tower crane training

Crane Care training – Course catalog 2013 La Clayette, Lyon, Marseille, Paris – France

Contacts of Manitowoc Crane group Training Center

3

Guylaine JOURNAY

Les Jacquets 71800 BAUDEMONT [email protected] Tél : 03 85 28 90 16 Fax : 03 85 28 04 30

Training Center Manager

Training Center Export Trainer

Laurent PETIT


Sales Assistant

Karine CARRE


Administrative Assistant

Amandine DAUVERGNE


3Training Center Manitowoc

4

EMEA Training courses in 2013

“ Quality Training to better your business, to share our know-how, to promotea better knowledge in technology and safety”

Following this guideline, our training achieve a better appreciation of operatingsystems, functions, components, maintenance, and repair of all products within theManitowoc Crane group brands ; Potain, Grove, Manitowoc ; from beginner to masterlevel.

On-site or online, Manitowoc Crane Care is the innovative leader in advance craneindustry training.

This brochure is a guideline of EMEA training in POTAIN cranes, Grove Rough Terraincranes (RT) and GMK cranes.

On the following list please find an overview about our training programs.

We offer modules in several level and from 2 days to 1 week:- in crane operating,- in crane safety,- in crane erection and rigging,- in crane technology,-or in any other specific courses according your needs.

If you can not find the training courses or program you need, please do not hesitateto contact us, we are always looking to meet any special requirements that you mayhave.

Our tools of differentiation

Training center objectives

• La Clayette (France)

• a strategic location covering 60000 m² of land nearby POTAIN R&D offices.

Our locationan investment of 3 million euros:

• 14 cranes representing the present rangepermanently exhibited: Igo 26, Igo50, IgoT 70, IgoT130 GTMR 336, GTMR 386, MD208, MDT 178, MD345,…

• 7 training rooms,

• 1 room for practical teaching where more than 30operating mechanisms are exhibited.

• More than 2 000 trainees and visitors eachyear from all over the world,• multilingual instructors (French, English,German, Spanish, …).

• Training courses recognized by theMinistry of Labor and Social Affairs,

• a chartered Training Center,

• development of the operating trainingcourses to conform with the referenceISO.

Our Global Offer

• 27 modules from 2 days to 1 week covering: crane

operation, crane technology, crane erection, crane

maintenance, crane safety, or any other specific

course according to your needs.

• [email protected]

Contact us

Ours certifications

• 7 cranes and 30 mechanisms,

• multimedia tests.

Find us on our web site

5

. www.potain.fr

Training Center Manitowoc

Our equipment

Our international profile

• 14 cranes and 30 mechanisms,

• multimedia tests.

Our tools of differentiation

6

Training arrangements

ABBREVIATION

The letters:“E” stand for session given in English,“T”: technical, maintenance and repairs,“M”: crane erection.

COST

Training price: 1321 € before tax. (training 32h)

Hotel room and meals (reservations made by us): 333 € per person (training

32h and hotel Manitowoc only).

As to avoid any misunderstandings, please inform all trainees that extra

expenses, i.e. telephone, bar, weekend trips, etc., are not included and must

be paid by the trainee.

TRAINEES JOURNEY

Please inform the Training Center of the trainees travel arrangements. If theyare flying to Lyon or traveling by train, we will have them picked up.You will find enclosed a map of La Clayette and its surroundings.

REGISTRATION

You will find enclosed “registration purchase order" forms which must befilled in and returned to the Training Center for confirmation.Trainees must be over 18 years old and must be declared fit to work at greatheights.MANITOWOC denies responsibility for accidents and/or illnesses that mightoccur during the training courses. We therefore request, that you cover yourtrainees against any kind of risks and provide them with the necessaryinsurance certificates and forms.

CLOTHING

All our training programs involve numerous practical exercises outside. Pleaselet the trainees know that they should therefore bring suitable shoes andwarm clothing. We will lend rainwear, gloves, safety belts and helmets to thetrainees.For the practical parts of the training: working clothes, gloves and steel-toeshoes are needed.

