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REQUISITION DOCUMENT FM-200 FIRE SUPPRESSION SYSTEM PACKAGE
3056-00-ER-3001
0 Issued for ProposalRev. Date Description BY CHK REV. APPR.
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REVISION HISTORICAL SHEET
Rev. No Date Page Description
0 All Issued For Bidding
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REQUISITION FOR
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TABLE OF CONTENT
1. GENERAL ................................................................................................................. 3
2. ITEM AND QUANTITY TO BE PURCHASED ................................................................ 3
3. REFERENCE ............................................................................................................. 3
4. CODES AND STANDARDS ........................................................................................ 4
5. SCOPE OF WORK ..................................................................................................... 4
6. SPARE PART ............................................................................................................ 4
7. SPECIAL TOOLS AND INSTRUCTION ........................................................................ 5
8. CONFLICT ................................................................................................................ 5 9. DEVIATION AND/OR ALTERNATION .......................................................................... 5
10. SCHEDULE ............................................................................................................... 6
11. PRESERVATION REQUIREMENTS ............................................................................. 6
12. SHIPPING AND PACKING REQUIREMENT ................................................................. 6
13. QUALITY ASSURANCE ............................................................................................. 7
14. GUARANTEE ............................................................................................................ 7
ATTACHMENT - A VENDORS DATA REQUIREMENT SHEET ............................................. 8
ATTACHMENT- B LIST SCOPE OF SUPPLY & WORK ...................................................... 10
ATTACHMENT- C REFERENCE DRAWINGS .................................................................... 12
ATTACHMENT- D DATA SHEET- FM-200 EXTINGUISHING SYSTEM ................................. 13
ATTACHMENT- E SPECIFICATION FOR FM-200 EXTINGUISHING SYSTEM ....................... 14
ATTACHMENT- G SPECIFICATION FOR PIPING MATERIAL ............................................. 15
ATTACHMENT- H SPECIFICATION FOR PAINTING .......................................................... 16
ATTACHMENT- I GENERAL SPECIFICATION FOR FIRE PROTECTION SYSTEM ............... 17
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REQUISITION FOR
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Control Room
3.
Fm-200ExtinguisherSystem For MainSubstationBuilding
FM-200 Extinguishing System3056-E-00-PI-30313056-E-00-PI-30323056-E-00-PI-3033
-
4. Data Sheet- FM-200 Extinguishing System BLRT-FD-DAT-SA-3320-09 -
5. Specification for FM-200 Extinguishing System BLRT-FD-SPC-SA-3317
6. Specification for Piping Material BLRT-FD-SPC-PI-3413 -
7. Specification for PaintingBLRT-FD-SPC-PI-
3420 0
8, General Specification for Fire Protection System BLRT-FD-SPC-SA-3313 0
9. Equipment List for Fire Fighting BLRT-FD-LST-SA-3309 0
4. CODES AND STANDARDSThe latest edition of the UL, FM, USDOT, ASME B31.3, ASME B16.5, AWS D1.1, and NFPA
2001 shall apply to the design and execution of FM-200 Extinguishing System.
5. SCOPE OF WORKThe Vendors scope of work shall include the followings:
1. Supply complete set of FM-200 Extinguishing System.
2. Shop Test &Test Report
3. Packing and Transportation to PT. NUSANTARA GAS SERVICES, Bojonegara-West
Java
4. Supervision for Installation Work
5. Testing, Commissioning, and Training
6. Civil Workis not included
7. Supply of all related documents
The Vendor shall submit the documents and drawings with the requirement of
ATTACHMENT-A: "VENDOR'S DATA REQUIREMENT SHEET".
6. SPARE PARTThe VENDOR shall propose his recommendable spare parts for commissioning to final
acceptance and for 1 (one) year operation. The total cost and each unit price shall be
proposed separately in the VENDORs Proposal.
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(1) Construction and Commissioning Spare Parts
The VENDOR shall supply recommended spare parts for testing, commissioning, and
final acceptance.
(2) Operating Spare Parts
Operating spare parts shall mean all spare parts which are necessary for 1 (one) year
operation. A separate list of recommended two years operation spare parts such as
Drawing, serial number detail data, etc. shall be submitted in separate quotation.
7. SPECIAL TOOLS AND INSTRUCTIONVendor shall furnish the special tools and appurtenances for the installation, maintenance
and/or operation of the materials, if any.
8. CONFLICTIf there are any conflicts between this requisition, the priority for interpretation shall be in
following order:
1. Latest Minutes of Meeting (approved)
2. This Requisition
3. Data Sheet and Specification Sheet
4. Engineering Specification
5. Codes and Standards
Vendor shall submit his notice for the conflict/discrepancy to get the clarification from Owner
in writing.
9. DEVIATION AND/OR ALTERNATION1. The deviation and/or alternation from this requisition shall not be permitted, except for
the deviation and/or alternation, which is offered with the Vendors quotation and
approved in writing by PT. KE.
2. VENDORs proposal shall comply with this Requisition unless otherwise indicated.
VENDORs offer shall be deemed to comply strictly with this requisition. If VENDOR
intends to propose alternatives, these shall clearly be indicated, separately from base
proposal, in the list of alternatives provided that these are attractive from economical
view point or improvements that have been technically proven.
VENDOR shall submit Exception, Clarification, and Deviation from this Requisition, ifany, along with the quotation using form below.
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VENDOR shall be responsible for the loading and securing of the equipment ready for
shipment from his yard.The VENDOR shall provide a preservation procedure specifying all requirements that must be
adhered during facility construction and idle periods of non-operation of up to 12 (twelve)
months. The VENDORs preservation procedure shall specify methods for protection against
rain, moisture, dirt, blasting grit etc. Release for Shipment - No equipment shall be released
for shipment without approval of the Companys designated representative.
13. QUALITY ASSURANCE
All materials shall be of good quality and free of all defects that would cause unworkman like
appearance. All materials used shall be suitable for the service under which they will operate.
14. GUARANTEE
The following guarantees shall be considered:
1. Functional and process parameters
2. Site test parameter
VENDOR to warrant the system shall properly operate in accordance to the specifiedStandard.
Should the apparatus fail to meet the specified conditions after fair test run, the VENDOR
must make such alteration or furnish such additional equipment as necessary to meet the
specifications free of cost to the PURCHASER.
The VENDOR shall repair or replace without charge, any materials which, within 2 (two) year
from date of delivery, is proven defective in materials or workmanship.
All equipment shall be guaranteed for 24 (twenty four) months after accepted performance
test.
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NO DOCUMENTNAME
FOR
QUOTATION
FOR
APPROVAL
FOR
REVIEW
FOR
RECORD
TIME
No ofcopies
No ofcopies
No ofcopies
No ofcopies
(Note 2or 3)
19. Project Organization (1)+3 (1)+3 (2)
20. WPS & PQR (1)+3 (1)+3 (2)
21. Painting Procedure (1)+3 (1)+3 (2)
22. PrecommisioningProcedure (1)+3 (1)+3 (3)
23. Commisioning&Start up Procedure (1)+3 (1)+3 (3)
24. Welder Certificate (1)+3 (2)
Note:
1). Number in parentheses (..) indicates required number of the original print and CD (fordrawings). Also number without (..) indicates required number of reproducible copies.
2). Unless otherwise indicated, the documents for approval shall be submitted within 2 weeksafter the Purchaser order.
3). Unless otherwise indicated, the documents for record shall be submitted within one monthbefore shipment.
4). Unit/dimensions to be used on the documents/drawings shall be metric unit (exception tometric unit are standardized Imperial Units for nominal sizes of pipe, valve, flange, etc.)
5). The following standard size shall be used. A4: 210 x 297 mm A3: 297 x 420 mm A2: 420 x 594 mm Al: 594 x 841 mm
6). The documents/drawings shall be in English.7). Each documents/drawings shall be the order reference number.8). The Vendor shall resubmit the documents/drawings for proposal until they are Approved
as drawn or Approved as noted.
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ATTACHMENT- BLIST SCOPE OF SUPPLY & WORK
I. LIST SCOPE OF SUPPLYP = Purchaser; V = Vendor; O = Other; X = Required Item
No. ITEMSFurnished
by RemarkP V O
1.
FM-200 Extinguishing System, mainly consists of :- HFC-227ea (Heptafluoropropane)- Agent Cylinders- Pressure Safety Valves- Outlet piping and Valves- Nozzles- Alarm- Actuator- Auxiliary Equipment- Structural skid
XSee Attachment
C for details
2.
Field piping and interconnecting piping betweenequipment and packages until the TOP.(1) Pipe & Fitting(2) Valve, F/Joint, Strainer, etc(3) Flange, Bolt/Nut, Gasket(4) Hanger, Support, U-Bolt/NutPiping also includes pipe racks for pipe support.
All piping shop and field welded should be stressrelieved.Is not allowed piping over support without a wearingsleeve.
XXXXX
3.
