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FOR THE YEAR : 2014-15 CONTENTS REFERENCE DATA NOTES ON BASIC RATES DATA FOR SCHEDULE OF RATES DATA FOR ENABLING WORKS 5 -- 6 7 -- 182 d®¸ÀA¥À£ÀÆä® E¯ÁSÉ d®¸ÀA¥À£ÀÆä® E¯ÁSÉ d®¸ÀA¥À£ÀÆä® E¯ÁSÉ d®¸ÀA¥À£ÀÆä® E¯ÁSÉ WATER RESOURCES DEPARTMENT SCHEDULE OF RATES DAM AND ALLIED WORKS PAGES 1 -- 4 FINALISED BY SCHEDULE OF RATES COMMITTEE 183 -- 195 zÀgÀ¥ÀnÖ ¸À«Äw¬ÄAzÀ ¥ÀjµÀÌj¸À®ànÖzÉ zÀgÀ¥ÀnÖ ¸À«Äw¬ÄAzÀ ¥ÀjµÀÌj¸À®ànÖzÉ zÀgÀ¥ÀnÖ ¸À«Äw¬ÄAzÀ ¥ÀjµÀÌj¸À®ànÖzÉ zÀgÀ¥ÀnÖ ¸À«Äw¬ÄAzÀ ¥ÀjµÀÌj¸À®ànÖzÉ CHAPTER- WRD: 2

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Page 1: CHAPTER- WRD: 2

FOR THE YEAR : 2014-15

CONTENTS

REFERENCE DATA

NOTES ON BASIC RATES

DATA FOR SCHEDULE OF RATES

DATA FOR ENABLING WORKS

5 -- 6

7 -- 182

d®¸ÀA¥À£ÀÆä® E¯ÁSÉd®¸ÀA¥À£ÀÆä® E¯ÁSÉd®¸ÀA¥À£ÀÆä® E¯ÁSÉd®¸ÀA¥À£ÀÆä® E¯ÁSÉ

WATER RESOURCES DEPARTMENT

SCHEDULE OF RATES

DAM AND ALLIED WORKS

PAGES

1 -- 4

FINALISED BY SCHEDULE OF RATES COMMITTEE

183 -- 195

zÀgÀ¥ÀnÖ ¸À«Äw¬ÄAzÀ ¥ÀjµÀÌj¸À®ànÖzÉzÀgÀ¥ÀnÖ ¸À«Äw¬ÄAzÀ ¥ÀjµÀÌj¸À®ànÖzÉzÀgÀ¥ÀnÖ ¸À«Äw¬ÄAzÀ ¥ÀjµÀÌj¸À®ànÖzÉzÀgÀ¥ÀnÖ ¸À«Äw¬ÄAzÀ ¥ÀjµÀÌj¸À®ànÖzÉ

CHAPTER- WRD: 2

Page 2: CHAPTER- WRD: 2

DAM ALLIED WORKS

Page 3: CHAPTER- WRD: 2

DAM ALLIED WORKS

FOR THE YEAR : 2014-15

COST OF MATERIALS :

