france crane care training course catalog...
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V1. 01/2016
Crane Care TrainingTOWER CRANE Course Catalog 2016FRANCE - Saint Pierre de Chandieu
OverviewContacts
Ghislaine JOURNAYTraining Center [email protected]@manitowoc.comTél : +33 (0) 4 69 85 92 20Tél : +33 (0) 6 15 24 51 00
Laurent PETITExport Training [email protected]él : +33 (0) 4 69 85 92 38
OverviewTraining Center Objectives
“Quality Training to improve your business, to share our know-how, to promote a better knowledge in technology and safety”
Following this guideline, our training achieve a better appreciation of operating systems, functions, components, maintenance, and repair of all products within the Manitowoc Crane group brands ; Potain, Grove, Manitowoc ; from beginner to master level.
On-site or online, Manitowoc Crane Care is the innovative leader in advanced crane industry training.
This brochure is a guideline of training in POTAIN cranes.
On the following list please find an overview about our training programs.
We offer modules covering all levels, from 2 days to 1 week in:
− Crane operating,− Crane safety,− Crane erection and rigging,− Crane technology,− Or in any other specific courses according to your needs.
If you can not find the training courses or program you need, please do not hesitate to contact us, we are always looking to meet any special requirements that you may have.
If you want the training at your facility, we’ll send one of our “flying trainers”!
OverviewTraining Equipment
Location:
Saint Pierre de Chandieu (close to LYON France)
Equipment, tools of differentiation:
4 cranes representing the present range permanently exhibited:
‒ Igo 50
‒ Igo T 130
‒ MDT 219 CCS
‒ MDT 248
5 training rooms,
1 showroom for practical teaching where more than 30 operating mechanisms are exhibited,
Multimedia tests,
1 crane simulator.
International profile:
More than 1 500 trainees and visitors each year from all over the world
Multilingual instructors (French, English, German, Portuguese, Turkish…)
Find us on our web site:
www.manitowoc.com
http://training.manitowoccranes.com/MCG_CARE/Services/EN/Training.asp
Contact us:
OverviewTraining Arrangements
Cost:
Training price: 1 473 € excluding VAT (training 35h)
Evening accommodation is not included, we can help you if necessary
Trainees journey:
Please inform the Training Center of the trainees travel arrangements. Transport is not included, we can help you if necessary
Registration:
You will find enclosed “registration purchase order" form which must be filled in and returned to the Training Center for confirmation.
Trainees must be over 18 years old and must be declared fit to work at great heights.
MANITOWOC denies responsibility for accidents and/or illnesses that might occur during the training courses. We therefore request, that you cover your trainees against any kind of risks and provide them with the necessary insurance certificates and forms.
Clothing:
All our training programs involve numerous practical exercises outside. Please let the trainees know that they should therefore bring suitable shoes and warm clothing. We will lend rainwear, gloves, safety belts and helmets to the trainees.
For the practical parts of the training: working clothes, gloves and steel-toe shoes are needed.
Cancellation:
In case of cancellation, please inform the training Center immediately in order to avoid extra charges.
ContentsSynopsis
E. GM 35
Towercranes
E. GAT 35
Crane operation
Mobilecranes
Crane technology / Safety /Maintenance
Towercranes
E. PRODUCT E. SAFETY E. STABILITY E. MAINTENANCE
ContentsSynopsis GMA & GME Erectors
Equivalence testE. POTAIN 2
E. POTAIN 1 Equivalence test
Level 3
Expert
Level 2
Advanced
Level 1
Fondamentals
GMA Erectors
E. POTAIN CERTIFICATION
E. M2 - Erecting Igo Cranes
E. M4 - Erecting GTMR Cranes
E. M7 - Erecting Igo T cranes
Equivalence test
E. M5 / E. M6 Erecting and telescoping GME cranes
E. POTAIN 2
E. POTAIN 1 Equivalence test
Level 3
Expert
Level 2
Advanced
Level 1
Fondamentals
GME Erectors
E. POTAIN CERTIFICATION
ContentsSynopsis GME & GMA field technician
E. POTAIN EXPERT
E. POTAIN GMAT
E. POTAIN GMA
E. POTAIN 2
E. POTAIN 1
Level 3
Dealer only
Level 2
Advanced
Level 1
Fondamentals
E. POTAIN RADIO
E. POTAIN ANTICOLLISION
E. POTAIN MAINTENANCE
GMA field technician
E. CraneSTARFleet & Diag
Equivalence test
Equivalence test
E. POTAIN CERTIFICATION
Equivalence test
E. POTAIN EXPERT
E. POTAIN GME V3
E. POTAIN GME NO V3
E. POTAIN 2
E. POTAIN 1
Level 3
Dealer only
Level 2
Advanced
Level 1
Fondamentals
E. POTAIN RADIO
E. POTAIN ANTICOLLISION
E. POTAIN MAINTENANCE
GME field technician
E. CraneSTAR Fleet & Diag
Equivalence test
E. POTAIN CERTIFICATION
E. POTAIN 1 CCS
E. POTAIN 2 CCS
ContentsCourse Summary
Operation Page 10
Technology /Safety /Maintenance Page 13
Erection Page 18
Trouble-shooting Page 26
Registration Page 38
Access Page 39
ContentsOperation
Course Number Course Name Page Location
E. GAT 35Tower crane operations all GME/GMA cranes
11 Saint Pierre de Chandieu
E. GM 35Mobile crane operations all mobile cranes
12 Saint Pierre de Chandieu
Tower crane operations
GME/GMA cranes
11
E. GAT 35
Aim/Course goals:• To know how to operate a tower crane, from
the cab, the ground, by radio control or radio control,
• To observe the safety rules and user instructions of tower cranes,
• To communicate any malfunctioning of a crane.