Electrical, Instrumentation, and Automation(1) MCC & Control Panel(2) Local Panel(3) Cable & Conduit (Incl.Accessories)(4) Field Instrument (Flowmeter, Local Gauges,Pressure Relief Valve, etc)
XXXX
4. Internal Insulation, if any X5. Cathodic protection for underground conduits, if any X
6. Anchor bolts and shims to install components in thescope to structures, supports, basements etc. X
7. Erection bolting and shims X8. Platforms and ladders where required X9. Touch up painting for equipment X
10. Painting for piping X
11. First filling and consumables (oil, grease, etc) for startup and commissioning X
12. Spares parts for start up and commissioning X
13. Spare, wear and tears parts, consumable for one (1)year of operation after commissioning X
14.Special tools for erection and maintenance, includingLifting frames, if any. X
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Note :
1. The VENDOR shall provide including the equipment or parts if capacity do not beperformedfully caused by omitting the equipment or parts at above list of scope of supply.
2. Consistence of control source shall be provided by the VENDOR. Main power will be feededfor running the equipment by Other.
II. LIST SCOPE OF WORK
P = Purchaser; V = Vendor; O = Other; X = Required Item
No. ITEMSFurnished
by RemarkP V O
1. Basic Data & Technical Data X
2.
Basic Engineering, Detail Engineering, andDocumentations including Calculation Sheet, Bill ofMaterial, Outline and / or Plot Plant Drawings, Assy&Detailed Drawings, Loading Data, and Operation &Maintenance Manuals
X
3. Manufacturing and Assembling X
Shall becompletely shopassembled andtested
4. Erection and Installation X5. As built drawings for equipment X
6. Foundation and Steel Structure X
Loading Data and Anchor BoltInformation bySupplier
7. Painting Works (sand blasting, final painting, coating,touch up material, etc) X
8. Shop Assembly X9. Shop Test & Test Report X
10. Depnaker Certificate X11. Calibration Certificate & All Related Documents X12. Packing X13. Seaworthy packaging X14. Free on Truck X15. Supervision for erection and installation X16. Supervision for test and commissioning X17. Operation certification X18. Training X19. Flushing Waste Handling, if any X
20. Utility stations X
VENDOR toindicate requiredutilities at thebattery limit
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ATTACHMENT- CREFERENCE DRAWINGS
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NOTE :
1. THE SYSTEM AUTOMATION W
= FM-200 CYLINDER
= FLEXIBLE CONNECT
130 lb CAPACITY
= CHECK VALVE
= ACTUATION HOSE
= SELECTION VALVE
= ELECTRICAL LINE
NO
1
2
COVERAGE AREA
= CAP
3 UPS ROOM
AUXILIARY INSTRUM
CONTROL ROOM
LINE NUMBEREXAMPLE :
2"-FS-4001-X
PIPE NOMINAL DIAMETER
FLUID :FS : FIRE SUPPRESSION
SERIAL NUMBER
FH : FIRE HYDRANT
PIPING MATERIAL A : SGPB : SGP SCH.40C : SGP SCH.80
AREA :
1 : CENTRAL CONTROL ROOM
2 : JETTY CONTROL ROOM
3 : MAIN SUBSTATION BUILDING
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NO
1
2
COVERAG
3 UPS ROOM
AUXILIARY IN
CONTROL RO
LINE NUMBEREXAMPLE :
2"-FS-4001-X
PIPE NOMINAL DIAMETER
FLUID :FS : FIRE SUPPRESSION
SERIAL NUMBER
FH : FIRE HYDRANT
PIPING MATERIAL A : SGPB : SGP SCH.40C : SGP SCH.80
AREA :1 : CENTRAL CONTROL ROOM2 : JETTY CONTROL ROOM
3 : MAIN SUBSTATION BUILDING
LEGE
T
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NOTE :
1. THE SYSTEM AUTOMATION W
= FM-200 CYLINDER
= FLEXIBLE CONNECT
130 lb CAPACITY
= CHECK VALVE
= ACTUATION HOSE
= SELECTION VALVE
= ELECTRICAL LINE
NO
1
2
COVERAGE AREA
= CAP
UPS & MMC ROOM
LINE NUMBEREXAMPLE :
2"-FS-4001-X
PIPE NOMINAL DIAMETER
FLUID :FS : FIRE SUPPRESSION
SERIAL NUMBER
FH : FIRE HYDRANT
PIPING MATERIAL A : SGPB : SGP SCH.40C : SGP SCH.80
AREA :
1 : CENTRAL CONTROL ROOM
2 : JETTY CONTROL ROOM
3 : MAIN SUBSTATION BUILDING
AUXILIARY INSTRUM
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NO
1
2
COVERAG
UPS & MMC R
LINE NUMBEREXAMPLE :
2"-FS-4001-X
PIPE NOMINAL DIAMETER
FLUID :FS : FIRE SUPPRESSION
SERIAL NUMBER
FH : FIRE HYDRANT
PIPING MATERIAL A : SGPB : SGP SCH.40C : SGP SCH.80
AREA :1 : CENTRAL CONTROL ROOM2 : JETTY CONTROL ROOM
3 : MAIN SUBSTATION BUILDING
LEGE
AUXILIARY IN
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NOTE :
1. THE SYSTEM AUTOMATION W
= FM-200 CYLINDER
= FLEXIBLE CONNECT
130 lb CAPACITY
= CHECK VALVE
= ACTUATION HOSE
= SELECTION VALVE
= ELECTRICAL LINE
NO
1
2
COVERAGE AREA
= CAP
3
CONTROL ROOM CABLE CELLAR
C APAC IT Y R OO M C AB LE C EL LA R
22 kV DISTRIBUTION ROOM CABLE CELLA
LINE NUMBEREAAMPLE :
2"-FS-4001-X
PIPE NOMINAL DIAMETER
FLUID :FS : FIRE SUPPRESSION
SERIAL NUMBER
FH : FIRE HYDRANT
PIPING MATERIAL A : SGPB : SGP SCH.40C : SGP SCH.80
AREA :
1 : CENTRAL CONTROL ROOM
2 : JETTY CONTROL ROOM
3 : MAIN SUBSTATION BUILDING
6.6/0.4 kV DISTRIBUTION ROOM CABLE CEL
CAPACITY ROOM
22 kV DISTRIBUTION ROOM
CONTROL ROOM
6.6/0.4 kV DISTRIBUTION ROOM4
5
6
7
8
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NO
1
2
COVERAG
CAPACITY RO
LINE NUMBEREXAMPLE :
2"-FS-4001-X
PIPE NOMINAL DIAMETER
FLUID :FS : FIRE SUPPRESSION
SERIAL NUMBER
FH : FIRE HYDRANT
PIPING MATERIAL A : SGPB : SGP SCH.40C : SGP SCH.80
AREA :1 : CENTRAL CONTROL ROOM2 : JETTY CONTROL ROOM
3 : MAIN SUBSTATION BUILDING
LEGE
22 kV DISTRIB
3 CONTROL RO
4 6.6/0.4 kV DIST
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NO
1
2
COVERAG
CAPACITY ROOM CABLE C
LINE NUMBEREXAMPLE :
2"-FS-4001-X
PIPE NOMINAL DIAMETER
FLUID :FS : FIRE SUPPRESSION
SERIAL NUMBER
FH : FIRE HYDRANT
PIPING MATERIAL A : SGPB : SGP SCH.40C : SGP SCH.80
AREA :1 : CENTRAL CONTROL ROOM2 : JETTY CONTROL ROOM
3 : MAIN SUBSTATION BUILDING
LEGE
22 kV DISTRIBUT ION ROOM
3 CONTROL ROOM CABLE C
4 6.6/0.4 kV DISTRIBUTION RO
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REQUISITION FOR
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ATTACHMENT- DDATA SHEET- FM-200 EXTINGUISHING SYSTEM
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LNG Receiving Terminal Project Bojonegara
in West Java, Indonesia
0 29/Apr./15 XMZ CL AM YCRev. Date BY CHK REV. APPR.
Issue for ITBDescription
Datasheet - FM-200 Fire Suppression System
BLRT-FD-DAT-SA-3320-04
Tokyo Gas Engineering Co., Ltd.
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Equipment No.: FM-200 Fire Suppression SystemDatasheet No.: BLRT-FD-DAT-SA-3320-04-01 REV By CHK APVProject : LNG Receiving Terminal Project Bojonegara
Rev: 0Page No.: 1 of 3 0 XMZ CL YC
Applicable to: Proposal Purchase As Built
Client: PT. Nusantara Gas Services, Kalla Group Manufacturer Site: Bojonegara, West Java Quantity 1 set
Plant: Bojonegara LNG Receiving Terminal
Service: FM-200 Fire Suppression System for Central Control Room
Applicable Specs: NFPA 2001 UL/FM Other USDOT, ASME B31.3, ASME B16.5, AWS D1.1
Label Required: Yes No
Environment: Indoors Outdoors
Room Temp: C Min 17.1 Max.
