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shock absorber

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  • Service Contract

    Gunung Putri, December 19th, 2014

    Ary Suryarama Rusiadi

    PT. Mercedes Benz Indonesia

  • 2

    Definition

    1. PMA : Preventive Maintenance A

    * Visual check

    * Free speed test

    * Shut off/Trim mechanism

    2. PMB : Preventive Maintenance B

    * PMA

    * Moving parts replacement

    e.g. O-ring, bearing, vane kit, etc.

    * Calibration (Electric Tools)

    3. Break down / Repair : Unscheduled corrective action

  • 3

    Definition

    4. TAT (Turnaround Time)

    Waktu yang dibutuhkan untuk melakukan maintenance.

    5. MTBF (Mean Time Before Failure)

    Rata-rata waktu sebelum terjadi breakdown.

    6. MTTR (Mean Time To Repair)

    Rata-rata waktu yang dibutuhkan untuk proses repair.

  • 4

    Summary of All Department

  • 5

    Summary of All Department

  • 6

    Summary of All Department

  • 7

    Summary of All Department

  • 8

    Summary of All Department

  • 9

    Summary of APC Department

  • 10

    Summary of APC Department

    1. Tool information

    - Tool type : ETV ST61-70-B13

    - Serial No. : F1821189

    - Departement : APC

    2. Breakdown information

    - Problem : Broken tool connector

    - Month : Week 6, February 2014

    3. Action : Replace with new tool connector

    4. Remarks : Turn around time was around 3 months due to warranty

    claim process and custom clearance problem

    Breakdown Tool Information

  • 11

    Summary of APC Department

  • 12

    Summary of APC Department

  • 13

    Summary of APC Department

  • 14

    Summary of APC Department

  • 15

    Summary of AGC Department

  • 16

    Summary of AGC Department

    1. Tool information

    - Tool type : EP8PTS40HR42-AT

    - Serial No. : A0851629

    - Departement : AGC

    2. Breakdown information

    - Problem : Over torque

    - Month : Week 7, February 2014

    3. Action : Pulse oil checking, re-set torque and torque verification

    4. Remarks : -

    Breakdown Tool Information

  • 17

    Summary of AGC Department

    1. Tool information

    - Tool type : EP5PTX19HR10-RE

    - Serial No. : A2491401

    - Departement : AGC

    2. Breakdown information

    - Problem : Low speed

    - Month : Week 9, February 2014

    3. Action : Pulse oil checking, re-set torque and torque verification

    4. Remarks : -

    Breakdown Tool Information

  • 18

    Summary of AGC Department

    1. Tool information

    - Tool type : EP15PTX250HR20 RE

    - Serial No. : A2471163

    - Departement : AGC

    2. Breakdown information

    - Problem : Loose ring screw

    - Month : Week 13, March 2014

    3. Action : Re-tighten the screw and torque verification

    4. Remarks : -

    Breakdown Tool Information

  • 19

    Summary of AGC Department

  • 20

    Summary of AGC Department

  • 21

    Summary of AGC Department

  • 22

    Summary of AGC Department

  • 23

    Summary of ACV Department

  • 24

    Summary of ACV Department

    1. Tool information

    - Tool type : EP15PTX250HR20-RE

    - Serial No. : A2771715

    - Departement : ACV

    2. Breakdown information

    - Problem : Low speed

    - Month : Week 1, January 2014

    3. Action : Check motor and torque verification

    4. Remarks : -

    Breakdown Tool Information

  • 25

    Summary of ACV Department

    1. Tool information

    - Tool type : EP15PTX250HR20-RE

    - Serial No. : A2481470

    - Departement : ACV

    2. Breakdown information

    - Problem : Loose ring screw

    - Month : Week 3, January 2014

    3. Action : Re-tighten the screw and torque verification

    4. Remarks : -

    Breakdown Tool Information

  • 26

    Summary of ACV Department

    1. Tool information

    - Tool type : EP15PTX150HR20-RE

    - Serial No. : A0403519

    - Departement : ACV

    2. Breakdown information

    - Problem : Low speed

    - Month : Week 7, February 2014

    3. Action : Check motor and torque verification

    4. Remarks : -

    Breakdown Tool Information

  • 27

    Summary of ACV Department

    1. Tool information

    - Tool type : EP7PTX55HR10-RE

    - Serial No. : A1470732

    - Departement : ACV

    2. Breakdown information

    - Problem : Low speed

    - Month : Week 24, June 2014

    3. Action : Check motor and torque verification

    4. Remarks : -

    Breakdown Tool Information

  • 28

    Summary of ACV Department

  • 29

    Summary of ACV Department

  • 30

    Summary of ACV Department

  • 31

    Summary of ACV Department

  • 32

    Committed to

    sustainable productivity.