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THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF WHITE OR IT’S SUCCESSORS. WHITE AND IT’S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

Operator’s Manual

2-63 Forklift Gas & Diesel

WH-O-2-63 FL

N TRUCTION ElM

E T 'S L

2 ....... 63 FORK LIFT

INTRODUCTION

This Operator's Manual is presented to furnish you with necessary information for operating and maintaining your WHITE CONSTRUCTION EQUIPMENT. Its primary purpose is to assist you in lubrication and adjustment for daily and seasonal operation. We especially wish to call your attention to many safety slogans listed in this manual. Although your equipment is designed with safety of operation in mind, possibilities of accidents cannot be completely eliminated until you understand and practice all safety precautions.

Timely service saves costly repairs and valuable time lost because of breakdowns. Whenever it becomes necessary to make REPAIRS or REPLACEMENTS, be.sure to insist on GENUINE PARTS. These parts are designed specifically for your equipment under controlled speCifications to give satisfaction and long lasting service to

which you are entitled. YOUR DISTRIBUTOR CAN SUPPLY YOU WITH PARTS YOU REQUIRE. For additional information consult your distributor.

TABLE OF CONTENTS

Specifica tions .••••••• -•..•.••.•••••••••• • " •••. Section I

Safety Instructions ••••••••••••••••••••••••••• Section II

Lubrica tion • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Section III

Operation •••.••••••••••••••••••••••••••• Section IV

Adjustments. lit ••••••••••••••••• e .••••••••••• Section V

Service & Troubleshooting •••••••••••••••••••• Section VI

Optional Equipment ••••••••••••••••••••••••• Section VII

Index • • • . • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Section VIII

REPLACES FORM NO. 432 292

PRE-DELIVERY AN 0 POST-DELIVERY CHECK LIST

Use following list as guide for pre-delivery and post-delivery service. For detailed information not contained in this list. refer to manual. Items to be checked are listed in a systematic manner so begin with first item and work down. Suggested post delivery service to be accomplished at approximately 100 hours.

Distributor Checks -

Pre Post

x X X X

X X

X X X X

X

X X

X X

X X

II

X

X X

X X X

X X

X

X

X

X

LUBRICA TION Check all oil levels Crankcase Hydraulic system Transmission and final drive Hydraulic transmissions Lubricate all grease fittings

COOliNG SYSTEM Thoroughly check for leaks Check fan belt tension Check coolant level in radiator Check antifreeze protection

ELECTRICAL SYSTEM Fill battery with electrolyte Check battery specific graVity and level

AIR INTAKE Check all connections Check air cleaner element

GENERAL Check and tighten wheel bolts Check tire inflation pressure Check brake adjustment Check front wheel toe-in

PRE-DELIVERY AND POST-DELIVERY CHECK LIST (CONT'D)

Pre Post

x X

X

X

X

X X

X

X

X

X

X X

X

X

ENGINE Check idle speed Check high no-load speed Torque cylinder head cap screws - adjust valve tappet clearance Distributor point gap and ignition timing

OPERATION Test hydraulic system operation

• Test steering Test brakes Check instruments and gages for proper response

OWNER INSTRUCTION Thoroughly review with owner and safety, lubrication, operation and service and trouble shooting sections of this manual.

Obtain signed delivery report and immediately distribute copies in accordance with instructions on Delivery Report form.

THIS SAFETY ALERT SYMBOL MEANS:

ATTENTION!

BECOME ALERT!

YOUR SAFETY IS INVOLVED!

III

SERVICE RECORD SERVICE PERFORMED HOURS

.. -

"-

IV

SPECIFICATIONS

SECTION I

SPECIFICATIONS

METRIC MEASURE

Some specifications in this section are given in both U.S. and imperial measure. In countries where metric measure is used, convert from U. S. measure to metric measure through use of conversion factors. Below are some common factors used.

One U. S. qt. = O. 946 liters One U. S. gal. = 3.78 liters One lb. = 0.45 kilograms One in. = 25.40 millimeters One ft. = O. 30 meters

To convert U.S. measure to metric measure, multiply U.S. quantity by conversion factor. Examples of these calcu­lations are outlined below.

UNIT CAPACITIES

Cooling System Chrysler White

Main Fuel Tank Crankcase Without Filter

Oil Filter Chrysler White

Transmission and Final Drive Rear Wheels - Bearing (Each) Reverse-O-Torc (with filter)

Six U. S. qt x 0.946 liters = 5.68 liters Six lb. x 0.45 kilogram = 2.7 kilograms Six in. x 25.40 millimeters = 152.4 millimeters Six ft. x 0.30 meters = 1. 80 meters

U. S. Measure

4-1/2 gal. 5 gal. 18 gal. 6 qt.

1 qt. 3/4 qt. 20 qt. lIb. 2-1/2 gal.

