dry lube company - presentation

20
Dry Lube Ltd Dry lubrication has not only cut water use but has also cut water treatment costs, increased the lifespan of conveyors, and improved the safety levels on the factory floor!” Coca Cola Wakefield

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Leading provider of Water-Free Conveyor Lubrication Technology & Services to the Food and Beverage Industry,dry lubrication, conveyor lubrication, lube, dry lubricant

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Page 1: Dry Lube Company - Presentation

Dry Lube Ltd“Dry lubrication has not only cut water use but has also cut water treatment costs, increased the lifespan of conveyors, and improved the safety levels on the factory floor!”

Coca Cola Wakefield

Page 2: Dry Lube Company - Presentation

Dry Lube Ltd

Leading provider of Water-Free Conveyor Lubrication Technology & Services to the Food and Beverage Industry

• Servicing global brand customers in four continents

• Offering improved Packaging Operations

eco-innovative Lubrication Technology

Engineers with strong industry related experience

Focus on full service provision, providing equipment, lubricant and maintenance

Page 4: Dry Lube Company - Presentation

Dry Lube’s packaging solutionsPET CAN GLASS

Current Operations

• 1/3 of business currently on PET lines

• Installations in brewery & soft drink plants

• Water, brewery & dairy plants

Dry Lube advantages

• Extended belt life• Lower power• Bottle stability• Engineering service

to optimise operations

• Use of brushes and insert for optimal can control & power savings

• Inverted & upright cans

• Most proven technology

• No secondary automated cleaning

• G&S lube specifically formulated

Customers • Coca Cola• Nestle Waters• Cott

• Coca Cola• Heineken• Miller Coors

• Coca Cola• SAB Miller• Miller Coors

*other popular types of packaging: KEG, Tetra Pack, Carton

Page 5: Dry Lube Company - Presentation

Current Glass OperationsCompany Location Line No. Package Type Belt Type Line Speed Commissioned

AG Barr Cumbernauld UK

Line 2 RGB SS 750bpm May 2009

MillerCoors Shenandoah,VA, USA

B3, B4 Glass Plastic 1400bpm March 2007

Coca ColaEnterprises

Morpeth UK 3 lines Glass SS 500bpm May 2005

Dairy Crest Liverpool, UK Steri & 1000 RGB Steel 300bpm July 2009

Highland Spring Blackford, UK Line 1 Glass/PET Plastic/steel 500bpm January 2006

Halewood International

Liverpool, UK Line 7, 8 and 9 Glass SS 700bpm May 2009

MillersCoors Fort Worth, TX, USA

B5, B6, B13, B14,

Glass Plastic/steel 1075bpm January 2009

Aston Manor Birmingham, UK 3 Glass/PET Plastic 700bpm February 2010

SAB Miller Prospecton, RSA

5 Glass SS 600bpm September 2010

Page 6: Dry Lube Company - Presentation

What do our customer want?

Page 7: Dry Lube Company - Presentation

What is Pepsi looking for?

Safety

•Decreased amount of fallen bottles•Decreased slips, trips and falls

Environmen

t

• Water Savings• Energy Savings

Performance &

Costs

• Line performance• Extended life of conveyor parts• Line hygiene/ housekeeping

Page 8: Dry Lube Company - Presentation

Reduction of environmental impact

• “Water use ratio was reduced from 1.32 litres of water per litre of product produced to 1.23 l/l at end of 2010”

• “Reduction of over 1000m3 & equates to a 28% reduction in water.”

• “This is below the average water use of 1.36l/l across the CCE GB system”

• “Its one of the best water ratios across the global Coca-Cola system”

Interview with Angus Kippen, Environmental Manager and Wayne Boden, Environmental Health and Safety Manager from Coca Cola Enterprises, Wakefield

Page 9: Dry Lube Company - Presentation

Key benefits of dry lubrications are:

• “Floors are drier and this has reduced risk of slips and injuries”

• “Dry lubrication has improved the safety levels on factory floor”

100% Safety improvement in packaging hall 0 LTE for the last 6 years Decreased amount of falling bottles No lost production time from line lubrication Less time on accident reports

Safer work environment

Interview with Angus Kippen, Environmental Manager and Wayne Boden, Environmental Health and Safety Manager from Coca Cola Enterprises, Wakefield

Page 10: Dry Lube Company - Presentation

Improved line performance and cost reduction

Interview with Angus Kippen, Environmental Manager and Wayne Boden, Environmental Health and Safety Manager from Coca Cola Enterprises, Wakefield

• “Cutting the use of soapy water has reduced the load to the on-site effluent plant and therefore reduced treatment and discharge costs”

