dry lube company - presentation
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Leading provider of Water-Free Conveyor Lubrication Technology & Services to the Food and Beverage Industry,dry lubrication, conveyor lubrication, lube, dry lubricantTRANSCRIPT
Dry Lube Ltd“Dry lubrication has not only cut water use but has also cut water treatment costs, increased the lifespan of conveyors, and improved the safety levels on the factory floor!”
Coca Cola Wakefield
Dry Lube Ltd
Leading provider of Water-Free Conveyor Lubrication Technology & Services to the Food and Beverage Industry
• Servicing global brand customers in four continents
• Offering improved Packaging Operations
eco-innovative Lubrication Technology
Engineers with strong industry related experience
Focus on full service provision, providing equipment, lubricant and maintenance
Dry Lube’s packaging solutionsPET CAN GLASS
Current Operations
• 1/3 of business currently on PET lines
• Installations in brewery & soft drink plants
• Water, brewery & dairy plants
Dry Lube advantages
• Extended belt life• Lower power• Bottle stability• Engineering service
to optimise operations
• Use of brushes and insert for optimal can control & power savings
• Inverted & upright cans
• Most proven technology
• No secondary automated cleaning
• G&S lube specifically formulated
Customers • Coca Cola• Nestle Waters• Cott
• Coca Cola• Heineken• Miller Coors
• Coca Cola• SAB Miller• Miller Coors
*other popular types of packaging: KEG, Tetra Pack, Carton
Current Glass OperationsCompany Location Line No. Package Type Belt Type Line Speed Commissioned
AG Barr Cumbernauld UK
Line 2 RGB SS 750bpm May 2009
MillerCoors Shenandoah,VA, USA
B3, B4 Glass Plastic 1400bpm March 2007
Coca ColaEnterprises
Morpeth UK 3 lines Glass SS 500bpm May 2005
Dairy Crest Liverpool, UK Steri & 1000 RGB Steel 300bpm July 2009
Highland Spring Blackford, UK Line 1 Glass/PET Plastic/steel 500bpm January 2006
Halewood International
Liverpool, UK Line 7, 8 and 9 Glass SS 700bpm May 2009
MillersCoors Fort Worth, TX, USA
B5, B6, B13, B14,
Glass Plastic/steel 1075bpm January 2009
Aston Manor Birmingham, UK 3 Glass/PET Plastic 700bpm February 2010
SAB Miller Prospecton, RSA
5 Glass SS 600bpm September 2010
What do our customer want?
What is Pepsi looking for?
Safety
•Decreased amount of fallen bottles•Decreased slips, trips and falls
Environmen
t
• Water Savings• Energy Savings
Performance &
Costs
• Line performance• Extended life of conveyor parts• Line hygiene/ housekeeping
Reduction of environmental impact
• “Water use ratio was reduced from 1.32 litres of water per litre of product produced to 1.23 l/l at end of 2010”
• “Reduction of over 1000m3 & equates to a 28% reduction in water.”