1 Air hose 25 mm dia per Rm `: 200.00

2 Air hose 50 mm dia per Rm `: 270.00

3 Binding wire per kg `: 60.00

4 Cement 43 Gr per kg `: 7.50

5 Coarse aggregate 10-4.75 mm per cum `: 1160.00

6 Coarse aggregate 20-10 mm per cum `: 950.00

7 Coarse aggregate 40-20 mm per cum `: 740.00

8 Coarse aggregate 80-40 mm per cum `: 590.00

9 Concrete admixture ( Super Plasticizer ) per ltr `: 105.00

10 Copper sheet 16 SWG per kg `: 635.00

11 Coursed rubble stone 300x300x450 mm per No. `: 26.00

12 Coursed rubble stone 300x300x600 mm per No. `: 34.00

13 Cross bit 100 mm dia. per No. `: 12185.00

14 Cross bit 50 mm dia per No. `: 4420.00

15 D-cord per Rm `: 9.00

16 Detonating fuse coil per Rm `: 9.00

17 Detonator delay type per No. `: 20.00

18 Detonator electric per No. `: 12.00

19 Detonator ordinary per No. `: 7.00

20 Diesel per litre `: 55.00

21 Empty cement bag per No. `: 3.00

22 Explosive Ammonium nitrate ( ANFO ) per kg `: 52.00

23 Explosive high strength ANFO booster per kg `: 65.00

24 Explosive small dia ( Kelvex-220 or equivalent ) per kg `: 60.00

25 Extension rods with coupling sleeve per m length `: 4190.00

26 Fine aggregate / sand per cum ( screened ) `: 730.00

27 Fine aggregate / sand per cum ( unscreened ) `: 615.00

28 Geo-textile ( filter fabric ) 250 gsm `: 255.00

29 G I Pipe 15 mm dia A class per Rm `: 105.00

30 G I Pipe 25 mm dia A class per Rm `: 170.00

31 GI pipe 40 mm dia per Rm `: 280.00

32 Guniting nozzle per No. `: 395.00

33 Hariyala turfing sods per sqm `: 25.00

34 Hume pipe with collar 150 mm dia per Rm `: 350.00

35 Hume pipe with collar 300 mm dia per Rm `: 730.00

36 J- Bolts for fixing soldiers per No. `: 40.00

37 Jack hammer drill rod 1.5 m per No. `: 4395.00

38 Jack hammer drill rod 2.5 m per No. `: 7175.00

39 Joint filler board 19 mm thick per sqm `: 650.00

40 M.S Bolts and Nuts per kg `: 90.00

41 Maxphalt 80 / 100 Grade per kg `: 52.00

42 PVC water seal 310 mm width per Rm `: 235.00

43 Rails 30R per t `: 52820.00

44 Reinforcement steel per kg `: 48.48

45 Shutter oil per ltr `: 35.00

46 Stone chips ( at quarry ) per cum `: 500.00

DAM AND ALLIED WORKS -- REFERENCE DATA

1

Page 4: CHAPTER- WRD: 2

DAM ALLIED WORKS

47 Stone chips ( at dump yard ) per cum `: 385.00

48 Structural steel angle / channel / beam / bar per kg `: 49.14

49 Structural steel plate / flat per kg `: 51.14

50 Through stones 300 x 300 x 650 to 750 mm per No. `: 28.00

51 Un-coursed rubble stones ( at quarry ) per cum `: 400.00

52 Un-coursed rubble ( at dump yard ) per cum `: 320.00

53 Water hose ( pressure ) 20 mm dia per Rm `: 185.00

54 Water proofing compound per kg `: 58.00

55 Welding electrodes 4 mm dia ( general use ) per No. `: 10.00

56 Wire mesh ( chain link ) 50 x 50 mm 20 SWG per sqm `: 220.00

ROYALTY CHARGES: Per tonne

1 Earth / Soil / Murum `: 20.00

2 Stone / Coarse aggregate `: 60.00

3 Fine aggregate / Sand `: 60.00

LEAD, LOADING & UNLOADING CHARGES: Unloading

1 Cement per tonne `: 55.40 81.50 81.50

2 Coarse aggregates / Stones per cum `: 70.30 88.40 44.20

3 Earth/ Sand per cum `: 49.50 74.90 12.80

4 Steel per tonne `: 55.40 81.50 81.50

HIRE CHARGES OF MACHINERY: Crew charge

1 Air compressor 5 cmm per hour (ele ) `: 76.00 216.00 94.00

2 Air compressor 7 cmm per hour ( ele ) `: 97.00 288.00 94.00

3 Air compressor 8.5 cmm / hour ( diesel ) `: 223.00 851.00 121.00

4 Air compressor 8.5 cmm per hour ( ele ) `: 119.00 360.00 94.00

5 Angle dozer 90 hp per hour `: 1273.00 582.00 128.00

6 Batching plant 50 cum / hr rated capacity `: 555.00 352.00 181.00

7 Concrete bucket 1.5 cum `: 12.00 8.00 ---

8 Concrete mixer 300 / 200 ltr ( diesel ) per hour `: 46.00 76.00 126.00

9 Concrete mixer 300 / 200 ltr / hour ( ele ) `: 42.00 32.00 126.00

10 Concrete mixer 600 / 400 ltr / hour ( ele ) `: 85.00 64.00 126.00

11 DG set 30 kVA per hour `: 66.00 605.00 75.00

12 Dumper 5 cum per hour `: 548.00 381.00 121.00

13 Grout pump per hour `: 21.00 32.00 150.00

14 Guniting equipment per hour `: 93.00 14.00 125.00

15 Ice plant with accessories 30 t / day / hr `: 151.00 1008.00 75.00

16 Jack hammer per hour `: 16.00 8.00 188.00

17 Needle Vibrator 40 mm dia ( ele ) / hour `: 8.00 6.00 90.00

18 Needle Vibrator 60 mm dia (ele ) / hour `: 9.00 10.00 90.00

19 Pneumatic tamper per hour `: 13.00 8.00 150.00

20 Pump ( electric ) 5 hp per hour `: 3.00 32.00 45.00

21 Pump ( electric ) 10 hp per hour `: 5.00 64.00 45.00

22 Shovel 0.85 cum per hour `: 1322.00 832.00 128.00

23 Tipper 5 cum per hour `: 309.00 286.00 95.00

24 Tower crane 5 tonne per hour `: 1096.00 166.00 103.00

Hire charge

1 km lead

Fuel charge

2

Loading

Page 5: CHAPTER- WRD: 2

DAM ALLIED WORKS

25 Transformer 250 KVA per month `: 3884.00 --- ---

26 Vibrating plate compactor ( diesel ) `: 60.00 76.00 150.00

