customer training program 2017 - 2018 · control of waste from blowroom to ring frame, means to...

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CUSTOMER TRAINING PROGRAM2017 - 2018

Sustainability

UK

UK

UK

UK

Lakshmi Machine Works Limited has been consistently at the forefront of technological advancements in textile machinery. Over the past five decades the company has gained a worldwide reputation for its state-of-art technology and high quality standards.

The superior performance of our machines can be attributed, on the one hand, and on the other, to the competence of the technical personnel who man these machines. At LMW, a fully manufactured textile machine doesn’t represent the end of our job, but only the beginning.

What follows is a series of in-depth training programs for new entrepreneurs, middle level managers and technicians. The programs are conducted in a modern and well equipped training centre, these training sessions have been providing textile professionals the perfect springboard for a successful career.

Customer TrainingWith advanced technology comes a greater complexity of mechanical and electrical controls and these technologies are regularly updated.

All these calls for a new breed of operators and maintenance staff, with adequate knowledge and skill. LMW is addressing this need through extensive training support.

Our Customer Training Centre is well equipped with individual class rooms for all our machinery for demonstration and clear explanations. The training is imparted by experienced faculty members using scientific methods and tools.

Various programs are available to train mill personnel at all levels in the operations and maintenance of the plant and machines of a Spinning mill. It includes process control, quality control and electrical/electronics.

Training Program1. Executive Program a. Textile Management Excellence

2. Training Program on Process Management a. Quality Management & Process Control in Spinning b. Maintenance Management c. Electrical Management

3. Special Training Program on Products – Mechanical4. Special Training Program on Products – Electrical5. Technician Training Program – Mechanical6. Technician Training Program – Electrical7. Technician Training Program – Quality

1. Executive ProgramA good executive training program, should prepare entrepreneurs to take on greater responsibility and meet today’s complex business challenges. It should hone the skills and talent, and give tools and experience to take on greater risks. And most importantly, it should accelerate the business.

Textile Management ExcellenceThe course covers required detailed aspects of Spinning Technology & Features of LMW machines, Raw Material Management, Cost Management, Project Management, Electrical Management.

Course designed for - Young and New Entrepreneurs – Directors, ED, MD

Course Calender - 5 to 8 Jun 2017 /4 to 7 Sep 2017 / 22 to 25 Jan 2018

Course Fee - ` 36,000 + Service Tax

Raw material Power Human Resource

Infrastructure Capital & Interest Cost

2. Training Program on Process ManagementProcess Management in Spinning considers aspect of process management, and offers insight into the process control procedures and methods of spinning. Focusing on the technology as well as the management of the process, it examines both the economic and technological advancements currently taking place in the spinning industry.

a. Quality Management & Process Control in Spinning Control of waste from Blowroom to Ring Frame, Means to improve productivity and yarn

realisation, Over view of testing procedures. Application of Statistics, Quality Control measures from Blowroom to Ring Frame.

Course designed for - GM, FM & Quality ManagersCourse Calendar - 24 to 27 Apr 2017 / 7 to 10 Aug 2017 / 25 to 28 Dec 2017


b. Maintenance Management Machine setting procedures, Maintenance and lubrication schedule, Special tools and gauges.

Course designed for - GM, FM & Maintenance ManagersCourse Calender - 12 to 15 Jun 2017 / 9 to 12 Oct 2017 / 19 to 22 Feb 2018Course Fee - ` 8,500 + Service Tax

c. Electrical ManagementApplication of PLC programming, setting and maintenance of PLCs, Inverters, Servo drive & Display system. Energy conservation, Electrical system management, Electrical audit and earthing.

Course designed for - Electrical Engineer / SupervisorCourse Calendar - 15 to 18 May 2017 / 11 to 14 Sep 2017 / 8 to 11 Jan 2018Course Fee - ` 8,500 + Service Tax

3. Special Training Program on Products - MechanicalDetailed explanation on various technical features and mechanisms, Demonstration of components at assembly, Hints on Maintenance, Quality and Troubleshooting, Spectrogram analysis.

Course designed for - Middle Management / SupervisorCourse Fee - ` 7,000 + Service Tax

Course Calendar

Card Sliver System (Blowroom & Card)

Combing System (Draw Frame, Lap Former &

Comber)

Ring Spinning System

(Speed Frame & Ring Frame)

8 - 13 May 17 19 - 24 June 17 3 - 8 July 17

11 - 16 Sep 17 6 - 11 Nov 17 4 - 9 Dec 17

08 - 13 Jan 18 12 - 17 Feb 18 12 - 17 March 18

Bale plucker LA23/S, Varioclean LB9/2, Unimix LB7/4, Flexiclean LB5/6

Card LC361/363 Draw frame LD2 Lap former LH15

Automated Line

4. Special Training Program on Products - ElectricalTracing of circuit diagrams, Application of electrical and electronic components, Trouble shooting & Maintenance, Display Parameters Demonstration, control systems and its effect on mechanical functions, Function and control of inverter, servo drive.

