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Bu mes
equme sysems
Sandvikhasthelong-termexperiencetodesign,manufactureandinstallvirtuallyanykindof
bulkmaterialshandlingsystem,includingconsulting,systemsdesign,engineering,procure-
ment,erectionandtraining.Excavation,transportation,sizingandcrushing,stockyardstor-
ing,homogenizationandreclamationareallmaterialshandlingprocesseswesupport.
Fromcontinuousopencastminingsystemstointegratedstackingandreclaimingsystemsfor
mines,includingaroundpitsystem(APS)crosspitsystem(CPS),in-pitcrushingandconvey-
ing(IPCC),terminals,powerplantsandportfacilities,weoffertotalsolutionsandturnkey
installations.Wealsoofferawiderangeofindividualequipmentandqualitycomponentsfor
plants,aswellasglobalupgradingandmodernizationservices.
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pS100 - pS300 SEriES
Thistypeofstackerisabletoluffandslewthe
boomanddesignedtoservicestockpilesonboth
sidesoftherails.Boomlengthcanrangefrom
10toover60meter(33to198ft).
pS400
Luffable-onlyareusedwherethestockpileis
requiredtobestackedfromonesideonly,with
littleornodemandforblending.Boomlength
from10toover60meter(33to198ft).
pS100
Pylontype-usedforstandardheavy-duty
applications.
pS200
Cantileveredtype-simpledesignand
usedforlight-dutyapplicationswithlow
migrationofcenterofgravity.
pS300
Rockertype-tominimizemigrationof
centerofgravityinoperationtoallow
foraneconomicrailgaugeandtokeep
stockyardwidthatamaximum.
hS SEriES - MoaBlE tpE
Thestandardrangeofmovablestackerscovers
beltwidths(650,800,1000,1200and
1400mm/26,31.5,39,47,55in)eachhaving
differentlengthsupto40m(131ft)foratypi-
calcapacityrangeof300to2800mtph(331to
3086stph).
hS SEriES - radial tpE
Thestandardrangeofradialstackerscovers3
beltwidths(650,800and1000mm/26,31.5
and39in)eachhaving5differentlengths(20,
25,30,35and40m/66,82,98,115and131
ft)foratypicalcapacityrangeof200to1200
mtph(220to1323stph).
Sces
pS sees
Sandvikstackerseffectivelystockpilebulkmaterialsinanefcientandorderlymanner.
Stationaryortraveling,borneonrailsorcrawlers,theycanbesuppliedinxed,luffableor
luffable-and-slewableboomdesigns,withcapacitiesfrom150to20000metrictonsperhour
(165to22000shorttonsperhour).
Thechoiceofdesigndependsonfactorssuchasthestackingmethod(Chevron,Windrow
andConeShell)andsizeofthestockpile,thetypeofmaterial,therequiredthroughputand
thedemandformobility.Trippercarsortrippersystemsfortransferringmaterialfromthe
yardconveyortothestackerareconsideredpartofthestacker.
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pr100 - pr200 SEriES
Designedtoreclaimlargevolumes,withexact
designtailoredtosuittheneedsofthecustomer.
Boomlengthrangefrom10toover60meters
(33toover198ft).
pr100
Pylontype-foruseinlowtomediumbulk
densityandmediumoreapplications.
pr200
Rockertype-minimizesthemigrationofthecenterofgravityinoperationtoallowveryhighcapacities.
pr300
Foramoreefcientblendingpurposewhich
canbeimprovedbymeansofadualbucket
wheeldesign.Typicallyusedforreclaiming
materialwherehomogenizationisaprimary
requirement.
pr400
Goodchoiceforsmalltomediumcapacities
andwherehomogenizationisnotapriority.
Reclaimsthematerialfromthesurfaceina
longitudinaldirection.
pr500
Front-acting-clearlysuperiortothosethat
reclaimthemateriallongitudinally,because
theyblendthematerialeffectivelyduringreclamation.
pr600
Istheoptimalchoiceifgoodhomogenizing
isimportant.AlternativetothePR300,it
comprisesalongrotatingdrumttedwitha
largenumberofreclaimingbuckets.
recmes
pr sees
Sandvikreclaimersaredesignedtoreclaimbulkmaterialsfromstockpilesatmines,ports,
steelplants,powerstations,etc.inaquick,efcientandorderlyway.Theyareavailablein
severalmaintypes,includingbucketwheel,scraperanddrum-typereclaimers,andinmany
congurationsandsizes,withcapacitiesfrom500to20000metrictonsperhour(550to
22000shorttonsperhour)andmore.