Program:• Operation exercises with increasing difficulty
(3/4 of the time is spent on practical exercises),
• Study of crane in accordance with the surrounding environment,
• Role and responsibility of the crane driver.
Training methods:• Intensive training in the operation of a tower
crane in real field situations, on different models of cranes.
• Use of specific documents.• Lectures with audiovisual support.
Dates available:Dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes:
MDT219 CCS, MDT248, Igo50, IgoT130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and must be declared fit to work at great heights
Duration1 week – 35 hours
Capacity6 students
Trainers / contacts:• C. LE PONTOIS Technical trainer• R. OZKAN Technical trainer• C. PRELY Technical trainer• G. JOURNAY Training Center Manager
Mobile crane operations
all mobile cranes
12
E. GM 35
Aim/Course goals:• To know how to operate a mobile crane,• To observe the safety rules and user
instructions of mobile cranes,• To communicate any malfunctioning of a crane.
Program:• Operation exercises with increasing difficulty
(3/4 of the time is spent on practical exercises),
• Study of crane in accordance with the surrounding environment,
• Role and responsibility of the crane driver.
Training methods:• Intensive training in the operation of a mobile
crane in real field situations, on different models of cranes.
• Use of specific documents.• Lectures with audiovisual support.
Materials and classrooms used:• Training room, specific documents.• GMK GROVE last technology mobile crane
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and must be declared fit to work on mobile cranes
Duration1 week – 35 hours
Capacity6 students
Dates available:Dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Trainers / contacts:• C. PRELY Technical trainer• G. JOURNAY Training Center Manager
Contents
Course Number Course Name Page Location
E. PRODUCTGlobal knowledge of tower crane products
14 Saint Pierre de Chandieu
E. SAFETY
Prevention of risks due to the operating mode for safety interventions on tower cranes
15 Saint Pierre de Chandieu
E. STABILITY Crane stability 16 Saint Pierre de Chandieu
E. MAINTENANCEPreventive and detailed maintenance of tower cranes
17 Saint Pierre de Chandieu
Technology / Safety / Maintenance
Global knowledge of tower crane products
14
E. PRODUCT
Aim/Course goals:• Global knowledge of tower cranes (how they
are manufactured and used),• Presentation of new product.
Program:• Introduction to the company,• Introduction to the tower cranes,• Cranes slewing from the bottom:
‒ The range (quotations).• Tour to CHARLIEU/MOULINS plants,• Cranes slewing from the top:
‒ The range (quotations).• Electrical equipment.
• Mechanisms / Peripherals
Training methods:• Intensive training in the operation of a
tower crane in real field situations, on different models of cranes.
• Use of specific documents.• Lectures with audiovisual support.
Dates available:17/05/2016 – 20/05/2016
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes: • MDT219 CCS, MDT248, Igo50, IgoT130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesEveryone who have to work on tower cranes
Duration1 week – 32 hours
Capacity6 students
Trainers / contacts:• C. LE PONTOIS Technical trainer• R. OZKAN Technical trainer• L. PETIT Technical trainer• G. JOURNAY Training Center Manager
Trainers / contacts:• C. LE PONTOIS Technical trainer• G. JOURNAY Training Center Manager
Prevention of risks due to the operating mode for
safety interventions on tower cranes
15
E. SAFETY
Dates available:30/03/2016 – 01/04/201611/07/2016 – 13/07/201607/11/2016 – 10/11/2016
Other dates on request
Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2 356 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes: MDT219 CCS,
MDT248, Igo50, IgoT130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be declared fit to work on cranes
Everyone who have to work on tower cranes
Duration2 days – 14 hours
Capacity6 students
Aim/Course goals:• To work risk free on cranes
Program:• Technology:
‒ range GMA/GME,‒ designation and crane vocabulary,‒ erection principles.