Protection Req'd.: Winterization Tropicaliza Other
Humidity: Max. Elevation: + 6 m
Type of Agent: HFC-227ea 1 Room Size 16 m(W) x 27 m(L) x 5.2 m H 9 Act icat io n by :LOAEL 10.50% 1 Calculated Qty (kg) 1,605 1 Same zone detector voting, 2 out NFlooding Factor 1 Margin (kg) 15% Manual Activation (local panel)Safety Factor 1.2 5 Main Storage (kg) 1,850 1 Manual Activation (local at the cylinders)Target Concentration 8% Reserve (kg) 1,850 1 Manual Activation (Remote)Time to reach concentration (s) 10 Total Storage (kg) 3,700 Gas detection in fresh air inlet, 2 of N
GENERAL
4/29/15ITB
40
93%
Revision BlockFOR DATE
SYSTEM DESIGN
SYSTEM COMPONENTS/PACKAGE
COMPONENTS Agent Cylinders 162 kg x 12 Cylinders per bank, 138 kg/cm2g DP, USDOT certified 2 banks (Main + Reserve) Pressure Safety Valves Burst dics on cylinder Outlet Piping and Valves Nozzles
Alarm Red Strobe lights with loud buzzers Actuator Beeper Auxiliary Equipment Control Panel Suitable for outdoor environment, weather proof Structural skid Carbon steel shapes 1 Piping & Support Material Carbon steel ASME 600# system) 1 Lot
Operation Mtheod Automatic Manual Remote Control Yes NoControl Power Supply Release Confirmation Yes No
Area Classification Control Panel/Console Location: outdoor
Dimentions & Workmanship Yes No Factory Acceptance Test Yes No
Performance Test Yes No Site Acceptance Test Yes No
Material Carbon steel, ASTM A36 or equal Skid Handling: Single Point Lift
Code: AWS D1.1, OSHA
FULL kg Empty kg
1. Supplier may recommend alternative agent and verify the calculation for the quantity.
2. The final location shall be determined during detail design.
3. Number of alarm sets shall be finalized during detail design.
4. Supplier shall complete the data sheet.
5. Safety factor shall be reviewed and finalized during the detail design based on the leaking factor and sustained release time.
7. Piping pressure rating is to match the selected agent.8. Supplier to supplement.
Non-classified safe area
8
AUTOMATION
2
NOTES
TEST & INSPECTION
STRUCTURAL SKID
PACKAGE SIZE AND WEIGHT 4
230 VAC, 1 Phase, 50 Hz
8
QTY PER EACH UNIT
6
1
8
3
DESCRIPTION
9. The size is the largest fire zone in Auxiliary Instrument Room.
Other fire zones information are as follows: UPS Room (16Wx6Lx5.2H);Control Room (16Wx22Lx5.2H).
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Equipment No.: FM-200 Fire Suppression SystemDatasheet No.: LNG Receiving Terminal Project Bojonegara REV By CHK APVProject:
Rev: 0Page No.: 2 of 3 0 XMZ CL YC
Applicable to: Proposal Purchase As BuiltClient: PT. Nusantara Gas Services, Kalla Group Manufacturer
Site: Bojonegara, West Java Quantity 1 set
Plant: Bojonegara LNG Receiving Terminal
Service: FM-200 Fire Suppression System for Jetty Control Room
Applicable Specs: NFPA 2001 UL/FM Other USDOT, ASME B31.3, ASME B16.5, AWS D1.1
Label Required: Yes No
Environment: Indoors Outdoors
Room Temp: C Min 17.1 Max.
Protection Req'd.: Winterization Tropicalizati Other
Humidity: Max. Elevation: + 6 m
Type of Agent: HFC-227ea 1 Room Size 12 m(W) x 22 m(L) x 4.5 m H Act icat io n by :LOAEL 10.50% 1 Calculated Qty (kg) 850 1 Same zone detector voting, 2 out NFlooding Factor 1 Margin (kg) 15% Manual Activation (local panel)Safety Factor 1.2 5 Main Storage (kg) 980 1 Manual Activation (local at the cylinders)Target Concentration 8% Reserve (kg) 980 1 Manual Activation (Remote)Time to reach concentration (s) 10 Total Storage (kg) 1,960 Gas detection in fresh air inlet, 2 of N
Revision BlockFOR DATE
ITB 4/29/15
GENERAL
40
93%
SYSTEM DESIGN
COMPONENTS Agent Cylinders 162 kg x 7 Cylinders per bank, 138 kg/cm2g DP, USDOT certified 2 banks (Main + Reserve) Pressure Safety Valves Burst dics on cylinder Outlet Piping and Valves
Nozzles Alarm Red Strobe lights with loud buzzers Actuator Beeper Auxiliary Equipment Control Panel Suitable for outdoor environment, weather proof Structural skid Carbon steel shapes 1 Piping & Support Material Carbon steel ASME 600# system) 1 Lot
Operation Mtheod Automatic Manual Remote Control Yes NoControl Power Supply Release Confirmation Yes No
Area Classification Control Panel/Console Location: outdoor
Dimentions & Workmanship Yes No Factory Acceptance Test Yes NoPerformance Test Yes No Site Acceptance Test Yes No
Material Carbon steel, ASTM A36 or equal Skid Handling: Single Point Lift
Code: AWS D1.1, OSHA
FULL kg Empty kg
1. Supplier may recommend alternative agent and verify the calculation for the quantity.
2. The final location shall be determined during detail design.
3. Number of alarm sets shall be finalized during detail design.
4. Supplier shall complete the data sheet.
5. Safety factor shall be reviewed and finalized during the detail design based on the leaking factor and sustained release time.7. Piping pressure rating is to match the selected agent.
SYSTEM COMPONENTS/PACKAGE
DESCRIPTION QTY PER EACH UNIT
1
8
83
82
PACKAGE SIZE AND WEIGHT 4
NOTES
6
AUTOMATION
230 VAC, 1 Phase, 50 HzNon-classified safe area
TEST & INSPECTION
STRUCTURAL SKID
8. Supplier to supplement.
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LNG Receiving Terminal Project Bojonegara
in West Java, Indonesia
Specification for FM-200 Gaseous Fire Suppression
System
BLRT-FD-SPC-SA-3319
0 20/Apr./15 Issue for ITB XMZ CL AM YC
Rev. Date Description BY CHK REV. APPR.
Tokyo Gas Engineering Co., Ltd.
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Engineering and Design forLNG Receiving Terminal Project Bojonegara
BLRT-FD-SPC-SA-3319Specification for FM-200 Gaseous Fire
Suppression System
Page 2 of 12Tokyo Gas Engineering Co., Ltd.
Contents
1. Scope
2. Definit ions and Abbreviations
3. Codes and Standards
4. Clean Agent Fire Suppression System Specifi cation
5. Inspect ion , Testing , Maintenance and Training
6. Guarantee
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Engineering and Design forLNG Receiving Terminal Project Bojonegara
BLRT-FD-SPC-SA-3319Specification for FM-200 Gaseous Fire
Suppression System
Page 3 of 12Tokyo Gas Engineering Co., Ltd.
1. Scope
This document specifies the requirements for a clean agent fire suppression system
and control system for LNG Receiving Terminal Project Bojonegara in West Java,
Indonesia (hereinafter referred to as the Terminal).
2. Definit ions and Abbreviations
Subject to the requirements of the context, the terms used in this document are
given the following meaning:
Project LNG Receiving Terminal Project Bojonegara
Terminal NGS Bojonegara LNG Receiving Terminal
OWNER PT. Nusantara Gas Services (NGS)
Supplier The company who provides a particularproduct/equipment and related services
EPC Contractor The company contracted to perform EPC works forthe Terminal.
Sub-contractor The company to whom EPC Contractor will
subcontract a part of EPC works for the Terminal
PMCThe company who is in charge of ProjectManagement Consultant for OWNERs projectexecution.
3. Codes and Standards
The applicable Indonesia codes and standards will take precedence. Common
industrial codes and standards also shall be used to supplement. The following
listed codes and standards are to be used for gaseous fire suppression system ofthe latest edition:
Reference Specifications
BLRT-FD-RPT-SA-3303 Fire Protection Design Philosophy
Local Codes and Standards
SNI 03-3986 Automatic fire alarm installation
SNI 19-6772 Procedures for the FM - 200 fire extinguishersystems
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Engineering and Design forLNG Receiving Terminal Project Bojonegara
BLRT-FD-SPC-SA-3319Specification for FM-200 Gaseous Fire
Suppression System
Page 4 of 12Tokyo Gas Engineering Co., Ltd.
International Industrial Codes and Standards
The fire fighting and protection equipment system shall be designed in
accordance with the most stringent requirements of the latest edition of the
following standards:
NFPA 13 Installation of Sprinkler Systems
NFPA 72 Fire Alarm Code
NFPA 101 Safety to Life from Fire in Buildings and Structures
NFPA 2001 Clean gent Fire Extinguishing Systems
BS 5045-2 Transportable Gas Containers
UL 2166 Standard for Halocarbon Clean Agent Extinguishing
System Units
Department of Transportation (DOT)
Factory Mutual Systems (FM)
Transportable Pressure Equipment Directive (TPED)
4. Clean Agent Fire Suppression System Specifi cation
4.1 General
Clean agent fire suppression system is provided for the deep seated fire caused by
electrical equipments such as switchgear, motor control system, and etc. The
clean agent shall be a HFC-227ea (Heptafluoropropane), hereafter referred to as
the FM-200.
FM-200 gaseous fire suppression system will be used for the following buildings:
Central control room (CCR)
Jetty control room (JCR)
Main substation
Truck lorry control room (phase II)
4.2 System Description
4.2.1 Each FM-200 system shall include the following main components:
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Main Cylinder Bank with associated cylinder head valves, header,
hoses
Reserve Cylinder Bank with associated cylinder head valves, header,
hoses
Nozzles and piping
Control Panel
4.2.2 Activation of the FM-200 fire extinguishing system requires a confirmed
fire detection event which relies on voting from same zone detection.