Course designed for - Electrical Engineer / SupervisorCourse Fee - ` 7,000 + Service Tax / **` 8,500 + Service TaxCourse Calendar

Card Sliver System (Blowroom and Card)

Combing System (Draw Frame,

Lap Former & Comber)

Ring Spinning System (Speed Frame &

Ring Frame)

LMW Spinning System

(** Blowroom to Ring Frame)

12 - 17 June 17 10 - 15 July 17 7 - 12 Aug 17 13 - 18 Nov 1718 - 23 Dec 17 5 - 10 March 18

Comber LK69 Draw frame LDAZ Speed frame LF4200/AX

LRJ 9

LR 9

Customer Training Program 2017-2018

S.No. Description

Apr 1

7

May

17

June

17

July

17

Aug

17

Sep

17

Oct

17

Nov

17

Dec

17

Jan

18

Feb

18

Mar

18

Course designed for Course fee / Participant (`)

1. Executive Program

a. Textile Management Excellence 5-8 4-7 22-25 Young and New Entrepreneurs 36000/- + Service tax

2. Training Program on Process Management

a. Quality Management & Process Control in Spinning 24-27 7-10 25-28 GM, FM & Quality Managers

8500/- + Service taxb. Maintenance Management 12-15 9-12 19-22 GM, FM & Maintenance Managers

c. Electrical Management 15-18 11-14 8-11 Electrical Engineer / Supervisor

3. Special Training Program on Products - Mechanical

a. Card Sliver System – Blowroom & Card 8-13 11-16 8-13

Middle Management / Supervisor 7000/- + Service taxb. Combing System – Draw Frame, Lap Former & Comber 19-24 6-11 12-17

c. Ring Spinning System – Speed Frame & Ring Frame 3-8 4-9 12-17

4. Special Training Program on Products - Electrical

a. Card Sliver System – Blowroom & Card 12-17

Electrical Engineer / Supervisor 7000/- + Service taxb. Combing System – Draw Frame, Lap Former & Comber 10-15

c. Ring Spinning System – Speed Frame & Ring Frame 7-12 18-23

d. Spinning System – Blowroom to Ring Frame 13-18 5-10 Electrical Engineer / Supervisor 8500/- + Service tax

5. Technician Training Program - Mechanical

a. Card Sliver System – Blowroom & Card

29-3 24-29 18-23 20-25 29-3 19-24 Technicians / Foremen / Fitters 5000/- + Service taxb. Combing System – Draw Frame, Lap Former & Comber

c. Ring Spinning System – Speed Frame & Ring Frame

6. Technician Training Program - Electrical

a. Card Sliver System – Blowroom & Card

24-29 26-1 21-26 30-4 25-30 19-24 Electricians 5000/- + Service taxb. Combing System – Draw Frame, Lap Former & Comber

c. Ring Spinning System – Speed Frame & Ring Frame

7. Technician Training Program - Quality 22-26 3-7 Quality Control Assistants / Supervisors 5000/- + Service tax

Card Sliver System (Bale Plucker, Swift Floc, Varioclean, Unimix, Flexiclean & Supremoclean and Card LC300A V4,LC363/LC361 & LC636 with Chute)

Combing System (Draw Frame LDAZ & LD2 and Lap Former LH15 & Comber LK64 Z, LK69)

Ring Spinning System (Speed Frame LF1400A , LF4200/AX and Ring Frame LR60/A, LR9/AX & LRJ 9/AX)

Note: LMW will arrange pick up from Gandhipuram area

5. Technician Training Program - MechanicalIntensive training at respective assembly area, Hands - on training on sub assembly, Maintenance and troubleshooting, Means to achieve good quality, Lubrication, etc.

Course designed for - Technicians / Foremen / Fitters


Course Content 5a - Card Sliver System (Blowroom & Card) 5b - Combing System (Draw Frame, Lap Former & Comber) 5c - Ring Spinning System (Speed Frame & Ring Frame)

Course Calendar - 29 May to 3 June 2017 /24 to 29 July 2017 / 18 to 23 Sep 2017

20 to 25 Nov 2017 / 29 Jan to 03 Feb 2018 / 19 to 24 Mar 2018

Note: S.No. 5a or 5b or 5c – Any one system per participant

Swift Floc LA21 Line Card LC300A-V4 Draw frame LD2

Eco Line

6. Technician Training Program - ElectricalGeneral study on electrical circuits and electrical components, Machine wiring, Circuit analysis, Trouble shooting, etc.

