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www.manuli-hydraulics.com

MH–DRILLING–EN

06–14

G U I D E


DRILLING

Global Sales & Marketing OfficeSuite 9A, 111 Piccadilly,Manchester M1 2HYPhone: +44 (0)161 871 1130Fax: +44 (0)161 247 7862Email: [email protected] Email: [email protected]

DRILLING

CEMENT HOSE

The rotary hose is a flexible hose assembly used to conveyhigh pressure drilling liquids between the top of the mudstandpipe and the rotary swivel.

The vibrator hose is a flexible hose assembly used to conveyhigh pressure drilling liquids between two piping systems orbetween the mud pump discharge outlet and the highpressure mud piping system for the purpose of attenuatingnoise, vibration, misalignment and/or thermal expansion.

Strictly used for the conveyance of cement slurries at highpressure to fix drill casings in place for land and offshore oilrigs.

ROTARY AND VIBRATOR HOSE

Manuli Drilling Division is a creation based on 80 years’ experience in manufacturing and selling for thedemanding high pressure hydraulic industry and 40 years’ experience in manufacturing and selling floating,sub sea marine hoses and elastomeric pipelines for the oil and gas industry.

Manuli Drilling Division uses global references and experience to drive value into your processes with anextensive API approved product range of large bore hoses for all stages of the oil and gas process. Working in partnership with customers, Manuli understands your operating environment and engineerssolutions that are reliable, durable and meet your exact requirements.

MANULI DRILLING PRODUCT RANGE

LAND OIL RIG OFF SHORE OIL RIG

ARMOURGUARD

Working TemperatureStandards Lengths Sizes Pressure Ranges

API 7K, FSL 0, Up to2" (*) 10,000psi -20ºC to +100ºCISO 14693 45mtrs


Hydraulic grease injection systems are used in oil rig andindustrial plants.

Goldendrill/H is a rubber wire spiral compact hose structurewith high flexibility, excellent kink resistance and outstandingperformance compared to thermoplastic solutions.

GREASE INJECTION HOSE

Manuli Longer than 50 feet1/2” 15,000psi -40ºC to +100ºCStandard 100 feet fixed length


Manuli Drilling Division in-house engineering and API Q1 (ISO TS 29001) approved manufacturing facilitiesare able to build drilling hose assemblies to exact customer requirements.

The Drilling Division has achieved American Petroleum Industry (API) approvals for an extended range ofproducts developed to match the needs of the offshore and onshore drilling markets, including theGoldendrill product line up to 4" grade D (5000 psi) and 3-1/2" grade E (7500 psi). The new range ofsteel armoured Blow Out Preventer (BOP) hoses and a range of fire rated products using the ManuliBRICKOAT technology passed the API 16D Flame Test to increase the range offered to this market andfurther emphasising the Manuli presence in oil and gas markets globally. All butt welded couplings arefabricated by ASME Section IX certified welders.

A quality assurance system fully compliant with API Q1 9th edition allows Manuli Hydraulics to exercisefull control over all aspects of the hose assembly build and validation processes.

Customers can be provided with hose assembly data books such as API 7K SR3 to provide documentaryevidence of performance and quality conformity.

API 7K

API 7K

DRILLING

API 7K, FSL 1, Up to2" to 3" Grade C - 4,000psi

-20ºC to +100ºCISO 14693 45mtrs2" to 4" Grade D - 5,000psi

2" to 4" (*) Grade E - 7,500psi

(*) 4" Available soon for grade E

(*) 2-1/2” and 3 available soon


BULK MATERIAL TRANSFER HOSEThis hose is used on offshore rigs for the purpose ofcompensating the effect of rig movements due to ocean wavesin order to keep constant the position of the top drive and thedrilling string. The hose is part of an hydraulic system andconnects the pressure accumulator to the hydraulic cylindersmounted on the derrick.

MOTION COMPENSATOR HOSE Working with high flow rates, this hose offers an ideal solution forany hydraulic system in large equipment and suction/ return lines,for offshore and industrial applications of fluid transfer. All hosesare offered with compatible fittings and the integrated designguarantees optimum performance and reliability. Products are labtested and validated in field.

Quick couplings guarantee a fast and safe connection. Manulioffers a range of quick couplings dedicated to BOP hoses, whichexceed fire test requirements of API 16D. Couplings are red foreasy identification.

A wide range of accessories completes the drilling offer, includinglift eyes, safety clamps, Joint x Armour, metric and imperial metalsleeves.

QUICK COUPLINGSAND ACCESSORIES

Manuli offers a wide selection of fitting termination ends forrotary drilling applications.

A range of beveled to weld fittings with integrated inserts andferrules is available to suit any termination ends. All welds arecarried out and controlled by qualified engineers following ASMEIX procedures.

Termination ends comply with: API 16A, API 6A, API 5B, API 5L, API 16BX, API 6B and API 6BX

Fittings designs, qualifications and control methods comply with:API 7K, API 7L, ASME IX, ASTM and E709

CONNECTORS AND FITTINGS

GoldenArmour is a hose covered by a stainless steel strip woundarmour guard and offers excellent fire protection compliant toAPI 16D. It has outstanding resistance to abrasion and protectsagainst mechanical damage.

