diesel forklift truck - matthewsmatthewsgroup.in/product-range/forklifts/pdf/diesel 5-6...

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Capacity : 5000 kg @ 600 mm L. C. DIESEL FORKLIFT TRUCK HIGHER RELIABILITY HIGHER PERFORMANCE HIGHER PRODUCTIVITY ENGINE Bharat Stage III compliant four cylinder turbo charged diesel engine conforming to IS: 10000 (1980) is used. Twin element dry type Air Filter with restriction indicator is provided. Engine is equipped with dual fuel filter, mud filter and lubrication oil filter. Fuel tank capacity is 70 litres. Bharat Stage III compliant engines are supplied with our forklift trucks to comply with the norms of Emission Standards instituted by Government of India. This will reduce the air pollutants. This will also enhance the fuel savings and engine performance. The engine cooling system with cross flow radiator and a pusher type fan is standard. A pressurized sealed cooling system with coolant recovery reservoir can be provided as an optional feature. 12 volts electrical system with starter motor, alternator and battery is standard. FLUID COUPLING TRANSMISSION (FC) The fluid coupling drive between engine and clutch provides cushioned drive without metal to metal contact. Starting slip takes place in coupling, greatly prolonging clutch life. Two speeds forward and reverse provide the full range of torque requirements. The floor mounted gear shifter lever eliminates complicated linkages and wear points. The one piece axle housing employs hypoid ring gear and pinion. A 4-pinion differential transmits power smoothly through the involute splined, full floating drive shafts. The rugged pinion design withstands the stresses of repeated tight turns. All gears operate in a common oil bath. BS III Engine MAT ER IA L HA NDL I NG www. voltas-mh.com

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Page 1: DIESEL FORKLIFT TRUCK - Matthewsmatthewsgroup.in/product-range/forklifts/pdf/Diesel 5-6 Ton/DVX_506... · DIESEL FORKLIFT TRUCK HIGHER RELIABILITY HIGHER PERFORMANCE HIGHER PRODUCTIVITY

Capacity : 5000 kg @ 600 mm L. C.

DIESEL FORKLIFT TRUCKHIGHER RELIABILITYHIGHER PERFORMANCEHIGHER PRODUCTIVITY

ENGINEBharat Stage III compliant four cylinder tu rbo charged d iese l eng ine conforming to IS: 10000 (1980) is used. Twin element dry type Air Filter with restriction indicator is provided. Engine is equipped with dual fuel filter, mud filter and lubrication oil filter. Fuel tank capacity is 70 litres.

Bharat Stage III compliant engines are supplied with our forklift trucks to comply with the norms of Emission Standards instituted by Government of India. This will reduce the air pollutants. This will also enhance the f u e l s a v i n g s a n d e n g i n e performance.

The engine cooling system with cross flow radiator and a pusher type fan is standard. A pressurized sealed cooling system with coolant recovery reservoir can be provided as an optional feature.

12 volts electrical system with starter motor, alternator and battery is standard.

FLUID COUPLING TRANSMISSION (FC)The fluid coupling drive between engine and clutch provides cushioned drive without metal to metal contact. Starting slip takes place in coupling, greatly prolonging clutch life. Two speeds forward and reverse provide the full range of torque requirements. The floor mounted gear shifter lever eliminates complicated linkages and wear points. The one piece axle housing employs hypoid ring gear and pinion. A 4-pinion differential transmits power smoothly through the involute splined, full floating drive shafts. The rugged pinion design withstands the stresses of repeated tight turns. All gears operate in a common oil bath.

BS III

Engine

MATERIAL HANDLINGwww. voltas-mh.com

Page 2: DIESEL FORKLIFT TRUCK - Matthewsmatthewsgroup.in/product-range/forklifts/pdf/Diesel 5-6 Ton/DVX_506... · DIESEL FORKLIFT TRUCK HIGHER RELIABILITY HIGHER PERFORMANCE HIGHER PRODUCTIVITY

AUTOMATIC TRANSMISSION The transmission comprises of torque converter with a synchro shuttle unit. Direction selection is obtained through hydraulic selectors which are electrically controlled .Two forward & two reverse speeds can be selected by manual shift.The transmission is provided with a PTO to drive the hydraulic pump. The transmission takes less operating effort and reduces driver fatigue.