Thechoiceofdesigndependsonfactorssuchasthesizeandshapeofthestockpile,thetype
ofmaterialtobereclaimed,therequiredreclaimingrateandtheneedforblendingorhomog-
enization.
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pd100 - pd200 SEriES
Boom-typebucketwheelstacker/reclaimerscanbesuppliedinmanycongurationsandsizes,
withboomsupto60meter(197ft)inlengthandstacking/reclaimingcapacitiesupto
20000metrictonsperhour(22000shorttonsperhour)perhour.Trippercarsfor
transferringmaterialfromtheyardconveyortothestacker/reclaimerareconsideredpartof
themachine.
pd100
Thepylon-typedesignrepresentsconsistent
performanceandcombinesagoodratiobetweenmachineweightandcapacity.Very
popularinlowtomediumbulkdensity
applicationsandmediumoreapplications.
pd200
Therockertypeisaheavy-dutymachine
thatminimizesthemigrationofthecenter
ofgravityinoperationtoallowveryhigh
capacitiesandaneconomicrailgauge,
andtomaximizetheusablewidthofthe
stockyard.
pd300
Sincecircularstacker/reclaimersarenormally
housedinsideadome,thepileisbuiltup
automaticallyatoneendbymeansofaslewing
andlufngstackerusingthecone-shellstacking
methodfor360degreesofrotation,and
reclaimedattheotherendbyaradialscraper-
typereclaimer.Thelatterreclaimsthematerial
layerbylayerfromthepilecross-sectionand
conveysitintoacentralhopperlocatedunderthecentralcolumn.
Sce/recmes
pd sees
Sandvikstacker/reclaimerscomeintwomaintypes:bucket-wheelmodelsforalternate
stackingandreclaiming,andcircularunits,whichnormallystackandreclaimthematerial
alternatelybutcanbedesignedtodososimultaneouslyifrequired.
Ourbucket-wheelmodels,normallysuppliedcompletewithtrippercars,arecompactandeconomicalforlongitudinalstockyardswheresimultaneousstackingandreclaimingisnot
requiredandwheretherecanbelargevariationsinthedemandforstackingandreclaiming
capacities.
Ourstandardcircularunits,whichbuildaring-shapedstockpileandarenormallyhoused
insideacovereddomeduetoenvironmentalconcerns,bothcontinuallystackthestockpile
atoneendoftheringandreclaimthematerialsimultaneouslyfromtheotherend.Allofour
unitsarecustombuiltforeachindividualapplication,withthecustomersneedsinmind.
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pl100 - pl200 SEriES
Rail-bornegantrymounted,slewingand
shuttlingboomshiploaders,whichalsohavea
certainlufngfunction,aredesignedtocover
allhatchesofthevesselthroughacombination
oflufng,slewingandlongitudinaltravel.To
enablevesselstoberth,theyareslewedparallel
tothequay.
LikeallSandvikshiploaders,theyhave
advancedPLCcontrolsystemsandcanbe
tailoredpreciselytoprotecttheenvironment.
pl300
Rail-bornegantrymounted,telescopic-boom
shiploaders,whichhaveasteeplufngfunction,
aredesignedtocoverallhatchesofthevessel
throughacombinationoflufng,telescoping
outreachandlongitudinaltravel.Toenable
vesselstoberth,theboomissimplyraisedout
oftheway.
pl400
Radialquadrant,shuttle-boomshiploadershave
aslewingbridgethatispivotedontheinside
andguidedonacurvedrailontheoutside.
Theshuttlingconveyorboomthatalsohasa
certainlufngfunctionislocatedonthebridge.
Thisenablesfullhatchcoveragethrougha
combinationoflufng,slewingandvariable
outreach.
Ses
pl sees
Sandviklineargantryandquadrantbridge-typeshiploadersareconstructedinproven,
eco-friendlydesignsandawiderangeofsizestoservicevesselsfrom5000to250000dwt.
CentraltotheSandvikphilosophyisminimaldisruptionoftheportduringinstallationofthe
shiploaderanditssupportingequipment.
Ourprocessforoff-siteconstruction,assembly,testing,commissioningandheavy-loadtrans-
portationishighlyadvanced,resultingininstallationoffullyoperationalshiploaderswith
capacitiesupto12000metrictonsperhour(13200shorttonsperhour)injustafewdays.
