaged.

• To prevent serious personal injury or death from being run over by the vehicle or automated motion of the steering system, verify the area around the vehicle is clear of people or obstacles before startup, calibration, tuning or engaging the system.

• Make sure equipment is tightly secured to the proper components.

• Never drive on public roads with system engaged.

CAUTION! EQUIPMENT SAFETY, MAINTENANCE, AND SERVICE• The equipment should be operated only by properly trained, qualified personnel. They must have proven their skills

in the operation of the equipment.

• Before using the equipment, the operator has to check if the equipment is in good condition and can be used safely. If not, the equipment cannot be used.

• All necessary PPE must be readily available to the operator at all times.

• Routinely check the system and components for wear and damage. Replace or repair when necessary.

• Only qualified authorised experts are allowed to repair or maintain the installation. The maintenance and operating instructions shall be rigidly observed and followed.

• A complete manual for the equipment must be available to the operator or maintenance technician at all times.

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CAUTION! HARNESS CABLE AND HOSE SAFETY• Routinely check all harness cables and hoses for damage or wear. Replace or repair when necessary.

• Do not route harness cables and hoses with sharp bends.

• Do not strap harness cables and hoses to lines with high vibration or spikes in pressure.

• Do not strap harness cables and hoses to lines transporting hot fluids.

• Protect harness cables and hoses from sharp objects, equipment debris, and material buildup.

• Allow sufficient length for harness cables and hoses to have free movement on sections that move during operation, and be sure that harness cables or hoses do not hang below the equipment.

• Allow sufficient clearance for harness cables and hoses from implement and machine operational zones.

• When cleaning equipment, protect harness cables from high pressure wash.

NOTE: TOUCH SCREEN CARE• Keep sharp objects away from the touch screen device. Touching the screen with a sharp object could result in

damage to the display.

• Do not use harsh chemicals to clean the console/display. The correct way to clean a console/display is to use a soft damp cloth or anti-static wipe, similar to cleaning a monitor on a computer.

NOTE: RECOMMENDED REPLACEMENT PARTS• The system has been designed with components that work together to provide the best system performance. When

the system requires replacement parts, only TeeJet recommended components should be use to maintain proper system operation and safety.

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CHAPTER 1 – INTRODUCTION & INSTALLATION

The DynaJet Flex controller works in conjunction with an existing rate controller that regulates flow via a control valve or pump regulation to achieve a target application rate while maintaining target droplet size(s) when a speed change occurs. This system only works with automatic rate controllers that use flow based monitoring systems and not pressure based monitoring systems. Automatic rate controllers equipped for both flow and pressure based control should have the pressure-based system disabled to work in conjunction with DynaJet Flex.

The independent automatic rate controller loop performs the same as it would if the DynaJet Flex controller were not present. The DynaJet Flex controller changes flow output to each individual nozzle based upon input provided from the operator about the optimum droplet size (pressure) for the application.

SYSTEM COMPONENTS

DynaJet Flex Console The DynaJet Flex console is designed to provide years of service under typical agricultural and turf operating conditions. A tight fitting enclosure means that typical dusty environments will not cause operational problems. While occasional splashing of water will not damage the unit, the DynaJet Flex console is not designed for direct exposure to rain. Take care not to operate the DynaJet Flex console in wet conditions.

Figure 1-1: DynaJet Flex 7140 Console Front and Back

to DynaJet Flex Interface Harness Connection

Power Switch

USB Port

Standard RAM Bracket

Bright Touch Screen

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Standard Installation System ComponentsItem Part # Description IllustrationA 90-02887 DynaJet Flex 7140 console

B 45-05900: 5' / 1.5 m 45-05901: 10' / 3 m 45-05902: 20' / 6 m 45-05903: 40' / 12 m

Console extension cable

C 45-10193 DynaJet Flex interface harness

D 78-05123 DynaJet Flex interface

E 45-04006-03: 3' / 1 m 45-04006-07: 7' / 2 m 45-04006-13: 13' / 4 m 45-04006-20: 20' / 6 m

CAN extension cable

F 78-05124 DynaJet Flex driver

G 16-05015 Pressure sensor

H 45-10178 to IC18 45-10179 to Raven 440 45-10181 to Raven Envizio 45-10186 to 15 Section Boom Harness

Boom harness

I 45-05855 CAN terminator-START

J 45-05856 CAN terminator-END

K 45-05887: 3' / 1 m 45-05886: 25' / 7.6 m

Pressure sensor cable

L 45-04005-06-20: 6 nozzle, 20" / 50 cm spacing 45-04005-06-20-END: 6 nozzle, 20" / 50 cm spacing w/termination 45-04005-06-20-START: 6 nozzle, 20" / 50 cm spacing w/termination 45-04005-08-20: 8 nozzle, 20" / 50 cm spacing 45-04005-08-20-END: 8 nozzle, 20" / 50 cm spacing w/termination 45-04005-08-20-START: 8 nozzle, 20" / 50 cm spacing w/termination

Driver harness

M 45-04001-40: 40" / 1 m 45-04001-80: 80" / 2 m

Nozzle extension

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Figure 1-2: System Diagram(A

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aJet

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CAN Start Terminator (female)at Boom Section 1

DynaJet Solenoids

to CAN connection

DynaJet Solenoids

Power Distribution Module

Tip Harness

DynaJet Driver

DynaJet Solenoids DynaJet Solenoids

Tip Harness

DynaJet Driver

DynaJet Solenoids DynaJet Solenoids

Tip Harness

DynaJet Driver

DynaJet Solenoids DynaJet Solenoids

Tip Harness

DynaJet Driver

INSTALLATION

The following are basic guidelines for installing the DynaJet Flex. Contact the dealer or OEM for additional details.

DynaJet Flex Drivers There will be one DynaJet Flex driver 78-05124 per eight (8) nozzles.

