V1. 11/2016
TOWER CRANE Course Catalog 2017FRANCE - Saint Pierre de Chandieu
YES! WE CARE
OverviewContact
Ghislaine JOURNAYTraining Center [email protected]@manitowoc.comTél : +33 (0) 4 69 85 92 20Tél : +33 (0) 6 15 24 51 00
Also the country managers contacts:
Gianluigi CONSOLARO - South Europe Lutz WALLDORF – Centrel [email protected] [email protected]: +39 02 93 20 70 11 T: +49 2173 8909 38
Manuel CALHEIROS – Iberica et Africa Brian SPESSARD – North [email protected] [email protected]: +351 22 969 8840 T: +1 888 499 7278
Konstantin GUBA – Russia CIS Kim DANDRIDGE – North [email protected] [email protected]: +7 495 641 23 59 T: +44 1280 818 857
Francisco SOUZA NETO – South [email protected]: +55 11 3103 0236
OverviewTraining Center Objectives
“Quality Training to improve your business, to share our know-how, to promote a better knowledge in technology and safety”
Following this guideline, our training achieve a better appreciation of operating systems, functions, components, maintenance, and repair of all products within the Manitowoc Crane group brands ; Potain, Grove, Manitowoc ; from beginner to master level.
On-site or online, Manitowoc Aftermarket is the innovative leader in advanced crane industry training.
This brochure is a guideline of training in POTAIN cranes.
On the following list please find an overview about our training programs.
We offer modules covering all levels, from 2 days to 1 week in:
− Crane safety,− Crane erection and rigging,− Crane technology,− Or in any other specific courses according to your needs.
If you can not find the training courses or program you need, please do not hesitate to contact us, we are always looking to meet any special requirements that you may have.
If you want the training at your facility, we’ll send one of our “flying trainers”!
3
OverviewTraining Equipment
Location:
Saint Pierre de Chandieu (close to LYON France)
Equipment, tools of differentiation:
5 cranes representing the present range permanently exhibited:
‒ HUP32-27
‒ Igo T 130
‒ Igo 50
‒ MDT 219 CCS
‒ MDT 248
5 training rooms,
1 showroom for practical teaching where more than 10 operating mechanisms are exhibited,
Multimedia tests,
1 crane simulator.
International profile:
More than 1 500 trainees and visitors each year from all over the world
Multilingual instructors (French, English, German, Portuguese, Turkish…)
Find us on our web site:
www.manitowoc.com
http://training.manitowoccranes.com/MCG_CARE/Services/EN/Training.asp
Contact us:
4
OverviewTraining Arrangements
Cost:
Training price: 1 473 € excluding VAT (One week course)
Evening accommodation is not included, we can help you if necessary
Trainees journey:
Please inform the Training Center of the trainees travel arrangements. Transport is not included, we can help you if necessary
Registration:
You will find enclosed “registration purchase order" form which must be filled in and returned to the Training Center for confirmation.
Trainees must be over 18 years old and must be declared fit to work at great heights.
MANITOWOC denies responsibility for accidents and/or illnesses that might occur during the training courses. We therefore request, that you cover your trainees against any kind of risks and provide them with the necessary insurance certificates and forms.
Clothing:
All our training programs involve numerous practical exercises outside. Please let the trainees know that they should therefore bring suitable shoes and warm clothing. We will lend rainwear, gloves, safety belts and helmets to the trainees.
For the practical parts of the training: working clothes, gloves and steel-toe shoes are needed.
Cancellation:
In case of cancellation, please inform the training Center immediately in order to avoid extra charges.