ThemostpopulartypesPL100-PL400areshownhere.
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p100
TheSandvikrail-bornegantrymounted,grab-
typeshipunloaderisoneofthemostexible
designsforunloadingbulkcargoatratesofup
to2500metrictonsperhour(2800shorttons
perhour)perhour.
Normallyequippedwithgrabsuspendedfroma
trolleythatrunstoandfromalongatransverse
bridge,theytypicallydischargethematerialinto
ahopper,whichthenmetersitontoaconveyor
onthewharforpier.However,variousoptions
areavailable,withmanual,semi-automaticor
fullyautomaticcontrols
p200
Sandviklevel-lufngshipunloaders(socalled
becausetheycanmaintaintheloadata
constantheightautomaticallyevenwhilethejib
israisedorlowered)haveawideslewingangle,
asteeplufngangleandapowerfulhoisting
functionfortheirsizeandweight.
Withunloadingcapacitiesofupto800metric
tonsperhour(880shorttonsperhour),they
canbeeitherstationaryorrail-borne,andare
oneofthemostexibledesignsforunloading
bulkcargo.Normallyequippedwithagrab,
theycanbesuppliedwithvariousoptions,
includingmanual,semi-automaticorfully
automaticcontrols.
Sues
p sees
Sandvikshipunloadersofthelineargantryandlevel-lufngtypesareconstructedinproven
designsandawiderangeofsizestoservicevesselsfrom5000to250000dwt.
Focusingongrabtechnology,theyofferefcient,rationalsolutionstodemandsfor
quaysideexibilityandaretheperfectrigsforunloadingmaterialswithdifferentbulkdensities.Aswithcontinuousshipunloaders,theycanbeconstructed,assembled,testedand
commissionedoff-siteifnecessary,thenshippedtositeandinstalledwithminimaldisruption
toportactivities.
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pE100 - pE200 SEriES
Ourstandardrangeofcompactbucketwheelexcavators(PE100series)isdesignedfor
smalltomedium-sizeopencastmines.Allmodelsareofrugged,rationalconstruction,
highlyproductivefortheirsizeandweightandareveryreliable.
ModelswithhighercapacitiesareoftheC-framedesign(PE200series).
Buce wee ecvs
pE sees
Sandvikbucket-wheelexcavatorsaredesignedtocontinuouslystripoverburdenandmine
coal,ligniteandvarioussoftminerals.Withcapacitiesfrom150to10000cubicmeterper
hour(200-13000cubicyardperhour)loose,theyarecapableofminingformationswith
compressivestrengthsofupto20MPa(2900psi).
Controlledbystate-of-theartPLCsystemswithextensiveautomationpossibilities,theyhave
ergonomic,user-friendlyinterfacesforoperatorcomfort,quickfamiliarizationandsustained
highproductivity.Sincetheyareofmodularconstruction,Sandvikbucketwheelexcavators
areeasytooptimizefordifferentapplications.
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pB100-pB300
Sandvikbeltwagonsareofrational,modularconstructionandthereforeeasytocustomize
fordifferentapplicationsatreasonablecost.Usuallybuilttoorder,theyaretrack-mounted,
availableinvariousboom(PB100withasingleslewingboom,PB200withadoubleslewing
boomandPB300withxedboom)andconveyorcongurations,andequippedwithstate-of-
the-artcontrolsystems.
Bews
pB sees
Sandvikbeltwagons,ormobiletransferconveyors(MTCs),aredesignedtoformaexible,
adjustable,synchronizedbridgebetweenthebucketwheelexcavatorandthebenchconveyor
inordertoensureacontinuous,uninterruptedowofmaterialfromopencastminingopera-
tions.Theircapacitiesrangefrom150to10000cubicmeterperhour(200to13000cubic
yardperhour)tomatchthecurrentrangeofSandvikbucketwheelexcavators.
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pa100 - pa200
Sandvikspreadersareusuallytailor-madefor
theapplicationandbuilttoorder.
ThePA100denesthecompact-typespreader
andthePA200isknownastheC-frametype
spreader.Normallytrack-mounted,theyareof
rational,modularconstructionandequipped
withstate-of-the-artcontrolsystems.
pa300
TheSandvikmobileCrossPitSpreader(CPS)
system,developedforspecialapplications,
isover350meter(1150ft)inlength.An
incorporatedbucketwheelexcavatorloads
thewastematerialtotheboomofthecross
pitspreader,whichconveysthewastematerial
acrosstheopenpitanddischargesitoverthe
designateddumpingzone.