• Mount each DynaJet Flex driver centred within the eight (8) nozzles it controls.

PowerPower will be sourced from the battery using the 60 amp fused cable 45-05943.

Power from the battery will be routed to the boom using the 6 gauge power cables 45-05942-xx

The Power distribution modules 78-05121-xx will connect to the 45-05942-xx cables.

Power will then route from 78-05121-xx to each DynaJet Flex driver 78-05122 using cables 45-05971-xx, and 45-05997-xx or 45-05998-xx.

Nozzle HarnessesWhen installing Nozzle harnesses 45-04005-xx-xx always start with section 1 and continue to the last section.

Nozzle harnesses are designed for your specific nozzle spacing.

Always start with nozzle #1 and work left to right (while facing in the machine’s forward direction.

CAN Cables & TerminatorsThe Start terminator 45-04006-START must be connected to the DynaJet Flex driver 78-05124 for section 1.

CAN cables must be connected in series.

The End terminator 45-04006-END must be connected to the Driver module 78-05124 for the last section.

DynaJet Flex InterfaceThe DynaJet Flex interface 78-05123 connects to the DynaJet Flex interface harness 45-10193:

The DynaJet Flex interface harness connects toa. The Console 75-30119 (extension cable may be used)b. Power 12V for powering the CANc. CANd. Pressure sensore. Boom sense

The DynaJet Flex interface can be mounted in the cab or outside depending upon your installation.

Boom Interface Module (BIM) (optional)The Boom Interface Module (BIM) 78-05091 is used by the DynaJet Flex system for boom sense.

The BIM harness connects between the BIM and the CAN.

On the BIM harness 45-10195, the boom sense wires (or flying leads) are supplied to tie into existing machine boom section 12V ON/0V OFF outputs.

If not using 45-10195, some machine specific harnesses are available.

The BIM can be mounted in the cab or outside depending upon your installation.

Pressure Sensor Interface (optional)Pressure sensor interface 78-05133 can be used if the DynaJet Flex interface is mounted in the cab and there is a substantial distance to the boom.

• The Pressure sensor interface should be mounted close to the boom manifold

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CHAPTER 2 – INITIAL START-UP & CALIBRATIONS

This section will explain basic setup of the values required for first-time setup of a DynaJet Flex system. When these settings are completed, initial operation and fine-tuning should be possible.

WARNING! With each nozzle change or when nozzles are replaced, a system calibration (steps 4-7) must be completed before attempted operation. Failure to properly configure and calibrate the system will result in sub-standard performance. Once complete, operation may proceed.

NO. 1 BASIC SCREEN USE

Upon startup, the system will cycle the following screens. X Initialisation Screen – During power-up, the Initialisation

screen is displayed for five (5) seconds, or until all drivers are scanned.

X Work Screen – Once initialisation is complete, the Work screen will appear.

Prior to operation, all settings and configurations must be established. Please contact a dealer or TeeJet Customer service representative with questions about system operations. TeeJet Technologies is not responsible for misuse or incorrect operation of the system. Settings are automatically saved when selected. Select functions may not be visible due to OEM settings, available equipment or sensors.

Menu Options To access menu options from the work screen, press the centre of the screen.

Favourites – used to access favourite spray nozzles. This function automatically stores the most recent five (5) nozzles chosen.Setup – used to access settings. This will enter the configuration menu.Nozzle Selection – used to select the spray nozzle style and capacity. Once chosen here, the spray nozzle style and capacity is automatically added to the favourites list.Diagnostics – used to diagnose and observe operating issues of the system and booms.

Figure 2-1: Options Menu

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NO. 2 SETUP UP MACHINE

When initially setting up the system, setting parameters for Units, Number of Sections, Number of Nozzles, and Maximum Pressure Sensor Value is strongly suggested. Selections are automatically saved when adjusted. Other console settings, machine settings and user parameters can be adjusted as needed after calibrating the system.

1. From the Work screen, access the Menu Options .

2. Press the SETUP button .

3. Establish: X Units – Sets the units to US (psi) or Metric (bar). X Number of Sections – Set the number of boom sections.

This should match the number of sections used on the spray controller.

X Number of Nozzles – Set the number of nozzles for each section. This value should match the number of nozzles used on the spray controller. When programming is complete, values should match and show in green.

X Maximum Pressure Sensor Value – Verify this value by looking at the pressure sensor description. Values will be either 10 bar or 25 bar.

Figure 2-2: Setup

Previous/Next Page

Chan

ge V

alue

to Work Screen

NO. 3 SETUP UP AND SELECT NOZZLE

Accesses the nozzle selection process to select which nozzle is to be used. At this time only TeeJet nozzles are supported.

1. From the Work screen, access the Menu Options .

2. Press the NOZZLE SELECTION button .

3. Using the GREEN UP/DOWN arrows , highlight a Nozzle Series.

4. Press the NEXT PAGE button .

5. Using the GREEN UP/DOWN arrows , highlight the Nozzle Capacity.

6. With the correct nozzle capacity highlighted, select the HOME button to return to work mode.

The selected nozzle will be active and will automatically be added to the Favourites List .

Figure 2-3: Nozzle Selection

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Figure 2-4: Favourites

NO. 4 GET TO KNOW THE CONTROL MODES

To begin calibrating the system, an operation mode needs to be established. There are two types of Operation Modes:

Nozzle Mode (Pressure) – when the user changes the desired drop sizes choices (via the droplet size selectors checkboxes) the system will recalculate the desired pressure. It will then adjust the PWM duty cycle to attempt to attain the desired pressure in the system.Manual Mode (PWM) – The user can manually adjust the PWM duty cycle to attempt to attain the desired pressure in the system.

