discovering new opportunities for reducing methane emissions

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Discovering New Opportunities Discovering New Opportunities for Reducing Methane Emissions for Reducing Methane Emissions Lessons Learned Lessons Learned from Natural Gas STAR from Natural Gas STAR Producers Technology Transfer Workshop Producers Technology Transfer Workshop ExxonMobil Production Company, ExxonMobil Production Company, American Petroleum Institute and American Petroleum Institute and EPA’s Natural Gas STAR Program EPA’s Natural Gas STAR Program September 21, 2004 September 21, 2004

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Discovering New Opportunities for Reducing Methane Emissions. Lessons Learned from Natural Gas STAR Producers Technology Transfer Workshop ExxonMobil Production Company, American Petroleum Institute and EPA’s Natural Gas STAR Program September 21, 2004. New Opportunities: Agenda. - PowerPoint PPT Presentation

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Page 1: Discovering New Opportunities for Reducing Methane Emissions

Discovering New Opportunities for Discovering New Opportunities for Reducing Methane EmissionsReducing Methane Emissions

Lessons Learned Lessons Learned from Natural Gas STARfrom Natural Gas STAR

Producers Technology Transfer WorkshopProducers Technology Transfer Workshop

ExxonMobil Production Company,ExxonMobil Production Company,American Petroleum Institute and American Petroleum Institute and EPA’s Natural Gas STAR ProgramEPA’s Natural Gas STAR Program

September 21, 2004September 21, 2004

Page 2: Discovering New Opportunities for Reducing Methane Emissions

Page 2Reducing Emissions, Increasing Efficiency, Maximizing Profits

New Opportunities: AgendaNew Opportunities: Agenda

Methane LossesMethane Losses

Methane RecoveryMethane Recovery

Creative Technology CombinationsCreative Technology Combinations

New Technology DevelopmentsNew Technology Developments

Discussion QuestionsDiscussion Questions

Page 3: Discovering New Opportunities for Reducing Methane Emissions

Page 3Reducing Emissions, Increasing Efficiency, Maximizing Profits

Methane LossesMethane Losses

89 Bcf methane lost to atmosphere annually 89 Bcf methane lost to atmosphere annually from natural gas productionfrom natural gas production

60 Bcf methane lost to atmosphere annually 60 Bcf methane lost to atmosphere annually from oil productionfrom oil production

Both after 26 Bcf of Gas STAR savingsBoth after 26 Bcf of Gas STAR savings Gas prices at all-time highs!Gas prices at all-time highs! Mitigating the remaining losses is becoming Mitigating the remaining losses is becoming

more and more profitablemore and more profitable

Page 4: Discovering New Opportunities for Reducing Methane Emissions

Page 4Reducing Emissions, Increasing Efficiency, Maximizing Profits

Where are the Opportunities?Where are the Opportunities?

Production emissions sourcesProduction emissions sources

Pneumatic Devices59 Bcf

Dehydrators andPumps14 Bcf

Meters and Pipeline Leaks11 Bcf

Gas Engine Exhaust12 Bcf

Well Venting and Flaring12 Bcf Storage Tank

Venting23 Bcf

Other Sources 18 Bcf

Inventory of U.S. Inventory of U.S. Greenhouse Gas Greenhouse Gas

Emissions and Sinks Emissions and Sinks 1990 - 2002 1990 - 2002

Page 5: Discovering New Opportunities for Reducing Methane Emissions

Page 5Reducing Emissions, Increasing Efficiency, Maximizing Profits

Methane RecoveryMethane Recovery

Revisit Natural Gas STAR opportunities that are now Revisit Natural Gas STAR opportunities that are now more economic with rising gas pricesmore economic with rising gas prices

Consider combinations of known opportunities that are Consider combinations of known opportunities that are collectively economiccollectively economic

Identify new areas for profitable methane emissions Identify new areas for profitable methane emissions reductionsreductions

Page 6: Discovering New Opportunities for Reducing Methane Emissions

Page 6Reducing Emissions, Increasing Efficiency, Maximizing Profits

Revisit Natural Gas STAR OpportunitiesRevisit Natural Gas STAR Opportunities

Producer Partner Reported OpportunitiesProducer Partner Reported Opportunities Evaluate or re-evaluate Natural Gas STAR Evaluate or re-evaluate Natural Gas STAR

practices and technologiespractices and technologies Newly published Partner Reported OpportunitiesNewly published Partner Reported Opportunities

Page 7: Discovering New Opportunities for Reducing Methane Emissions

Page 7Reducing Emissions, Increasing Efficiency, Maximizing Profits

Consider Technology Combinations:Consider Technology Combinations:Capture Pneumatic GasCapture Pneumatic Gas

