CNC gantry-type machining center

PSD-Mill CNC

T e c h n i c a l D a t a s h e e t

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P S D - M i l l C N C

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

• Extremely robust and solid base frame provides great rigidity, stability and vibration-free work even with heavy duty cutting

• Rigid frame construction consisting of a massive machine bed, two movable uprights and a strong crossbeam, ensures excellent positioning stability and extremely high cutting efficiency

Optional configuration:n 32-tool magazinen 40-tool magazinen 60-tool magazinen 80-tool magazinen 120-tool magazinen Angle milling head BT 50/90 ° with a max. Speed of 3500 r / min, 5 ° angu-

lar incrementn Angle milling head BT 50/90 ° with a max. Speed of 3500 r / min, angular

increment of 1 ° to 5 °n Additional Vertical milling head BT 50/Ø300 mm, max. Speed 3500 r /

min.n Additional Vertical milling head BT 50/Ø500 mm, max. Speed 3500 r / minn Automatic head change system for additional milling heads AHC 1-foldn Automatic head change system for additional milling heads AHC 2-foldn Automatic head change system for additional milling heads 5 times

(including V / H tool changer for 40-station tool magazine + + enlarged hydraulic unit of Y-axis travel (500 mm) + 18i-MB Control) (GIFU fire)

n Automatic head change system for additional milling heads 5 times (including V / H tool changer for 60-station tool magazine + + enlarged hydraulic unit of Y-axis travel (500 mm) + 18i-MB Control) (GIFU fire)

n Automatic head change system for additional milling heads 5 times (including V / H tool changer for 80-position tool magazine + + enlarged hydraulic unit of Y-axis travel (500 mm) + 18i-MB Control) (GIFU fire)

n Automatic head change system for additional milling heads 5 times (in-cluding V / H tool changer for 120-tool magazine + + enlarged hydraulic unit of Y-axis travel (500 mm) + 18i-MB Control) (GIFU fire)

n Renishaw TS27R tool measurementn Renishaw NC4F tool measurementn Renishaw measuring head OMP60n Coolant supply bar through the spindle, pressure 20thn Cabinet air conditionern Coolant cooling systemn More powerful spindle motor 37 kW (30 min.) + ZF2K-300 gear unitn Spindle (Direct Driven) 10,000 rev / minn Spindle (Belt type) 10000 rev / minn Extended travel in Z-axis up to 1100 mmn Extended travel in Z-axis up to 1400 mm

Technical specificationsPSD – Mill CNC

20.6–36 22.6–36 26.6–36 30.6–36 36.6–36 42.6–36 46.6–36Control Fanuc 18i-MBDistance between columns mm 2450 (95”) 2850 (111”) 3250 (126”) 3650 (142”) 4250 (165”) 4850 (189”) 5450 (212”)Max. table load kg / m2 2500 (550 lbs/ft2)

Table dimensions (Width x Length) m 2x6 to 2x36

(78”x20’ - 118’)

2.2х6 to 2.2x36

(85”x20’ - 118’)

2.6х6 to 2.6x36

(101”x20’-118’)

3х6 to 3x36(117”x20’-118’)

3.6x6 to 3.6x36

(140”x20’-118’)

4.2х6 to 4.2x36

(163”x20’-118’)

4.6х6 to 4.6x36

(179”x20’-118’)T-slots mm 28x400(1.1x15.7”)

TravelsX-axis m from 6m to 36m in 1m increments (20’ to 118’ in 40” increments)Y-axis mm 2400 (93”) 2800 (109”) 3200 (124”) 3600 (140”) 4200 (163”) 4800 (187”) 5400 (210”)Z-axis mm 1100; option: 1400 (43”; option: 54”,)W-axis (optional) mm 1000 ( optional 1500 to 2500 ) (39”; option: 59”, 98”)Distance spindle-table mm 820–1920; option: 2220 (32-75”; option: 86”)Distance spindle-rack mm 427 (16.5”) 473 (18.5”)Spindle taper BT 50Spindle speed rpm 6000

w w w . k a a s t . d e

P S D - M i l l C N C

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

4 CNC FANUC 18i MB4 Tool magazine, 32-way, max. Ø200 mm, max. L 400 mm4 Motor spindle (Belt type) with ZF2K gear (ratio 1:4) 6000 r / min4 Work spindle and transmission oil cooling4 Cabinet air conditioning4 2 screw conveyor, 1 chip conveyor chain4 Foot actuated tool change4 Coolant supply all around the spindle4 Automatic lubrication4 Coolant system