• Load curve: principle, reeving, diagram, curve,• Stability: moment, reactions. • Safety devices: location, working principle (limit
switches, moment cutout, MSWL).• Regulation : wind, crane checking, training.• Crane operating:
‒ master controller (different types),‒ indicators, interference display, anemometer.‒ environment, restrictions of use of tower
cranes.‒ procedures for putting in and out of service,‒ slinging: rules and slinging techniques,‒ signals: control gestures and sound signals.
• Working in safety:‒ analyze risks of accident,‒ use of personal protection equipment,‒ practical exercises in great height: use of
safety harness.• Use of technical documentation.
Training methods:• Lectures and practical exercises (measurements,
adjustments and inspections).• Trouble-shooting, practical exercises.
16
E. STABILITY
Aim/Course goals:• To have knowledge concerning the stability of
a crane
Program:• Load curves,• Stability of slewing parts,• Strain on the crane,• Strain on the mast,• Reaction of chassis,• Stability,• Stability coefficient,• Wind speed,• Fixing angles: reactions on ground.• Anchorage frames,• Telescoping on slabs.
Training methods:• Lectures and practical exercises
(measurements, adjustments and inspections).
• Practical exercises.
Dates available:02/05/2016 – 03/05/2016
Other dates on request
Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2 356 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes:
MDT219 CCS, MDT248, Igo50, IgoT130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesEveryone who have to work on tower cranes
Duration2 days – 14 hours
Capacity6 students
Crane Stability
Trainers / contacts:• L. PETIT Technical trainer• G. JOURNAY Training Center Manager
17
E. MAINTENANCE
Aim/Course goals:• To carry out the preventive maintenance of tower
cranes according to the manufacturer recommendations
Program:Preventive maintenance on:• Crane structure:
‒ Fitting on the ground, ‒ Ballast,‒ Assembling elements.
• Slewing parts,• Mechanisms:
‒ Mechanisms with frequency converter,‒ Reduction gears,‒ LCC and LBR mechanisms.
• Control systems,• Safety devices,• Ropes,• Manufacturer instructions and warnings,• Exploitation of a maintenance book.
Training methods:• Lectures and practical exercises. • Realization of a schedule of maintenance on
crane.
Dates available:02/05/2016 – 04/05/2016
Other dates on request
Cost:Training cost: 884 € excluding VATMeals: 45 € excluding VATFixed rate for a group of 4 to 6 persons: 2 356 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes:
MDT219 CCS, MDT248, Igo50, IgoT130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and must be declared fit to work at great heights
Technicians with experience in Tower Crane mechanisms
Duration3 days – 21 hours
Capacity6 students
Preventive maintenance of
tower cranes
Trainers / contacts:• R. OZKAN Technical trainer• G. JOURNAY Training Center Manager
Contents
Course Number Course Name Page Location
E. M2Erection, commissioning and maintenance of Igo cranes
19 Saint Pierre de Chandieu
E. M4Erection, commissioning and maintenance of GTMR 386 cranes
20 Customer’s site
E. M5 Telescoping of GME cranes 21 Saint Pierre de Chandieu
E. M5 / E. M6Erection, Telescoping, telescoping down, dismantling of GME cranes
22 Saint Pierre de Chandieu
E. M7Erection, commissioning and maintenance of Igo T cranes
23 Saint Pierre de Chandieu
E. CABLIFTInternal crane elevator erection and commissioning
24 Saint Pierre de Chandieu
E. TCLExternal crane elevator erection and commissioning
25 Saint Pierre de Chandieu
Erection
Trainers / contacts:• C. LE PONTOIS Technical trainer• R. OZKAN Technical trainer• G. JOURNAY Training Center Manager
Erection, commissioning and maintenance
of Igo cranes
19
E. M2
Aim/Course goals:• To provide complete knowledge of
erection and commissioning of Igocranes
Program:• Erection of Igo cranes:
‒ Load curves,‒ Erection/dismantling,‒ Transport axles,‒ Adjustments of safety devices,‒ Using the technical
documentation.
Training methods:• Lectures and practical exercises .• Use of specific documents.• Erection, dismantling, adjustments
on Igo50.
Cost:Training cost: 884 € excluding VATMeals: 45 € excluding VATFixed rate for a group of 4 to 6 persons: 3 536 € excluding VATPrerequisites
The trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
- have to be validated in E. SAFETY.
Duration1 week – 21 hours
Capacity6 students
Dates available:29/02/2016 – 03/03/201611/07/2016 – 13/07/201602/11/2016 – 04/11/2016
Other dates on request
Materials and classrooms used:• Specific documents.• Igo50 crane.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
Trainers / contacts:• C. LE PONTOIS Technical trainer• R. OZKAN Technical trainer• G. JOURNAY Training Center Manager
Erection, commissioning and maintenance
of GTMR 386 cranes
20
E. M4
Aim/Course goals:• To provide complete knowledge of erection and
commissioning of GTMR 386 cranes.