CANCELLATION

In case of cancellation, please inform the training Center immediately in orderto avoid extra charges.

7

Summary


Crane operation 9

Crane technology 12

Crane erection 30

Crane maintenance 37

Crane Safety 39

Registration 42

8

Course categories

Towercranes

ECO EVD

ETL1Commissioning

Adjustmentsafety devices

ETL2Correct

Trouble-shooting Mechanisms VF

ETLCCMechanisms

LCC-RVFOptima -DVF

ETRCSMechanisms

RCS-RCVD3V-RT

ETVF GMEFrequencyconverter

Tower MD-MDT

ET.VF MCTFrequencyconverter

Tower MCT

ET.VF GMA IgoFrequencyconverterTower Igo

ET.VF GMA Igo T

Frequencyconverter

Tower Igo T

ECraneSTARDiag & Fleet

Data and diagnosticAll tower cranes

ET-RADIOAdjustment

Trouble-shootingremote control

ET-INTERFInstallation Ajustment

Interference system

ET-270LVFAdjustment

Trouble-shooting150/250 LVF

winches

ERT GroveTechnology and

putting into serviceGrove RT cranes

Tower

cranes

Level 1

Level 2

Level 3

ET IgoFrequencyConverterErection

Tower Igo T

Mobile

cranes

EM1Erection

CommissioningGTMR 331 - 336

EM2Erection

CommissioningIgo cranes

EM4Erection

CommissioningGTMR 366 -386

EM5Erection

CommissioningGME cranes

EM6Erection

CommissioningGrues Igo T

EM7Erection

CommissioningGrues Igo T 130

ETMPAPreventive and

advancedmaintenance

ESTABILITYCrane

stability

EPRIMOSecurity on

tower cranes

CRANE OPERATION

CRANE TECHNOLOGY

CRANE ERECTION

CRANE MAINTENANCE

CRANE SAFETY

EGMK Level 1Trouble-shooting

GMK mobile cranes

Crane operation

9 9Training Center Manitowoc

TITLES DURATION PAGES

ECO Tower cranes operations 32 10

All cranes

EVD Knowledge of tower cranes products 32 11

All cranes

Aim of training course

To know how to operate a tower crane, from the cabin, the ground, byremote control or radio control

To respect the safety rules and user instructions of tower cranes

To communicate any malfunctioning of a crane

Prerequisites

The trainees must be over 18 years old

The trainees must be declared fit to work at great heights

Training methods

Intensive training in the operation of a tower crane in real lifesituations, on different models of cranes

Use of specific documents

Lectures with audiovisual support

Materials and classrooms used

Training room

Specific documents

An area equipped with 7 cranes:

MD345, MD208, MDT178, IgoT70, Igo50, GTMR346-386

Crane mechanism showroom

Validation of the knowledge

End of training course multimedia test

Delivery of certificate

PROGRAM

− Operation exercises with increasing difficulty (3/4 of the time isspent on practical exercises

− Study of crane in accordance with the surrounding environment

− Role and responsibility of the crane operator

TRAINING DURATION

• 1 Week

• From Monday 1.00pm to Friday 12.00pm (training notification)

TRAINING CAPACITY

• 6 people

TRAINERS/CONTACT

• L. PETIT – Technical trainer

• R. CIMADEVILLA – Technical trainer

• G. JOURNAY – Training Center Manager

DATES

• On demand

COST

• Training cost: 1321 € HT

• Accomodation cost: 333 € HT

ECOTower crane operations

10


Global knowledge of tower cranes (how they are manufactured and used)

Presentation of new products

Prerequisites

None

Training methods

Training room

Specific documents


MD345, MD208, MDT178, IgoT70, Igo50, GTMR 346-386



Training room

Specific documents







PROGRAM

− Introduction to the company

− Introduction to the tower cranes

− Cranes slewing from the bottom:

• The range (quotations)

− Tour to CHARLIEU plant

− Cranes slewing from the top:

• the range (quotations)