• “This is below the average water use of 1.36l/l across the CCE GB system”
• “Its one of the best water ratios across the global Coca-Cola system”
Interview with Angus Kippen, Environmental Manager and Wayne Boden, Environmental Health and Safety Manager from Coca Cola Enterprises, Wakefield
Key benefits of dry lubrications are:
• “Floors are drier and this has reduced risk of slips and injuries”
• “Dry lubrication has improved the safety levels on factory floor”
100% Safety improvement in packaging hall 0 LTE for the last 6 years Decreased amount of falling bottles No lost production time from line lubrication Less time on accident reports
Safer work environment
Interview with Angus Kippen, Environmental Manager and Wayne Boden, Environmental Health and Safety Manager from Coca Cola Enterprises, Wakefield
Improved line performance and cost reduction
Interview with Angus Kippen, Environmental Manager and Wayne Boden, Environmental Health and Safety Manager from Coca Cola Enterprises, Wakefield
• “Cutting the use of soapy water has reduced the load to the on-site effluent plant and therefore reduced treatment and discharge costs”
• “The lines appear cleaner and more orderly without foam building up and water dripping off the production line”
• “Dry lubrication has not only cut water use but has also cut water treatment cost, increased the lifespan of conveyors”
Dry Lube’s unique competencies
Dry Lube’s unique competencies
NSF H1 approved G & S lube -> specifically
formulated for Glass operations
Taste approved PTFE free Water free Silicone free Water insoluble Zero impact on beer foam
stability
1. Eco-Innovative Lubricants
Dry Lube’s unique competencies
Packaging Engineers not Chemists
Full service delivery including Installation Maintenance Lubricant top up
Delivering Value beyond lubrication
Proactive rather than reactive Flexible
2. Experienced Packaging Engineers
Dry Lube’s unique competencies
Collaborative, honest, shared vision approach
Timely accurate maintenance records
Quicker issue resolution Portal reporting
3. Collaborative Working
Dry Lube’s unique competencies
Brushes & insert Targeted, even application
Precise control of friction that leads to productivity improvement
Extended belt life Reduced power consumption Reduced Cleaning
4. Application Method
Dry Lube’s unique competencies
PLC/ factory computer option Optional control of friction
across multiple zones Volume controlled at pump Lubricates lines only when
running
5. Control
900cm
600c
m
Dry Lube’s reference
MillerCoors http://www.millercorrs.com/
About
MillerCoors
Great BeerGreater Responsibility
Moving away from wetlubeMiller Texas:
• 9 lines converted to dry lube
• On target to save 40 Million litres of water by the end of 2011
• 10% reduction on can line conveyor power
• Improved effluent aerobic operation
• Improved Pasteuriser operation as wet lube negatively impacts chemicals
• Reduced Cleaning time
Other breweries working with Dry Lube:
• Eden NC, Trenton OH, Milwaukee WI, Albany GA – all have converted can lines
Coors Virginia:
• 23 Million litre of water saved per year
• Immediate 80% reduction in can wastage
• Significant contributor to 14% productivity improvement
• Improved hygiene, drip trays removed, Less cleaning time
At MillerCoors, “water is
everything”. From brewing to
pasteurizing to shipping, water
is the fuel that runs the
factories.
The company is well ahead of
the global average of using 5
barrels of water to produce a
barrel of beer by one barrel.
Dry Lube is proud to help
MillerCoors achieve its 2015
water goal to reduce water
usage by 15 percent across its
eight breweries in the US.
MillerCoors brands include
Miller Lite, Miller High Life,
Miller Genuine Draft, Coors,
Coors Light, Molson Canadian,
and Blue Moon (beer) in the
United States.
Coca-Cola
About
Coca-ColaTackling the serious issues
Becoming a responsible global citizen
Coca-Cola – Wakefield UK
• 2nd biggest soft drink plant in the world using Dry Lube since 2003
• 80% fallen bottle improvement leading to 10% productivity improvement on line 3
• Estimated saving of 150m litres of water since installation
• no related LTAs for 5 years for slips, trips and fall incidents
• Belt life trebled
• No consumer complaints
• Over 5 billion packages have been produced using Dry Lube
Coca Cola HBC/ Romania:
• 4 factories supplied since 2006
• 73% reduction in fallen bottles (Ploiesti)
• trouble free installation & commissioning
• On-going power, water and HSE benefits
• Improved safety
• Extended service to 2 new lines replacing alternative water-free lubrication systems
Coca-Cola has held its
dominance in the world soft
drink market throughout the
20th century and is today sold
in more than 200 countries
worldwide.
Coca-Cola’s strong
environmental commitment
includes minimising water use
as well as having a water
neutral impact on the local
communities in which they
operate by 2020.
“Dry Lube Ltd have
consistently delivered on their
promise of service and support
over the last 6 years.”
Mark Rollerson, Engineering
Manager, Coca-Cola Wakefield
Coca-Cola Morpeth
• 9 Million liters of water savings
• 19,000 kWh of energy savings
• 25 tonnes of CO2 savings
Thank you for your attention!
For further information please contact:
Or have a look on our website: www.drylube.co.uk
Ian [email protected]+44 7770315783
Julia HeyseMarketing [email protected]+44 7872970846