The confirmation usually includes smoke detectors or other type
detectors located in two of the same zones. In case the area underprotection belongs to a common fire zone, then the voting will be
obtained from two or more detectors located in opposite corner of the
said zone. Sound alarm on activating single-detection device (1st alarm
level for any type of Detection systems), and discharge extinguishing
agent on actuating single-detection device in other zone (2nd alarm level
for any type of Detection systems).
FM-200 should be used to activate it manually in order to avoid harm to
people due to false alarm in CCR and JCR.
4.2.3 The system shall be sized to sustain sufficiently the effective snuffing
time (under the required concentration) as per NFPA-2001. The
objective is to quench the deep seated fire and to cool down the heated
object to prevent from relit.
4.3 Design Requirement
4.3.1 Design system for delivering an FM-200 clean agent concentration
suitable for normally occupied areas being protected as per the
requirements in NFPA 2001. Utilize safety factors specified in NFPA
2001 for the design concentrations for Class A, B, and C fires. The
discharge time required to achieve 95 percent of the minimum design
concentration for flame extinguishment based on a 20 percent safety
factor shall not exceed 10 seconds.
4.3.2 Each fire suppression system shall have its own supply of FM-200 in a
modular storage design.
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4.3.3 All devices, components and equipment shall be new, standard products
of the equipment Suppliers latest design and suitable to perform the
functions intended. All devices and equipment shall be UL Listed and/or
FM Approved.
4.3.4 FM-200 clean agent systems shall be designed and installed as a total
flooding system. The limit of agent concentration percentage and
allowable possible exposure of operators shall be observed as per NFPA
2001.
4.3.5 Specific care should be taken with extinguishing concentrations for the
fire, validating equipment Suppliers minimum recommendations, with
demonstrations if necessary. Additionally, the system shall be checkedfor compatibility with the building design, air tightness, and venting
requirements, etc.
4.3.6 The FM-200 shall be stored in containers and super pressurized with
nitrogen and must conform to NFPA 2001 standards. The containers
shall be constructed of high strength alloy steel seamless (No Welding)
cylinders of sizes 22L, 40L, 80L, 100L, 140L and 180L meeting the
requirements of the Transportable Pressure Equipment Directive (TPED)
99/36/EC or BS5045 Part.2 or Department of Transportation (D.O.T.) forrefillable pressure vessels, and must conform to NFPA 2001 standards.
The containers shall have a pressure gauge for visual inspection, and
shall be electrically supervised through the use of a pressure switch and
shall have low pressure switch to alert for empty container(s). The
containers shall be designed to safely vent over-pressurization due to
high temperatures. The FM-200 containers shall be capable of being
reconditioned and refilled on site without repair or replacement parts.
4.3.7 FM-200 containers shall be securely mounted to a structural frame using
mounting brackets. The skid bearing plate shall be capable of
withstanding a load up to 5 times the cylinder weight.
4.3.8 Discharge of FM-200 agent shall be released by brass valve actuator
that mounts directly on the container head, operated electrically through
and solenoid valve. Manual override valves shall also be included to
allow for operators intervention.
4.3.9 Cylinder valves shall be back pressure type valves. Operation by release
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must be activated by a single manual release during emergency where
the cylinder valves are unable to be activated electrically.
4.4 System Operation
Automatic operation of each protected area shall be as follows:
4.4.1 First Alarm Condition:
a) First Alarm condition is activated by any one detector in the protected
space.
b) Signal goes to the Fire Alarm System at CCR (Central Control Room)
and fire alarm shall announce both in visual and in audible mode.
c) The address of the activated detector shall be displayed on the Fire
Alarm System.
d) Operator shall attend the system and verify the event.
4.4.2 Second Alarm Condition:
a) Second Alarm condition is to be activated when a fire event is confirmed
by:
two detectors either in same zone or in opposite corners of the
protected space are activated; or
fire in the protected space is confirmed by operator through the
manual fire alarm station.
b) The FM-200 system will be activated automatically. It may also be
manually activated.
c) Simultaneously:
the Fire Alarm System displays the warning message of the system
activation;
the strobe lights and horn dedicated for the FM-200 system in the
protected space are activated;
all part of the air handling system in the protected space will be shut
down, and all fire dampers in the air duct will close automatically;
all personnel shall leave the space and shut all windows and doors;
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the time delay count down starts (30 seconds time delay is
recommended)
d) If operator finds a situation not warrant the release of FM-200 such as:
there is person(s) trapped in the protected space, or
the fire alarm is faulty;
He or she will then press down the Abort button to stop the system
operation.
e) If no other action, the FM-200 will discharge after the time delay expires.
Activation of a manual pull station will immediately release the FM-200.
5. System Installation
5.1 The manual discharge station shall be of the electrical actuation type and shall be
supervised at the main control panel. The station includes both Activate and
Abort knobs.
5.2 The manual stations shall be located near each exit door of the protected
building/room.
5.3 The strobe lights and horn shall be located at the following positions as minimum:
Cross sections of walkways and corridors.
At each door
Noisy areas
Highly occupied areas
6. Inspect ion , Testing, Maintenance and Training
After the installation is complete, the system shall be thoroughly checked for proper
functioning, proper container and piping support, and proper ground, resistance,
and detector sensitivity. Each circuit shall be functionally tested, including auxiliary
circuits (HVAC shutdown, Shunt Trip power interruption, etc.)
6.1 Acceptance Testi ng
Conduct acceptance tests in the presence of the OWNER/PMC witness with EPC
Contractors HSE Engineer.
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The acceptance test shall include the following:
The entire control system shall be tested to determine if functions are as
designed and intended. All circuits shall be tested, including;
Automatic actuation
Manual actuation
HVAC and power shutdowns
Audible and visual alarm devices
Manual override of abort functions
Smoke/fire damper operation
Agent container pressure supervision
Supervision of all panel circuits, including AC power and battery power
supplies, shall be tested and qualified.
Conduct a room pressurization test for each protected space to determine
the presence of openings that would impact FM-200 system concentration
levels during an activation.
Testing shall be conducted in accordance with NFPA 2001 requirements.
If openings are discovered, EPC Contractor shall be responsible for coordinating
the proper sealing of the protected space(s) by Supplier.
Upon completion of repairs, EPC Contractor shall conduct additional room
pressurization tests, at no additional cost to OWNER/PMC, until a successful test
is obtained.
Copies of successful test results shall be submitted to the OWNER Fire Protection
Engineer for record.
6.2 Operation and Maintenance Manuals
Prior to final acceptance, the EPC Contractor shall provide complete operation and
maintenance instruction manuals to the OWNER. All aspects of system operation
and maintenance shall be detailed, including electrical schematics of all circuits, a
written description of the system design, drawings illustrating equipment location,
and technical bulletins describing each component. Checklists and procedures for
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emergency situations troubleshooting techniques, and maintenance operations
shall be included.
6.3 System Service / Maintenance
The equipment Supplier shall provide a supplemental service / maintenance /
inspections / training seminar proposal for providing certification for OWNERs
technical personnel.
6.4 Training Requirements
Prior to final acceptance, the EPC Contractor shall provide operation training for
personnel selected by the OWNER. Each training session shall include emergency
procedures, abort functions, system control panel operation, trouble procedures,and safety requirements.
7. Guarantee
Compliance with this specification does not relieve EPC Contractor from their
responsibilities for the design, construction, workmanship and quality of the
materials used, which shall be fully suitable for the operating conditions specified
by OWNER/PMC, and reliable with regard to its mechanical and operating
performance.
The specified requirements are the minimum by OWNER/PMC, and EPC
Contractor shall be the ultimately responsible for all aspects of the supplied
equipment regardless of source and shall be responsible for ensuring compliance
with all relevant local and national codes and regulations etc. current at the date of
tender.
EPC Contractor shall guarantee that each equipment item supplied shall achieve
its individual maximum/minimum performance criteria, as specified in the
specification sheets, this specification and herein referenced specifications.
Availability of the equipment defined in the specification and data sheets shall be
certified by EPC Contractor.
All equipment supplied by EPC Contractor shall be guaranteed to operate under
intermittent and continuous operation and satisfactorily maintain all functions and
capacities within this specification and the data sheet, under the whole range of
operating and climatic conditions specified herein.
EPC Contractor shall provide a comprehensives guarantee covering the suitability
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of the design, materials, construction and workmanship for the service conditions
defined by the specification sheets and this specification and a specific guarantee
to fully repair without expense to OWNER, any fault due to unsuitability of the
design, material, construction, or workmanship.