• electrical equipment

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS/CONTACT


• B. DARDON – Technical trainer



DATES

• 21/01 – 25/01

• 09/09 – 13/09

COST



11

EVDKnowledge of tower cranes products


12

BASES

CLASSIC MECHANISMS

NEW MECHANISMS

MOBILE CRANES

SYSTEMS

NEWS WINCHES


ETL1 Commissioning of tower cranes 32 14

Level 1 – All cranes

ETL2 Trouble-shooting for electrical components of tower cranes 32 15

Level 2 – All cranes

ETLCC Trouble-shooting for MD cranes equipped with LCC hoist winch 32 16

ETRCS Adjustment and trouble-shooting of mechanisms RCS-RCV-D3V 32 17

ET.VF GME* Adjustment and trouble-shooting for frequency 32 18Converter mechanisms Level 3 – MD/MDT cranes

ET.VF MCT Adjustment and trouble-shooting for frequency 32 19Converter mechanisms Level 3 – MCT cranes

ET.VF GMA Igo Adjustment and trouble-shooting for frequency 32 20Converter mechanisms Level 3 – Igo cranes

ET.VF GMA Igo T* Adjustment and trouble-shooting for frequency 32 21Converter mechanisms Level 3 – Igo T cranes

ET Igo Adjustment and trouble-shooting for frequency 32 22

mechanisms, erection and commissioning of Igo cranes

ET.VF MR Adjustment and trouble-shooting for frequency 32 23Converter mechanisms Level 3 – MR cranes

ET-RADIO Adjustment and trouble-shooting of remote control 16 24

ET-INTERF Anti collision system : intallation, adjustment and 24 25

trouble-shooting of Top Tracing interference system

ECraneSTAR* CraneSTAR system – Data and diagnostic 8 26

Diag & Fleet

ET270 LVF Adjustment and trouble-shooting of hoisting winch 270LVF 24 27

ERT Grove Technology and operations of putting into service of 32 28Grove RT cranes

EGMK Level 1* Trouble-shooting for GMK mobiles cranes Level 1 16 2916 30

* News training courses 2013

13

Crane technology


14

Commissioning of tower cranes – Level 1 ETL1

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 15/04 – 19/04

COST




Commissioning and setting of Potain’s cranes

Prerequisites


Basic knowledge in electricity


Training methods

Lectures and practical exercises (measurements, adjustments, andinspections)

Trouble-shooting practical exercises


Training room

Specific documents







PROGRAM

− Presentation of Potain’s tower cranes rang

− Load curve of tower crane

− Study of the definition and functions of the electrical component

− Supply of the crane

− Adjustments of the safety devices

− Description and location

− Working principle

− Adjustment procedure: Limit switch, moment cutout, MSWL,specific safety devices

− Study and adjustment of brake and weathervanning system

− Adjustment of system Dialog Visu 1 and 2

Trouble-shooting for electrical components of tower cranes – Level 2

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 22/04 – 26/04

COST




Introduction to electrical repairs on tower cranes

Prerequisites


Basic knowledge in electricity LEVEL 1

Training methods




Training room

Specific documents







PROGRAM

− Technology, operation and symbolization of the electric components

− Methods of measurement of the electric quantities

− Study of the electrical diagram of a 3 speeds winch and realization ofthe sequential diagram of operation

− Realization practices wiring of the studied equipment

− Methods of diagnosis of problems

− Exercise of trouble shooting

− Introduction to frequency converter

− Introduction to remote control system

− Introduction to bus can system adapted to Potain’s crane

− Putting into service and adjustment of frequency converter

15

ETL2


16

Trouble-shooting for MD cranes equipped with LCC hoist winch ETLCC

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 25/02 – 01/03

COST




To carry out trouble-shooting and adjustment on mechanisms

LCC

RVF OPTIMA

6 DVF 4/1

PrerequisitesPeople who attended a level 2 course

Well-trained servicemen with experience in tower crane mechanisms

Training methods




Training room

Specific documents

Crane MD





PROGRAM

− Hoist winch 150 LCC, mechanisms controlled by variable speed,controllers for DC motor