Sees
pa sees
Sandviksuppliesspreadersupto350meter(1150ft)inlength.Thepurposeofthespreader
istoreceiveoverburdenfromthehaulageconveyoranddumpitinanorderlyandefcient
manner.Railortrack-mountedtrippercars,usuallypartofthespreaderpackage,areusedto
transferthematerialfromthehaulageconveyortothespreader.
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ThePF300isacompletelynewfully-mobilecrushingadvancementwithcompactdesign
foron-faceminingapplicationswhichcanbeequippedwithasizer,double-rollcrusheror
hybrid-crusher,foranyclientsuniquelyvarieddemands.
Thestabilityconceptallowsloadingofthecrusherviahydraulic-orropeshovelswithout
anytemporarysupport,keepingthesystemfullymobileandrocksolidunderallconditions
whilemachineoscillationissignicantlyreduced.Thisnotonlykeepsavailabilityatahigh
level,butalsoimprovesthepositioningofthemachine.
ThePF300caneitherworkincombinationwithabeltwagon,mobiletransferconveyors,or
loadbridgesastheconnectingdownstreamlinktothefaceconveyor.
pF300 With option BElt Wagon
pF300 With option loading BridgE
Fuy-mbe cus s
pF sees
Sandvikstotallynewfully-mobilecrushingplantmakesthein-pitCrushingandConveying
(IPCC)methodabetteralternative.
SandvikimprovementstoIPCChelpensurehigherproductionandprotability,while
reducingdust,noiseandpollution.WithauniqueandcompactdesignfromSandvik,thenewPF300seriesisexpectedtoeffectabigbreakthroughasanessentialpartinIPCCandoffers
signicantbenetsforourcustomersminingapplications.Thispatent-pendingtechnologyis
capableofcrushingfrom2000tomorethan10000metrictonsperhour(2200to
11000shorttonsperhour),makingitapplicableforprocessingcoal,overburden,oilsands
andhardermaterials.
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Sandviksextensivelineofsemi-mobilecrushingplantdesignsallowsthecompleteprimary
crushingsystemtobeshiftedtodifferentlocationswithinthemineorpit.Asemi-mobile
crushingplantoffersaexibilitytolargeroperationsthatminimizestruckhaulagefromthe
operatingface.
px100 - option dirECt FEEd ia trCkS
px200 - option indirECt FEE d ia apron FEEdEr
Sem-mbe cus s
px sees
Extractedmineralresourcesinopencastminingandquarrieshavetoundergoasize
reductiontoachieveamanageablesizebeforebeingtransportedbyconveyorsystemsfor
furthertreatment.
Crushersrepresentthecoreofsemi-mobilecrushingplants.Dependingontheapplication,varioustypesofcrusherscanbeutilizedincludingthesizer,hybrid,double-roll-orgyratory
crusher.Semi-mobilecrushingplantsconsistofmovablemodulesandcanbeshiftedtofollow
thedevelopmentoftheminesite.Thethroughputcapacitycanbemorethan10000metic
tonsperhour(11000shorttonsperhour),themax.feedsizeupto1500mm(60in)andthe
crushingratioupto1:5.
Feedmaterialsincludecoal,ore,limestone,oilsands,gypsum,chalkandsimilarmaterials.
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Anypictureofastationary crushing plantsyoudidinthepastwithdirectfeed,e.g.gyratoryCG650,CG
850,oranyoftheKawasakireferencesorTalvivara
crushingplantwiththeFLScrusher...?
Sy cus s
pz sees
Stationaryprocessingplantsarespeciallydesignedformanyyearsofuseinonesingle,xed
location.Tomeetwiththeindividualrequirementsplacedonthestationaryprocessing
plant,theentireplantisdesignedandsetupinaccordancewithprevailinglocalconditions,
forthroughputcapacitiesofmorethan10000metrictonsperhour(11000shorttonsper
hour),usableforcoal,overburden,andprocessingofhardermaterialssuchascopperoreandironore.