4 Thread cutting function (without compensating chuck)4 Portable handwheel for manual operation4 Work light4 Signal and warning lights4 Spindle blow out function4 Compressed air gun4 Coolant spray gun4 Auxiliary tool4 Linear glass scale for X-axis4 Manual

Standard configuration:

Technical specificationsPSD – Mill CNC

20.6–36 22.6–36 26.6–36 30.6–36 36.6–36 42.6–36 46.6–36Spindle motor power kW 22 / 26; option: 30 / 37 (30/35 Hp; option: 40/50 Hp)

Work feed mm/min 5–8000 (0.2-312”/min)

Rapid feed in X-/Y-/Z-axis m/min 10 / 12 / 12 (390/468/468”/min)Positioning accuracy mm ±0.005 / 300 (0.0002”/12”)Repeatability mm ±0.003 / 300 (0.00015”/12”)

Tool magazineNumber of tool pockets pc 24Tool diameter by adjacent places mm Ø 220 (8.5”)

Tool diameter by fully loaded mm Ø 125 (4.85”)Max. tool length mm 400 (15.5”)Max. tool weight kg 20 (optional 35) (43lbs; option: 75 lbs)Dimensions (Length) mm from 11060 to 41060 (step 1000 mm) (from 36’ to 135’)

Dimensions mm 5100x5120(201x202”)

5500x5120 (217x202”)

5900x5120 (232x202”)

6300x5120 (248x202”)

6900x5120 (272x202”)

7500х5120 (295x202”)

8100х5120 (319x202”)

Item-No. 6630100 6630101 6630102 6630103 6630104 6630105 6630106

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P S D - M i l l C N C

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

Table height based on customer specified

A

B

C F

E

D

X

Z

Y

Mobile ATC system

X travel by gear-rack syn-servo control Column and Slider one piece casting AHC system

Optimal Rigidity

100010

001000

575

575

PSD 20.6-36PSD 22.6-36PSD 26.6-36

PSD 30.6-36PSD 36.6-36PSD 42.6-36PSD 46.6-36(3 guide ways)

A

B C F

Cross-Rail box-in-box one piece casting

D

Mobile control room

E

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P S D - M i l l C N C

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

High efficiency spindleP4 level precision ball bearing is oil chilled to reduce thermal deformation.

Two speed ZF 2K 250 gearboxFull enclosure, high performance.

ATCAREA

OperatorAREA

H

W

X - Travel 850

Z-Tr

avel

Y - Travel

Coolant tank

AHC

920

L

M a c h i n e t r a v e l l a y o u t

R i g i d i t y C a p a b i l i t y

1500375

26kW (30min)

22kW (Continuous)

600

0 6000

15

400

100

300

[rpm]

(kW)30

200

TORQUE

700

500

ZF 2K250 Gearbox (1:4 )

With

(N.m)

5

25

20

10

POWER

35(N.m)

664

166(N.m)

41(N.m)

560

140(N.m)

T - S l o t

P S D - M i l l WW type sliding double columns machining center

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P S D - M i l l C N C

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

Moving Cross-rail

A

A

B

B

C

C

F

F

E

E

D

D

W travel

W travel free-positionsyn-servo control

Free position ATC system

X travel by gear-rack syn-servo control

Cross-Rail one piece casting

Three linearguide ways

column

High rigidityenclosure

frame RAM

Table height based on customer specified