• “The lines appear cleaner and more orderly without foam building up and water dripping off the production line”

• “Dry lubrication has not only cut water use but has also cut water treatment cost, increased the lifespan of conveyors”

Page 11: Dry Lube Company - Presentation

Dry Lube’s unique competencies

Page 12: Dry Lube Company - Presentation

Dry Lube’s unique competencies

NSF H1 approved G & S lube -> specifically

formulated for Glass operations

Taste approved PTFE free Water free Silicone free Water insoluble Zero impact on beer foam

stability

1. Eco-Innovative Lubricants

Page 13: Dry Lube Company - Presentation

Dry Lube’s unique competencies

Packaging Engineers not Chemists

Full service delivery including Installation Maintenance Lubricant top up

Delivering Value beyond lubrication

Proactive rather than reactive Flexible

2. Experienced Packaging Engineers

Page 14: Dry Lube Company - Presentation

Dry Lube’s unique competencies

Collaborative, honest, shared vision approach

Timely accurate maintenance records

Quicker issue resolution Portal reporting

3. Collaborative Working

Page 15: Dry Lube Company - Presentation

Dry Lube’s unique competencies

Brushes & insert Targeted, even application

Precise control of friction that leads to productivity improvement

Extended belt life Reduced power consumption Reduced Cleaning

4. Application Method

Page 16: Dry Lube Company - Presentation

Dry Lube’s unique competencies

PLC/ factory computer option Optional control of friction

across multiple zones Volume controlled at pump Lubricates lines only when

running

5. Control

900cm

600c

m

Page 17: Dry Lube Company - Presentation

Dry Lube’s reference

Page 18: Dry Lube Company - Presentation

MillerCoors http://www.millercorrs.com/

About

MillerCoors

Great BeerGreater Responsibility

Moving away from wetlubeMiller Texas:

• 9 lines converted to dry lube

• On target to save 40 Million litres of water by the end of 2011

• 10% reduction on can line conveyor power

• Improved effluent aerobic operation

• Improved Pasteuriser operation as wet lube negatively impacts chemicals

• Reduced Cleaning time

Other breweries working with Dry Lube:

• Eden NC, Trenton OH, Milwaukee WI, Albany GA – all have converted can lines

Coors Virginia:

• 23 Million litre of water saved per year

• Immediate 80% reduction in can wastage

• Significant contributor to 14% productivity improvement

• Improved hygiene, drip trays removed, Less cleaning time

At MillerCoors, “water is

everything”. From brewing to

pasteurizing to shipping, water

is the fuel that runs the

factories.

The company is well ahead of

the global average of using 5

barrels of water to produce a

barrel of beer by one barrel.

Dry Lube is proud to help

MillerCoors achieve its 2015

water goal to reduce water

usage by 15 percent across its

eight breweries in the US.

MillerCoors brands include

Miller Lite, Miller High Life,

Miller Genuine Draft, Coors,

Coors Light, Molson Canadian,

and Blue Moon (beer) in the

United States.

Page 19: Dry Lube Company - Presentation

Coca-Cola

About

Coca-ColaTackling the serious issues

Becoming a responsible global citizen

Coca-Cola – Wakefield UK

• 2nd biggest soft drink plant in the world using Dry Lube since 2003

• 80% fallen bottle improvement leading to 10% productivity improvement on line 3

• Estimated saving of 150m litres of water since installation

• no related LTAs for 5 years for slips, trips and fall incidents

• Belt life trebled

• No consumer complaints

• Over 5 billion packages have been produced using Dry Lube

Coca Cola HBC/ Romania:

• 4 factories supplied since 2006

• 73% reduction in fallen bottles (Ploiesti)

• trouble free installation & commissioning

• On-going power, water and HSE benefits

• Improved safety

• Extended service to 2 new lines replacing alternative water-free lubrication systems

Coca-Cola has held its

dominance in the world soft

drink market throughout the

20th century and is today sold

in more than 200 countries

worldwide.

Coca-Cola’s strong

environmental commitment

includes minimising water use

as well as having a water

neutral impact on the local

communities in which they

operate by 2020.

“Dry Lube Ltd have

consistently delivered on their

promise of service and support

over the last 6 years.”

Mark Rollerson, Engineering

Manager, Coca-Cola Wakefield

Coca-Cola Morpeth

• 9 Million liters of water savings

• 19,000 kWh of energy savings

• 25 tonnes of CO2 savings

Page 20: Dry Lube Company - Presentation

Thank you for your attention!

For further information please contact:

Or have a look on our website: www.drylube.co.uk

Ian [email protected]+44 7770315783

Julia HeyseMarketing [email protected]+44 7872970846