Imperial Measure

3-3/4 gal. 4-1/2 gal. 15 gal. 4-3/4 qt.

3/4 qt. 1/2 qt. 16-1/2 qt. lIb. 2-1/4 gal.

1 .1

ENGINE

Number of Cylinders Firing Order Bore Stroke Piston Displacement compression Ratio Engine Speed

Idle Speed Rated Speed High No-Load

Timing Idle Static 2200 rpm

Engine Operating Temperatures Valve Clearance Adjustment

Intake

Exhaust

Nozzle Opening Pressure Normal Engine Oil Pressure @ 2000 rpm Horsepower

ENGINE OIL - CHRYSLER

Air Temperature

Above +320 F. +10 to +320 F. +10 to -100 F. Below _100 F.

ENGINE OIL - WHITE

SP Eel Fie A T ION S

CHRYSLER Gasoline

6 6 1-5-3-6-2-4 1-5-3-6-2-4

3.40 in. 3-5/8 in. 4.12 in. 3-3/4 in. 225 cu. in. 232 cu. in.

8.2:1 8.0:1

500 800 2200 2200 2420 2420

OOTDC 00

220 BTDC 155-2120 F. 155-2120 F.

0.012 cold 0.009-0.011 cold 0.010 hot 0.024 cold 0.015-0.017 cold 0.020 hot

45-55 psi 63 63

SAE Grade

30 or 20W-4O 20W. 20W -40. lOW -30 or lOW -20 lOW. 10W-30. 10W-20 or 5W-20 5W or 5W-20

WHITE Diesel 6 1-5-3-6-2-4 3-5/8 in. 3-3/4 in. 232 cu. in. 16.5:1

800 2200 2420

20 ATDC

155-2120 F.

0.009-0.011 cold

0.019-0.021 cold

1750 psi

63

Classification

MS MS MS MS

API Classification Air Temperature Above +800 F. +320 to +800 F. 00 to +320 F. Below 00 F.

Gasoline 30 or 20W-4O 20. 20W or lOW -30 lOW or lOW -30 5W or 5W-20

30 30 lOW

Diesel

5W or 5W-20

Gasoline ----MS MS MS MS

Use only oils which have following statement on container, "Passes Car Manufacturer's MS Sequence Tests."

1-2

Diesel Series 3 Series 3 Series 3 DM

i

S PEe I F Ie A T 10 NS

FUEL

Diesel Engine Use No. 1-D fuel with minimum cetane rating of 50 where temperatures range below plus 32 degrees Fahrenheit. Use No. 2-D fuel with minimum cetane rating of 45 when temperatures remain above plus 32 degrees Pahrenheit.

For cold weather operation, always specify fuel with a pour point 10 degrees Fahrenheit below minimum tem­perature in which engine is to be started.

Maximum allowable percent of sulphur by weight is O. 50 for 1-D fuel and 1.0 for 2-D fuel. High sulphur content fuel requires an engine lubricating oil with high detergent characteristics to prevent carbon build up in nozzles and combustion chambers and to neutralize acid created by sulphur. For these reasons. engine lubricating oil recommendations and sulphur content specifications are very important and should be closely followed

Gasoline Engine Use 91 octane ASTM research method or 83 octane motor method except in high altitude areas where lower octane gasolines will work satisfactorily. Fuels with lower octane rating can also be used if spark timing is retarded to avoid detonation.

TIRES

Front Rear Wheel Tread (in.)

POWER STEERING

Pump Capacity @ 2200 rpm Operating Pressure Filter - Suction Line

HYDRAULIC SYSTEM

Pump Pump Capacity @ 2200 rpm Control Valve Relief Valve Lift Cylinder Side Shift Cylinder Tilt Cylinders Reservoir Capacity Filters

Suction Line - Hyd Return Line

16. 9 x 24 8 ply 11L x 16 10 ply 71

5.5 gpm 1500 psi 60 mesh screen

Gear type, front crankshaft driven 27 gpm 3 spool 1600 psi 1 - Single acting 1 - Double acting 2 - Double acting 20 gal.

60 mesh screen ,10 micron element

1-3

SPECIFICATIONS

IGNITION AND ELECTRICAL

CHRYSLER Spark Plugs -14MM -13/16-in. -Electrode Gap 0.035 in.

Heavy and Normal Duty Light Duty A-G Autolite Champion

Prestolite

Battery Number Capacity Group

Distributor Rotation Point Gap

Lights Floodlights

Type Size Capacity

Taillight Type Size Capacity

44XLS 45XLS

AG42 AG52 N-ll-Y 14GT42

N14-Y or UN-12':'Y 14G52

CHRYSLER

1 (12 Volt) 70 amp - hrs. 15M4A (SAE). 60 (AABM)

Clockwise .017-.023 in.