Program:• Erection, commissioning of GTMR 386
cranes:‒ Safety devices,‒ Brakes, ‒ Transport axles,‒ Raising the jib,‒ Extension mast,‒ Using the technical documentation.
Training methods:• Lectures and practical exercises .• Use of specific documents.• Erection, dismantling, adjustments on
GTMR 386.
Dates available:Dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Specific documents.• Crane GTMR 386 of the customer
• Classrooms at customer’s site.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
- have to be validated in E. SAFETY.
Duration1 week – 32 hours
Capacity6 students
21
E. M5
Aim/Course goals:• To provide complete knowledge of telescoping of
GME cranes.
Program:• Crane technology and terminology,• Mechanical basic knowledge,• Application: Balancing, overturning, stability of
the crane.• Load curves,• Cranes implementation,• Learning erection sequences for GME types,• Hydraulics basic knowledge: cylinders, principles
and settings.• Electrical basic knowledge,• Machinery supply, connections,• Wire ropes and slings,• Maintenance, wear criteria, exchanges.• Indicators and safety devices,• The brakes: principles, settings.• Technical manual exploitation,• Practical realization: telescoping down.
Training methods:• Lectures and practical exercises • Use of specific documents.• Telescoping, telescoping down, dismantling,
adjustments on MDT 248.
Cost:Training cost: 1473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Specific documents.• MDT 248.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
- have to be validated in E. SAFETY.
Duration1 week – 32 hours
Capacity6 students
Dates available:05/09/2016 – 09/09/2016
Other dates on request
Trainers / contacts:• C. LE PONTOIS Technical trainer• G. JOURNAY Training Center Manager
Telescoping of GME cranes
Erection, telescoping, telescoping down,
dismantling GME cranes
22
E. M5 / E. M6
Aim/Course goals:• To provide complete knowledge of erection,
telescoping, telescoping down and dismantling GME cranes.
Program:• Crane technology and terminology,• Mechanical basic knowledge,• Application: Balancing, overturning, stability of
the crane.• Load curves,• Cranes implementation,• Learning erection sequences par GME types,• The assembly with the mobile crane, choice of
the model.• Slinging instructions,• Specific attention during dismantling operations,• Hydraulics basic knowledge: cylinders, principles
and settings.• Electrical basic knowledge,• Machinery supply, connections,• Wire ropes and slings,• Maintenance, wear criteria, exchanges.• Indicators and safety devices,• The brakes: principles, settings.• Technical manual exploitation,• Practical realization: telescoping down,
dismantling, erecting, telescoping.
Training methods:• Lectures and practical exercises.• Use of specific documents.• Erection, telescoping, telescoping down,
dismantling, adjustments on MDT248.
Cost:Training cost: 2 946 € excluding VATMeals: 150 € excluding VATFixed rate for a group of 4 to 6 persons: 11 784 € excluding VAT
Materials and classrooms used:• Specific documents.• MDT248.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
- have to be validated in E. SAFETY.
Duration2 weeks – 64 hours
Capacity6 students
Dates available:05/09/2016 – 16/09/2016
Other dates on request
Trainers / contacts:• C. LE PONTOIS Technical trainer• G. JOURNAY Training Center Manager
Trainers / contacts:• C. LE PONTOIS Technical trainer• R. OZKAN Technical trainer• G. JOURNAY Training Center Manager
Dates available:11/04/2016 – 15/04/201629/08/2016 – 02/09/201617/10/2016 – 21/10/2016
Other dates on request
Erection, commissioning and maintenance
of Igo T cranes
23
E. M7
Aim/Course goals:• To provide complete knowledge of erection
and commissioning of Igo T cranes.
Program:• Provide basic knowledge of Igo T cranes
erection and commissioning,• Load curves,• Erection / dismantling:
‒ Installation on job site,‒ Raising of mast,‒ Ballasting,‒ Raising of the jib in all positions,‒ Telescoping with a 6 m mast,‒ Reduction of the jib to 47 m or
42 m,‒ Safety device adjustments,‒ Installation on transport axles,‒ Top zone.
• Using the radio control,• Using the technical documentation,• Study of the wiring diagram,• Preventive maintenance of the crane.
Training methods:• Lectures and practical exercises .• Use of specific documents.• Erection, dismantling, adjustments on
IgoT130.
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Specific documents.• IgoT130.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
- have to be validated in E. SAFETY.
Duration1 week – 32 hours
Capacity6 students
Dates available:10/10/2016 – 12/10/2016
Other dates on request
Internal crane elevator
24
E. CABLIFT
Aim/Course goals:• To provide complete knowledge of internal crane
elevator CABLIFT.