5
ContentsSynopsis global technology
Crane technology
Towercranes
E. PRODUCT
6
ContentsSynopsis GMA & GME Erectors
Equivalence testE. POTAIN 2
E. POTAIN 1 Equivalence test
Level 3
Expert
Level 2
Advanced
Level 1
Fondamentals
GMA Erectors
E. POTAIN CERTIFICATION
In process
E. M2 - Erecting Igo Cranes
E. M7 - Erecting Igo T cranes
Equivalence test
E. M5 / E. M6 Erecting and telescoping GME cranes
E. POTAIN 2
E. POTAIN 1 Equivalence test
Level 3
Expert
Level 2
Advanced
Level 1
Fondamentals
GME Erectors
E. POTAIN CERTIFICATION
In process
E. M1 - Erecting HUP Cranes
E. M5 – Telescoping course
7
ContentsSynopsis GME & GMA field technician
E. POTAIN EXPERT
E. POTAIN GMAT
E. POTAIN HUP
E. POTAIN 2
E. POTAIN 1
Level 3
Dealer only
Level 2
Advanced
Level 1
Fondamentals
E. POTAIN RADIO
E. POTAIN ANTICOLLISION
GMA field technician
E. CraneSTAR Diag
Equivalence test
Equivalence test
E. POTAIN CERTIFICATION
Equivalence test
E. POTAIN EXPERT
E. POTAIN GME V3
E. POTAIN GME NO V3
E. POTAIN 2
E. POTAIN 1
Level 3
Dealer only
Level 2
Advanced
Level 1
Fondamentals
E. POTAIN RADIO
E. POTAIN ANTICOLLISION
GME field technician
E. CraneSTAR Diag
Equivalence test
E. POTAIN CERTIFICATION
E. POTAIN CCS1&2
8
ContentsCourse Summary
Technology Page 10
Erection Page 12
Trouble-shooting Page 20
Registration Page 33
Access Page 34
9
Contents
Course Number Course Name Page Location
E. PRODUCTTower cranes global technologies
11 Saint Pierre de Chandieu
Technology
10
Global knowledge of tower crane products
11
E. PRODUCT
Aim/Course goals:• Global knowledge of tower cranes (how they
are manufactured and used),• Presentation of new product.
Program:• Introduction to the company,• Introduction to the tower cranes,• Cranes slewing from the bottom:
‒ The range (quotations).• Tour to CHARLIEUor MOULINS plants,• Cranes slewing from the top:
‒ The range (quotations).• Electrical equipment.
• Mechanisms / Peripherals
Training methods:• Intensive training in the operation of a tower
crane in real field situations, on different models of cranes.
• Use of specific documents.• Lectures with audiovisual support.
Dates available:On request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes: • MDT219 CCS, MDT248, Igo50, IgoT130 and
HUP32/27• Crane mechanisms showroom
• Crane simulator for crane operator
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesEveryone who have to work on tower cranes
Duration1 week – 28 hours
Capacity8 students
Trainers / contacts:• T. GARCIA LOVERA Technical trainer• J. LYONNAIS Technical trainer• G. JOURNAY Training Center Manager
Contents
Course Number Course Name Page Location
E. M1
Erection and commissioning of HUP cranes 13
Saint Pierre de Chandieu
E. M2Erection, commissioning and maintenance of Igo cranes
14 Saint Pierre de Chandieu
E.M3Erection, commissioning and maintenance of HD cranes
On site
E.M4Erection, commissioning and maintenance of GTMR386 cranes
On site
E. M5 Telescoping of GME cranes 15 Saint Pierre de Chandieu
E. M5 / E. M6Erection, Telescoping, telescoping down, dismantling of GME cranes
16 Saint Pierre de Chandieu
E. M7Erection, commissioning and maintenance of Igo T cranes
17 Saint Pierre de Chandieu
E. CABLIFTInternal crane elevator erection and commissioning
18 Saint Pierre de Chandieu
E. TCLExternal crane elevator erection and commissioning
19 Saint Pierre de Chandieu
E.M8-MRErection and commissioningof MR cranes
On site
Erection
12
E.M8 in process. We will manage a specific
erection course on site dedicated to MR cranes
for the first commissioning
E.M3 – E.M4
This courses on HD and GTMR will be done on site according
to crane available and groups.
Trainers / contacts:• J. LYONNAIS Technical trainer• G. JOURNAY Training Center Manager
Dates available:23/01 - 26/01
03/04 - 06/04
06/06 - 09/05
29/08 - 01/09
06/11 - 09/11
Erection, commissioning and maintenance of HUP cranes E. M1
Aim/Course goals:• To provide complete knowledge of erection
and commissioning of HUP cranes.
Program:• Provide basic knowledge of HUP cranes
erection and commissioning,• Load curves,• Erection / dismantling:
‒ Installation on job site,‒ Raising of mast,‒ Ballasting,‒ Raising of the jib in all positions,‒ Safety device adjustments,‒ Installation on transport axles,‒ Top zone.