Figure 2-5: Operation Screen OverviewActive Solenoids

Current Operation Mode

Droplet Size Selectors

Manual Adjustment

Current Nozzle Selection

Current Nozzle PressureNozzle Pressure Gauge

Boom Status

Operation Mode Selector

PWM Duty Cycle

Actual PressureCurrent Droplet Size

Change Nozzle Mode

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NO. 5 PREFORM SYSTEM FUNCTIONAL TEST

The following is instructions for performing a functional test of the system.

• Ensure that current rate control system is operating normally prior to attempting to use the DynaJet Flex.

1. On the Work screen, set DynaJet Flex operating mode to Manual Mode .

2. Using the MANUAL ADJUSTMENT buttons , set PWM duty cycle at 100%. This will make the system operates as if DynaJet Flex was not present.

3. Use this configuration to verify the rate control system is operating normally.

4. Using the MANUAL ADJUSTMENT buttons , set PWM duty cycle to 50%.

5. Use this configuration to verify the rate control system is operating normally.

• Confirm boom section functionality.

1. Continue operating DynaJet Flex in Manual Mode with PWM duty cycle set to 50%.

2. Switch the master switch ON (on rate controller or other boom section control switches)

3. Using the switch box, turn ON each section verifying the proper section turns blue on the DynaJet Flex Work screen.

4. Turn the master switch OFF. On the DynaJet Flex Work screen, verify all sections are now grey.

• Start pump and ensure no leaks.

• Verify pressure on mechanical gauge matches the digital pressure display within reason. If not, adjust maximum pressure sensor value as previously described.

• Confirm e-ChemSaver Solenoids is impulsing

• Configure in PWM mode DynaJet Flex at duty cycle of 50%.

1. On the Work screen, set DynaJet Flex operating mode to Manual Mode .

2. Using the MANUAL ADJUSTMENT buttons , set PWM duty cycle to 50%.

3. Use this configuration to verify each of the corresponding e-ChemSaver Solenoids is impulsing.

This confirms the basic functionality of the DynaJet Flex system. Further details for fine-calibrating the system are in “Calibrate the DynaJet Flex System” section of this guide.

NO. 6 CALIBRATE THE RATE CONTROLLER REGULATION

The following procedure determines the most aggressive rate controller regulation valve gain that will work over all pressure ranges.

Before you begin:• Ensure product pump is providing flow greater than

the maximum demand of the system. Consult sprayer manufacturer specifications.

• Understand that the most aggressive value will be found by increasing valve gain until system oscillates and then decreasing the setting until the system is stable at that value.

NOTE: Other rate controller specific settings may apply based on your specific rate controller system

• The rate controller must be operating in automatic mode during these tests.

• To attain the minimum and maximum operating pressures for the specific nozzle in use under each test condition the user must be able to either: adjust the target application rate, or adjust the machine speed

Flow Impulses TestsThe following tests will confirm that impulse of flow through the solenoids will not affect rate controller stability even when duty cycle is below 50%.

1. Set DynaJet Flex operating mode to Manual Mode .

2. Using the MANUAL ADJUSTMENT buttons , set PWM duty cycle as noted in each test.

3. Preform tests as specified in the following sections, taking note of the pressure levels during each test.

4. Set rate controller valve gain to the highest value that will work with all three of the following tests. This will be the lowest gain value found in the 3 tests. Once established, this value should not need to be changed again.

If the system does not control acceptably with this gain value at all manual duty cycle settings, then something is wrong with the system that needs to be resolved before trying to calibrate the DynaJet Flex System. For assistance, contact TeeJet Technologies Customer Support or an authorised TeeJet Technologies dealer if additional support is required.

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Test 1 – Duty Cycle 100% 1. Start by setting DynaJet Flex duty cycle to 100% .

Test 1A – Minimum Operating Pressure2. Determine rate controller gain value with operating pressure

at MINIMUM.

3. Reduce target rate or machine speed until system reaches the minimum operating pressure.

4. Adjust the gain value until stable.

Controller gain value at minimum pressure:_____________

Test 1B – Maximum Operating Pressure5. Set rate controller gains values with operating pressure at

MAXIMUM.

6. Increase target rate or machine speed until system reaches the maximum operating pressure.

7. Adjust the gain value until stable.

Controller gain value at maximum pressure:____________

Test 2 – Duty Cycle 50%1. Start by setting DynaJet Flex duty cycle to 50% .

Test 2A – Minimum Operating Pressure2. Set rate controller gains/values with operating pressure at

MINIMUM.

3. Reduce target rate or machine speed until system reaches the minimum operating pressure.

4. Adjust the gain value until stable.

Controller gain value at minimum pressure:_____________

Test 2B – Maximum Operating Pressure5. Set rate controller gains/values with operating pressure at

MAXIMUM.

6. Increase target rate or machine speed until system reaches the maximum operating pressure.

7. Adjust the gain value until stable.

Controller gain value at maximum pressure:____________

Test 3– Duty Cycle “Minimum Duty Cycle” 1. Start by setting DynaJet Flex duty cycle set to “Minimum Duty

Cycle” value (default is 30%)

Test 3A2. Set rate controller gains/values with operating pressure at

MINIMUM.

3. Reduce target rate or machine speed until system reaches the minimum operating pressure.

4. Adjust the gain value until stable.

Controller gain value at minimum pressure:_____________

Test 3B5. Set rate controller gains/values with operating pressure at

MAXIMUM.

6. Increase target rate or machine speed until system reaches the maximum operating pressure.

7. Adjust the gain value until stable.

Controller gain value at maximum pressure:____________

NO. 7 CALIBRATE THE DYNAJET FLEX SYSTEM

Coarse gain will be increased until the system is oscillating across the target pressure. Once that is occurring, then fine gain will be increased to smooth/eliminate the oscillation.

• A coarse gain too low will cause the system to be stable but slow to get on target.

• A coarse gain too high will cause the system to overshoot the target range when a speed change happens.