− Slewing mechanism RVF OPTIMA, mechanism controlled by afrequency converter functioning with closed loop

− Trolleying mechanism 6 DVF 4, mechanism controlled by afrequency converter

Adjustment and trouble-shooting of mechanisms RCS-RCV-D3V ETRCS

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 28/01 – 01/02

COST




To carry out trouble-shooting and adjustment of tower crane drivescontrolled by frequency converters

Improvement of the electro technical knowledge

Trouble analysis

Improvement of trouble shooting methods

PrerequisitesPeople who attended a Level 2 course

Well trained servicemen with experience in tower crane mechanisms

Training methods




Training room

Specific documents

Crane





PROGRAM

− The crane

− Load curve

− Safety devices

− Electrical diagrams and symbols

− Hoist winch RCS

− Slewing mechanisms, cable winder

− Using the technical documentation


18

Adjustment and trouble-shooting for frequency converter mechanisms of MD and MDT cranes

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT

• B. DARDON – Technical trainer




DATES

• 14/01 – 18/01

• 08/04 – 12/04

• 09/09 – 13/09

COST





Concern MD range and MDT range with 248/268/308/368 cranesinclusives

PrerequisitesPeople having attended an ET2 course

Technicians with experience in tower crane mechanisms

Training methods


Trouble-shooting: practical exercises


Training room

Specific documents

Crane MD/MDT

Crane mechanism in showroom




PROGRAM

− Mechanisms controlled by frequency converters of MD and MDTcranes:

• trolley drive DVF (KEB)

• hoisting LVF OPTIMA (KEB)

• slewing RVF OPTIMA+ (ACS 800)


• 75/100 LVF (KEB)

• processing unit

− Improvement of trouble-shooting methods

ET.VF GME

Adjustment and trouble-shooting for frequency converter mechanisms of MCT cranes

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 14/01 – 18/01

COST





PrerequisitesPeople having attended an ET2 course


Training methods




Training room

Specific documents





PROGRAM

− Specificities of erection of MCT cranes

− Analysis of erection sequences of MCT cranes

− Putting into service of the crane operation display

− Working principle:

• Commissioning procedure

• Practical exercise

− Mechanisms controlled by frequency converters of MCT crane:

• hoisting LVF OPTIMA (KEB)

• slewing RVF (KEB)



− Study of the remote control equipment

ET.VF MCT


Adjustment and trouble-shooting for frequency converter mechanisms of Igo cranes

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 10/06 – 14/06

COST





PrerequisitesThe personnel in charge of the maintenance

All persons who need detailed knowledge of these products

Training methods




Training room

Specific documents

Crane Igo





PROGRAM

− Mechanisms controlled by frequency converters of Igo cranes:

• hoisting LVF

• slewing RVF2

• trolley drive DVF

− Igo drives (LVF Optima, RVF, DVF)

− Study of remote control equipment


ET.VF GMA Igo

20

Adjustment and trouble-shooting for frequency converter mechanisms of Igo T cranes

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 18/02 – 22/02

COST




To carry out trouble-shooting and adjustment of tower crane drives controlled by frequency converters

PrerequisitesPeople having attended a Level 2 course


Training methods

Lectures and practical exercises (measurements, adjustments, and inspections)



Training room

Specific documents

Cranes Igo T





PROGRAM

− Specificities of erection of Igo T cranes

− Analysis of erection sequences of Igo T cranes

− Commissioning of the crane operation display

− Working principle:

• commissioning procedure

• practical exercise

− Mechanisms controlled by frequency converters of Igo T crane:

• hoisting LVF OPTIMA (ATV31)

• slewing RVF+51 (ATV71)

• trolley drive DVF (ATV31)



ET.VF GMA Igo T


Adjustment and trouble-shooting for frequency converter mechanisms, erection and commissioning of Igo cranes

ET Igo

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 01/07 – 05/07

COST





To provide a basic knowledge in erection and commissioning of cranesIgo

Prerequisites

The personnel in charge of the maintenance

All persons who need detailed knowledge of these products



Training methods



Erection, dismantling, adjustments on IGO 50



Training room

Specific documents

Crane Igo 50





PROGRAM

− Mechanisms controlled by frequency converters of Igo cranes:

• hoisting LVF

• slewing RVF2

• trolley drive DVF

• Igo drives (LVF Optima, RVF, DVF)



− Erection:

• load curve

• erection/dismantling

• transport axles

− Adjustments of safety devices

• using the technical documentation vice

22

Adjustment and trouble-shooting for frequency converter mechanisms of MR cranes

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 04/02 – 08/02

COST





PrerequisitesPeople having attended a Level 2 courseTechnicians with experience in tower crane mechanisms

Training methods




Training room

Specific documents





PROGRAM

− Specificities of erection of MR cranes

− Putting into service of the crane operation display VISU II

− Safety devices

− Mechanisms controlled by frequency converters of MR crane:

• 75/100 LVF (KEB)

• RVF 162 (ABB)

• 100/75 V V F (KEB)


− Installation of anti collision system Top Tracing II (on demand)

23

ET.VF MR


24

Adjustment and trouble-shooting of remote control ET-RADIO

TRAINING DURATION

• 2 days

• From Monday 1.00pm to Wednesday 12.00pm (training notification)

TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT



DATES

• 25/02 – 27/02

COST




To carry out trouble-shooting and adjustment of remote-controlledtower crane

Improvement of the electro technical knowledge

Trouble analysis


PrerequisitesPeople having attended a Level 2 course

Well-trained servicemen with experience in tower crane mechanisms

Training methods




Training room

Specific documents

Cranes





PROGRAM

− Radio remote control:

• PRC2

• PRC8

• Radio monocard

• Radio Multicard: P8RCAN

• Radio Igo crane

• Radio PRC300 (New remote control)

Anti collision system : installation, adjustment and trouble-shooting of Top Tracing interference system

ET-INTERF

TRAINING DURATION

• 3 days

• From Monday 1.00pm to Thursday 12.00 pm (training notification)

TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT



DATES

• 25/03 – 28/03

• 09/09 – 12/09

COST




To carry out the installation, the adjustments and the trouble-shooting ofthe interference system equipment

PrerequisitesTechnicians with experience in tower crane

Training methods




Training room

Specific documents

Cranes





PROGRAM

− Legislation concerning the set-up of the tower cranes whoseoperational zones overlap

− Study of treatment units of information

− The terminology used

− The installation

− Speed and position encoders

− Setting procedures

− Checking of working

− Practical exercises of trouble-shooting


26

EcraneSTARDiag & fleet

TRAINING DURATION

• 1 day

TRAINING CAPACITY

• 8 people

TRAINERS / CONTACT



DATES

• 07/03

COST




To carry out diagnotics and trouble-shooting methodology fromCraneSTAR Diag system

To be able to use CraneSTAR internet site

Prerequisites

Having experimented electrical knowledges

Having followed ETVF GME course

Training methods

Lectures and practical exercises



Training room

Specific documents

CraneSTAR cranes equipped specific bench in showroom



Delivery of attendance certificate

PROGRAM

− Smartcom design

− Principle of functioning

− Account profiles

− Modem

− Crane connexion

− Navigation

− Events, defaults, history, preventive maintenance

− Just in time diagnistic

− Exercises on cranes and benches equipped with CraneSTAR

− Internet site access

− Data analysis

− GPS data

CraneSTAR system – Data and diagnostic

Adjustment and trouble-shooting of hoisting winch 270 LVF

TRAINING DURATION

• 3 days

• From Tuesday 1.00pm to Friday 12.00pm (training notification)

TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT



DATES

• 15/07 – 18/07

COST




To carry out trouble-shooting and adjustment of 150 LVF and 250 LVF

Trouble analysis


PrerequisitesPeople who attended a Level 2 course

Well trained servicemen with experience in tower crane mechanisms

Training methods




Training room

Specific documents

Cranes





PROGRAM

− Presentation of winch

− Forced ventilation

− The brake

− The encoder

− Overspeed detection

− Frequency drive KEB

− Electrical drawing

ET270 LVF


Technology and operations of Grove RT cranes

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT



DATES

• 09/12 – 13/12

COST




Commissioning and setting of Grove RT Cranes

To understand and to analyze electric and hydraulic drawing

To Measure and to adjust the security connected to the system PAT /LMI

To use the technical documentation of the crane

Prerequisites


RT 540 availability

Training methods




Training room

Specific documents

Crane RT540




PROGRAM

− Terminology crane RT

− Introduction to the load diagram, Load diagram

− Maintenance

− System PAT/LMI: putting into service and adjustment

− Adjustment of forbidden area

− Fault message table

− Study of the technical notes

− Study of the hydraulic plan

− Measure and regulation of the hydraulic pressures

− Study of the system PAT: installation putting into service,adjustment of securities

− Communication with crane (laptop needed)/ HED SOFTWARE

ERT Grove

28

Trouble-shooting for GMK mobile cranes Level 1

TRAINING DURATION

• 2 days


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT



DATES

• On demand

COST




Acquire Level 1 knowledge about mobile cranes trouble-shooting

Prerequisites

Field technician in charge of mobile cranes maintenance

Training methods

Face to face training course

Lectures and practical exercises (measurements, adjustments andinspection)


Training room

Specific documents

Specific GMK bench on showroom




PROGRAM

− Components vocabulary

− Mecanic : global knowledges

− Installation and regulations of the mobile crane

− Non autorised zones definition

− Error messages table

− Technical document analysis

− Study of hydraulic plans

− Measure of hydraulic pressures

− Computer data base available from the mobile crane

EGMK Level 1


Crane erection


EM1 Erection, commissioning and maintenance 32 31

GTMR 336 cranes


Igo cranes


GTMR 386 cranes


Tower cranes


Igo T 70 cranes


Igo T 130 cranes

30

EM1Erection, commissioning and maintenance of GTMR 336 cranes

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 27/05 – 31/05

COST



Aim of courses training

To provide a basic knowledge in erection and commissioning of cranesGTMR 331-336-346

PrerequisitesThe trainees must be over 18 years old


Training methods

Lectures and practical exercises(erection, dismantling, adjustments)


Erection, dismantling, adjustments on GTMR 336


Training room

Specific documents

Cranes GTMR 336





PROGRAM

− Erection commissioning of the cranes GTMR 331-336-346:

• safety devices

• brakes

• transport axles

• raising the jib

• extension mast

• using the technical documentation


Erection, commissioning and maintenance of Igo cranes

TRAINING DURATION

• 3 days

• From Monday 1.00pm to Thursday 12.00pm (training notification)

TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 21/05 – 24/05

COST




To provide a basic knowledge in erection and commissioning of cranesIgo



Training methods





Training room

Specific documents

Cranes Igo 50





PROGRAM

− Erection:

• load curve

• erection/dismantling

• transport axles

• adjustments of safety devices


EM2

32

Erection, commissioning and maintenance of GTMR 386 cranes

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 13/05 – 17/05

COST




To provide a basic knowledge of erection and commissioning of GTMR386



Training methods





Training room

Specific documents

Crane GTMR 386





PROGRAM

− Erection and putting into service of the GTMR 386:

• safety devices

• Brakes

• transport axles

• jib raised 30°

• extension mast


EM4



To provide a basic knowledge of erection and first commissioning oftower cranes slewing from the top



Training methods





Training room

Specific documents





PROGRAM

− Tower crane range, identification, technology specifications, use:

• efforts operating the crane Reactions to the supports

• the safety devices : limit switch , effort limiters principle ofoperation, adjustment, radio remote control

− Drives technology:

• brakes

• frequency drives

• crane operation display (dialog Visu, dialog easy, Top tracing)

− Top slewing cranes (GME):

• range

• specification of city cranes Topkit MD

• load curves

• Rigging

• mast composition

• Wind

• periodical checks

− Principle of telescopic cage topkit MD:

• fitting the cage

• Raising

• hands on telescopic cage on MD 208

Erection, commissioning and maintenance of Tower cranes

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT



DATES

• 24/06 – 28/06

COST



EM5

34

Erection, commissioning and maintenance of Igo T 70 cranes

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 22/07 – 26/07

COST




To provide a basic knowledge of Igo T 70 cranes erection andcommissioning



Training methods


Erection, dismantling, adjustments on Igo T 70



Training room

Specific documents





PROGRAM

− Provide a basic knowledge of Igo T cranes erection and putting intoservice

− Load curve

− Erection / dismantling:

• installation on job site

• raising of mast

• hydraulic ballasting

• raising of the jib in all positions

• telescoping with a 6 meter mast

• safety device adjustments

• installation on transport axles

− Using the remote control


− Preventive maintenance of the crane

EM6


Erection, commissioning and maintenance of Igo T 130 cranes

TRAINING DURATION

• 1 Week


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT




DATES

• 02/09 – 06/09

COST




To provide a basic knowledge of Igo T 130 cranes erection andcommissioning



Training methods


Erection, dismantling, adjustments on Igo T 130



Training room

Specific documents





PROGRAM

− Provide a basic knowledge of Igo T cranes erection and putting intoservice

− Load curve

− Erection / dismantling:

• installation on job site

• raising of mast

• ballasting

• raising of the jib in all positions

• telescoping with a 6 meter mast

• reduction of the jib in 47 m or 42m

• safety device adjustments

• installation on transport axles

• top zone

− Using the remote control


− Study of the electrical drawing

− Preventive maintenance of the crane

EM7

36

Crane maintenance


ETMPA* Preventive and advanced maintenance 24 38

of tower cranes

* New training course 2013


Preventive and Advanced maintenance of tower cranes ETMPA

TRAINING DURATION

• 3 days

• From Monday 1.00pm to Tuesday 12.00 pm (training notification)

TRAINING CAPACITY

• 6 participants maximum

TRAINERS / CONTACT




DATES

• On demand

COST




Realize the preventive maintenance of tower cranes according to therecommendations manufacturer

Prerequisites

Technicians with experience in Tower Crane mechanisms



Training methods


Realization of a schedule of maintenance on crane


Training room

Specific documents





PROGRAM

− Preventive Maintenance on:

− Crane structure:

• fitting on the ground

• Ballast

• assembling elements

− Slewing parts

− Mechanisms:

• mechanisms with frequency converter

• Reducer

• mechanisms LCC and LBR

− Control systems

− Safety devices

− Cable

− Manufacturer instructions and warnings

− Exploitation of a maintenance book

38

Crane safety


ESTABILITY Crane stability 16 40

EPRIMO Prevention of risks due to the operating mode 16 41

for safety interventions on tower cranes


Crane stability ESTABILITY

TRAINING DURATION

• 2 days


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT



DATES

• 28/10 – 30/10

COST




To have knowledge concerning the stability of a crane

Prerequisites

Technicians with experience in Tower Crane product

Training methods




Training room

Specific documents





PROGRAM

− Load curve

− Stability of slewing parts

− Strain on the crane

− Strain on the mast

− Reaction of chassis

− Stability

− Stability coefficient

− Wind speed

− Fixing angles: reaction on ground

− Anchorage frames

− Telescoping on slabs

40


To work risk free on cranes



Training methods

Trainingroom

Specific documents

Cranes

Room of mechanisms


Training room

Specific documents





PROGRAM

− Technology:

• range GMA/GME

• designation and crane’s vocabulary

• erection principles

− Load curve: principle, reeving, diagram, curve

− Stability: moment, reactions during use and when not it use

− Safety devices: location, working principle (limit switch,moment cutout MSWL)

− Regulation : wind, crane checking, training

− Crane operating:

• master controller (different types)

• indicators, interference display, anemometer

• environment, restrictions of use of tower cranes

• procedures for putting in and out service

• slinging: rules and slinging techniques

• signals: commandment gestures and sound signals

− Working in safety:

• analyse risks of accident

• use of individual protection equipment

• practical exercises in great height: use of safety harness

− Use of technical documentation

Prevention of risks due to the operating mode for safety interventions on towercranes

EPRIMO

TRAINING DURATION

• 2 days


TRAINING CAPACITY

• 6 people

TRAINERS / CONTACT



DATES

• 18/03 – 20/03

COST




REGISTRATION PURCHASE ORDER to return to :MANITOWOC CRANE GROUP France SAS – TRAINING CENTER – LES JACQUETS – 71800 BAUDEMONT

E-mail: [email protected] / fax: +33 (0)3 8528 0430

COMPANY

Name: ............................................. ........................................................................…………….………………………………………Address :...................................................................................................................…………………………………………………….Phone: ..................…...........……….…..Fax:.................…..…..........Email.:...........…..........................……………………………………Billing adress: .....................…………………………………………………………………………………………………………………………………………………….…..

Payment mode: TRANFERBank ID: n°0002030606050 Société Générale LYON Entreprise (02280)IBAN: FR76 30003 02280 00020306050 71 CODE SWIFT: SOGEFRPP (Reminder the payment must be received at least two weeks before the beginning of the training. This advanced payment is necessary for us to register your technicians and organize the accommodations details).

TRAINING

Title of training course: ................................................................................................….….………………….………………………..Location: ........................................................………Date: .....................................………………………….………………………………..Fee:.....................................................................................................................................................………………………

PARTICIPANT

Name:. ...................................................……………….First Name:.................................................…………….……………………..Email:. .....................................................................................................…………………………………………………………………………Function:. ................................................. ……………Phone:. ..............................................…......…………………………………….Date that you completed the prerequisites: ........................................................................……………………………………………….Remarks : For the pratical parts of the training : working clothes, gloves and steel-toed shoes are needed.

TRAVEL INFORMATIONS

Hotel reservation needed: Yes ❏ No ❏Flight details : Arrival / flight no: .....................................................................................…………………………………………………Departure / flight no: ......................................................................................................……………………………………………….Transfer Airport needed: Yes ❏ No ❏Transfer Training Center needed: Yes ❏ No ❏

REMARKS

................................................................................................................................………………………………………….…

.................................................................................................................................……………………………….…………..

................................................................................................................................………………………………………….…

.................................................................................................................................……………………………….…………..

PREVIOUS KNOWLEDGE / COMPLETED TRAINING

................................................................................................................................……………………………………….……

.................................................................................................................................……………………………….…………..

................................................................................................................................………………………………………….…

.................................................................................................................................……………………………….……….….

DATE, SIGNATURE AND STAMP�� Signed and agreed

42

TRAINING CENTER

Manitowoc

Crane Group France SAS

MANITOWOC CRANE GROUP FRANCE SAS

TRAINING CENTER

LES JACQUETS

71800 BAUDEMONT

FRANCE

Phone : +33 (0) 3 85 28 25 89

Fax : +33 (0) 3 85 28 04 30

E-Mail : [email protected]

GPS ( 46°17'24.90"N ; 4°17'51.31"E )

Address - Map


Notes

44

www.manitowoc.com

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Regional offices

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FranceBaudemontCergyDecines

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ItalyLainate

NetherlandsBreda

PolandWarsawPortugalBaltar

RussiaMoscow

South AfricaJohannesburg

U.A.E.Dubai

U.K.Buckingham

ChinaBeijingChengduGuangzhouXian

Greater Asia -PacificAustraliaBrisbaneMelbourneSydney

IndiaChennaiDelhiHyderabadPune

KoreaSeoul

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Singapore

FactoriesBrazilAlphaville

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ItalyNiella Tanaro

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SlovakiaSaris

USAManitowocPort WashingtonShady Grove

Regional headquarters

This document is non-contractual. Constantimprovement and engineering progress make itnecessary that we reserve the right to makespecification, equipment, and price changeswithout notice. Illustrations shown may includeoptional equipment and accessories and may notinclude all standard equipment.

©2012 ManitowocPrinted in France

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