ARMOUR

API 16D 45mtrs 1/2" to 2" 5,000psi -40ºC to +121ºC


BOP HOSES

API 16D 45mtrs3/4” and 1" 3,000psi

-40ºC to +121ºC3/8" to 2" 5,000psi


18752-B Up to2" to 3" 3,000psi -40ºC to +100ºCSAE J517 45mtrs


ISO 18752up to

2.5” to 4” 500 to 2,000psi -40ºC to +100ºC45mtrs


ISO 7241B 1/2", 3/4" and 1" 5,000psi 4.1 -20ºC to +200ºC

Working Safety TemperatureStandards Sizes Pressure Factor

5/8” to 1-1/2” 5,000psi 4.1 -30ºC to +110ºC

Working Safety TemperatureStandards Sizes Pressure Factor

BOP equipment on drilling rigs is critical equipment to ensuresafety in the field. It operates in harsh environment and isrequired to perform under emergency conditions. Goldenguardand Goldenarmour range of Manuli hoses are designed, testedand certified to deliver same performance as expected of the BOPstack.

The GoldenGuard hose offers two pressure solutions (3,000psiand 5,000psi) and exceeds fire test requirements of API 16Dspecifications and is DNV type approved. The 3,000psi hose is asolution commonly used on land rig BOP stacks. It is a ‘throughthe cover’ partial skive one-piece fitting solution. The 5,000psihose is supplied with a special fitting protection against heat andfire.

GUARD

API 16D

API 5L

MQS-BOP

MQS-FS


DRILLING

APPLICATIONSManuli Hydraulic hoses are the obvious choice for their reliability and robustness. Working with customers directlyto always maximise uptime and lower the total cost of ownership.

FLUICONNECTOBY MANULI

RESEARCH& INNOVATION

MANULI HYDRAULICS

GLOBAL PRESENCE

Dedicated ISO approved assembly sites have been setup in strategic locations around the world to offer acomplete hose service and product support. Thesefacilities are fully installed with Manuli’s hose assemblyand testing equipment. Assemblies are manufacturedfrom stock for a prompt delivery service using heavy duty2,000 tons crimping technology together with fullytrained personnel capable of meeting all internationaland industry standards. Hoses can be produced up to 4”internal diameter, tested and certified in 45 metre testtanks up to 30,000psi. All assemblies are carefullyhandled, cleaned, packed using dedicated, purpose builtequipment.

Manuli Hydraulics provides technical competence and commercial support guaranteeing worldwide availability ofits products and services. The sales and service network is organised as follows: WHOLESALE facilities(Western/Eastern Europe, Americas, Asia and Oceania); fully owned OEM assembling facilities (Europe and EastAsia); OEM ALLIANCE partner facilities (North/South Americas); world-wide DISTRIBUTOR network.

Manuli Drilling Division covers worldwide market thanks to a network of assembly units: China (Manuli HydraulicsSuzhou), UK (Manuli Hydraulics UK), US (Manuli Hydraulics Americas), Singapore (Fluiconnecto by Manuli) andArgentina (Fluiconnecto by Manuli).

DRILLING HOSE SERVICE AND SUPPORT

Manuli Hydraulic R&D activities are based at theInnovation Centre in Bologna (Italy) which also overseesthe R&D centres in France, Poland, China and India. Allresearch centres are equipped with advanced facilities.Main laboratories feature special rooms that allowresearchers to simulate the most extreme environmentalconditions. Manuli employs a team of highly skilledinternational engineers to offer integrated solutions toManuli customers in terms of quality, product range andcost saving.

MANULI HYDRAULICSINNOVATION CENTRES

QUALITY

With a strong commitment to safeguarding the healthand safety of its employees, Manuli Hydraulics was thefirst company in the hydraulic sector to achieve theOHSAS certificate in 2005. The Group has progressivelyintroduced the achievement of this certificate to itsmanufacturing plants.

HEALTH AND SAFETY

The technical Academy team is committed tomaintaining and expanding company technicalknowledge about products, applications, technologies,providing excellence in innovation, quality and service.Key aims are to stimulate mutual understanding,dialogue and integration to improve operationalprocesses for all customers and support individual self-development.

TECHNICAL ACADEMY

ON LAND DRILLINGLand Rig

Drilling rigs are massive structureshousing equipment used to drill oil wellsor natural gas extraction wells. Drillingrigs can be mobile equipment mountedon trucks, tracks or trailers, or morepermanent land based structures.

OFFSHORE DRILLINGJackup Rig

A jackup rig is a type of mobile platformthat consists of a buoyant hull fitted witha number of movable legs, capable ofraising its hull over the surface of thesea. The buoyant hull enablestransportation of the unit and allattached machinery to a desiredlocation.

OFFSHORE DRILLINGSemi Submersible Shallow Water

OFFSHORE DRILLINGSemi Submersible Deep Water

OFFSHORE DRILLINGDrill Ships

OFFSHORE DRILLINGFixed Platforms

Semi submersible rigs make stableplatforms for drilling for offshore oil andgas. They can be towed into position bya tugboat and anchored, or moved byand kept in position by their own withdynamic positioning.

Platforms are kept in place by the use ofdynamic positioning (DP) system. Semisubmersibles have advanced capabilitiesto drill in ultra deep waters.

Operates in deep waters to 15,000 feetand unique from other offshore drillingdue to the mobility. They propelthemselves from location to location.

This type of oil rig has a fixed structure,ranging from spar, fixed jacketedplatform, tension leg platform or gravitystructure. Despite the structure the rigalways sits at the very top.


Quality is the driving force for the company's activities.Manuli Hydraulics products meet and exceed the highestindustry standards, proved by the achievement of manytechnical approvals issued by third parties andaccreditation bodies.

DRILLING

drilling - universalflex brochure... · brickoat technology passed the api 16d flame test to...

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