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Rev. : 0
REQUISITION FOR
FM-200 FIRE SUPPRESSION SYSTEM
Job No. : 3056
Doc. No.: 3056-00-ER-3001
Date :
Page : 15 / 17
ATTACHMENT- GSPECIFICATION FOR PIPING MATERIAL
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BLRT-FD-SPC-PI-3413Piping Material specification
150#
1.6 C.S
1.6C.S
Outer PE Coated
150#
G1LY 3.0 0 / 65Oily Water , Waste Water
(Under Ground)Oily Water Drain
G1L 3.0 0 / 65Oily Water
Waste Water Oily Water Drain
1.6C.S
Galvanized
T1K 18.0 0 / 65Fire Water
(Under Ground) Fire Water Distribution System 150# 0 GRE
T1KZ 18.0 0 / 65Fire Water
(Above ground))
Fire Water Distribution System Water Spray System
Foam System150#
1.6C.S
Galvanized
T1J 2.5 0 / 65Sea Water
Sodium HypochloriteSea Water System
Hypochlorite150# 0
GRECu-Ni Alloy
H1M 7.0 0 / 65 Potable Water Potable Water Service Water
150#
1.6 C.S
H1J 12.0 0 / 65 Instrument Air Instrument Air
Distribution System150# 1.6
C.SGalvanized
G1J 0 / 12.0 20 / 65NG
Nitrogen
Fuel GasNitrogen Distribution System
Diesel
Plant Air
150#
SS304/SS304LDual Certified
G6A 0 / 99.7 0 / 65 NG Sendout Gas 600# 1.6 C.S
150# 0SS304/SS304LDual Certified
S9A 0 / 99.7 165/ 65LNGNG
High Pressure LNGHigh Pressure
NG (ORV Outlet)900# 0
Basic
MaterialPressurekg/cm 2.G
Temperature(deg.C) Fluid (Main Application Pipe etc.)
S1A F.V. / 17.4
165 /65165 /65
165 /150196 /65
LNGBOG
BOG (discharge)Liquid Nitrogen
LNGBOG Suction /Return Gas
BOG comp dischargeLiquid Nitrogen
Att achi ment -1 Summ ary o f Pip ing Materi al Spec ifi cati on
Piping
Class
Design Remarks
RatingC.A
mm
Tokyo Gas Engineering Co., Ltd.
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BLRT-FD-SPC-PI-3413Piping Material specification
Line Class : G1J Sheet (1 / 3 ) Design Code : ASME B 31.3
Material : C.S
Fluid : NG (Fuel Gas) C.A : 1.6
Nitrogen Flange Face : RF
Plant Air Rating : 150#
Design
Service : NG (Fuel Gas)
Nitrogen
Plant Air
Service Limits :
ORIFICE FLANGE 2 - 6 SCH40 NPT 1/2" Tap WN A105 CL.300 with 2 x Jack Screws (2)
SPECT BLANK/SPACER 1/2 - 6 A515-70 CL.150 RF
GASKET 1/2 - 6Spiral Wound Gasket SS304 Winding/Graphite Filler CL.150 ASME B16.20 FLG B16.5 RF 4.5mm-T
BOLT & NUT 1/2 - 6 ASTM A193-B7/A194 2H ASME B1.1 UNC w/ two Heavy Hex. Nuts Stud
2 - 6 SCH40 A105 CL. 150 ASME B16.5 RF WN (2)
BLIND FLANGE 1/2 - 6 A105 CL. 150 ASME B16.5 RF
COUPLING 1/2 - 1-1/2 Olet A105 CL. 3000 ASME B16.11 SW-SW, SW-NPT,NPT-NPT
FLANGE
1/2 - 1-1/2 SCH80 A105 CL. 150 ASME B16.5 RF SW
SOCKLET 1/2 - 1-1/2 Olet A105 CL. 3000 MSS SP-97 SW
SWAGED NIPPLE 1/2 - 1-1/2 SCH80 A234-WPB Seamless MSS-SP-95 NPT-PE
ELBOW/TEE/REDUCER/CAP
1/2 - 1-1/2 A105 CL.3000 ASME B16.11 SW (3)
2 - 6 SCH40 A234-WPB Seamless ASME B16.9 BW (3)
NOTE
PIPE
1/2 - 1-1/2 SCH80 A106-B S eamless A SME B36. 10M/ B36.19M PE
2 - 6 SCH40 A106-B Seamless ASME B36. 10M/ B36.19M BE
Press.kg/cm 2.G
20.0 20.0 19.5 19.0
ITEM SIZE (inch) Wall Thick. Specification
PIPING MATERIAL SPECIFICATION
Press.(kg/cm 2.G)
Temp.(deg C)
0 / 12.0 -20 /65
Temp.deg C
-20 38 50 65
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BLRT-FD-SPC-PI-3413Piping Material specification
Line Class : G1J Sheet (2 / 3 ) Design Code : ASME B 31.3
Material : C.S
Nitrogen Flange Face : RF
Plant Air Rating : 150#
Design
Service : NG (Fuel Gas)
Nitrogen
Plant Air
Service Limits :
(2) 300# used only where in-line Instrument, Equipment Nozzle or specified on P & ID that higher rating of this class.
(3) 45/90 deg. Long Radias Elbow
(1)
2 - 6 150# RF, End Entry, Carbon Steel ASTM A216,Gr WCB, PTFE Seat, Lever OP (1)
NOTES
(1) Use ball valves where quick shut-off is required
CHECK VALVE
1/2 - 1-1/2 800# SW, Bolted Cap, Lift type, Carbon Steel Body/Bonnet per ASTM A105, 13Cr Trim, HF Seats
2 - 6 150# RF, Swing, Carbon Steel Body/Bonnet per ASTM A105/A216 Gr WCB, 13Cr Trim, HF Seat
BALL VALVE
1/2 - 1-1/2 300# SW, Top Entry, Carbon Steel ASTM A105, PTFE Seat, Lever OP
150# RF, BB-BG-OS & Y, Carbon Steel Body/Bonnet per ASTM A105/A216 Gr WCB, 13Cr Trim, HF Seats, API-600, Hand Wheel OP
GLOBE VALVE
1/2 - 1-1/2800# SW, BB-BG-OS & Y, Carbon Steel Body/Bonnet per ASTM A105, 13Cr Trim ,HF Seats, API-602,Hand Wheel OP
2 - 6150# RF, BB-BG-OS & Y, Carbon Steel Body/Bonnet per ASTM A105/A216 Gr WCB, 13Cr Trim, HF Seats, API-600, Hand Wheel OP
ITEM SIZE (inch) Specification NOTE
GATE VALVE
1/2 - 1-1/2 800# SW, BB-BG-OS & Y, Carbon Steel Body/Bonnet per ASTM A105, 13Cr Trim, HF Seats, API-602,Hand Wheel OP
1/2 - 1-1/2800# Screwed x SW, OS & Y-BB, Carbon Steel Body/Bonnet per ASTM A105, 13Cr Trim, HF Seats, API-602,Hand Wheel OP
2 - 6
Temp.deg C
-20 38 50 65
Press.kg/cm 2.G
20.0 20.0 19.5 19.0
PIPING MATERIAL SPECIFICATION
Press.(kg/cm 2.G)
Temp.(deg C)
0 / 12.0 -20 /65
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BLRT-FD-SPC-PI-3413Piping Material specification
LINE CLASS : G1J
0.5 0.75 1 1.5 2 3 4 6
0.5 ST
0.75 STN ST
1 STN STN ST
1.5 RTS RTS RT ST
2 SSN SSN SO SO ST
3 SSN SSN SO SO RT ST
4 SSN SSN SO SO RT RT ST
6 SSN SSN SO SO WL RT RT ST
ST :
STN :
SSN :
SO :
RT :
WL :
RTS :
Reducing Tee
Weldolet
Reducing Tee + Swaged Nipple
BRANCH SIZE (in)
R U N
P I P E S I Z E ( i n
)
Straight Tee
Straight Tee + Swaged Nipple
Sockolet + Swaged Nipple
Sockolet
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BLRT-FD-SPC-PI-3413Piping Material specification
Line Class : H1M Sheet (1 / 3 ) Design Code : ASME B 31.3
Material : C.S Galvanized
Fluid : Portable Water C.A : 1.6
Flange Face : RF
Rating : 150#
Desing :
Service :
Service Limits :
STD A234-WPB Seamless ASME B16.9 BW Galvenized (4)
THREDOLET 1/2 - 2 Olet A105 CL. 3000 MSS SP-97 NPT Galvanized
3 - 8 STD A106-B Seamless A SME B36. 10M/ B36.19M BE Galvanized
ELBOW/TEE/REDUCER/CAP
1/2 - 2 A105 CL.3000 ASME B16.11 NPT Galvanized (4)
3 - 8
ITEM SIZE (inch) Wall Thick. Specification NOTE
PIPE
1/2 - 2 SCH80 A106-B Seamles s A SME B36. 10M/ B36.19M NPT Galv anized
Temp.deg C
-20 38 50 65
Press.kg/cm 2.G
20.0 20.0 19.5 19.0
PIPING MATERIAL SPECIFICATION
Press.(kg/cm 2.G)
Temp.(deg C)
Portable ServiceWater
0 / 7 0 /65
BOLT & NUT 1/2 - 8 A193-B7/A194 2H ASME B1.1 UNC w/ two Heavy Hex Nuts Stud
BLIND FLANGE 1/2 - 8 A105 CL. 150 ASME B16.5 RF Galvanized
1/2 - 8 Sheet Gasket Non-Asbestos CL.150 ASME B16.21 FLG B16.5 RF 3.2mm-T
1/2 - 2 A105 CL. 150 ASME B16.5 RF NPT Galvanized
3 - 8 STD A105 CL. 150 ASME B16.5 RF WN Galvanized
UNION 1/2 - 2 A105 CL.3000 ASME B16.1 MSS SP-83 NPT Galvanized
COUPLING 1/2 - 2 A105 CL. 3000 ASME B16.11 NPT-NPT Galvanized
STD A126-B CL.125 ASME B16.1 FF WN
FLANGE
1/2 - 8 Sheet Gasket Non-Asbestos CL.125 ASME B16.21 FLG B16.1 FF 3.2mm-T
GASKET
1/2 - 2 A126-B CL.125 ASME B16.1 FF NPT
3 - 8
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BLRT-FD-SPC-PI-3413Piping Material specification
Line Class : H1M Sheet (2 / 3 ) Design Code : ASME B 31.3
Material : C.S Galvanized
Fluid : Portable Water C.A : 1.6
Flange Face : RF
Rating : 150#
Desing :
Service :
Service Water
Service Limits :
Portable ServiceWater
BUTTERFLY VALVE 2 - 8 A395 CL150 API 609 Lug Type B16.5 RF NBR Lined Disc Al-Bronze Shaft 13Cr, Lever OP (1), (3)
CHECK VALVE
1/2 - 2 B61 CL200 MSS SP-80 NPT Trim Bronze, Swing Type SC Y-Pattern
3-8 A126-B CL125 MSS SP-71 FLG B16.1 FF Trim Bronze, Swing (2)
NOTE
GATE VALVE1/2 - 1-1/2 ASTM B61 CL200 MSS SP-80 NPT Trim Bronze UB-SG-ISRS Hand Wheel OP
2 - 8 A126-B CL125 MSS SP-70 FLG B16.1 FF Trim Bronze, BB-BG-OS & Y, Hand Wheel OP
Press.kg/cm 2.G
20.0 20.0 19.5 19.0
ITEM SIZE (inch) Specification
PIPING MATERIAL SPECIFICATION
Press.(kg/cm 2.G)
Temp.(deg C)
0 / 7 0 /65
Temp.deg C
-20 38 50 65
(2) Do not install same type: check valve against butterfly valve.