• A fine gain too low will allow the system to continue to oscillate.

• A fine gain too high will cause the system to oscillate too rapidly and cause a thumping in the system.

• The lower the target pressure, the higher the fine gain can be set, so calibrating needs to be done at highest pressure/smallest droplet size that the machine will typically be operating.

• Speed changes will be required for the best calibrating possible.

• Simulated speed changes are preferred, but driving the machine is acceptable.

• Steady speeds are required.

1. From the Work screen, access the Menu Options .

2. Press the SETUP button .

3. Use the PREVIOUS/NEXT PAGE buttons to go to the next setting option.

4. Use the ADJUSTMENT buttons to change setting.

5. Press the HOME button to return to the Work screen.

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Figure 2-6: Setup – Course Gain and Fine Gain

Calibrating the SystemThe following steps will use the DynaJet Flex’s coarse and fine gain settings to calibrate the system:

1. Set DynaJet Flex to Nozzle Mode .

2. Choose the nozzle being used from the Nozzle Selection options or Favourites List .

3. In Setup, set Coarse Gain to 2 and Fine Gain to 2 .

4. In OEM Settings, disable Jump Point by setting value to 0 .

5. Run Highest Pressure/Smallest Droplet Size configuration.

6. Notate Course Gain and Fine Gain values for reference with Lower Pressure/Larger Droplet Size verification.

7. Run Lower Pressure/Larger Droplet Size verification.

8. In OEM Settings, enable Jump Point by setting value to 0.35 bar / 5 psi .

If more than one nozzle size is going to be used on the machine, then run a test with the same values for coarse gain and fine gain for the other nozzles. Always check at the highest pressure/smallest droplet size that will typically be used.

Highest Pressure/Smallest Droplet Size Calibrate Course Gain

1. On the Operation screen, using the Droplet Size Keys , choose the highest pressure/smallest droplet size that will typically be used by disabling Droplet Size Keys .

– Example: to

2. Run the system and view on the DynaJet Flex the Current Nozzle Pressure diamond on the Nozzle Gauge when changing speed.

3. Increase the coarse gain until system is oscillating across the target pressure. Most machines operate with a setting between 4 to 6 for coarse gain.

Course Gain value at highest pressure/smallest droplet size: ____

Calibrate Fine Gain4. Using the same speed changes as before, view the Current

Nozzle Pressure diamond on the Nozzle Gauge when changing speed

5. Begin increasing fine gain until the oscillations stop and the target rate and target pressure are stable. Most machines operate with a setting between 8 to 12 for fine gain.

Fine Gain value at highest pressure/smallest droplet size: ____

Lower Pressure/Larger Droplet Size 6. After coarse gain and fine gain have been set, using the

Droplet Size Keys , choose a lower pressure/larger droplet size that will typically be used by disabling Droplet Size Keys .

– Example: to

7. Run the system using the same speed changes and view on the DynaJet Flex the Current Nozzle Pressure diamond on the Nozzle Gauge when changing speed.

Typically, the settings will not have to be changed for the lower pressure applications.

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CHAPTER 3 – OPERATION

The Work screen provides the user with important information and controls while operating the system. Information on the Work screen will vary depending on the parameters set by the user and the OEM. Buttons on the Work screen give access to all the functions which are required during operation, and will change with the Operation Mode selected.

Figure 3-1: Operation Screen OverviewActive Solenoids

Current Operation Mode

Droplet Size Selectors

Manual Adjustment

Current Nozzle Selection

Current Nozzle PressureNozzle Pressure Gauge

Boom Status

Operation Mode Selector

PWM Duty Cycle

Actual PressureCurrent Droplet Size

Change Nozzle Mode

Screen IndicatorsCurrent Droplet Size – Displays the current droplet size using both the appropriate colour droplet icon and size letter code.

PWM Duty Cycle – Displays the current PWM duty cycle as a percentage.

Active Solenoid (Dual Nozzle Mode Only) – Displays if one or both sets of solenoids are active.

Actual Pressure – Displays the actual pressure.

Boom Status – X Blue – section turned on, single solenoid active (single

nozzle mode or dual nozzle mode) X Green – section turned on, both solenoids active (dual

nozzle mode) X Empty – section turned off

Figure 3-2: Boom Application Status

Droplet Size ChartWhen choosing a spray nozzle that produces droplet sizes in one of the eight droplet size classification categories, always remember that a single nozzle can produce different droplet size classifications at different pressures. A nozzle might produce medium droplets at low pressures, while producing fine droplets as pressure is increased.

Category Symbol Colour codeExtremely fine XF VioletVery fine VF RedFine F OrangeMedium M YellowCoarse C BlueVery coarse VC GreenExtremely coarse XC WhiteUltra coarse UC Black

NOTE: Droplet size classifications are based on BCPC specifications and in accordance with ASABE Standard S572.1 at the date of printing. Classifications are subject to change.

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WORK MODES

There are two types of Work Modes:

Nozzle Mode (Pressure) – Select the intended nozzle and the target droplet size range.

Manual Mode (PWM) – Select the intended nozzle and the target PWM Duty Cycle Percentage.

NOTE: Many factors including but not limited to application rate, material density, speed, nozzle model/size/spacing may limit the ability of DynaJet Flex to meet the control target.

To select an operation mode:

1. Press the OPERATION MODE SELECTOR button .

Nozzle Mode (Pressure)Select the intended nozzle and the target droplet size range. The system will calculate and display the median boom pressure required to meet this droplet size range for the nozzle selected. DynaJet Flex will control to maintain the target droplet size range.

Figure 3-3: Work Screen – Nozzle Mode

Droplet Size Engaged/DisabledUse these buttons to enable or disable droplet sizes. Droplet selection cannot have skips within the size sequence.

