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Pallet Handling System
PHS Allround
Liebherr PHS Allround2
Liebherr PHS Allround
Our design modularity allows maximum layout flexibility
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EconomyHigh machine run-time of the machining center is a basic prerequisite for cost-efficient production. Hand-loaded or semi-automatic machines only meet this requirement to a limited extent. With the Liebherr PHS Allround pallet handling system, unproductive downtime, unoccupied shifts, breaks and weekends can be utilized. This allows spindle run-times of over 90 % to be achieved. In addition, the need for personnel can be reduced to unmanned shifts, so that the investment can be amortized within a shorter time.
FlexibilityThanks to the modular design concept, the PHS Allround can be combined as needed and expanded at any time. Numerous set-up stations (for example, rotating / tilting / portable) are available from the Liebherr platform. The front, face or rear arrangement of the machines, set-up stations and rotary storage towers offers maximum flexibility in layout design. Due to the low overall height, the system can also be used in existing halls with low ceiling heights.
User friendlinessThe user-friendly control system digitizes the production pro-cesses from dynamic fine planning and order management to fully automated workpiece and resource management. In the basic version, NC program and tool management remain on the machine; cell control performs the pallet management including order planning. The operators continue to work in their known machine environment. Short start-up times, high acceptance and rapid production start-up are the result. Networking is not just another production step, rather, it optimizes the entire value chain, which makes self-organized production possible. With the decoupling of the cycle demands of the machine and the operator activity, the staff workload is reduced and the quality of work is improved.
Quality and reliabilityQuality is the ultimate priority at Liebherr. Every production stage is consistently monitored in order to achieve optimum results at all times and to ensure the reliability and long life of the products. The quality management system of the overall production process at Liebherr-Verzahntechnik GmbH is certified in accordance with DIN EN ISO 9001:2008. Moreover, many years of experience and state-of-the-art technologies flow into product development.
Liebherr offers a wide range of automation systems that sup-port modern high-efficiency production. They not only con-tribute to reducing production costs but also enable a fast and flexible response to changes in the market. Cost efficien-cy, user friendliness, quality and reliability as well as a high level of flexibility are at the forefront of our mission
In the field of pallet handling systems, Liebherr offers the PHS Allround as a supplement to the linear PHS PRO and the RLS rotary loading system. With a footprint approximately 20 % smaller than the PHS PRO and greater flexibility compared to the RLS, the PHS Allround is the perfect fit for the existing product portfolio.
The Liebherr PHS Allround pallet handling system allows a large group of users to enter the world of flexible production in combination with 4- and 5-axis machining centers. The mod-ular concept in three weight classes for loads of up to three tons is extremely flexible and can be individually configured and expanded. Using the front sides of the system as an interface for machines, setup stations or other units provides flexibility in layout design. Due to the compact design with optimum space utilization and the low overall height, this system is particularly suitable for use in existing halls with low ceiling heights. Optionally configurable additional functions such as double loader and front access set new standards in this segment.
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Flexibility – modular platform
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Machine connection without front access Machine connection with front access Machine connection with front access and roller door
Modular component systemThe modular system is highly flexible, individually configu-rable and expandable. High flexibility, manageable costs and short delivery times are the result. The PHS Allround modular system consists of the following elements:• Shelf module• Setup module• Lift module as single or double loader• Machine-specific fork (pallet holder)• Optional: rotary storage tower• Optional: front access
Future-proofWhen work loads change in the future, the PHS Allround is prepared. The addition of rotary storage towers in exchange for existing shelf modules offers the possibility of significantly increasing the storage capacity in limited space. The entire system can be flexibly expanded in 1-meter increments. Thus, additional machines and / or set-up stations can be integrated into the system at any time.
Front accessThe optionally available front access offers the possibility of decoupling individual machines from the system while the remaining machines continue to produce without restriction in automatic mode. As a result, continuous production can be ensured even during malfunctions or service and mainte-nance work on individual machines.
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User friendliness
Control systemThe control system is the crucial link between the operator, the automation and the connected machines and devices. Intuitive operation reduces the training effort. Since the software uses client / server technology, all functions and operator actions can be conveniently carried out on any PC connected to the network. This increases the ease of use considerably and all information is available to all employees at any time.
Basic system and extensionsThe basic system contains all the necessary functions for a quick entry into an automated production plant. Building upon this and depending on the application requirements, different, function-oriented modules are available. The user can individually assemble the standardized modules. The inital standard software package can easily be unlocked any-time in the future for enhanced functionality. • NC program management • Tool management • Material management • Fixture management • Detailed order planning • CAM interface• ERP interface
With the help of intelligent, digitally-networked control sys-tems, largely self-organized production becomes possible. People, machines, plants, logistics and products communi-cate and cooperate directly with each other. Networking not only optimizes one production step, it optimizes the entire value chain. From dynamic detailed scheduling and order management to fully automated workpiece and resource management, Liebherr offers the integrated software product range as an entry into the world of digital production control.
The holistic evaluation of the production processes opens up previously hidden optimization potential. Transparent production processes, lean order throughput, trouble-free
resource management, automated production processes and guaranteed quality are features of production systems with Liebherr pallet handling systems.
In addition to pallet management, the user-friendly cell control technology can be expanded by adding useful additional functions such as time-controlled order planning, productivity statistics, NC program, tool and fixture manage-ment. The software can be integrated into existing software systems such as ERP or CAM / tool management systems.
