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Place your cover photo here. Size and crop it to 4” high x 9.6” wide. Edwardsport IGCC Station Craig Marchino Technical Manager

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Page 1: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Place your cover photo here.

Size and crop it to 4” high x 9.6” wide.

Edwardsport IGCC Station

Craig Marchino – Technical Manager

Page 2: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Station Overview

Generation

Net Output: 618 MW

Heat Rate: <10,000 Btu/kWh

Expected Availability

75% for first 15 months post commercial

85% for life of plant

Dual Fuel Capability

Syngas

Natural Gas

Blending

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Page 3: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Edwardsport IGCC Project Timeline

Project Approval

March 2008

Construction Start Date

May 2008

Significant Construction Completion

December 2011

First Fire (Syngas)

October 2012

Commercial Operation

June 2013

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Page 4: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Construction Highlights

Key Commodities

Earthwork – 2.9 MM CY

Concrete – 133,000 CY

Structural Steel – 25,000 Tons

Piping – 770,000 LF

Electrical Cable – 6,300,000 LF

Terminations – 214,000

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Site View – October 2008

Page 5: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Plant Configuration

Power Block

2 on 1 Configuration

Combustion Turbines

GE – 7FB Syngas

236 MW (ea)

Steam Turbine

GE – G13

322 MW

HRSG’s

Doosan Heavy Industries

Page 6: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Plant Configuration, cont.

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Process Block

Dual Train Configuration

Air Products Supplied ASU

GE Gasification Technology

Claus Sulfur Recovery Unit

UOP Acid Gas Removal System

HPD/Burns & McDonnell Grey Water Treatment Process

Page 7: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Project Challenges….

Design Integration/Interface Management

Training/Procedure Development

Overall Project Duration

Equipment Obsolescence/Support

Material Staging

Merging Process & Utility Operating Cultures

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Page 8: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Operational Success

Vendor Support

General Electric

Fisher Control Valves

Nalco

Air Products

And more….

Experienced Technology Consultants

Synthesis Services

DAPCO

Cicerone & Associates

And more……

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0

500

1,000

1,500

2,000

2,500

3,000

Syngas (Dekatherms x 1000) Fuel for Generation

Syngas Fuel for Generation

Pre-Cml 2012 Pre-Cml 2013 Cml

Page 9: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Site Overview – Fall 2007

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Page 10: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Site Overview – Fall 2008

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Page 11: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Site Overview – Fall 2009

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Page 12: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Site Overview – Fall 2010

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Page 13: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Site Overview – Fall 2011

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Page 14: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

Site Overview – 2012

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Page 15: Craig Marchino Technical Manager - globalsyngas.org · Training/Procedure Development Overall Project Duration Equipment Obsolescence/Support ... Nalco Air Products And more

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