Sealed Beam 35 Watt 12-16 volt

Bayonet 4 candle power 12-16 volt

Instrument Background Lights Type Bayonet Size Capacity

Fuses

2 candle power 12-16 volt

WHITE Spark Plugs - 18MM - 7/8 -in. - Electrode Gap. 025 in. Heavy DUty Normal Duty Light Duty C-E5 C-86 C-86 BT-6 D-14

18-4

Gasoline

1 (12 Volt) 70 amp - hrs.

BT-8 D-16

18-8 WHITE

15M4A (SAE). 60 (AABM)

Clockwise .025 in.

Sealed Beam 35 watt 12-16 volt

Bayonet 4 candle power 12-16 volt

Bayonet 2 candle power 12-16 volt

Diesel

BT-8 D-16

18-8

2 (6 Volt in Series) 168 amp - hrs. IH4 (SAE). 4 (AABM)

Sealed Beam 35 watt 12-16 volt

Bayonet 4 candle power· 12-16 volt

Bayonet 2 candle power 12-16 volt

Lights Instruments

---------. 1-1/4 in. x 1/4 in. 20 amps (1)-----__ --------- 1-1/4 in. x 1/4 in. 3 amps (1) -------

FORK LIFT DIMENSIONS (APPROXIMATE INCHES)

Ground Clearance Bottom of Mast Counter-Weight

Overall Height (To Top of Overhead Guard) Overall Width

A bsolute Minimum Overall Length (Front of Grille to Face of Carriage) Wheelbase Wheel Treads

Front Rear

Turning Radius w/o Brakes. Min. Tread

1-4

INDUSTRIAL llL x 16 16.9 x 24

11-1/2 12 98-1/2

80 146-3/4 81

63 64-3/4 156

SPEC I.F I C. A T IONS

GENERAL

Capacity at 24" Load Center (lbs.) 6000 6000 4000 3500 2500

Lift Height (ft.) 10 12 14 15 22

Free Lift (in.) 0 0 0 4-1/2 8-1/2

Down Height (in.) 91-1/2 103 117-1/2 91-1/2 123-1/2 Tilt - forward 20° 20° 20° 20° 100

- back 15° 15° 15° 15° 10°

Overall Length Less Forks (in.) 146-3/4 Total Weight (w/CWT (lbs~)

2WD 10,582 10,682 10,850 11,083 11,968 Fork Size (in.) 1-3/4 x 5 x 48 Ground Clearance 11.5

TIRE INFLATION AND LOAD RECOMMENDATIONS

Front Tires

Tire Size 16.9-24

Rear Tires

Tire Size 11L x 16

Ply 10

Load in Pounds @ Specified Tire Pressure 3560 @ 16 3825 @ 18 4075 @ 20 4300 @ 22 4530 @ 24

Load in Pounds @ Specified Tire Pressure 2300 @ 24 2515 @ 28 2720 @ 32 2915 @ 36 3280 @ 44

TRAVEL SPEEDS (AT 2200 RPM - NEAREST 1/10 MPH)

Gear 1 2 3 4 5 6

16.9-24 Tires 2.4 3.1 4.2 5.5

11.0 19.1

1500 30 14-1/2 161-1/2 100 10°

12,850

3445 @ 48

SAFETY INSTRUCTIONS

SECTION II

SAFETY INSTRUCTIONS

Allow only responsible persons to operate equipment with no more than one person at a time on uni t.

Be sure all drives are in neutral before starting engine.

Check position of hydraulic levers before starting engine.

A good practice is to mount a dry chemical fire extinquisher in a convenient location. Become familiar with its operation and keep it properly charged.

Always shut off engine before attempting to oil, grease or make any adjustments unless specifically recommended.

Avoid wearing loose clothing that can catch in moving parts or snag on projecting parts.

Be alert when in areas where equipment is working. Do not walk under a mast when extended.

Approach load squarely and place in well-balanced position on forks. Place load well back on forks.

7900

7906

7902

-<t}~ ~~ ~~~-;

56H

~'1~11 2-2

SAFETY INSTRUCTIONS

Never refuel while engine is hot or running.

When transporting, tilt mast back and carry load as close to ground as possible.

Use moderate engine speed when transporting to maintain safety. stability and visibility.

Do not hold control in operating position after cylinder has reached end of stroke.

Beware of rapid tilting, especially when mast is extended.

Drive at speeds slow enough to ensure safety especially over rough ground or near ditches. Never drive too close to edge of a ditch or gulley. Watch for holes into which a wheel might drop and cause machine to overturn.

Use caution when operating on uneven terrain with mast extended.

Operate controls slowly and smoothly when mast is extended.

Always keep machine in gear when going down steep hills or grades.

Always park equipment with brakes locked. Do not depend upon gears alone to hold unit.