Program:• Cablift presentation,• Current regulations,• Study of the equipped mast sections,• Fitting the mast sections with internal elevator on the
chassis,• Commissioning, tests.• Preventive and corrective maintenance procedures,• Safety and evacuation procedure,• Dismantling the mast equipped with Cablift,• Safety instructions,• Checks conforming to specification,• Packaging precautions.
Training methods:• Lectures and practical exercises.• Use of specific documents.
Cost:Training cost: 758 € excluding VATMeals: 45 € excluding VATFixed rate for a group of 4 to 6 persons: 3 032 € excluding VAT
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
- have to be validated in E. SAFETY.
Duration2,5 days – 18 hours
Capacity6 students
Trainers / contacts:• C. LE PONTOIS Technical trainer• G. JOURNAY Training Center Manager
Materials and classrooms used:• Specific documents.• CABLIFT.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
Dates available:21/03/2016 – 23/03/2016
Other dates on request
External crane elevator
25
E. TCL
Aim/Course goals:• To provide complete knowledge of external crane
elevator TCL.
Program:• TCL presentation,• Current regulations,• Study of the elevator and the equipment,• Fitting the external elevator on MDT 348 crane,• Commissioning and tests,• Preventive and corrective maintenance procedure,• Safety and evacuation procedure,• Dismantling the elevator,• Checks conforming to specification,• Packaging precautions.
Training methods:• Lectures and practical exercises.• Use of specific documents.
Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2356 € excluding VAT
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
- have to be validated in E. SAFETY.
Duration2 days – 14 hours
Capacity6 students
Trainers / contacts:• C. LE PONTOIS Technical trainer• G. JOURNAY Training Center Manager
Materials and classrooms used:• Specific documents• TCL
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
ContentsTrouble-shooting
Course Number Course Name Page Location
Fu
nd
am
en
tals
E. POTAIN 1Commissioning of tower cranes Level 1 - All cranes
27 Saint Pierre de Chandieu
E. POTAIN 2Trouble-shooting for electrical components of tower cranes - Level 2 -All cranes
28 Saint Pierre de Chandieu
New
mech
an
ism
s
E. POTAIN GME NO V3
Study and maintenance of mechanisms with frequency converters of cranes MD /MDT not equipped with processing unit - Level 3
29 Saint Pierre de Chandieu
E .POTAIN GME V3
Study and maintenance of mechanisms with frequency converters of cranes MDT equipped with processing unit MDT 248/268/308/368 - Level 3
30 Saint Pierre de Chandieu
E .POTAIN GMAAdjustment and trouble-shooting for frequency converter mechanisms, and processing unit of Igo cranes - Level 3
31 Saint Pierre de Chandieu
E. POTAIN GMA TAdjustment and trouble-shooting for frequency converter mechanisms, and processing unit of Igo T cranes - Level 3
32 Saint Pierre de Chandieu
E. POTAIN MCTAdjustment and trouble-shooting for frequency converter mechanisms, and processing unit of MCT cranes - Level 3
33 Saint Pierre de Chandieu
E. POTAIN MRAdjustment and trouble-shooting for frequency converter mechanisms of MR cranes - Level 3
34 Saint Pierre de Chandieu
E. POTAIN CCS 1 & 2Commissioning adjustment and trouble-shooting of CCS cranes
35 Saint Pierre de Chandieu
E. POTAIN 270 LVFAdjustment and trouble-shooting of hoisting winch 270 LVF
36 Saint Pierre de Chandieu
E. ACS 880Adjustment and trouble-shooting of ABB ACS 880 37
Saint Pierre de Chandieu
Syste
ms
E. POTAIN RADIOAdjustment trouble-shooting of radio control – MCT cranes
38 Saint Pierre de Chandieu
Trainers / contacts:• C. LE PONTOIS Technical trainer• R. OZKAN Technical trainer• L. PETIT Technical trainer• G. JOURNAY Training Center Manager
Commissioning of tower cranes -
Level 1
27
E. POTAIN 1
Dates available:15/02/2016 – 19/02/2016 18/07/2016 –22/07/201617/10/2016 – 21/10/2016
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
PrerequisitesThe trainees
- must be over 18 years old ,
- must be declared fit to work at great heights
- have to be validated in E. SAFETY.
Duration1 week – 32 hours
Capacity6 students
Aim/Course goals:• To commission and to adjust Potain cranes.
Program:• Presentation of Potain tower cranes range,• Load curves of tower cranes,• Study of the definition and functions of the
electrical component,• Main supply of the crane,• Adjustments of the safety devices,• Description and location,• Working principle,• Adjustment procedure: Limit switches, moment
cutout, MSWL, specific safety devices.• Study and adjustment of brake and weathervaning
system,• Adjustment of system Dialog Visu1 and 2.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises. Materials and classrooms used:
• Training room, specific documents.• An area equipped with 4 cranes:
MDT 219 CCS, MDT 248, Igo 50, Igo T130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
Trainers / contacts:• C. LE PONTOIS Technical trainer• L. PETIT Technical trainer• G. JOURNAY Training Center Manager
Trouble-shooting for electrical components of
tower cranes - Level 2
28
E. POTAIN 2
Dates available:22/02/2016 – 26/02/201625/07/2016 – 29/07/201624/10/2016 – 27/10/2016
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes: MDT 219CCS,
MDT248, Igo50, Igo T130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and must be declared fit to work on tower cranes
Duration1 week – 32 hours
Capacity6 students
Aim/Course goals:• Introduction to electrical repairs on tower cranes.