BRAKESService brakes are heavy duty truck type drum brakes that are self-energizing and self-adjusting, conforming to IS:9701 (2001). Hand operated parking brake is provided.

MAST, CARRIAGE & FORKSAn excellent design supported by superior welding process, ensures highly durable and dependable high MFH visibility masts. High Visibility mast is standard. Optional Duplex and Triplex mast variants are available for a variety of applications including container stuffing/ de-stuffing. High visibility carriage with improved visibility is standard.

STEER AXLEThe axle is fabricated from steel plates for durability and strength. The axle is supported in the frame by using hardened steel bushings for providing the required articulation. The integrated balanced power cylinder is well protected inside the axle body. The axle assembly is made by using plain pin joints for ease of maintenance.

FRAME AND CANOPYThe frame is designed using computer aided modeling and optimized by finite element analysis techniques. It is fabricated from heavy steel plates using a flux cored arc welding process, ensuring excellent rigidity and strength.

An elegant canopy integrated with the frame body provides a safe enclosure for operator conforming to IS:7621 (2000).

HYDRAULIC SYSTEM

Hydraulic system consists of reservoir, pump, directional control valves, cylinders and full flow filtration system with bypass protection, suction strainer and 25 micron replaceable return line filter. Pressure relief, tilt lock and flow control valves are provided for safety. Tank capacity 70 liters.

INSTRUMENTATION AND CONTROLS

Instrument panel consisting of fuel, oil pressure, water temperature, ammeter and engine hour meter gauges is ergonomically located for operator's view. All the gauges are illuminated for night driving. All control levers, switches and pedals are located ergonomically enhancing operator comfort.

AFTER SALES SERVICE AND TECHNICAL SUPPORT

Prompt After Sales Service and technical support is ensured through a nation wide network of more than 60 Voltas Touch Points with strong dealer network. Factory trained engineers at locations support speedy resolution of field problems. Training programs are offered all around the year at our Technical Training Centre.

PARTS SUPPORT

Our Central Parts Warehouse located at Panvel caters to timely supply of parts with additional stock maintained at more than 60 Voltas Touch Points. Emergency requirements are processed through special channel to ensure supply latest within 48 hrs to restore breakdown machines with least down time.

2-Stage HVM 2530 NIL 3660 5110 6 10 5000*

2-Stage HVD 2100 1312 2800 4240 6 10 5000*

3-Stage HVT 2100 2100 1310 4240 5640 5 10 4750*

TYPE OF MAST OAH (mm) FFH (mm) MFH (mm) OAH at MFH TILT ANGLE (Deg) CAPACITY AT MFH

MAST MODEL h1 h2 h3 with LBR, h4 FWD BWD at 600 mm LC

OAH : Overall Mast Height FFH : Free Fork Height MFH : Max Fork Height FWD : Forward BWD : Backward* Capacity shall derate by 400kg with sideshifter DVX 506 SUPER AT available with HVM Mast only

MAST CONFIGURATIONS

DV

X 5

06

LOAD CAPACITY WITH MAST IN VERTICAL POSITION ON LEVEL GROUND

7000

6000

5000

CA

PAC

ITY

(kg

)

4000

3000

2000

1000

200 400 600 800 1000 1200 1400 1600

LOAD CENTRE (mm)

HVM / HVD

FWDBWD

h4

h3

h1

h2

h5

h6

m2

D1

D3

D2 L

UN

DER

MA

STm

1D4

EQUAL AISLE

OVER F

EN

DERS

AN

D T

YRES

D4

EQUA

L AISL

E

D6

W

D8

D5

D7

Above diagram is for DVX 506FC only

Page 3: DIESEL FORKLIFT TRUCK - Matthewsmatthewsgroup.in/product-range/forklifts/pdf/Diesel 5-6 Ton/DVX_506... · DIESEL FORKLIFT TRUCK HIGHER RELIABILITY HIGHER PERFORMANCE HIGHER PRODUCTIVITY