Droplet Size Engaged – Indicates the droplet size is included in calculating the target pressure; Press to disable the droplet sizeDroplet Size Disabled – indicates the droplet size is not included in calculating the target pressure; Press to enable the droplet size

Figure 3-4: Pressure Gauge – Droplet Size Disabled

Disabled Enabled

X Red diamond – actual pressure X Colours – droplet size, disabled sizes will be crossed out

Manual Mode (PWM)Select the intended nozzle and the target PWM Duty Cycle Percentage. The system will calculate and display the droplet sizes for the nozzle selected. DynaJet Flex will control to the target Duty Cycle Percentage.

Figure 3-5: Work Screen – Manual Mode

Adjusting PWM Duty CyclePWM Increase – Press to increase the PWM Duty Cycle Percentage PWM Decrease – Press to decrease the PWM Duty Cycle Percentage

Figure 3-6: Pressure Gauge – Pressure Indicator

Current Pressure

X Red diamond – actual pressure X Colours – droplet size

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NOZZLE MODES

There are two types of Nozzle Modes: Either is available in all work modes.

Dual/Single Nozzle Mode – Select between the use of single solenoid or dual solenoid.

Single Nozzle Mode – Only the use of single solenoid will be available.

Dual/Single Nozzle ModeSelect between the use of single solenoid or dual solenoid.

To select an nozzle mode:

1. Press the CHANGE NOZZLE MODE button .

Figure 3-7: Work Screen – Dual Nozzle Mode

Active Solenoids

Change Nozzle Mode

Dual Nozzle Active – Indicates the droplet size is included in calculating the target pressure; Press to disable the droplet size

W Information Bar will display both a blue dot and a green dot.

Single Nozzle Active – indicates the droplet size is not included in calculating the target pressure; Press to enable the droplet size

W Information Bar will display only a blue dot.

Single Nozzle ModeOnly the use of single solenoid will be available.

Figure 3-8: Work Screen – Single Nozzle Mode

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CONTROL ERRORS & ALERTS

If there is an active control error, the value outline will be will red to indicate the error.

Control alerts will clear themselves when the control has returned to operational range

NOTE: System Component errors appear on the Diagnostics screen. See the Diagnostics section of the Menu Options chapter for details.

Nozzle Mode Errors X Minimum Duty Cycle Error – the desired pressure is not

being maintained by the system. X High Pressure Error – the actual pressure is above the high

pressure alarm value. X Outside Droplet Size Error – droplet size is not being

maintained by the system.

Figure 3-9: Nozzle Mode – Minimum Duty Cycle Error

Figure 3-10: Nozzle Mode – High Pressure Error

Figure 3-11: Nozzle Mode – Outside Droplet Size Error

Manual Mode Errors X High Pressure Error – the actual pressure is above the high

pressure alarm value. X Low Pressure Error – the actual pressure is below the

recommended nozzle pressure range.

Figure 3-12: Manual Mode – High Pressure Error

Figure 3-13: Manual Mode – Low Pressure Error

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CHAPTER 4 – MENU OPTIONS

The menu options access console & machine setup, nozzle selection and diagnostics screens.

1. To access setup menu from the work screen, touch centre of the screen.

2. Select from: X Favourites – used to access favourite spray nozzles.

This function automatically stores the most recent five (5) nozzles chosen.

X Setup – used to access console and machine settings. X Nozzle Selection – used to select the spray nozzle style

and capacity. Once chosen here, the spray nozzle style and capacity is automatically added to the favourites list.

X Diagnostics – used to diagnose and observe operating issues of the system and booms.

While in a menu option, press the HOME button to return to the main work screen.

Figure 4-1: Options menu

FAVOURITES

The Favourites button accesses the most recent five (5) nozzles chosen to quickly access your most frequently used

spray nozzles. This DynaJet Flex automatically stores the most recent five (5) nozzles chosen.

To select an active nozzle:

1. From the Work screen, access the Menu Options .

2. Press the FAVOURITES button .

3. Press desired nozzle to select it and return to the Work screen.

To return to the Work screen without selecting a nozzle, press the HOME button .

Figure 4-2: Favourites Screen

Figure 4-3: Current Nozzle on Operation Screen

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MAIN SETUP

Setup is used to configure console and machine settings.

If there are questions concerning the setup of the DynaJet Flex, please contact your dealer or TeeJet customer service representative for clarification before operation. TeeJet Technologies is not responsible for misuse or incorrect operation of the system.

To select an active nozzle:

1. From the Work screen, access the Menu Options .

2. Press the SETUP button .

3. Use the ADJUSTMENT buttons to change setting.

4. Use the PREVIOUS/NEXT PAGE buttons to go to the next setting option.

5. Press the HOME button to return to the Work screen.

Figure 4-4: Setup Screen

Display BrightnessSets the brightness level of the display. Range is 5% to 100% in 5% increments.

UnitsSets the units to us (psi) or metric (bar).

Key BeepEnable/disable all beeping from console.

Number of SectionsSet the number of boom sections. Range is 1 to 15.

Number of NozzlesSet the number of nozzle locations for each boom section. This value should match the number of nozzles used on the spray controller. When programming is complete, values should match and show in green. Range is 1 to 120.

X Green matching values indicate a match between the number of nozzles detected and the number of nozzles programmed.

X Red mismatching values indicate a mismatch between the number of nozzles detected and the number of nozzles programmed.

NOTE: Mismatched values will stop screen advancement until number of nozzles detected and number of nozzles programmed match.

Figure 4-5: Number of NozzlesSection number

Number of Nozzle Locations In This Section

Mismatched Number of Nozzles

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Boom Section On/Off BeepEnable/disable beep when a boom section is turned on or off.

Pressure Sensor MaximumSets the value from the pressure sensor description. Verify this value by looking at the pressure sensor description. Values will be either 10 bar or 25 bar.