Program:• Technology, operation and symbolization of the
electric components,• Methods of measurement of the electric
quantities,• Study of the wiring diagram of a 3- speed winch
and realization of the sequential diagram of operation,
• Realization practices wiring of the studied equipment,
• Methods of diagnosis of problems,• Exercise of trouble-shooting,• Introduction to frequency converter,• Introduction to radio control system,• Introduction to CAN bus system adapted to Potain
cranes,• Putting into service and adjustment of frequency
converter.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.
Trainers / contacts:• C. LE PONTOIS Technical trainer• R. OZKAN Technical trainer• L. PETIT Technical trainer• G. JOURNAY Training Center Manager
29
E. POTAIN GME NO V3
Dates available:22/02/2016 – 26/02/201605/12/2016 – 09/12/2016
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes: MDT 219 CCS,
MDT 248, Igo 50, Igo T130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test• Delivery of certificate
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration1 week – 32 hours
Capacity6 students
Aim/Course goals:• To perform corrective maintenance of tower
cranes of MD range and MDT 98 to MDT 218 A range,
• To update knowledge of the mechanisms of tower cranes equipped with frequency converters,
• To perform trouble-shooting of tower cranes equipped with frequency converters,
• To perform brake adjustments of different mechanisms,
• To acquire a trouble-shooting methodology.
Program:• Study of mechanisms controlled by frequency
converters of MD and MDT cranes:‒ Hoisting winch LVF(KEB) , Slewing mechanism
RVF (ABB) ACS800/880, Trolleying winch DVF (KEB).
• Study of functioning,• Adjustment, configuration and special functions,• Study of parameters,• Trouble-shooting,• Study of wiring diagrams,• Study of functioning and adjustment of brakes
on each mechanisms,• Practical workshop of trouble-shooting,• Adjustment of VISU indicators,• Erection, commissioning of GTMR 336 cranes:
‒ Safety devices,‒ Brakes,‒ Transport axles,‒ Raising the jib,‒ Extension mast,‒ Using the technical documentation.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.
Study and maintenance of mechanisms with frequency converters
of cranes MD/MDT not equipped with processing unit -Level 3
Trainers / contacts:• C. LE PONTOIS Technical trainer• R. OZKAN Technical trainer• L. PETIT Technical trainer• G. JOURNAY Training Center Manager
30
E. POTAIN GME V3
Dates available:29/02/2016 – 04/03/201612/12/2016 – 16/12/2016
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration1 week – 32 hours
Capacity6 students
Aim/Course goals:• To perform corrective maintenance of MDT
248/268/ 308/368 tower cranes,• To update knowledge of the mechanisms of tower
cranes equipped with frequency converters and processing unit V3,
• To perform trouble-shooting of tower cranes equipped with frequency converters and processing unit V3,
• To perform brake adjustments of different mechanisms,
• To acquire a trouble-shooting methodology.
Program:• Mechanisms controlled by frequency converters of
MDT cranes:‒ Trolley winch DVF (KEB),‒ Hoisting winch LVF OPTIMA (KEB), ‒ Slewing mechanism RVF OPTIMA+
(ACS800/880),‒ 75/100 LVF (KEB).
• Processing unit V3,• Adjustment, configuration and special functions.• Improvement of Trouble-shooting methods.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises .
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes: MDT219 CCS,
MDT248, Igo50, IgoT130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
Study and maintenance of mechanisms with frequency converters
of cranes MDT equipped with processing unit -Level 3
Trainers / contacts:• C. LE PONTOIS Technical trainer• R. OZKAN Technical trainer• L. PETIT Technical trainer• G. JOURNAY Training Center Manager
31
E. POTAIN GMA
Dates available:30/05/2016 – 03/06/2016
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration1 week – 32 hours
Capacity6 students
Aim/Course goals:• To carry out trouble-shooting and adjustment of
tower crane mechanisms controlled by frequency converters,
• Igo range.
Program:• Mechanisms controlled by frequency converters of
Igo cranes:‒ Hoisting winch LVF,‒ Slewing mechanism RVF,‒ Trolley winch DVF.
• Study of radio control equipment,• Study of processing unit,• Improvement of trouble-shooting methods.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.