• Using the technical documentation,• Study of the wiring diagram,• Preventive maintenance of the crane,
Training methods:• Lectures and practical exercises .• Use of specific documents.• Erection, dismantling, adjustments on HUP
cranes with CCS and remote control.
Cost:Training cost: 884 € excluding VATMeals: 45 € excluding VATFixed rate for a group of 4 to 6 persons: 3 536 € excluding VAT
Materials and classrooms used:• Specific documents.• HUP 32-27
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
Duration3 days – 21 hours
Capacity6 students 13
Trainers / contacts:• J. LYONNAIS Technical trainer• G. JOURNAY Training Center Manager
Erection, commissioning and maintenance of Igo cranes
14
E. M2
Aim/Course goals:• To provide complete knowledge of
erection and commissioning of Igocranes
Program:• Erection of Igo cranes:
‒ Load curves,‒ Erection/dismantling,‒ Transport axles,‒ Adjustments of safety devices,‒ Using the technical documentation.
Training methods:• Lectures and practical exercises .• Use of specific documents.• Erection, dismantling, adjustments on
Igo50.
Cost:Training cost: 884 € excluding VATMeals: 45 € excluding VATFixed rate for a group of 4 to 6 persons: 3 536 € excluding VATPrerequisites
The trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
Duration1 week – 21 hours
Capacity6 students
Dates available:10/04 - 13/04
Other dates on request
Materials and classrooms used:• Specific documents.• Igo50 crane.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
15
E. M5
Aim/Course goals:• To provide complete knowledge of telescoping
GME cranes.
Program:• Crane technology and terminology,• Mechanical basic knowledge,• Application: Balancing, overturning, stability of
the crane.• Load curves,• Cranes implementation,• Learning erection sequences for GME types,• Hydraulics basic knowledge: cylinders, principles
and settings.• Electrical basic knowledge,• Machinery supply, connections,• Wire ropes and slings,• Maintenance, wear criteria, exchanges.• Indicators and safety devices,• The brakes: principles, settings.• Technical manual exploitation,• Practical realization: telescoping down.
Training methods:• Lectures and practical exercises • Use of specific documents.• Telescoping, telescoping down, adjustments on
MDT 248.
Cost:Training cost: 1473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Specific documents.• MDT 248.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
Duration1 week – 28 hours
Capacity6 students
Dates available:06/06 - 09/06
25/09 - 29/09
Other dates on request
Trainers / contacts:• J. LYONNAIS Technical trainer• G. JOURNAY Training Center Manager
Telescoping of GME cranes
Erection and telescoping
of GME cranes
16
E. M5 / E. M6
Aim/Course goals:• To provide complete knowledge of erection,
telescoping, telescoping down and dismantling GME cranes.
Program:• Crane technology and terminology,• Mechanical basic knowledge,• Application: Balancing, overturning, stability of
the crane.• Load curves,• Cranes implementation,• Learning erection sequences par GME types,• The assembly with the mobile crane, choice of
the model.• Slinging instructions,• Specific attention during dismantling operations,• Hydraulics basic knowledge: cylinders, principles
and settings.• Electrical basic knowledge,• Machinery supply, connections,• Wire ropes and slings,• Maintenance, wear criteria, exchanges.• Indicators and safety devices,• The brakes: principles, settings.• Technical manual exploitation,• Practical realization: telescoping down,
dismantling, erecting, telescoping.
Training methods:• Lectures and practical exercises.• Use of specific documents.• Erection, telescoping, telescoping down,
dismantling, adjustments on MDT248.
Cost:Training cost: 2 946 € excluding VATMeals: 150 € excluding VATFixed rate for a group of 4 to 6 persons: 11 784 € excluding VAT
Materials and classrooms used:• Specific documents.• MDT248.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
Duration2 weeks – 56 hours
Capacity6 students
Dates available:06/06 - 16/06
25/09 - 06/10
Other dates on request
Trainers / contacts:• J. LYONNAIS Technical trainer• G. JOURNAY Training Center Manager
Trainers / contacts:• J. LYONNAIS Technical trainer• G. JOURNAY Training Center Manager
Dates available:29/05 - 02/06 28/08 - 01/09
Other dates on request
Erection, commissioning and maintenance of IgoT cranes
17
E. M7
Aim/Course goals:• To provide complete knowledge of erection
and commissioning of Igo T cranes.