If pressure value displayed on the DynaJet Flex console are not accurate compared to a mechanical gauge, adjust this value until there is a match.

X Increasing the value will reduce the pressure value displayed during operation

X Decreasing this value will increase the pressure value displayed during operation

Minimum Duty CycleSets the minimum duty cycle to which the DynaJet Flex will control. Default is 30%, minimum is 20%.

Higher values reduce the overall control range of the system.

Control Hold DelayWhen any boom switch changes state, DynaJet Flex will not make control adjustments for the specified time period. Range is 0.0 to 10.0 seconds. Default is 1.0 second.

Coarse GainThis is the more aggressive gain setting and will have the largest impact on the stability and function of the DynaJet Flex system. Coarse gain makes major adjustments to duty cycle to attempt to bring actual pressure back to the target. A coarse gain setting that is too high will result in pressure oscillation. Range is 1 to 20. Default is 4.

Fine GainAllows the control system to make minor adjustments when close to the target, with the goal of stable pressures and minimal overshoot of target. Range is 1 to 20. Default is 6.

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NOZZLE SELECTION

The Nozzle Selection button accesses the process to select which nozzle is to be used. At this time only TeeJet nozzles

are supported.

1. From the Work screen, access the Menu Options .

2. Press the NOZZLE SELECTION button .

3. Using the GREEN UP/DOWN arrows , highlight a Nozzle Series.

4. Press the NEXT PAGE button .

5. Using the GREEN UP/DOWN arrows , highlight the Nozzle Capacity.

6. With the correct nozzle capacity highlighted, select the HOME button to return to work mode.

The selected nozzle will be active and will automatically be added to the Favourites List .

Figure 4-6: Nozzle Selection Screen

Figure 4-7: Current Nozzle on Operation Screen

Table 4-1: Nozzle Sizes and Associated Colours

Established nozzle capacities and coloursSize Colour Size Colour

0050 Blue lilac 05 Nut brown

0067 Olive green 06 Signal grey

01 Pure orange 08 Traffic white

015 Traffic green 10 Light blue

02 Zinc yellow 12 Raspberry red

025 Signal violet 15 Yellow green

03 Gentian blue 20 Graphite black

035 Purple red 30 Beige04 Flame red

DIAGNOSTICS

The Diagnostics button accesses diagnostic information which will display a system overview and indicate if system

components are operating properly.

1. From the Work screen, access the Menu Options .

2. Press the DIAGNOSTICS button .

3. Press the HOME button to return to the Work screen.

Figure 4-8: Diagnostics Screen

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Figure 4-9: System Overview

Ignored ErrorsCurrent Errors

Page navigation

Boom Interface Module

Console InformationDynaJet Flex Interface Information

End Terminator Status

Error Information Box

Start Terminator Status

Pressure Sensor Status

Pressure Sensor Interface Status

Driver & Nozzle Information

Refresh Error LogReturn to Work Screen Previous/Next Driver

Table 4-2: Diagnostics Screen Information

Feature DescriptionPage Navigation Indicates current page/total pages

System Components DynaJet Flex Console Displays the current software version

Pressure Sensor Displays pressure sensor status

Pressure Sensor Interface Displays pressure sensor interface status

Boom Interface Module Symbol indicating the boom interface

DynaJet Flex Interface Displays the interface version and type

Start Terminator Displays status of the start terminator

End Terminator Displays status of the end terminator

Driver Information Box Displays the number of drivers detected

Nozzle Information Box Displays the number of nozzles detected

Error Information Box Current Errors Tracks the number of current errors

Ignored Errors Tracks the number of ignored errors

Previous/Next Page Press to go the driver on the previous/next screen

Refresh Error Log Press to clear the error log counts to zero, including ignored errors, then checks for new errors

Home Press to return to the Work screen

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Driver and Nozzle InformationSpecific driver and nozzle information can be accessed using the NEXT PAGE button .

Figure 4-10: Driver and Nozzle Overview

Previous/Next Driver

Next Nozzle on Driver

Page navigation

Driver Information

Nozzle Information, Dual Nozzle Mode

Nozzle Information, Single Nozzle Mode

Location

Location

Number

Voltage

Current

Software Version

Table 4-3: Driver and Nozzle Information

Feature DescriptionDriver Information Box Displays the numeric position of the driver, current voltage, software version, and type

Nozzle Information Box Displays the selected nozzle number, location and current through the coil

Nozzle Location Location is notated with the driver number (D) and output number (N) and may include an (A) or (B) distinction for the solenoid position when in Dual Nozzle Mode

Next Nozzle Press to view the next nozzle on the selected driver

Drivers and nozzles are numbered from left to right while facing in the machine’s forward direction.

Error WarningsErrors with components of the system are displayed graphically on the Diagnostics screens to help the operator locate any problems.

NOTE: Operation errors appear on the Work screen. See the Operation chapter for details.

Use these button to navigate through the errors:

Refresh Error Log – Press to clear the error log counts to zero, including ignored errors, then checks for new errorsNext Error – Press to view the next error when multiple errors occur

Ignore Error – Press to disregard an error (not all errors can be ignored)

Figure 4-11: Error Warning Navigation

Refresh error logNext error

Ignore error

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Terminator ErrorsIndicates that the specified terminator is not detected.

Figure 4-12: Terminator Error

Driver Module ErrorIndicates that the specified driver is not detected.

Figure 4-13: Driver Module Error

Nozzle Sensor ErrorIndicates which nozzle is in error by displaying the nozzle number, nozzle location and current amps.

Figure 4-14: Nozzle Sensor Error

Pressure Sensor ErrorIndicates when a pressure sensor is not detected.

Figure 4-15: Pressure Sensor Error

Pressure Sensor Interface ErrorSystems equipped with a pressure sensor interface will indicate when the interface has lost contact with the can.

