company profile - insulink.co.incompany profile let’s pack product safely. about us : insulink...
TRANSCRIPT
• About US
• Quality Certification
• Organization Structure
• Production Process Flow
• Our Products
• Capacity & Capability
• New Part Dev Schedule
• Contact Information
Insulink Packaging Solutions Pvt. Ltd.
Company Profile
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About us :
Insulink Packaging Solutions Pvt. Ltd. is an ISO 9001 : 2015 Certified “Industry Leader” in the
Development and Manufacturing of and Vaccum Formed Blister, Parts and Trays.
Product manufacturers look up to our company for thermoforming solutions from design concept to Part
Supply . Since its inception in 2009, we have the drive to provide solutions to our customers to improve
their productivity, streamline operations, Preduce waste, and drive down costs while delivering Quality
products and material handling solutions on time and within their specified budget.
WHY CHOOSE US ?
1. In House CAD Designing Studio ensure Speed & Agility in over-all development & Prod. Processes
2. ISO 9001 : 2015 Quality Certification Ensures that the manufacturing processes are conforming to
the required standards
3. Technical Understanding : Our Experienced & Professional Design / Manufacturing Engineers
understand Customer’s requirements and adjust our manufacturing processes accordingly.
4. Cost : We offer Most Competitive Pricing and work Closely with Customers to achieve cost targets.
5. Customer Service & Client satisfaction comes first in the list of our priorities
6. Processing Capability :
Sl. No. Brief Description Table Size Draw -ability
RM Processing Capability Feeding Max Thickness L & W in mm In mm
1 Thin Sheet Vacuum Forming 1000 x 1000 110 PVC / PET / HIPS / ABS Roll 0.2 to 1.5mm
2 Thick Sheet Vacuum Forming 2500 x 1500 800 HIPS / ABS / HDPE / PP / PMMA
/ PC Sheet (CTL) 1.0 to 8.00mm
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ISO 9001 : 2015 Certification from :TUV Nord
FOH
Shift 1 Shift 2
Prod. Head
Operators Operators
Shift Sup.
Tool Design
Shift 1 Shift 2
QA Head
PDI
PQC
PDI
PQC Shift Sup Mktg Asst. Accounts
Logs + WH
S&M Head F&A Head
Organization Structure: Insulink NOIDA
Director
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Tool
Designer
Blister Mfg Process : Automatic Vacuum Forming ( AVF )
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Production Process Flow
Mold Loading
Process Setting & Audit
Pre-heating Forming
Inspection
Cutting Inspection
Packing
Pre-Shipment Inspection
Start
Finish
Our Products : Heavy Duty Re-usable Automotive Parts Handling Trays
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1. Machine Capability : Vacuum Form Max Trays Size of L 2500 x W 1500 X H 800 mm
2. R M Process Capability : ABS, HIPS, HDPE, PP, PVC, PC, PET up to 8 mm thickness
Fine Automotive Plastic Body Parts
E-Rickshaw Roof - ABS Automotive Parts :
1. Machine Capability : Vacuum Form Max Part Size of L 3000 x W 1500 X H 800 mm
2. R M Process Capability : ABS, HIPS, HDPE, PP, PVC, PC, PET up to 8 mm thickness
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Auto-mobile Body Parts Automotive Parts :
1. Machine Capability : Vacuum Form Max Trays Size of L 2500 x W 1500 X H 800 mm
2. R M Process Capability : ABS, HIPS, HDPE, PP, PVC, PC, PET up to 8 mm thickness
Other
Auto
Body
Parts
Wh
eel F
en
de
rs
Dash
Bo
ard
D
ash
Bo
ard
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Automotive Parts : Auto-mobile Body Parts
1. Machine Capability : Vacuum Form Max Trays Size of L 2500 x W 1500 X H 800 mm
2. R M Process Capability : ABS, HIPS, HDPE, PP, PVC, PC, PET up to 8 mm thickness
Center Console
Pillar Trims
Wheel Fenders
Dash
Boards
CAD Designing Capability
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In-house CAD / 3 D Models of Molds as well as Tray / Part Designing Capabilty
Capability :
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Production Machinery List
Sl.
