china benchmarking tour - kaizen · 4 day tour; page 3 inr 165000/- + service tax (payments to be...

kaizen.com

China Benchmarking Tour November 23 -25,

Shanghai, China

• October 5, 2015

© Kaizen Institute

China Tour

page 2

China is a MANUFACTURING POWERHOUSE.

Many Chinese manufacturing organizations have come a long way in terms of

Quality, Delivery and application of KAIZEN™/ Lean practices. Some such

units today, are an inspiring benchmark. This tour offers an opportunity to visit

four such inspiring Chinese manufacturing organizations and get a closer look at

their best practices.

Important dates

Dates: 23rd to 26th November 2015

Arrival: 22nd Night – Tour starts from 23rd Morning

Check out: 26th Morning – Tour ends on 26th afternoon with lunch

China Benchmarking Tour, 5th October 2015

© Kaizen Institute

Fees 4 day tour;

page 3

INR 165000/- + Service Tax

(Payments to be made to Kaizen Institute (India) Pvt. Ltd)

It includes

• 4 nights; 4 stars hotel

• Breakfast

• Wifi

• 4 lunch

• 4 dinners

• Boat cruise at Shanghai

• Four plant visits

• Group review and discussions on the last day after the plant visit

• All local transport during plant visits

Relevant documents for visa application will be issued on request


© Kaizen Institute

Key take aways/ learning opportunities

• Application of systematic Kaizen/ Lean

• Mix line production systems

• High Tech production systems

• People development and engagement in Chinese

manufacturing

• Six S (Five S + Safety)

• Visual management

• Standard work

• Error Proofing (Poka Yoke) and Quality management

• Use of low cost automation manufacturing

• Kaizen activities connected with Quality/ Engineering/

Non Production

page 4 China Benchmarking Tour, 5th October 2015

© Kaizen Institute page 5

Day 1:

Time Topic Place

9:30 – 11:00 Welcome session and welcome briefing Kaizen Institute Office

11:00 – 11:40 KI Office visit & break KI Office

12:00 – 13:00 LUNCH

13:10 – 14:10 Departure to Factory 1 (BWI ) Pudong District

14:10 – 15:00 BWI welcome and introduction BWI training room

15:00 – 16:00 BWI workshop visit Workshop

16:00 – 16:30 Q & A after Factory visit/ Gemba tour BWI training room

16:40 Group picture and departure for dinner Restaurant

17:30 Dinner Pudong Area

Members from senior management and Lean Leaders will share and also lead the plant tours



BWI Group is a premier chassis supplier that designs and manufactures brake and

suspension systems for the global transportation market. On November 1, 2009 Beijing

West Industries Co., Ltd. (BWI), along with its global subsidiaries, acquired what was

formerly the Chassis Division of Delphi Corporation. Beijing West Industries Co., Ltd. is a

joint venture of Shougang Corporation, and Beijing west State-Owned Asset Management

Co. Ltd. Some global subsidiaries of Beijing West Industries Co., Ltd. also do business as

BWI Group in certain countries around the world.

Delphi Manufacturing System（DMS）is a robust business system, it’s not only useful for

factories but also for offices.


Day 1: Plant Introduction


Time Topic Place

9:00 Pick up guests from hotel Hotel

9:00 – 10:00 Arrive at Volkswagen Factory

10:00 – 11:00 Volkswagen introduction and factory visit Exhibition room and

factory

11:20 Ending and take group photo

11:30 – 13:00 Lunch

14:00 Arrive at Ormazabal Factory Kun Shan City

14:00 –14:30 Welcome and company introduction Meeting room

14:30 – 15:30 Ormazabal introduction and factory visit Factory

15:30 – 16:00 Q & A and Closing session

16:00 – 17:30 Back to hotel & proceed for dinner Restaurant



Day 2:


Shanghai Volkswagen is a Sino-German

joint venture, the investment proportion of

50% for each. The company is head-

quartered in Shanghai Anting International

Automobile City, covers an area of

3’330’000 square meters.

Shanghai Volkswagen is one of the largest

production base of modern cars, in the

world. Manufacturing Volkswagen, Skoda

modles, including Passat, Baltic, Touran,

LAVIDA Lavida, TIGUAN Tiguan and

Octavia, Fabia etc.