Figure 4-16: Pressure Sensor Interface Error

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USER SE T TINGS

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DYNAJET FLEX 7140 SETUP OPTIONS FOR SOFTWARE v1.03USER SETTINGS

Description Range/Options/Defaults Suggested SettingUse Default

Display Brightness 5% - 100% in 5% incrementsUnits • US (psi)

• Metric (bar)Key Beep • Off

• OnNumber of Sections 1 to 15Number of Nozzles 1 to 120Boom Section On/Off Beep • Off

• OnPressure Sensor Max • 10 bar / 145 psi

• 25 bar / 363 psiMinimum Duty Cycle 20% [default 30%]Control Hold Delay 0.0 - 10.0 seconds [default 1.0 second]Coarse Gain 1 - 20 [default 4]Fine Gain 1 - 20 [default 6]

OEM

Description Default Values Suggested SettingUse Default

PWM Frequency 20 HzOn Pulse Duration 38Hold Current Frequency 10 HzHold Current Duty Cycle 5 countsPhase Offset 128 countsJump Point 0.35 bar / 5 psiMax Duty Cycle 92% (all ON above this value)PWM Off Time 20Low Voltage Limit 11.0 VHigh Voltage Limit 15.0 VLow Amps Limit 0.4 AHigh Amps Limit 1.2 ASwitch Point to Double 48Switch Point to Single 44High Pressure Alarm 6.0 bar / 87 psiDroplet Size Damping 0.10

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APPENDIX A – E-CHEMSAVER® MAINTENANCE INSTRUCTIONS

55295 E-CHEMSAVER®

The 55295 e-ChemSaver is a solenoid-actuated shutoff compatible with a wide range of TeeJet nozzle bodies equipped with a diaphragm check valve. It can be used for end-of-boom nozzles as well as individual nozzle shutoff and PWM controls.

The valve is normally closed and opens when the solenoid is energised. The 55295 has a 2-Pin MetriPack connector moulded into the body for a clean, weather-tight electrical connection.

General disassembly and reassemblyNOTE: O-rings (8, 9, 10) should be handled with care as they can be damaged/deformed.

1. Loosen and remove the Nylon Nut (4) and Stainless Steel Washer (5).

2. Separate the Coil Assembly (1) from the rest of the Tube/Plunger Assembly (2, 3, 6-11).3. Remove the Locking Ring (11).

4. Using pliers to grip the Stainless Steel Interface Cap (7), loosen the Tube Sub-Assembly (2) using a 14 mm / 9/16″ or adjustable wrench.

X All repairable parts should be accessible at this point. The Plunger Sub-Assembly (3), Stainless Steel Spring (6), and O-rings (8, 9, 10) can be replaced without further disassembly.

5. During reassembly, place the Plunger Sub-Assembly (3) and Stainless Steel Spring (6) in the Tube Sub-Assembly (2).

NOTE: The Plunger Sub-Assembly (3) should be oriented with the black insert facing outward (visible) when placed in the Tube Sub-Assembly (2).

6. While compressing the Spring (6), thread the Tube/Plunger Assembly (2, 3, 6-11) to the Stainless Steel Interface Cap (7) and tighten using a wrench and pliers.

X Optional: Apply 1 drop of Loctite Blue 243 to the threads of the Interface Cap (7) and Tube Sub-Assembly (2).

X Torque Specifications: tighten Interface Cap (7) and Tube Sub-Assembly (2) to 11.36 N-m / 12 in-lbs.

7. Return the Locking Ring (11) to its original position and slide the Tube/Plunger Assembly (2, 3, 6-11) through the Coil Assembly (1).

NOTE: The Coil Assembly (1) should be oriented with the MetriPack connectors facing away from the Interface Cap (7).

8. Place the Stainless Steel Washer (5) above the Coil Assembly (1) and tighten the Nylon Nut (4) to the Tube/Plunger Assembly (2, 3, 6-11).

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115880 E-CHEMSAVER®

The 115880 e-ChemSaver is a solenoid-actuated shutoff compatible with a wide range of TeeJet nozzle bodies equipped with a diaphragm check valve. It can be used for end-of-boom nozzles as well as individual nozzle shutoff and PWM controls.

The valve is normally closed and opens when the solenoid is energised. The 115880 has a 2-Pin SuperSeal 1.5 connector moulded into the body for a clean, weather-tight electrical connection.

APPLICATION NOTE: Rinse system with clean water after each application.

General Disassembly and ReassemblyNOTE: O-rings (6, 8, 9) should be handled with care as they can be damaged/deformed

1. Loosen and remove the nylon Nut (1).

2. Separate the Coil Assembly (2) from the rest of the Tube/Plunger Assembly (3-10).

3. Remove the Locking Ring (10).

4. Using pliers to grip the stainless steel Interface Cap (7), loosen the Tube Sub-Assembly (3) using a 14 mm / 9/16" or adjustable wrench.

X All repairable parts should be accessible at this point. The Plunger Sub-Assembly (4), stainless steel Spring (5), and O-rings (6, 8, 9) can be replaced without further disassembly.

5. During reassembly, place the Plunger Sub-Assembly (4) and stainless steel Spring (5) in the Tube Sub-Assembly (3).

NOTE: The Plunger Sub-Assembly (4) should be orientated with the black insert facing outward (visible) when placed in the Tube Sub-Assembly (3).

6. While compressing the Spring (5), thread the Tube/Plunger Assembly (3-10) to the stainless steel Interface Cap (7) and tighten using a wrench and pliers.

X Optional: Apply 1 drop of Loctite Blue 243 to the threads of the Interface Cap (7) and Tube Sub-Assembly (3).

X Torque Specifications: Tighten Interface Cap (7) and Tube Sub-Assembly (3) to 1.36 N-m / 12 in-lbs.

7. Return the Locking Ring (10) to its original position and slide the Tube/Plunger Assembly (3-10) through the Coil Assembly (2).