(3) Use cap screws for installation of tapped lug body butterfly valve.
(4) 45/90 deg. Long Radias Elbow
NOTES
(1) Do not use gasket for installa tion of butterfly valve.
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LINE CLASS : H1M
0.5 0.75 1 1.5 2 3 4 6 8 10 12
0.5 ST
0.75 RT ST
1 RT RT ST
1.5 RT RT RT ST
2 RT RT RT RT ST
3 TL TL TL TL RT ST
4 TL TL TL TL RT NZ ST
6 TL TL TL TL RT NZ NZ ST
8 TL TL TL TL TL NZ NZ NZ ST
10 TL TL TL TL TL NZ NZ NZ NZ ST
12 TL TL TL TL TL NZ NZ NZ NZ NZ ST
ST :
NZ :
RT :
TL : Thredolet
Reducing Tee
BRANCH SIZE (in)
R U N
P I P E S I Z E ( i n
)
Straight Tee
Nozzle Weld
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Line Class : T1KZ Sheet (1 / 2 ) Design Code : ASME B 31.3
Material : C.S Galvanized R2
Fluid : Fir Water / Above Ground C.A : 1.6
Flange Face : FFRating : 150#
Design :
Service :
Water Spray System
Service Limits :
SWAGED NIPPLE 1/2 - 2 SCH80 A234-WPB Seamless MSS-SP-95 BE-NPT,NPT-NPT, Galvanized
COUPLING 1/2 - 2 SCH80 A105 CL.3000 ASME B16.1 NPT-NPT, Galvanized
ELBOW/TEE/REDUCER /CAP1/2 - 2 SCH80 A105 CL.3000 ASME B16.11 NPT,Galvanized (3)
3 - 16 STD A234-WPB Seamless ASME B16.9 BW, Galvanized (3)
NOTE
PIPE1/2 - 2 SCH80 A106-B Seamles s A SME B36. 10M/ B36.19M NPT, Galv anized
3-16 STD A106-B S eamless A SME B36. 10M/ B36.19M BE, Galvanized
Press.k /cm 2.G
20.0 20.0 19.5 19.0
ITEM SIZE (inch) Wall Thick. Specification
Foam System
Temp.deg C
0 38 50 65
PIPING MATERIAL SPECIFICATION
Press.(kg/cm 2.G)
Temp.(deg C)
Fire Water Distribution System
18.0 0 /65
(1) Do not use gasket for installa tion of butterfly valve.
(3) 45/90 deg. Long Radias Elbow
(2) Use cap screws for installation of tapped lug body butterfly valve.
BUTTERFLY VALVE3 - 8 150# tapped lug body, cast iron Body ASTM A126 Gr B, Aluminum Bronze Disc, SS Stem, Buna-N Seat, Lever OP (1), (2)
10 - 16 150# tapped lug body, cast iron Body ASTM A126 Gr B, Aluminum Bronze Disc, SS Stem, Buna-N Seat, Gear OP (1), (2)
NOTES
CHECK VALVE1/2 - 2 150# Screwed, Swing threaded bonnet, Bronze ASTM B62
3 - 16 150# Dual Plate Check V, Cast Iron Body ASTM A126 Gr B, Aluminium Bronze closure plate, Buna-N Seal
GATE VALVE
1/2 - 2 150# Screwed, ISRS-UB, bronze, ASTM B62, Hand Wheel OP
3 -8 150# FF, OS & Y-BB, Cast Iron Body/Bonnet per ASTM A126 Gr B, Bronze trim, Hand Wheel OP
10 -16 150# FF, OS & Y-BB, Cast Iron Body/Bonnet per ASTM A126 Gr B, Bronze trim, Gear OP
BOLT & NUT 1/2 - 16 A193-B7/A194-2H Galv. ASME B1.1 UNC with two Heavy HEX Nut Machine
ITEM SIZE (inch) Specification NOTE
BLIND FLANGE 1/2 - 16 A105 CL.150 ASME B16.5 FF, Galvanized
GASKET 1/2 - 16 Full Face Sheet Gasket Non-Asbestos CL.150 ASME B16.21 FLG B16.5 FF 1.6mm-T
FLANGE1/2 - 2 Thread A105 CL.150 ASME B16.5 FF, Galvanized
3 - 16 STD WN A105 CL.150 ASME B16.5 FF, Galvanized
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BLRT-FD-SPC-PI-3413Piping Material specification
LINE CLASS : T1KZ
1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16
1/2 ST
3/4 RT ST
1 RT RT ST
1-1/2 RT RT RT ST
2 RT RT RT RT ST
3 TL TL TL TL TL ST
4 TL TL TL TL TL NW ST
6 TL TL TL TL TL NW NW ST
8 TL TL TL TL TL NW NW NW ST
10 TL TL TL TL TL NW NW NW NW ST
12 TL TL TL TL TL NW NW NW NW NW ST
14 TL TL TL TL TL NW NW NW NW NW NW ST
16 TL TL TL TL TL NW NW NW NW NW NW NW ST
RT :
ST : Straght Tee
l
BRANCH SIZE (in)
R U N
P I P E S I Z E ( i n
)
Reducing Tee
l
NW : Nozzle Weld
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Line Class : T1K Sheet (1 / 3 ) Design Code : ASME B 31.3
Material : GRE
Fluid : Fire Water / Under Ground C.A : 1.6
Flange Face : FF
Rating : 150#
Design :
Service :
Service Limits :
BOLT & NUT 2 - 16 A307- B/A194-2H ASME B1.1 UNC with two Heavy HEX Nut Machine
BLIND FLANGE 2 - 16 Fillament Wound GRE, FF 150#
GASKET 2 - 16 Full Face Sheet Gasket Non-Asbestos CL.150 ASME B16.21 FF 1.6mm-T
ELBOW/TEE/REDUCER /CAP 2 - 16 CALC. GRE Seamless Supplier's Standard Compatible with Pipe with Resrait Joint (1)
FLANGE 2 - 16 Fillament Wound GRE, FF 150#
ITEM SIZE (inch) Wall Thick. Specification NOTE
PIPE 2 - 16 STD GRE Seamless Filament Wound to ASTM D 2996, Bell/Spigot Adhesive Joints
Temp.deg C
0 38 50 65
Press.kg/cm 2.G
20.0 20.0 19.5 19.0
PIPING MATERIAL SPECIFICATION
Press.k /cm 2.G
Temp.(deg C)
Fire Water Distribution System
18.0 0 /65
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Line Class : T1K Sheet (2/ 3 ) Design Code : ASME B 31.3
Material : C.S
Fluid : Fire Water / Under Ground C.A : 0/1.6
Flange Face : FF
Rating : 150#
Design :
Service :
Service Limits :
CHECK VALVE 2 -16150# Dual Plate Check V, Cast Iron Body ASTM A126 Gr B, Aluminium Bronze Closure Plate, Buna-N Seal,
UL/FM Approved
NOTES
(1) 45/90 deg. Long Radias Elbow
ITEM SIZE (inch) Specification NOTE
GATE VALVE 2 -16 15# FF, NRS-BB, Duct ile I ron Body, Bonnet , Epoxy Coated, Rubbe r Encapsu la ted DI Ga te wi th Post Indica tor
Temp.deg C
0 38 50 65
Press.kg/cm 2.G
20.0 20.0 19.5 19.0
PIPING MATERIAL SPECIFICATION
Press.(kg/cm 2.G)
Temp.(deg C)
Fire Water Distribution System
18.0 0 /65
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LINE CLASS : T1K
1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16
1/2 ST
3/4 RT ST
1 RT RT ST
1-1/2 RT RT RT ST
2 STR STR STR STR ST
3 STR STR STR STR RT ST
4 STR S TR STR S TR RT RT ST
6 STR STR STR STR RT RT RT ST
8 STR STR STR STR RT RT RT RT ST
10 STR STR STR STR RT RT RT RT RT ST
12 STR STR STR STR RT RT RT RT RT RT ST
14 STR STR STR STR RT RT RT RT RT RT RT ST
16 STR STR STR STR RT RT RT RT RT RT RT RT ST
RT :
ST Straght Tee
STR : Straight Tee + Reducing Flange
BRANCH SIZE (in)
R U N
P I P E S I Z E ( i n
)
Reducing Tee
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Rev. : 0
REQUISITION FOR
FM-200 FIRE SUPPRESSION SYSTEM
Job No. : 3056
Doc. No.: 3056-00-ER-3001
Date :
Page : 16 / 17
ATTACHMENT- HSPECIFICATION FOR PAINTING
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LNG Receiving Terminal Project Bojonegara
in West Java, Indonesia
Specification for Painting
BLRT-FD-SPC-PI-3420
0 05/Mar./15 Issue for ITB ST LGC CL YC
Rev. Date Description BY CHK REV. APPR.