GE

NE

RA

LD

IME

NS

ION

SP

ER

FO

RM

AN

CE

DR

IVE

FR

AM

E &

TY

RE

S

1 MANUFACTURER

2 MODEL DVX 506 FC DVX 506 SUPER AT

3 CAPACITY LIFTING LOAD KG 5000 5000

4 LOAD CENTER FROM FACE OF THE FORK MM 600 600

5 POWER UNIT ENGINE TYPE DIESEL DIESEL

6 TYRES PNEUMATIC (P), CUSHION (C) P - STD C - OPTION CUSHION

7 LIFT HEIGHT MAX FORK HEIGHT h3 MM 3660 3660

8 STANDARD MAST STD FREE LIFT h2 MM NIL NA

9 FORK CARRIAGE ISO CLASS 4A 4A

10 FORK THICKNESS(thk) X WIDTH(W) X LENGTH(L) MM 65 X 150 X 1220 65 X150 X1220

11 FORK SPREAD MIN / MAX D7 MM 360 - 1510 360 - 1510

12 TILT ANGLE WITH HVM FORWARD / BACKWARD DEG 6 / 10 6 / 10

13 LENGTH TO FACE OF FORKS D3 MM 3520 3290

14 OVERALL WIDTH D6 MM 1815 1670

15 OVERALL DIMENSIONS HEIGHT WITH COLLAPSED MAST h1 MM 2530 2580

16 WITH STD HVM MAST HEIGHT WITH EXTENDED MAST) h4 MM 5110 4440

17 HEIGHT OF CANOPY GUARD h5 MM 2280 2400

18 SEAT HEIGHT h6 MM 1275 1320

19 TURNING RADIUS D8 MM 3000 2975

20 FRONT OVERHANG D2 MM 510 510

21 EQUAL AISLE D4 MM 2658 2658AISLE WIDTH

22 AISLE RIGHT ANGLE D5 MM 4940 5105

23 TRAVEL - LADEN / UNLADEN KMPH 18 / 19 20 / 17

24 SPEEDS WITH STD HVM LIFTING - LADEN / UNLADEN MM/S 450 / 500 450 / 500

25 LOWERING - LADEN / UNLADEN MM/S 500/ 320 0.50 / 0.35

26 DRAWBAR PULL LADEN / UNLADEN (5 MIN) N 12900 / 10900 30000 / 20000

27 GRADABILITY** LADEN / UNLADEN % 13 /15 17 / 24

28 STEERING TYPE POWER STEERING HYDROSTATIC HYDROSTATIC

29 WEIGHT WITH STD HVM LADEN / UNLADEN KG 11270 11850

30 AXLE LOADS WITH STD LADEN - FRONT / REAR KG 10260 / 1010 10685 / 1165

31 HVM UNLADEN - FRONT / REAR KG 2800 / 3450 3075 / 3775

32 No - FRONT / REAR No 4 / 2 2 / 2

33 TYRES SIZE - FRONT MM 7.00 X 12 - 16PR 300 - 15

34 SIZE - REAR MM 7.00 X 12 - 16PR 7 - 12

35 WHEEL BASE D1 MM 2030 2200

36 TRACK FRONT / REAR MM 1390 / 950 1340 / 1280

37 UNDER MAST m1 MM 155 230GROUND CLEARANCE

38 UNDER FRAME m2 MM 200 240

39 SERVICE BRAKE HYDRAULIC HYDRAULIC

40 PARKING BRAKE MECHANICAL MECHANICAL

41 MANUFACTURER / MODEL KIRLOSKAR / 4R 1040TC KIRLOSKAR / 4R 1040TC

42 RATED HP AS PER IS 10000 HP 76 76

43 ENGINE RATED RPM RPM 2200 2200

44 RATED TORQUE 30 @ 1500 30 @ 1500

45 No. OF CYLINDERS / SWEPT VOLUME No /CC 4 4

46 MAKE / MODEL VOLTAS INDIGENOUS

47 TRANSMISSION FLUID COUPLING AUTOMATIC

48 GEAR BOX No. OF SPEEDS 2 / 2 2 / 2

49 GEAR SHIFT MECHANICAL SYNCHRO SHUTTLE

**GRADABILITY WITH CUSHION TYRES IS LOWER BY 2% OVER THE ABOVE FIGURES.

SAFETY:TRUCK CONFORMS TO STABILITY REQUIREMENT AS PER "BIS"& "ISO" STANDARDS

ALL SPECIFICATIONS ARE SUBJECT TO TOLERANCE OF +/- 12% APART FROM THOSE GOVERNED BY BIS