No. Are
a
Brief Description
Table Size Draw -
ability Qty
Year of
Buy
Current
Status RM Processing Capability Feeding Max Thickness
L & W in mm In mm
1
Form
ing
FA Vacuum Forming M/c 600 x 600 75 2 2010 running PVC / PET / HIPS / ABS Roll 0.2 to 1.5mm
2 FA Vacuum Forming M/c 1000 x 1000 110 1 2010 running PVC / PET / HIPS / ABS Roll 0.2 to 1.5mm
3 FA Vacuum Forming M/c 800 x 600 100 1 2019 Apr-19 PVC / PET / HIPS / ABS Roll 0.2 to 1.5mm
4 S A Vacuum Forming Machine 1000 x 700 200 1 2011 running HIPS / ABS / HDPE / PP / PMMA / PC Sheet (CTL) 0.5 to 5.00mm
5 S A Vacuum Forming Machine 500 x 700 200 1 2014 running HIPS / ABS / HDPE / PP / PMMA / PC Sheet (CTL) 0.5 to 4.00mm
6 S A Vacuum Forming Machine 1000 x 1500 500 1 2019 Apr-19 HIPS / ABS / HDPE / PP / PMMA / PC Sheet (CTL) 1.0 to 6.00mm
7 S A Vacuum Forming Machine 2500 x 1500 800 1 2018 running HIPS / ABS / HDPE / PP / PMMA / PC Sheet (CTL) 1.0 to 8.00mm
TOTAL No of M/cs 8
1
Cu
ttin
g
Hydraulic Press 600 x 600 - 1 2010 running PVC / PET / HIPS / ABS Mannual 0.2 to 2mm
2 Hydraulic Press 550 x 600 - 2 2013 running PVC / PET / HIPS / ABS Mannual 0.2 to 2mm
3 Hydraulic Press 800 x 600 - 1 2019 Apr-19 PVC / PET / HIPS / ABS Mannual 0.2 to 2mm
4 Vertical Rotary Cutting Table Open 1 2012 running HIPS / ABS / HDPE / PP / PMMA / PC Mannual Up to 6 mm
5 Horizontal Rotary Cutting Table 3000 x 2000 1 2018 running HIPS / ABS / HDPE / PP / PMMA / PC Mannual Up to 6 mm
6 Hand Held Rotary Cutters Open 4 2018 running HIPS / ABS / HDPE / PP / PMMA / PC Mannual Up to 6 mm
7 Hand Held Jig Saw Open 2 2012 running HIPS / ABS / HDPE / PP / PMMA / PC Mannual Up to 3 mm
TOTAL No of M/cs 12
1. We can Vacuum Form Parts / Trays to Max Size of L 2500 x W 1500 X H 600 mm
2. We can Almost Process all types of Plastic like ABS, HIPS, HDPE, PP, PVC, PC, PET
3. We can Vacuum Form Plastic Sheets from 0.2mm Thick to 8 mm Thick
List of Customers:
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• Philips
• LG Electronics
• Samsung
• Ripe Components
• Halonix
• Nestor Pharma
• Oriflame
• Jayanita Exports
• Indo Rama
• Precision Pipes
• Minda Rika
• Fedder Moghul
• Wipe Auto
• Micro Turners
• Musashi Auto Parts
• Sonalika Tractors
• Vee-Line
• Blue Star
We have satisfied customer across various Industry Sectors
New Product Development Process & Schedule :
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Activity Resp. Development Time Line ( In Days )
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Receipt of PO Client
Receipt of Tooling Cost Client
3 D Model Developemt Insulink
3 D Design Confirmation Insulink
CNC Machining & Assy Insulink
First Tool-up Sample Insulink
Sample Acceptance Client
Supply PO Client
Material PO Insulink
Material Arrival Insulink
Pilot Production Insulink
Pilot Approval Client
Mass Production - Start Insulink
Complete Product Range & Contact Information :
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