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Contents
1. Scope
2. Definition
3. References4. General Requirements
5. Requirements for Surface Preparation
6. Paint System
7. Schedule of Painting Systems
8. Pipe Identif ication and Color Code
9. Requirements for Application of Paint and Coating
10. Repair
11. Special Requirements
12. Inspect ion and Tests
13. Warranties
14. Safety
15. Pre-Start Meeting at Site
16. List of Documents
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1 Scope
This Specification of Painting covers the minimum requirements of materials,
surface preparation and application of painting system inspection and test,safety and environment protection, etc. for piping, valves, buried pipes,
equipment and steel structure to be used in the LNG Receiving Terminal
Project Bojonegara in West Java, Indonesia .
The surface of carbon steel, low alloy steel, austenitic stainless steel shall be
applied with painting.
Passive fireproof coating specification is not included in this scope.
2 Definition
Painting system is defined as a complete protection system including surface
preparation, cleaning, painting, touch-up.
Throughout this specification, the paint thickness is defined as the dry film
paint thickness (DFT).
Paint is defined as any painting or equivalent protection coating product.
Vocabulary and definition are in conformity with ISO standards, 8044, 4618and others.
Project LNG Receiving Terminal Project Bojonegara
Terminal NGS Bojonegara LNG Receiving Terminal
OWNER PT. Nusantara Gas Services (NGS)
EPC ContractorThe company who contracted to perform EPC worksfor the Terminal.
SupplierThe company who provides a particularproduct/equipment and related services
Sub-contractor The company to whom EPC Contractor willsubcontract a part of EPC works for the Terminal
PMCThe company who is in charge of ProjectManagement Consultant for OWNERs project
execution.
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with ISO 8501 Sa-2.
4.2 Stainless Steel
If the atmosphere of plant or process unit (such as in the environment of LNG
jetty, trestle & terminal) involves the presence of chloride, stainless steel
piping and equipment shall be painted, even under insulation, shall be painted
to avoid corrosion of Stress Corrosion Cracking (SCC).
During the transportation of stainless steel equipment and piping to deck
cargo, the surfaces shall be protected with a rust inhibitive compound, or
a temporary removable coating to be field removed by solvent, or any
other protection system approved by the OWNER.
Paints and markings used for stainless steel are required to be free ofchloride.
4.3 Equipment Surface not to be Painted
The following surfaces shall not be painted unless otherwise specified:
Cement wall cladding
The area local to weld edges shall be applied masking tape, to prevent
them being coated.
Bright finished steel operating mechanisms on machinery.(these shall be
protected against corrosion during transport, storage and erection)
Teflon, rubber, glass, tile, etc.
Galvanized grating
Carbon steel anchoring items partially embedded in concrete or block
work shall be hot dip galvanized and protected at the junction by a strip
of approved alkali resistant mastic filler.
Precautions shall be taken to prevent paint from being applied to equipment
nameplates, instrument glasses and gauge dials, couplings, shafts, valve
stems, bearings, and other machined surfaces (flanges, raised gasket faces
except with faces not touched by gasket and bolt holes).
4.4 Meteorological Data
The project area belongs to tropical rainforest climate zone, hot and humid,with abundant rainfall, strong sunshine. Detail meteorological data see
document Design Basis (BLRT-FD-RPT-GE-3000)
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4.4.1 Air Temperature
The following data should be required to design piping, structure,
insulation, heat exchanger using air as heat source, etc.
Highest ambient temperature (C) 39.0
Lowest ambient temperature (C) 17.1
Yearly average ambient temperature (C) 26.7
Average temperature in the hottest month (C) 27.1
Average temperature in the coldest month (C) 26.3
4.4.2 Humidity (relative humidity)
The following data should be required to design insulation of piping
etc.
Average daily maximum 89%
Average daily minimum 64%
Design Maximum 93%
5 Requirements for Surface Preparation
5.1 General
Painting service life depends primarily on the type of surface preparation.
Harmful materials, such as rust, water, dirt, dust, grease, oil, flux, weld spatter
and chlorides, shall be removed from substrate to ensure proper adhesion ofthe primer.
Stainless steel shall be sweep blasted with non-metallic, chloride-free
abrasive grit. The blasting abrasive shall not contain ferritic particles and shall
be of a type and size suitable to provide an angular surface profile and
roughness to ISO 8503, as required by the applicable paint system and in
accordance with the Suppliers recommendations.
Non-metallic abrasive (such garnet, corundum) may be used to do surfacepreparation, and the roughness is 30-70m.
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Special care shall be taken to protect stainless steel from contamination by
carbon steel or low alloy steel dust during surface preparation.
Only clean bone-dry abrasive material will be used for blasting operations.
5.2 Blast Cleaning of New Steelwork
The equipment used for blast cleaning shall be submitted to OWNER's
approval. Compressed air shall be free from oil and water. It should do
inspection in accordance with ASTM D4285.
The type and size of abrasives shall comply with requirements of ISO 8501 et
sequente, 11.124 and 11.126 standards.
Metallic abrasive (steel shot/ steel grit) or non-metallic abrasive (copper ore)
may be used.
Abrasives used more than once shall be filtered using a dust removal system
with sieves to remove fine and contaminated materials, and the grading shall
be checked at regular intervals and fresh abrasives shall be added to ensure
that the correct grading is maintained.
Before blast cleaning commences, oil and grease shall be removed from the
surfaces, and defects shall be chipped or ground.
Blast cleaned surfaces shall comply with the requirement of ISO 8501 et
sequente standards and in conformity with the painting systems listed
here-under.
Sa 2- blast cleaning of steel structures may be performed on the steel
sections before welding works, by using automatic blast cleaning and priming
equipment. After welding, the weld itself and the damaged zones shall be
prepared to Sa 2- for painting either by blasting or hand cleaning.
5.3 Wet Abrasive Cleaning of Steelwork
Wet abrasive cleaning shall only be used under site conditions with the
approval of OWNER, to avoid any narrow equipment deterioration.
Further to the requirements defined in above paragraph, the cleaned surface
shall be rinsed with fresh water. The use of corrosion inhibitor is not allowed.
The surface tolerant primer shall be applied on the same day, if required.
Any inhibitive system used shall be compatible with the subsequent paintingsystem.
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5.4 Hand or Power Tool Cleaning of Steelwork
This cleaning procedure shall apply only where blast cleaning is not possible
when stated in the specifications or when approved by the EPC Contractor
(e.g.: before touch-up of erected equipment).
All surfaces contaminated by oil or grease shall be cleaned by scraping,
wiping, washing with approved detergent, and rinsing with fresh water until
the surface passes a water break test, i.e. clean fresh water spreads freely
over the surface with a low contact angle.
The surface shall be prepared to remove all mill scale and rust, until grade St
3 of ISO 8501 is obtained, with an acceptable surface profile.
Where soluble salt (e.g. sea salt) are present, the surfaces shall be washedwith fresh water, prior to mechanical cleaning.
5.5 Cleaning of Sound, Previously Painted Steelwork
Areas which are contaminated with oil or grease shall be cleaned as detailed
here above.
All sound, strongly adherent paint shall be thoroughly cleaned. If required, a
1 % aqueous solution of detergent shall be used, followed by rinsing.
Previous paint remaining too glossy smooth shall be lightly abraded with 240
grade abrasive paper.
5.6 Preparation of Hot Dip Galvanized Steelwork for Painting
All galvanized steelwork shall be cleaned and degreased before painting.
All dirt, grease, oil and zinc oxides shall be removed by cleaning with
water-soluble degreaser, followed by application of mordant solution
(phosphoric acid solution) or cautious surface treatment by blasting(sweeping) to increase the roughness (only for workshop) prior to applying the
painting.
Remark: application of mordant solution or sweeping is not required if the
galvanization has been subject to 6 to 12 months weathering or the
adhesion between paint and galvanization can be guaranteed due
to an adhesion test according to ASTM D 3359 test A (no result
worse than 4A) by Supplier.
6 Paint System
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6.1 General
General requirements are as follows:
All paint applications shall be recorded in accordance with the inspection
requirements.
For tanks, painting shall be applied after hydrotest unless otherwise
specified.