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System overview• Graphical overview with perfect overview of current
machine and storage status• Visualization of the most important system messages• Adaptable to customer requirements
Setup dialog• Clear presentation of all necessary information for work-
piece loading and unloading and clamping instructions• Report the workpiece status as a good or rejected part• Display of measurement frequencies• Can also be used on mobile devices
Evaluations• Display of the machine availability status in individual
time intervals• Presentation of machine productivity• TOP 100 alarms with fault analysis • Can also be used on mobile devices
Order overview • Organization of production orders• Create, lock and release production orders• Define order sequence• Create detailed planning, production preview• Calculation of equipment requirements• Status display and order progress monitoring
… and many other useful functions that digitize the production processes and optimize the entire value chain.
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Examples and types of layouts
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Technical data
Collision range Ø 900 mm, single loader
Collision range Ø 900 mm, double loader
Collision range Ø 1400 mm, single loader
Collision range Ø 1400 mm, double loader
Technical data PHS 1500 AllroundTransport weights, max. kg 1,500
Collision diameter, max. mm Ø 900 or 1,400
Shelf heights mm 700 / 700 / 1,200or 1,200 / 1,200
Arrangement of machines, set-up stations and tower storage
Front, face and back
PHS 1500 Allround shelf variants
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Service and locations
Courses and trainingWe offer a comprehensive range of training, both at the customer's site and in our branches. Practice-oriented technical training courses are devel-oped by our experienced system tech-nicians, who know the systems and applications through years of work. These training courses enable you to actively help yourself and to safely handle the systems in emergency situations, such as a power failure.
Customer hotline and remote maintenance Our experts who man the 24 / 7 customer hotline provide professional first-aid should help be needed. Many malfunctions can be remotely resolved with the assistance of our experts.
Worldwide presence and spare parts availability With our main location in Kempten, Germany and global offices and ser-vice points, we guarantee a very fast response time which enables
us to dispatch a service engineer to the customer location immediately if necessary. Due to the consistent modular principle of the products and the use of basic components of well-known, worldwide available manufac-turers, a rapid supply of spare parts is guaranteed. Original spare parts are available in the branches for delivery to your production facility within a very short time. Included in the services offered are the provision of spare parts, inspections, maintenance or modifica-tions to systems.
Service and maintenanceLiebherr developed a system for opti-mizing repair and maintenance friendli-ness based on its experience within the group with aviation components. As a result the highest availability valuesand lowest lifecycle costs are achieved.Predictive maintenance helps to avoid most unexpected plant failures. In addition, we offer our customers optional "wellness checks" to mini-mize risk of machine downtime and ensure long-term system availability. Axles, gearboxes, cables, guideways, carriages as well as cables and hoses are checked and replaced if necessary. During every service and maintenance operation, the system data is backed up to restore the status of the last maintenance, if necessary, and thus to ensure rapid resumption of production.
Liebherr-Verzahntechnik GmbHGear Technology and Automation SystemsKaufbeurer Strasse 14187437 KemptenGermany +49 831 786-0 +49 831 [email protected]
Liebherr-Verzahntechnik GmbHPlant Ettlingen / Gear Tools Hertzstrasse 9–1576275 EttlingenGermany +49 7243 708-0
+49 7243 [email protected]
Liebherr-Utensili S.r.l.Via Nazioni Unite 1810093 Collegno TOItaly +39 114 248711
+39 114 [email protected]
Liebherr-Verzahntechnik GmbH6 Place Du Village92230 GennevilliersFrance +33 1 [email protected]
Your solution provider
Liebherr-Gear Technology, Inc.Liebherr Automation Systems Co.1465 Woodland DriveSaline, MI 48176–1259USA+1 (734) 429-7225
+1 (734) [email protected]
Liebherr Brasil Guindastese Máquinas Operatrizes Ltda.Rua do Rocio, 288 Salas 81 / 82Vila Olímpia04552-000 São Paulo - SPBrazil+55 11 3538 [email protected]
Liebherr Machine Tools India Private Limited353 / 354, 4th Main, 9th Cross, 4th PhasePeenya Industrial Area Bangalore – 560 058India +91 80 41 1785-91
+91 80 41 [email protected]
Liebherr Machine Tools andAutomation Korea Ltd.174-30, Saneop-ro, Gwonseon-guSuwon-si, Gyeonggi-doKorea+82 31 294 [email protected]
Liebherr Machinery Service(Shanghai) Co. Ltd.Building 1, 88 Maji RoadWaigaoqiao FTZ200131 ShanghaiP.R. China+86 21 2893 [email protected]
Liebherr Japan Co. Ltd3-7-8, Kudan-MinamiChiyoda-Ku, Tokyo102-0074Japan+81 3 [email protected]
OOO Liebherr-RussiaBolshoy Palashevskiy pereulok 13 / 2123104 MoscowRussia +7 495 280 18 91
+7 495 280 18 [email protected]
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Sales and ServiceAssembly and Production
São Paulo (BR)
Saline (USA)
Paris (FR)Ettlingen (DE)
Kempten (DE)
Collegno (IT)
Moscow (RU)
Yongchuan (CH)
Bangalore (IN)
Seoul (KOR)Shanghai (CH)
Tokyo (JP)
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Liebherr-Verzahntechnik GmbHVerzahntechnik und Automationssysteme Kaufbeurer Straße 141, D-87437 Kempten +49 (0)831 786-0, Fax +49 (0)831 786-1279www.liebherr.com, E-Mail: [email protected]