Adjustment and trouble-shooting for frequency converter
mechanisms and processing unit of Igo cranes – Level 3
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes:
MDT219 CCS, MDT248, Igo50, IgoT130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
Trainers / contacts:• C. LE PONTOIS Technical trainer• R. OZKAN Technical trainer• L. PETIT Technical trainer• G. JOURNAY Training Center Manager
32
E. POTAIN GMA T
Dates available:06/06/2016 – 10/06/2016
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes: MDT219 CCS,
MDT248, Igo50, IgoT130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration1 week – 32 hours
Capacity6 students
Aim/Course goals:• To carry out trouble-shooting and adjustment of
tower crane mechanisms controlled by frequency converters
• Igo range.
Program:• Specificities of erection of Igo T cranes• Analysis of erection sequences of Igo T cranes,• Commissioning of the crane operation display,• Working principle:
‒ Commissioning procedure, ‒ Practical exercises.
• Mechanisms controlled by frequency converters of Igo cranes:‒ Hoisting winch LVF OPTIMA (KEB), ‒ Slewing mechanism RVF+51 (ABB),‒ Trolley winch DVF (MCG71).
• Improvement of trouble-shooting methods,• Study of radio control equipment,• Study of processing unit V3.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.
Adjustment and trouble-shooting for frequency converter
mechanisms and processing unit of Igo cranes – Level 3
Trainers / contacts:• L. PETIT Technical trainer• G. JOURNAY Training Center Manager
33
E. POTAIN MCT
Dates available:20/06/2016 – 24/06/2016
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes: MDT219 CCS,
MDT248, Igo50, IgoT130;• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration1 week – 32 hours
Capacity6 students
Aim/Course goals:• To carry out trouble-shooting and adjustment of
tower crane mechanisms controlled by frequency converters,
• MCT range.
Program:• Specificities of erection of MCT cranes,• Analysis of erection sequences of MCT cranes,• Commissioning of the crane operation display,• Working principle:
‒ Commissioning procedure, ‒ Practical exercises.
• Mechanisms controlled by frequency converters of MCT cranes:‒ Hoisting winch LVF OPTIMA (KEB), ‒ Slewing mechanism RVF+51 (ABB),‒ Trolley winch (DVF KEF).
• Improvement of trouble-shooting methods,• Study of radio control equipment,• Study of processing unit V3.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.
Adjustment and trouble-shooting for frequency converter
mechanisms and processing unit of MCT cranes – Level 3
34
E. POTAIN MR
Dates available:07/03/2016 – 11/03/201618/07/2016 – 22/07/2016
Other dates on request
Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes:
MDT219 CCS, MDT248, Igo50, IgoT130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration1 week – 32 hours
Capacity6 students
Aim/Course goals:• To carry out trouble-shooting and adjustment of
tower crane mechanisms controlled by frequency converters,
• MR range.
Program:• Specificities of erection of MR cranes,• Analysis of erection sequences of MR cranes,• Commissioning of the crane operation display,• Working principle:
‒ Commissioning procedure, ‒ Practical exercises.
• Mechanisms controlled by frequency converters of MR cranes:‒ 75/100 LVF (KEB), ‒ RVF 162 (ABB),‒ 100/75 VVF (KEB).
• Improvement of trouble-shooting methods,• Installation of anticollision system Top Tracing II.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.
Adjustment and trouble-shooting for frequency converter
mechanisms and processing unit of MR cranes – Level 3
Trainers / contacts:• L. PETIT Technical trainer• G. JOURNAY Training Center Manager
Trainers / contacts:• L. PETIT Technical trainer• R. OZKAN Technical trainer• C. LE PONTOIS Technical trainer• G. JOURNAY Training Center Manager
35
E. POTAIN CCS 1 & 2
Dates available:18/01/2016 – 22/01/201614/03/2016 – 18/03/201604/07/2016 – 08/07/201624/10/2016 – 28/10/2016
Other dates on request
Cost:Training cost: 1473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5892 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes:
MDT219 CCS, MDT248, Igo50, IgoT130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and have must have knowledges on tower crane maintenance
Duration5 days – 35 hours
Capacity6 students
Aim/Course goals:• Commissioning adjustment and trouble-shooting of
CCS cranes.
Program:• Technology of tower cranes CCS• Introduction to CAN bus• Reading data sheets and exploitation of technical
manuals• Load curve of a CCS crane• Presentation of the main components: Joystick,
encoders, load pin, module, screen.• Introduction of new features• Navigation using the Jog Dial• Setting: limit switches, load limiters and specific
safety devices.• Operating principles, detailed commissioning
procedures, practical exercises.• Application to the commissioning of indicators• Studies and settings of the various movements:
Hoisting, Trolleying and Slewing.• A crane commissioning practical exercise• Replacing a safety device like an encoder• Study of CAN networks and their components• Practical exercise to identifying components and
test the CAN networks• Study of integrated diagnostic menus• Studies of CCS modules and their operations• Practical exercise of navigation and commissioning
from the module (without cab).• Study of wiring diagram• Trouble-shooting exercises• The frequency inverters, specific settings and
functions
Training methods:• Lectures and practical exercises.• Trouble-shooting, practical exercises.