DUE TO CONTINUOUS DESIGN IMPROVEMENTS THE DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

VMH

SPECIFICATIONS

KGM@RPM

FWD/REV

Page 4: DIESEL FORKLIFT TRUCK - Matthewsmatthewsgroup.in/product-range/forklifts/pdf/Diesel 5-6 Ton/DVX_506... · DIESEL FORKLIFT TRUCK HIGHER RELIABILITY HIGHER PERFORMANCE HIGHER PRODUCTIVITY

F:MKT:MH:302:104:05

The specifications are subject to change without prior notice. Please contact our nearest office for latest specifications

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OTHER PRODUCTS ON OFFER FROM VOLTAS MATERIAL HANDLING

EQUIPMENTS

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DIESEL FORKLIFTS

ELECTRIC FORKLIFTS

WAREHOUSING EQUIPMENTS

ARTICULATED FORKLIFTS FROM NARROW AISLE LTD. UK

SIDE LOADERS, BAUMANN ITALY

REACH STACKERS, TEREX FANTUZZI, ITALY

: 1.5 T to 16T capacity

: 1.5T to 3.5T capacity

: Hand Pallet Truck, Manual Stacker, Semi Electric Stacker, Battery

Operated Pallet Truck, Electric Stacker, Counter Balance Stacker,

Tow Truck, Reach Truck etc.

: 1.5T to 2.5T capacity

: 3T to 40T capacity

: Upto 45 T capacity

CONTACTSanjiv Arora (Delhi): 9212202273 Rakesh Varma (SZ) Mob.: 9176527135 Anubroto Bose (CZ) Mob.: 9689003191 Kedar Bhat (HO)Mob.: 9987557551 Gajendra Singh (Jaipur): 9799393454 Sudhir Saini (Chandigarh): 9616223028 Anant Makwana (Ahmedabad): 9824366992 Swapnil Pradhan (Mumbai): 9920040543 Satyajit Patnaik (Pune): 8149222442 Dibyadas (Bhubneshwar): 9437963883 S S Dubey (Jamshedpur): 9031000709 Prabhakar (Chennai): 9940110093 Prashant NK (Bangalore): 9980733322 Rajesh Tella (Hyderabad): 9963325444 Agee Koshy (Cochin): 9747020679 Abhishek Rai(Raipur): 7869184767 Prasad Udgirkar (Nashik) : 9823721117

ll Sukanta Sengupta (EZ) Mob.: 9748762246

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BRANCHES Ahmedabad Tel.: 079-66306601 Bangalore Tel.: 080-67132538/ 39/ 42

Chandigarh Tel.: -0172-6610132 / Mob. 9216223028 Chennai Tel.: 044-66760321 / 23 Coimbatore Mob.:8220000370Hyderbad Tel.: 040-66746820 / 21 / 22 Jaipur Tel.: 0141-6541013 / Mob. 9799393454 Jamshedpur Tel.: 0657 - 6518804 / 2424276 Kochi Tel.: 0484 - 6605508 / 2359624 Kolkata Tel.: 033 - 66266323 / 25 M umbai Tel.: 022-67920125 Nagpur Tel.: 0712-6454868 New Delhi Tel.: 011-66505511 / 12 /13 Pune Tel.: 020 - 66046614 Vizag Tel.: 0891-2754665

lBhubneshwar Mob.: 9178737311 l

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MATERIAL HANDLING

For Enquires :

e-mail: [email protected]

Voltas Material Handling Private Limited

Plant : 5/4 Chandan Nagar, Pune-Nagar Road, Pune. 411014. Maharashtra

Visit us : www.voltas-mh.com