Course designed for - Electricians


Course Content 6a - Card Sliver System (Blowroom & Card) 6b - Combing System (Draw Frame, Lap Former & Comber) 6c - Ring Spinning System (Speed Frame & Ring Frame)

Course Calendar - 24 to 29 Apr 2017 /26 June to 01 July 2017 / 21 to 26 Aug 2017

30 Oct to 04 Nov 2017 / 25 to 30 Dec 2017 / 19 to 24 Feb 2018

Note: S.No. 6a or 6b or 6c – Any one system per participant

Draw frame LDAZ Speed frame LF1400A Ring frame LR9

7. Technician Training Program – QualityBasic statistics, Fibre and yarn testing, Interpretation of test data and analysis.

Course designed for - Quality control Assistants / Supervisors


Course Calendar - 22 to 26 May 2017 / 3 to 7 Oct 2017

For registration and more information on our training program, please contact us at:Customer Training CentreLakshmi Machine Works Limited, TMD – Unit 1Perianaickenpalayam, Coimbatore - 641 020, IndiaPhone: + 91-422-302 2461 / 2437Email: [email protected]

Constants and CalculationsClassimat Faults

Fault length:

A : shorter than 1 cmB : 1 to 2 cmC : 2 to 4 cmD : 4 to 8 cmE : longer than 8 cmF+H : 8 to 32 cmG+I : longer than 32 cm

Fault Size:

0 : +45 to +100%1 : +100 to +150%2 : +150 to +250%3 : +250 to +400%4 : over +400%E : over +100%F+G : +45 to 100%H1/I1 : -30 to -45%H2/I2 : -45 to -75%

Classimat Faults

Fault length :A: shorter than 1 cm B: 1 to 2 cm C: 2 to 4 cm D: 4 to 8 cmE: longer than 8 cm F+H: 8 to 32 cm G+I: longer than 32 cm

Fault Size:0: +45 to +100%1: +100 to +150% 2: +150 to +250%3: +250 to +400%4: over +400% E: over +100% F+G: +45 to 100% H1/I1: -30 to -45% H2/I2: -45 to -75%

N channel for very short thick places S channel for short thick places L channel for long thick placesT channel for long thin places C channel for count deviations

Sensitivity Reference length N channel: +100% to +500% 0.1 to 1 cm S channel: +50% to +300% 1 to 10 cm L channel: +10% to +200% 1 to 200 cm T channel: -10% to -80% 10 to 200 cm C channel: ±5% to ±80% 12.8 m

N channel for very short thick placesS channel for short thick placesL channel for long thick placesT channel for long thin placesC channel for count deviations

Sensitivity Reference length N channel: +100% to +500% 0.1 to 1 cm S channel: +50% to +300% 1 to 10 cm L channel: +10% to +200% 1 to 200 cm T channel: -10% to -80% 10 to 200 cm C channel: ±5% to ±80% 12.8 m

AbbreviationsGPS - Grams Per Spindle per shift of 8 hours

HOK - Number of Operative Hours engaged to produce 100 kg of 40s Karded yarn

OHS - Operatives engaged per 1000 spindles

Production Calculations

CardingProduction in kg / hr = (L x Ktex x 60 x Effy% ) / (1000 x 100)

L - Delivery speed in m/min

Ktex - Sliver hank in Kilo tex i.e., g/m

Effy% - Efficiency in %

Draw frameProduction in kg / hr = (Nd x L x Ktex x 60 x Effy% ) / (1000 x 100)

Nd - Number of deliveries per Draw Frame.

L - Delivery speed in m/min

Ktex - Sliver count in Kilo tex i.e., g/m


Comber

Production in kg / hr = LP x FPN x (1-Noil%/100) x NPM x Effy%

(2083.3 x FT x 100)LP - Lap weight in g/m

FPN - Feed Per Nip in mm

NPM - Nips Per Minute


FT - Feed Tension in %

Speed Frame & Ring Frame

(1) Twist Per Inch = Spindle Speed in rpm / Front roller delivery in inches / min

(2) TPI=TwistPerInch=TMx√Count where TM is Twist Multiplier(3) Production per spindle per shift of 8 hrs in g = (7.2 x Spindle speed in rpm x Efficiency%) / ( TPI x Ne x 100)(4) Traveller speed in m/sec = (3.14 x Ring dia in mm x Spindle speed in rpm ) / 60000

Lakshmi Machine Works LimitedPerianaickenpalayam, Coimbatore - 641 020

www.lakshmimach.com

customer training program 2017 - 2018 · control of waste from blowroom to ring frame, means to...

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