Adjustment and trouble-shooting of CCS
crane – Level 1 & 2
Trainers / contacts:• L. PETIT Technical trainer• G. JOURNAY Training Center Manager
36
E. POTAIN 270 LVF
Dates available:26/09/2016 – 29/09/2016
Other dates on request
Cost:Training cost: 884 € excluding VATMeals: 45 € excluding VATFixed rate for a group of 4 to 6 persons: 3 536 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes:
MDT219 CCS, MDT248, Igo50, IgoT130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration3 days – 21 hours
Capacity6 students
Aim/Course goals:• To carry out trouble-shooting and adjustment of
150 LVF and 250 LVF,• Trouble analysis,• Improvement of trouble-shooting methods.
Program:• Presentation of winch,• Forced ventilation,• The brake,• The encoder,• Overspeed detection,• Frequency converter KEB,• Wiring diagrams.
Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.
Adjustment and trouble-shooting of
hoisting winch270 LVF – Level 3
37
E. ACS 880
Dates available:29/02/2016 – 02/03/2016
Other dates on request
Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2 356 € excluding VAT
Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes:
MDT 219 CCS, MDT 248, Igo 50, Igo T130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration2 days – 14 hours
Capacity6 students
Aim/Course goals:• To carry out trouble-shooting and adjustment of ABB
ACS 880 ,• Trouble analysis,• Improvement of trouble-shooting methods.
Program:• Frequency converter description and the new
components• Navigation with the control panel • Set up of the control panel • Windows display• Set up of a keybord control• Navigation inside the converter parameters• Adjustment of Manitowoc cranes parameters• Study of electric wiring• Practical exercises of trouble-shooting
Training methods:• Lectures and practical exercises.• Trouble-shooting, practical exercises.
Adjustment and trouble-shooting of
ABB ACS 880 – Level 3
Trainers / contacts:• L. PETIT Technical trainer• R. OZKAN Technical trainer• C. LE PONTOIS Technical trainer• G. JOURNAY Training Center Manager
Trainers / contacts:• L. PETIT Technical trainer• R. OZKAN Technical trainer• G. JOURNAY Training Center Manager
38
E. POTAIN RADIO
Dates available:23/05/2016 – 25/05/201611/07/2016 – 13/07/2016
Other dates on request
Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2 356 € excluding VAT
Materials and classrooms used:• Training room, specific documents,• An area equipped with 4 cranes:
MDT219 CCS, MDT248, Igo50, IgoT130.• Crane mechanisms showroom.
Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.
PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2
Duration2 days – 14 hours
Capacity6 students
Aim/Course goals:• To carry out trouble-shooting and adjustment of
radio-controlled tower crane,• Improvement of the electro technical knowledge,• Trouble analysis,• Improvement of trouble shooting methods.
Program:• Radio control:
‒ PRC2,‒ PRC8,‒ Radio monocard,‒ Radio multicard: P8RCAN, ‒ Radio Igo crane,‒ Radio PRC300 (new radio control).
Training methods:• Lectures and practical exercises ,• Trouble-shooting, practical exercises.
Adjustment
trouble-shooting of radio control
OverviewRegistration form
OverviewAddress/Maps
MANITOWOC CRANE GROUP FRANCE SASParc d’Activité les Portes du Dauphiné, 5, rue Lavoisier69780 SAINT PIERRE DE CHANDIEU
GPS coordinates SAINT PIERRE DE CHANDIEU :Latitude : 45° 38' 47'' NLongitude : 05° 00' 53'' Est
41
Notes
Regional headquarters
AmericasManitowoc, Wisconsin, USA Tel: +1 920 684 6621 Fax: +1 920 683 6277
Shady Grove, Pennsylvania, USA Tel: +1 717 597 8121 Fax: +1 717 597 4062
Europe, Middle East, Africa Dardilly, France Tel: +33 (0)4 72 18 20 20 Fax: +33 (0)4 72 18 20 00
ChinaShanghai, China Tel: +86 21 6457 0066Fax: +86 21 6457 4955
Greater Asia-PacificSingapore Tel: +65 6264 1188 Fax: +65 6862 4040
This document is non-contractual. Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment, and price changes without notice. Illustrations shown may include optional equipment and accessories and may not include all standard equipment.
©2016 Manitowoc www.manitowoccranes.com
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Tower crane center of excellence Training centerManitowoc Crane Group FranceParc d’Activité des Portes du Dauphiné, 5 rue Lavoisier69780 SAINT PIERRE DE CHANDIEUTel: +33 (0)4 69 85 92 20