Ormazabal Group established in Spain in 1967, focused on the primary and secon-

dary distribution switchgear, transformers, transformer substation and mechanical

and electrical protection equipment. Since it was founded in 1967, Ormazabal

group’s branch producing medium voltage distribution switchgear has grown to

become the world leader in the field.




Time Topic Place

9:30 Pick up guests from hotel Hotel

10:30 Arrive at Lenovo plant Lenovo plant

10:30 – 11:00 Welcome and Lenovo introduction Meeting room

11:00 – 12:00 Plant visit Plant

12:00 Group photo and closing remarks

13:00 Back to hotel to have lunch Restaurant

14:00 – 17:00 Free time

17:30 Departure to Huangpu River Cruise with

dinner

Sightseeing boat



Day 3:


Lenovo creates and builds exceptionally engineered personal technology, and are

much more then a Tech company. Shanghai Lenovo plant belongs to Lenovo Group.

It has total 8 production lines, 5 lines for laptop and 20% of the products are sold

worldwide. It was formed by Lenovo Group acquisition of the former IBM Personal

Computing Division. Lenovo has built on its dominant position in China to grow

globally.




Time Topic Place

9:30 Interactive session, Q&A

and concluding remarks

Hotel or KICN office

11:00 Award of Certificate along with Gemba

Kaizen book written by Masaaki Imai.

Hotel or KICN office

12:00 Ending with farewell lunch At Restaurant KICN office


Day 4:

© Kaizen Institute page 13 China Benchmarking Tour, 5th October 2015

Onehome Yalong International Hotel Shanghai (4 stars) or of similar

category

Hotels


Cruise subject to weather conditions


Huangpu River Cruise


Payment terms:

• 100% payment to be done by 31st October 2015

• Once visa letter is issued; the participants cannot be changed

• Nominations are transferable but within the same organizations & before the visa letter is

issued.

Cancellation:

• If cancelled on or after 10th November – No refund

• If cancelled between 31st Oct to 9th November – 75% will be refunded

Bank Details of Kaizen Institute (I) Pvt. Ltd

Bank : ICICI Bank

Account # : 136705000721

IFSC Code : ICIC0001367

MICR Code : 380229025

Bank Address : 4 Shukan Business Centre, B/s. Fairdeal House, Swastik Cross

Road, Off C G Road, Ahmedabad 380009, Gujarat, India

Note


© Kaizen Institute

• The host companies give us an opportunity to see, learn & ask questions. However, they

reserve the right to admission and also reserve the right to answer certain questions.

• Kaizen Institute reserves the right to make changes in the agenda and also

accommodate requests for changes from the host companies.

• A detailed welcome note will be shared pre-departure with registered participants.

Weather:

• Participants are required to track weather information and carry appropriate clothing while

on this tour. The average low and high temperatures in Nov. are 8 °C (46 °F) and 17

°C (63 °F).

Attire:

• Closed shoes on all days is mandatory and ladies are requested to wear jeans/ trousers

for all plant visits. Men can wear smart office casuals. Jacket and tie is not mandatory.

page 16 China Benchmarking Tour, 5th October 2015

Important additional notes:

© Kaizen Institute

Who Are We? Kaizen Institute Consulting Group was founded by Masaaki Imai

1930 1955 1962 1976 1980 1985 2000

Masaaki Imai

was born in Tokyo, Japan

Received Bachelor's degree and

did graduate work at Tokyo University

Worked at

Japan Productivity Center

Founded Cambridge Corporation

based in Tokyo

Served as President of the Japan Federation of

Recruiting and Employment Agency Associations

Founded Kaizen Institute in

Zug, Switzerland

Shoichiro

Toyoda 1952 -

Nagoya, Japan

Taiichi

Ohno 1912 – 1990

Dalian, China

Traveled with Taiichi Ohno

in US, Australia and New Zealand

Traveled with Shoichiro Toyoda

in the US

Masaaki

Imai 1930 -

Tokyo, Japan

We Help Leaders:

• Implement Continuous Improvement Culture…

• Achieve Dreams of Performance Improvement !

China Benchmarking Tour, 5th October 2015 page 17

Kaizen Institute India

Ahmedabad

Phone: +91 79 2640 7756

Pune

+91 922 552 7911

Email: [email protected]

Web: in.kaizen.com

For registrations and help, please contact:

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