Emissions: pneumatic devicesEmissions: pneumatic devices Also dehydrator vents and casinghead gasAlso dehydrator vents and casinghead gas

Recovery: Vapor recovery unit (VRU)Recovery: Vapor recovery unit (VRU) Also compressor suction and fuel gasAlso compressor suction and fuel gas

Savings = Gas value - piping installed costSavings = Gas value - piping installed cost

Small installed costsSmall installed costs

Negligible O&M costsNegligible O&M costs

Page 8: Discovering New Opportunities for Reducing Methane Emissions

Page 8Reducing Emissions, Increasing Efficiency, Maximizing Profits

Capture Pneumatic GasCapture Pneumatic Gas

Cost estimate for routing to VRUCost estimate for routing to VRU 100 ft of half inch stainless steel tubing100 ft of half inch stainless steel tubing @ $10 installed/ft = $1,000@ $10 installed/ft = $1,000

Gas ValueGas Value 525 Mcf/yr per source (1 cf/m)525 Mcf/yr per source (1 cf/m) @ $3/Mcf = $1,575/yr @ $3/Mcf = $1,575/yr

8 month payback8 month payback

Page 9: Discovering New Opportunities for Reducing Methane Emissions

Page 9Reducing Emissions, Increasing Efficiency, Maximizing Profits

New Technology Developments:New Technology Developments:Inexpensive Sensing TechnologiesInexpensive Sensing Technologies

Objective: Cost-effective (profitable) automated leak Objective: Cost-effective (profitable) automated leak detectiondetection

Sensor alerts operators when monitored component Sensor alerts operators when monitored component emits enough fugitives to warrant repairemits enough fugitives to warrant repair

Valve stem seals, compressor rod packing, pressure Valve stem seals, compressor rod packing, pressure safety valve, blowdown ventssafety valve, blowdown vents

Leak Leak notifies notifies youyou==++

Cheap AlarmCheap AlarmAdsistor RingAdsistor RingEnvironmental Systems Inc.Environmental Systems Inc.

Page 10: Discovering New Opportunities for Reducing Methane Emissions

Page 10Reducing Emissions, Increasing Efficiency, Maximizing Profits

DI&M by Leak ImagingDI&M by Leak Imaging

Real-time visual image of gas leaksReal-time visual image of gas leaks Quicker identification & repair of leaksQuicker identification & repair of leaks Screen hundreds of components an hourScreen hundreds of components an hour Screen inaccessible areas simply by viewing Screen inaccessible areas simply by viewing

themthem

Page 11: Discovering New Opportunities for Reducing Methane Emissions

Page 11Reducing Emissions, Increasing Efficiency, Maximizing Profits

Infrared Gas Imaging TechnologyInfrared Gas Imaging Technology

Shoulder- and/or tripod- mountedShoulder- and/or tripod- mounted

Hand-held prototypeHand-held prototype

Aerial surveillance applicationsAerial surveillance applications

Require battery and/or power cordRequire battery and/or power cord

Most very large leaks (> 3cf/hr) clearly seenMost very large leaks (> 3cf/hr) clearly seen

Page 12: Discovering New Opportunities for Reducing Methane Emissions

Page 12Reducing Emissions, Increasing Efficiency, Maximizing Profits

Visible light image of leaking Visible light image of leaking componentcomponent

Infrared image of leaking Infrared image of leaking componentcomponent

Gas plume motion clearly shows Gas plume motion clearly shows leakleak

Infrared Gas Imaging TechnologyInfrared Gas Imaging Technology

Source: Texas council on Environmental Quality StudySource: Texas council on Environmental Quality Study

Page 13: Discovering New Opportunities for Reducing Methane Emissions

Page 13Reducing Emissions, Increasing Efficiency, Maximizing Profits

Infrared Gas ImagingInfrared Gas Imaging

Video recording of fugitive leak found by Video recording of fugitive leak found by infrared camerainfrared camera

Page 14: Discovering New Opportunities for Reducing Methane Emissions

Page 14Reducing Emissions, Increasing Efficiency, Maximizing Profits

Discussion QuestionsDiscussion Questions

What idea interests you most?What idea interests you most?

What are the barriers (technological, What are the barriers (technological, economic, lack of information, regulatory, economic, lack of information, regulatory, focus, manpower, etc.) that are preventing focus, manpower, etc.) that are preventing you fromyou from launching feasibility studies and/or launching feasibility studies and/or pilot projects?pilot projects?