Program:• Provide basic knowledge of Igo T cranes
erection and commissioning,• Load curves,• Erection / dismantling:
‒ Installation on job site,‒ Raising of mast,‒ Ballasting,‒ Raising of the jib in all positions,‒ Telescoping with a 6 m mast,‒ Reduction of the jib to 47 m or
42 m,‒ Safety device adjustments,‒ Installation on transport axles,‒ Top zone.
• Using the radio control,• Using the technical documentation,• Study of the wiring diagram,• Preventive maintenance of the crane.
Training methods:• Lectures and practical exercises .• Use of specific documents.• Erection, dismantling, adjustments on
IgoT130.
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Specific documents.• IgoT130.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
Duration1 week – 28 hours
Capacity6 students
Dates available:On demand
Internal crane
elevator
18
E. CABLIFT
Aim/Course goals:• To provide complete knowledge on internal crane
elevator CABLIFT: erection, commissioning and maintenance
Program:• Cablift presentation,• Current regulations,• Study of the equipped mast sections,• Fitting the mast sections with internal elevator on the
chassis,• Commissioning, tests.• Preventive and corrective maintenance procedures,• Safety and evacuation procedure,• Dismantling the mast equipped with Cablift,• Safety instructions,• Checks conforming to specification,• Packaging precautions.
Training methods:• Lectures and practical exercises.• Use of specific documents.
Cost:Training cost: 884 € excluding VATMeals: 45 € excluding VATFixed rate for a group of 4 to 6 persons: 3 536 € excluding VAT
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
Duration3 days – 21 hours
Capacity6 students
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
Materials and classrooms used:• Specific documents.• CABLIFT.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
Dates available:06/03 - 09/03
23/10 - 26/10
Other dates on request
External crane
elevator
19
E. TCL
Aim/Course goals:• To provide complete knowledge of external crane
elevator TCL.
Program:• TCL presentation,• Current regulations,• Study of the elevator and the equipment,• Fitting the external elevator on MDT 248 crane,• Commissioning and tests,• Preventive and corrective maintenance procedure,• Safety and evacuation procedure,• Dismantling the elevator,• Checks conforming to specification,• Packaging precautions.
Training methods:• Lectures and practical exercises.• Use of specific documents.
Cost:Training cost: 884 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 3536 € excluding VAT
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
Duration3 days – 21 hours
Capacity6 students
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
Materials and classrooms used:• Specific documents• TCL
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
ContentsTrouble-shooting
Course Number Course Name Page Location
Fu
nd
am
en
tals
E. POTAIN 1Commissioning of tower cranes Level 1 - All cranes
21 Saint Pierre de Chandieu
E. POTAIN 2Trouble-shooting for electrical components of tower cranes - Level 2 -All cranes
22 Saint Pierre de Chandieu
New
mech
an
ism
s
E. POTAIN GME NO V3
Study and maintenance of mechanisms with frequency converters of cranes MD /MDT not equipped with processing unit - Level 3
23 Saint Pierre de Chandieu
E .POTAIN GME V3
Study and maintenance of mechanisms with frequency converters of cranes MDT equipped with processing unit MDT 248/268/308/368 - Level 3
24 Saint Pierre de Chandieu
E. POTAIN CCS 1 & 2Commissioning adjustment and trouble-shooting of CCS cranes
25 Saint Pierre de Chandieu
E.POTAIN CCS maj Updates on CCS technology 26 Saint Pierre de Chandieu
E. POTAIN MRAdjustment and trouble-shooting for frequency converter mechanisms of MR cranes - Level 3
27 Saint Pierre de Chandieu
E.POTAIN HUP Adjustment and trouble-shooting on HUP cranes
28Saint Pierre de Chandieu
E. POTAIN GMA TAdjustment and trouble-shooting for frequency converter mechanisms, and processing unit of Igo T cranes - Level 3
29 Saint Pierre de Chandieu
E.POTAIN EXPERT 30 Saint Pierre de Chandieu
E.POTAIN CERTIFICATION Certification of Elite field technician 31
Saint Pierre de Chandieu
Syste
ms
E. POTAIN RADIOAdjustment trouble-shooting of radio control – MCT cranes
32 Saint Pierre de Chandieu
20
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
Commissioning of tower cranes
21
E. POTAIN 1
Dates available:15/05 - 19/05
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
Duration1 week – 28 hours
Capacity6 students
Aim/Course goals:• To commission and to adjust Potain cranes.