Shop-applied primer surfaces shall be cleaned by proven method if they
have been severely contaminated with clorides,such as due to being
immersed in or splashed by seawater during transportation and storage.
To prevent zinc embrittlement cracking, paint containing a zinc pigment
shall not be apllied to stainless steel and high alloy steel surfaces.
Wet Paint warning signs shall be posted rpminently at locations where
painting work inprogress, until the paint has completely dried.
6.2 Suppliers Standard Paints
Purchased standard equipment items, such as compressor, pump, motor,
driver, electrical material, instrument, and other shelf stock items may be
purchased and shipped to the jobsite complying with the painting specificationof this Project. The equipment which islisted above, unless otherwise
specified can use Suppliers standard, the Supplier should submit to OWNER
for approval. After installation, these items shall be touched up and finish
coated to match the color scheme of the plant, if required. Before starting the
touch-up, the EPC Contractor on site shall submit his proposed system in
accordance with the existing paint system of the particular item.
Major electrical equipment such as control panels, electrical cabinets may be
completely shop painted. For outdoor panels, the final coat shall be inaccordance with the color scheme of the plant. If necessary, the Supplier will
include cans of adequate paints in the shipment, for on site touch up
purposes.
In any case, the EPC Contractor remains fully responsible for the quality of
these paints and shall warrant the painted surfaces for the compatibility of the
final coats applied on site with the shop paints.
6.3 Painting Systems
EPC Contractor shall submit a comprehensive proposal of painting systems
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to OWNER for approval.
Each system shall be perfectly suitable for the specific conditions of
application as bellows:
Site location: marine atmosphere
Type of surface (material and possible existing coatings)
Temperature range
Exposure conditions (indoor, outdoor, subjected to chemical, seawater,
abrasion, etc.)
Whether blast cleaning is possible
Whether surface is to be insulated
Whether the equipment is shop or site fabricated
Transport, storage and erection conditions
For each system, EPC Contractor shall provide OWNER with the following
information:
Intended purpose of the system with reference to the above defined
criteria
Detailed description of the painting procedure such as surface
preparation and roughness, shop coats, touch up procedure, site coats,
thicknesses, etc.
Supplier name, brand and type of each paint to be used
Full data sheets for each paint including color/code of Supplier,
recommended surface preparation and roughness, practical spreading
rate, dry film thickness, wet film thickness, surface drying time, hard
drying time, re-coat able time minimum and maximum, recommended
methods of application, recommended thinners, pot life, maximum shelf
life, etc.
Reference to application of the proposed system in similar conditions
within 5 to 10 years experiences
Full safety data sheets for all paints with environment considerations
Specification of painting equipment to be used on site
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Suppliers storage recommendation
Test certificates with reference to ISO - 12944 et sequences
The painting Supplier/Sub-contractor or EPC Contractor shall ensure that:
The proposed systems meet the contractual specifications and
warranties in all respects.
The proposed shop paints provide a sufficient protection against
corrosion during transport, storage and erection, by taking into account
e.g.: type of packing (bulk or weatherproof package), transport conditions
(deck cargo or not) expected duration between shop and site painting.
The proposed shop paints are suitable for handling and erection
conditions: slinging, site welding work, and so on.
6.4 Packing , Shipment and Storage of Paints
Each paint container shall be fitted with a hermetically sealed lid. Each
container shall carry the following information:
Suppliers name
Manufacturing date and batch number
Type name
Shelf life
Net weight/ net volume
Paint and thinner containers shall be clearly marked in accordance with the
code used in the painting procedures.
For all paints comprising solvents such as benzene, acetone, etc., containers
shall be delivered carrying labels complying with safety and environmental
regulations.
Materials shall be stored in an enclosed, protected storage area with
provisions for maintaining the temperature between 15C and 30C or more
restrictive temperatures as required by the Supplier. For safety reason, the
paint storage area location and condition shall be subjected to EPC
Contractor's approval.
Storage facilities shall be ready for use before first delivery of paint on site.
Paint storage areas shall be arranged to avoid any risk of soil pollution clearly
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marked as fire dangerous and duly ventilated. No paint shall be used in the
works if stored longer than the Suppliers specified shelf life.
All empty or disposed paint containers shall be removed from the site by EPC
Contractor.
6.5 Execution of the Works
All works shall be executed in a neat and workmanlike manner and in strict
accordance with these specifications referenced in this docuemnt and the
paint Suppliers recommendations.
Sandblasting and other surface preparation works will take place in an area
duly devoted to and physically independent from the painting area and in
accordance to all safety regulations.
No changes or deviations shall be made from the specifications without
written approval from OWNER. In the event of discrepancies in the
specifications, the EPC Contractor will determine the procedure to be applied.
EPC Contractor shall ensure that all Sub-contractors and Suppliers strictly
comply with the painting specifications.
EPC Contractor shall provide all required protections to prevent surrounding
equipment from being spoiled during cleaning, blasting and painting works.
Should any damage occur due to the works, the responsible painting
Supplier/Sub-contractor shall perform all necessary cleaning or repair works,
and replace the damaged item if it proves to be impossible to restore it to its
original condition.
6.6 Handling and Storage of Painted Equipment
EPC Contractor shall take all necessary steps in order to prevent damages to
paints:
Storage of equipment on wooden sleepers
Placing of wooden spacers between parts of a bundle
Protection of slinging points or placing of lifting lugs on equipment
Use of nylon slings whenever possible
Protection of painted surfaces during welding works
7 Schedule of Painting Systems
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Schedule of painting systems is attached to the present specification in
Appendix B.
7.1 Symbols
Symbol Description Symbol Description
CA Color Adaptation I Insulated
CS Carbon Steel LT Low Temperature
CTR Cable Trays MT Mean Temperature
E Equipment S Shop
F Field SS Stainless Steel
FBE Fusion Bond Epoxy ST If impossible to be sand
blasted
Galvanized Piping VHT very high temperature
HB High Built W Welding
EP Epoxy - 2 packs -
Polyamine or polyamidefollowing chemical
resistance required
PUR Polyurethane - 2 packs
aliphatic
HT High Temperature Rz Ten point mean
roughness
(Index of surface
roughness parameter)
DFT Dry Film Thickness BP Buried Piping
7.2 Roughness
For CS: Rz between 40 m to 70 m, with max. 25% of DFT.
Remark: for paint system with DFT lower than 280 m, roughness Rz 50
m /70 m) shall be maintained.
For SS: Rz between 50 to 70 m - through blasting with corundum.
7.3 Painting Systems
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Reference for paint system is as per Appendix B.
7.4 Detailed Paint Systems
The systems to be applied to equipment / substrate are listed in Appendix B.
Alternative products must be of equivalent proven performance and are
subject to OWNERs' approval.
8 Identification and Color Code
8.1 General
This specification governs design requirements for the permanent lettering
and other identification on equipment (columns, drums, storage tanks, piping,
electrical equipments fire fighting equipment, etc.).
Color scheme to be applied for the Termnal, as well as the color identification
system for the Jetty (color for whole pipe or color bands) is given here under.
8.2 Purpose
The purpose of this specification is to detail the lettering and other markings
that indicate equipment numbers, process fluid names and fluid directions.
8.3 Identification on Equipment
Extent of lettering for Equipment Numbers
Static and rotating machinery shall be painted with equipment numbers.
Positioning of Equipment Numbers
Equipment numbers shall be positioned where they are easily visible from
roads and other accesses, on the side of a foundation or approximately
1,500 mm above finished grade.
Table-1 Size of Lettering and Numbering
Equipment to be Numbered Size of each Letter
(1) Columns, Drums, Heat
Exchangers, Storage Tank
Height (H)
50m < Diameter 900 mm
15 m < Diameter 50 m 600 mm
5 m < Diameter 5 m 300 mm
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1 m < Diameter 5 m 100 mm
(2) Large Rotating Machinery 100 mm
(3) Small Rotating Machinery 50 mm
8.4 Color of Lettering and Numbering
All lettering and numbering shall be colored black.
8.5 Location of Identification
Identification is required at 100 m intervals, preferentially at bends and other
transitions (end of pipe ways, changes from underground to above ground,
branches, by-passes and at battery limits).
8.6 Painting System
Painting system shall comply with Table-2
Table-2 Painting System
Item Requirement
(1) Surface Preparation If required sanding, or SSPC SP1
(2) Background Color Coats
material
No. of Coats
Dry Film Thickness
Method
The same as top coat
1 or more
Min. 30um per one coat
Brush or other conventional
8.7 Method of Identification
Piping system shall be identified by color bands and allows. In case of
dangerous (flammable or explosive) process fluids such as LNG, the piping shall
be marked with flow direction arrows and lettering indicating the process service.
8.8 Color Bands
Size
The size of color bands shall be as follows:
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Nominal Pipe Size Width of color band (W)
Diameter < 8 inch 50 mm
8 inch Diameter 100 mm
If color used for identifying the piping system is indistinguishable because of
the finish color of piping or insulation, a background color coating shall be
applied as follows:
Table-3 Specification of Color Band
Background Color Color BandColor Color
LNG
NG
BOG
Fuel Gas
N2
Sea Water
Instrument Air
Firewater
Service Water
Potable Water
Note: To be determined in EPC stage.
W
WW
BackgroundColor Band
W1
Color Band
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