Crushersrepresenttheheartofstationarycrushingplants.Dependingontheapplication,
varioustypesofcrusherscanbeutilizedincludingforexamplesizer,hybrid,jaw,cone,roll-
orgyratorycrushers.Preventingtheemissionofdustisanimportantaspectofmaterials
handling.Stationaryprocessingplantseitherfeaturewaterspraysystemsforbindingthe
dust,orspecialdustextractionsystemsorarefullyenclosedtominimizetheimpactofthe
environmentfromdustandnoise.
pz100 - dirECt FEEd option ia trCkS
pz200 - indirECt FEEd option ia FEEdErS
Sandvikscompletelineofstationarycrushingplantdesignsarecustom-builtforindividual
application,withthecustomersneedsinmind.Thetwoconceptsbelowprovidesome
excellentreferencesofSandvik slongexperienceforthiskindofapplications.
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pt150-pt1500
Sandviktransportcrawlersareequippedwithsophisticatedelectroniccontrolsystems
tokeeptheloadlevelevenonroughterrainandsteepgradients.Thisenablessafe
transportationofheavyloadsevenindifcultconditions.Themachinescanbeequipped
withorwithoutoperatorscabin.
ts cwes
pt sees
Sandviktransportcrawlersarespecialvehiclesusedtorelocateheavyminingequipmentsuch
asconveyordrivestationsandsemi-moblecrushingplantssafelyandeconomically.Theload
carryingcapacitiesofSandviktransportcrawlersrangefrom150to1500metrictons(165to
1650shorttons).
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pC100
Thelong-distanceoverlandsystems,including
regenerativeconveyors,andbothhorizontaland
verticalcurves,provideanalternativetotrucking.
pC200
In-plantconveyorsystemswithcapacitiesfrom100
to7000metrictonsperhour(110to7700short
tonsperhour)andabove,includingbeltfeeders,
andhigh-angle,vertical-liftandtotallyenclosed
conveyors.
pC300-pC400
Systemsforopenpitminesincludexed(PC400),
shiftable,semi-mobileandfully-mobiletrack-
mountedconveyors(PC300),alwaystailoredto
clientsneedsandmineplanning.Themodular
conceptfacilitatesrelocationorexpansionasthe
minedevelops,optimizingtheprocessofmaterial
removal,redistributionandstacking.
pC500
Sandvikhas developed numeroussystems forthe
specialdemandsandextremeoperatingconditions
ofundergroundconveyorapplications.
pC600
Inclinedapronfeedersareusedforextractingfrom
adumphopperandfeedingtoacrusher
withcapacitiesfrom500to10000metrictonsper
hour(550to11000shorttonsperhour).
hC SEriES
Standardbeltconveyorsusingcommonpre-engi-
neeredmodules.Availablewithbeltwidthsfrom
500to1600mm(19.7to63in)andlengthsfrom
5to150m(16to480ft),andcapacitiesfrom100
to1900metrictonsperhour(110to2100short
tonsperhour).
Cvey sysems
pC sees
Sandvikhasahighlyskilledprojectsdivisionspecializinginthedesign,manufacture,
installationandcommissioningofcompleteconveyorsystemsforuseinmining,power
generation,portsystems,grainhandlingandthefullrangeofconveyorapplications.
Inadditiontodesigningnewsystemsfromscratch,weundertakeupgradingprojectstoexpand,optimizeormodernizeexistingconveyorsystems.
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gb ecc sevces
f mes equme
Sandviksglobalstrengthandourlocalpresenceservesasanoptimalplatformtoconduct
serviceactivitiesonallkindsofmobilemachinesusedinsurfaceminingoperations,stock-
yardsandbulkterminals.Sandviksspecialistscoverallengineeringdisciplinesandcan
thereforeprovideatotallyintegratedservice;ourglobalcoveragemeanswehaveexperienced
itall,hencewewillbeabletoquicklyandcompletelydiagnose,advise,serviceandfollowthrough,asneeded.
LetSandvikbeyourpartnerofchoicetomakesuretoaddvaluetoyouroperations-
throughouttheirlifetime.Troublefreeoperationwillincreaseproductivityandperformance.
Awell-maintainedmachinewillreducetheriskofaccidents.Ourconstanttechnology
improvementswillensurethemostknowledgeableandapplicableupgradesorresolutionsto
yourparticularsituation.
Audits
-mechanical
-structuraldesign
-programmablelogiccontroller
(PLC)
Engineeringstudies&failure
analysis
Modernizationjobs
Capacityenhancements Machineupgrades
Rehabilitation/refurbishments
Relocationofequipment
Deconstructionjobs
Training
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