Program:• Presentation of Potain tower cranes range,• Load curves of tower cranes,• Study of the definition and functions of the
electrical component,• Main supply of the crane,• Adjustments of the safety devices,• Description and location,• Working principle,• Adjustment procedure: Limit switches, moment
cutout, MSWL, specific safety devices.• Study and adjustment of brake and weathervaning
system,• Adjustment of system Dialog Visu1 and 2.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises. Materials and classrooms used:
• Training room, specific documents.• An area equipped with 5 cranes:
Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.
• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
Trouble-shooting for electrical components of tower cranes
22
E. POTAIN 2
Dates available:29/05 - 02/06
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes:
Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.
• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and must be declared fit to work on tower cranes
Duration1 week – 28 hours
Capacity6 students
Aim/Course goals:• Introduction to electrical repairs on tower cranes.
Program:• Technology, operation and symbolization of the
electric components,• Methods of measurement of the electric
quantities,• Study of the wiring diagram of a 3- speed winch
and realization of the sequential diagram of operation,
• Realization practices wiring of the studied equipment,
• Methods of diagnosis of problems,• Exercise of trouble-shooting,• Introduction to frequency converter,• Introduction to radio control system,• Introduction to CAN bus system adapted to Potain
cranes,• Putting into service and adjustment of frequency
converter.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
23
E. POTAIN GME NO V3
Dates available:19/06 - 23/06
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes:
Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.
• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test• Delivery of certificate
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration1 week – 28 hours
Capacity6 students
Aim/Course goals:• To perform corrective maintenance of tower
cranes of MD range and MDT 98 to MDT 218 A range,
• To update knowledge of the mechanisms of tower cranes equipped with frequency converters,
• To perform trouble-shooting of tower cranes equipped with frequency converters,
• To perform brake adjustments of different mechanisms,
• To acquire a trouble-shooting methodology.
Program:• Study of mechanisms controlled by frequency
converters of MD and MDT cranes:‒ Hoisting winch LVF(KEB) , Slewing mechanism
RVF (ABB) ACS800/880, Trolleying winch DVF (KEB).
• Study of functioning,• Adjustment, configuration and special functions,• Study of parameters,• Trouble-shooting,• Study of wiring diagrams,• Study of functioning and adjustment of brakes
on each mechanisms,• Practical workshop of trouble-shooting,• Adjustment of VISU indicators,• Erection, commissioning of GTMR 336 cranes:
‒ Safety devices,‒ Brakes,‒ Transport axles,‒ Raising the jib,‒ Extension mast,‒ Using the technical documentation.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.
Maintenance of mechanisms with frequency converters of MD/MDT
cranes not equipped with processing unit
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
24
E. POTAIN GME V3
Dates available:03/07 - 07/07
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration1 week – 28 hours
Capacity6 students
Aim/Course goals:• To perform corrective maintenance of MDT
248/268/ 308/368 tower cranes,• To update knowledge of the mechanisms of tower
cranes equipped with frequency converters and processing unit V3,
• To perform trouble-shooting of tower cranes equipped with frequency converters and processing unit V3,
• To perform brake adjustments of different mechanisms,
• To acquire a trouble-shooting methodology.
Program:• Mechanisms controlled by frequency converters of
MDT cranes:‒ Trolley winch DVF (KEB),‒ Hoisting winch LVF OPTIMA (KEB), ‒ Slewing mechanism RVF OPTIMA+
(ACS800/880),‒ 75/100 LVF (KEB).
• Processing unit V3,• Adjustment, configuration and special functions.• Improvement of Trouble-shooting methods.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises .
Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes:
Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.
• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
Maintenance of mechanisms with frequency converters
of MDT cranes equipped with processing unit
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
25
E. POTAIN CCS 1 & 2
Dates available:23/01 - 27/01 27/02 - 03/0326/06 - 30/06 09/10 - 13/10 27/11 - 01/12
Other dates on request
Cost:Training cost: 1473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• MDT219 CCS crane + specific bench
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and have must have knowledges on tower crane maintenance
Duration1 week – 28 hours
Capacity6 students
Aim/Course goals:• Commissioning adjustment and trouble-shooting of
CCS cranes.
