CNC Winding, Coiling and Bending Machines for the Production of all Types of Springs

FMU 16FMU 25

New WPS 3.2 EasyWay with EasyTab for simple programming

Our Accomplishments for your Benefit

2 WAFIOS Precision Machinery for Wire and Tube

Improved price/performance ratioProduction of a wide range of parts due to modular machine conceptIdeal solution for small and medium-sized batches due to highest flexibility and versatilityZero-error production thanks to advanced monitoring and control technologyCE-compliant safety equipmentHighest quality standard ensures long lifetime, high machine availability and faster amortizationConvenient programming of complex spring geometries with CNC sequences with WAFIOS WPS 3.2 EasyWay andEasyTabHigh energy efficiency iQspring: simulation, cycle time calculation and collision control FMU 25

Maximum flexibility thanks to the highly varied options for tool use

FMU 25FMU 16

Design Features

High-precision rotary feed unit with two (FMU 16) or three (FMU 25) pairs of feed rollersRotating wire guide for individually programmable cutting and wire-guiding directionForce-locked cutting unit attachment (FMU 25)Drive system without back-up batteries for the reduction of downtimesParking positions for not used tool carriers (deactivation of drives possible)Full HD multi-touch monitor (at least 21.5“) for a better overview and gesture-based control Tools from the FMU 1.2/1.7 and FMU 2.2/2.7 can be used

Coiling unit: Standard equipment with 2-axes coiling/bending unit for coiling spring bodies Option: 4-axes coiling/bending unit: - Possibility of eccentric displacement for coiling spring bodies and carrying out bending operations - Coiling unit displaceable in longitudinal wire direction for carrying out highly complex bending operations and the possibility of working backwards

CNC Linear unit: Increased output due to fewer subsequent operations Greater range of parts and higher output is possible

WAFIOS Winding, Coiling and Bending Machines Series FMU 3

Versatile, Powerful and Reliable - WAFIOS FMU Winding, Coiling and Bending Machines

Masters of Flexibility and Productivity

Designed for the production of torsion, extension and extended loop springs and bent parts, the WAFIOS FMU series opens up a host of new options for the spring industry.

The tool carriers can be freely moved in different dimensions to unlock completely new design concepts for the production of parts, including simple or even highly complicated torsion springs and bent parts, double torsion springs with inner or outer spring bodies and extended loop springs even with tight spring indices.

The machines are characterized by quick tool change and set-up times thanks to the speed and ease with which the parts can be changed and the corresponding tool settings can be adjusted.

Additional equipment like laser sensors and optical measuring systems for quality assurance and production monitoring can also be integrated.

It is also possible to upgrade to multiple-station bending systems, pick-and-place transport systems and the WAFIOS Teleservice for remote software support and diagnostic support.

CNC Linear unit Camera measurement system

QualityFor more than 100 years the name WAFIOS has stood forthe highest in terms of quality expectations, safety standardsand technical innovation in German manufacturingsystems engineering.

ReliabilityStrict quality controls, state-of-the-art production systemsand many years of experience guarantee that your investmentis in safe hands. Our global service network ensureshigh availability of WAFIOS machinery.

EfficiencyHigh production output and a long service life will savemoney and shorten the amortization time of your investment.

4-Axes coiling/bending unit FMU 16 2-Axes coiling/bending unit FMU 25

2609 en. - C04/14

Wire Ø (Rm 2,000 N/mm²) mm

Technical Data FMU 16

Bend-back clearance max. mm

Stroke, horizontal table (option) mm

Feed rate m/min.

Stroke, vertical table mm

Stroke, longitudinal table (option) mm

Dimensions w x d x h mm

Weight without pay-off unit kg

Upgradable to max. CNC axes

0.4 - 1.6

78

+ / - 80

max. 120

+ 60 / -100

110

1,050 x 1,600 x 1,800

ca 1,450

24

FMU 250.8 - 2.5

130

+ / - 90

max. 120

+ 70 / -120

180

1,600 x 2,300 x 2,250

ca 3,500

24

Pictures may differ from agreed scope of delivery – Subject to technical changes - © WAFIOS AG 2014

WAFIOS AGSilberburgstraße 572764 Reutlingen, GermanyTel. +49 71 21 14 60Fax +49 71 21 49 12 09sales@wafios.dewww.wafios.com

Precision Machinery for Wire and Tube

FMU 25

FMU25

2 300 mm

2 2

50

mm

2 500 mm