NOTE: The Coil Assembly (2) should be orientated with the SuperSeal 1.5 connector facing away from the Interface Cap (7).

8. Tighten the nylon Nut (1) to the Tube/Plunger Assembly (3-10).

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APPENDIX B – DYNAJET APPLICATION CHARTS

DYNAJET FLEX NOZZLE SELECTION

Selection of the proper spray nozzle for use with the DynaJet Flex system is much like selecting the spray nozzle for a traditional spraying operation. Along with the extra application flexibility, DynaJet Flex brings a few other nozzle-related considerations that will be summarised below.

1. Duty Cyclea. DynaJet Flex controls nozzle flow rate by varying the portion of time that each nozzle is ‘on’ vs. ‘off’. The on time is referred to

as duty cycle. The range of duty cycle available is typically 30% to 100%, meaning that the nozzles on the machine will have the approximately 30% to 100% of their rated flow capacity.

b. With the DynaJet Flex system:• Standard mode spray nozzle flow capacity = spray nozzle size x duty cycle • Dual nozzle mode spray nozzle flow capacity = spray nozzle size x duty cycle x 2

c. By varying the duty cycle, the DynaJet Flex is essentially varying spray nozzle capacity on the fly. When more pressure is required, the nozzle capacity (duty cycle) is reduced. When higher nozzle capacity is required, the duty cycle is increased.

d. Although the operator has a much more flexible and forgiving application system with DynaJet Flex, care should be taken to select spray nozzles that give the best possible results.

e. When selecting a spray nozzle, review the DynaJet Flex nozzle selection charts and select a spray nozzle capacity that produces the target application rate at a duty cycle of about 70% when running at expected travel speeds. In other words, choose nozzle capacity and desired pressure/droplet size closer to the high end of the speed (or rate) range than to the lower end. This will provide plenty of adjustment range for DynaJet Flex to reduce duty cycle when travel speed slows, while also providing additional capacity if travel speed increases above the planned speed.

– The default setting for minimum duty cycle is 30%. This means the system will not adjust the duty cycle below 30% ‘on’. While this setting can be set as low as 20% by the operator, the higher default value provides a more uniform application at lower speeds.

2. Spray Nozzle Selectiona. The DynaJet Flex system is not compatible with all spray nozzles. Approved nozzle series include: AI Turbo TwinJet, Turbo

TeeJet Induction TwinJet, Turbo TeeJet, Turbo TeeJet Induction, Turbo TwinJet, TwinJet 110, TX ConeJet, TXA ConeJet, TXR ConeJet, XR TeeJet 110 and XRC TeeJet 110.

NOTE: Listed series may not include all available capacities. Changes to series and/or capacities may occur with software updates.

b. Different nozzle styles have different droplet size characteristics across the range of operating pressures. The spray nozzle style should be selected based on the desired droplet size at the pressures expected to be in use for your application.

c. Always use spray nozzles with 110° (or wider) spray pattern. These spray nozzle part numbers will typically include the 110 in their name – for example TT11006VP or XR11006-VS. 80° spray nozzles are not recommended with DynaJet Flex.

3. Spray Heighta. In order to achieve the best possible spray coverage, make sure to keep spray height at or above 50 centimeters / 20 inches

from the nozzle to the target.

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Nozzle/Tip Selection Chart ExplanationThese coloumns show flow rates at various pressures. The Delta P represents pressure loss through the DynaJet Flex solenoid valve, and the resulting nozzle PSI/bar and flow show actual values at the spray nozzle.

These coloumns show droplet sizes for different styles of spray nozzle at given pressures. Use these coloumns to choose the best nozzle style for your application.

Just like a normal nozzle chart, these coloumns show rates available at given speeds. The only difference is the range of values that corresponds to the range of flows available with DynaJet Flex.

Nozzle/Tip Size Selection ExampleMETRIC: If the operator wants to apply 250 l/ha at 10 km/h, he would look in the 10 km/h coloumn, and find the row that shows 250 l/ha with room above and below to compensate for higher and lower speeds that may be experienced in the field. In this case a TT11006 at 3-4 bar will work very well.

US: If the operator wants to apply 15 GPA at 10 MPH, he would look in the 10 MPH column, and find the row that shows 15 GPA with room above and below to compensate for higher and lower speeds that may be experienced in the field. In this case a TT11006 at 40-50 PSI will work very well.

Nozzle/Tip Series Selection ExampleMETRIC: The next consideration is droplet size. The chart shows that a Turbo TeeJet (TT) nozzle will give Coarse (C) to medium (M) droplets in this pressure range, and a Turbo TwinJet (TTJ60) will give Coarse (C) droplets. The benefit of the TT is that the operator could select droplets from C to M all at the same rate and speed.

US: The next consideration is droplet size. The chart shows that a Turbo TeeJet (TT) nozzle will give Coarse (C) to medium (M) droplets in this pressure range, and a Turbo TwinJet (TTJ60) will give Coarse (C) droplets. The benefit of the TT is that the operator could select droplets from C to M all at the same rate and speed.

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www.teejet.com

DYNAJET® FLEX 7140INSTALLATION/SETUP/USER GUIDE

98-05345-EN A4/LT R2 English-International© TeeJet Technologies 2019

An innovative new product from TeeJet makes spraying more efficient and more productive. The DynaJet Flex system uses a touch screen controller and individual solenoids to control each spray nozzle. This innovative system works along with an existing rate controller, and allows the operator to choose specific droplet sizes that will be used for a particular job. The rate controller manages application rate, and the DynaJet Flex system uses PWM technology to control system pressure and thereby control spray droplet size. Droplet size data is built into the controller so setup is easy and droplet sizes can be changed on the go. PWM control of each nozzle delivers very large ranges of speeds and application rates with a single spray nozzle and with consistent spray quality.