Program:• Technology of tower cranes CCS• Introduction to CAN bus• Reading data sheets and exploitation of technical
manuals• Load curve of a CCS crane• Presentation of the main components: Joystick,
encoders, load pin, module, screen.• Introduction of new features• Navigation using the Jog Dial• Setting: limit switches, load limiters and specific
safety devices.• Operating principles, detailed commissioning
procedures, practical exercises.• Application to the commissioning of indicators• Studies and settings of the various movements:
Hoisting, Trolleying and Slewing.• A crane commissioning practical exercise• Replacing a safety device like an encoder• Study of CAN networks and their components• Practical exercise to identifying components and
test the CAN networks• Study of integrated diagnostic menus• Studies of CCS modules and their operations• Practical exercise of navigation and commissioning
from the module (without cab).• Study of wiring diagram• Trouble-shooting exercises• The frequency inverters, specific settings and
functions
• CraneSTAR diag
• TT3 anticollision system
Training methods:• Lectures and practical exercises.• Trouble-shooting, practical exercises.
Adjustment and trouble-shooting of CCS
crane – Level 1 & 2
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
26
E. POTAIN CCS updates
Dates available:31/01 - 01/0218/10 -20/10Other dates on request
Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2356 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• MDT219 CCS crane + specific bench
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and have must have knowledges on tower crane maintenance
Duration2 days – 14 hours
Capacity6 students
Aim/Course goals:• CCS cranes - Updates
Program:• CCS schematic update• Components update• Bus can update• Operating principles, commissioning procedures
update• CCS Sceen update• New fonctions• Feedback from users• Feedback after practice• Trouble-shooting methodology• CraneSTAR diag• TT3 anticolision system
Training methods:• Lectures and practical exercises.• Trouble-shooting, practical exercises.
CCS cranes Updates
27
E. POTAIN MR
Dates available:24/07 - 28/07
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes:
Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.
• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration1 week – 28 hours
Capacity6 students
Aim/Course goals:• To carry out trouble-shooting and adjustment of
tower crane mechanisms controlled by frequency converters,
• MR range.
Program:• Specificities of erection of MR cranes,• Analysis of erection sequences of MR cranes,• Commissioning of the crane operation display,• Working principle:
‒ Commissioning procedure, ‒ Practical exercises.
• Mechanisms controlled by frequency converters of MR cranes:‒ 75/100 LVF (KEB), ‒ RVF 162 (ABB),‒ 100/75 VVF (KEB).
• Improvement of trouble-shooting methods,• Installation of anticollision system Top Tracing II.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.
Adjustment and trouble-shooting for frequency converter
mechanisms and processing unit of MR cranes – Level 3
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
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E. POTAIN HUP
Aim/Course goals:• To carry out trouble-shooting and adjustment of
HUP cranes
Program:• Review of CCS technology relative to GMA cranes• Can Bus schematic• Can Bus technology• Safety components• Safety schematic of the crane• Feedback from the radio: position / messages• Safety devices commissionning• Setting principle• ABB380 converter• CCS: entries and escapes• Trouble-shooting methodology
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
Materials and classrooms used:• Training room, specific documents.• HUP32-27 crane + specific bench.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
Dates available:30/01 - 02/0210/04 - 13/0412/06 - 15/0604/09 - 07/0913/11 - 16/11Other dates on request
Cost:Training cost: 884 € excluding VATMeals: 45 € excluding VATFixed rate for a group of 4 to 6 persons: 3536 € excluding VAT
PrerequisitesThe trainees must be over 18 years old and must bevalidated on M1-HUP course
Duration
3 days – 21 hours
Capacity6 students
Trouble-shooting Of HUP cranes
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
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E. POTAIN GMA T
Dates available:Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• IgoT130• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration1 week – 28 hours
Capacity6 students
Aim/Course goals:• To carry out trouble-shooting and adjustment of
tower crane mechanisms controlled by frequency converters
• Igo range.
Program:• Specificities of erection of Igo T cranes• Analysis of erection sequences of Igo T cranes,• Commissioning of the crane operation display,• Working principle:
‒ Commissioning procedure, ‒ Practical exercises.
• Mechanisms controlled by frequency converters of Igo cranes:‒ Hoisting winch LVF OPTIMA (KEB), ‒ Slewing mechanism RVF+51 (ABB),‒ Trolley winch DVF (MCG71).
• Improvement of trouble-shooting methods,• Study of radio control equipment,• Study of processing unit V3.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.
Adjustment and trouble-shooting for frequency converter
mechanisms and processing unit of Igo cranes – Level 3
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E. EXPERTDealer only
Adjustment and maintenance of frequency converters – Level 3
Aim/Course goals:• Re-enforce frequency converters knowledges• Be able to verify or modify parameters of a
frequency converter• Be aware of the influence of the parameters on
the machine• Knowledges on frequency converter nternal and
external diagnotic
Program:• Frequency converters:• -KEB 33/50/75/100 LVF• -KEB DVF• -KEB RVF• -ABB RVF
• For each:• Parameters definition• Specific regulation• Keyboard operation• Open loop• Principle of human machine dialog• Analysis of fault code
• Using external diagnostic:• -KEB Combivis• -ABB drive windows
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes:
Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.
• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
Dates available:On demand
Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2356 € excluding VAT
PrerequisitesThe trainees must be over 18 years old and expert on POTAIN cranes
Duration2 days – 14 hours
Capacity6 students
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E. CERTIFICATIONDealer only
Field technician Certification – Level 3
Aim/Course goals:• This is only a test based on global knowledges• Mecanic / Frequency converters / trouble-
shooting / maintenance / anticolision / new technologies
Program:• Setting weather vane• Trouble-shooting• Orientation converter configuration• Visu adjustment + limit swith• Erection converter specific fonctionalities• Preventive maintenance• Anticollision• CCS technology
Training methods:• 2 days Tests
PrerequisitesThe trainees must be over 18 years old and expert on POTAIN cranes
Duration2 days – 14 hours
Capacity6 students
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes:
Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.
• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
Dates available:10/07 - 11/07
Other dates on demand
Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2356 € excluding VAT
Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager
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E. POTAIN RADIO
Dates available:On demand
Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2 356 € excluding VAT
Materials and classrooms used:• Training room, specific documents,• An area equipped with 5 cranes:
Igo50, IgoT130, MDT248, MDT219 CCS &HUP32-27.
• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration2 days – 14 hours
Capacity6 students
Aim/Course goals:• To carry out trouble-shooting and adjustment of
radio remorte control of tower crane,• Improvement of the electro technical knowledge,• Trouble analysis,• Improvement of trouble shooting methods.
Program:• Radio remote control:
‒ PRC2,‒ PRC8,‒ Radio monocard,‒ Radio multicard: P8RCAN, ‒ Radio Igo crane,‒ Radio PRC300 (new radio control).
Training methods:• Lectures and practical exercises ,• Trouble-shooting, practical exercises.
Adjustment,
trouble-shooting of radio remote control
OverviewRegistration form
33
OverviewAccess
MANITOWOC CRANE GROUP FRANCE SASParc d’Activité les Portes du Dauphiné, 5, rue Lavoisier69780 SAINT PIERRE DE CHANDIEU
GPS coordinates SAINT PIERRE DE CHANDIEU :Latitude : 45° 38' 47'' NLongitude : 05° 00' 53'' Est
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Notes
Regional headquarters
AmericasShady Grove, Pennsylvania, USA Tel: +1 717 597 8121 Fax: +1 717 597 4062
Europe, Middle East, Africa Dardilly, France Tel: +33 (0)4 72 18 20 20 Fax: +33 (0)4 72 18 20 00
ChinaShanghai, China Tel: +86 21 6457 0066Fax: +86 21 6457 4955
Greater Asia-PacificSingapore Tel: +65 6264 1188 Fax: +65 6862 4040
This document is non-contractual. Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment, and price changes without notice. Illustrations shown may include optional equipment and accessories and may not include all standard equipment.
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Tower crane center of excellence Training centerManitowoc Crane Group FranceParc d’Activité des Portes du Dauphiné, 5 rue Lavoisier69780 SAINT PIERRE DE CHANDIEUTel: +33 (0)4 69 85 92 20