27 Vibratory pad foot roller per hour `: 1246.00 983.00 151.00

28 Waggon drill per hour `: 239.00 14.00 150.00

29 Water tanker per hour `: 306.00 286.00 95.00

30 Welding transformer per hour `: 13.00 77.00 ---

WAGES OF WORKERS: Per day

1 Bar bender `: 256.73

2 Blaster licensed `: 243.23

3 Carpentor Cl- II `: 244.23

4 Cartman with double bullock cart `: 278.23

5 Chavali `: 272.73

6 Crowbar man `: 239.73

7 Electrician `: 241.23

8 Fitter shuttering works `: 244.23

9 Foreman `: 276.73

10 Helper blasting `: 239.73

11 Lineman `: 239.73

12 Maistry `: 241.23

13 Mason Cl-I `: 256.73

14 Mason Cl-II `: 244.23

15 Mazdoor ( cement handling ) `: 239.73

16 Mazdoor ( Heavy) `: 238.73

17 Mazdoor ( Light ) `: 237.23

18 Painter Class-II `: 239.73

19 Pipe fitter `: 249.23

20 Stone breaker ( Hammerman ) `: 241.73

21 Stone chiseller Cl - I `: 244.73

22 Stone chiseller Cl - II `: 241.73

23 Tinsmith `: 241.23

24 Welder / Gas cutter / Marker / Erector `: 254.73

ELECTRIC SUB-STATION MATERIALS:

1 RCC Pole 8m length (145kg/WL) including earth work, erection etc., `: 6047.00

2 Flood light 250/450 W ( HPMH/HPSodium vapour lamp ) `: 899.00

3 Flood light luminaire set (250W HPMH/HPSV with control gear box) `: 5754.00

4 Fluoscent tube light ( 2'/4'-36/40W) `: 40.00

5 Fluoscent tube light set ( Patti type with electronic ballast 1 x 4'-28W) `: 558.00

6 Moulded case Circuit breaker (four pole 700-800Amps 50kA) `: 41609.00

7 HT/LT Rabbit Conductor (6/3.15mm AI+6/3.15mm steel) `: 47000.00

8 PVC Armoured cable 10 sqmm and below (4 core-1.1KV LTUG cable) `: 118.80

9 PVC Armoured cable 16 sqmm (4 core-1.1KV LTUG cable) `: 140.40

10 PVC Armoured cable 25 sqmm (3.5 core-1.1KV LTUG cable) `: 165.60

11 PVC Armoured cable 70 sqmm (3.5 core-1.1KV LTUG cable) `: 270.00

3

Page 6: CHAPTER- WRD: 2

DAM ALLIED WORKS

OTHER DATA :

1 Contractor's Overheads on Materials / Machinery / Labour % 5.00

2 Contractor's Profit on Materials / Fuel & energy charges / Labour % 10.00

3 Demand charges per KVA / month `: 190.00

4 Energy charges per kWhr `: 7.15

5 Insurance charges on machinery % 1.00

6 Hidden cost on labour % 15.00

Hidden cost on labour ( additional for Dam works ) % 5.00

7 Rate of interest per annum % 11.00

8 Small Tools & Plants on Materials / Machinery / Labour % 1.00

9 Shutter fabrication cost per kg `: 16.00

10 Sundries ( Lump sum rate for unquantified inputs ) `: 44.00

11 Cost of Aggregate conveyor system for concrete( Annexure-1 ) % 2.10

Cost of Aggregate conveyor system for cooling( Annexure-1 ) % 8.50

12 Cost of Trestle bridge for tower crane track ( Annexure-2 ) % 3.30

13 Cost of Ele sub-station / Demand charges for concrete( Annexure-3 ) % 1.00

Cost of Ele sub-station / Demand charges for pre-cooling( Annexure-3 ) % 18.60

14 Cost of Other enabling works ( Annexure-4 ) % 1.00

4

Page 7: CHAPTER- WRD: 2

DAM ALLIED WORKS

FOR THE YEAR : 2014-15

1. All notes under ' General Notes on Schedule of Rates ' and ' Notes on Lead, Lift, Loading and

un-loading Charges ' are applicable to ' Dam and Allied Works ' also to the extent they are

relevant.

2. Unless otherwise specified the basic rates are inclusive of all lifts.

3. Unless otherwise specified the basic rates are inclusive of standard finish required for concrete

surface.

4. The basic rates for concrete items include cost of cleaning / green cutting top surface of

previous lift of concrete and providing cement mortar layer before placing concrete for next lift.

The proportion of cement mortar shall be same as that of mortar portion in concrete.

5. For concrete, masonry and reinforcement items initial lead of 1km is considered in the basic

rate.

Additional lead charges for cement and steel shall be worked out by deducting initial lead of 1

km from the total lead and loading and unloading charges shall be allowed in view of rehandling

of cement and steel from site store / fabrication yard to work place.

Example :

Total lead for cement : 100 km

Less Rehandling lead included in basic rate : 1 km

Net lead for working out additional lead charges : 99 km

Additional lead charges : First 5 kms `: 80.20

Next 25 kms `: 145.00

Balance 69 kms `: 372.60

Loading & unloading charges `: 163.00

Total additional lead charges / tonne `: 760.80

Additional lead charges for sand, coarse aggregate, stones and stone chips shall be worked

out for total lead involved and 1 km lead charges included in basic rate shall be deducted from

total lead charges. No loading and unloading charges shall be allowed since no rehandling lead

is involved for these materials.

Example : For sand :

Total lead for sand from approved sand quarry : 15 km

Initial lead included in the basic rate in the SR : 1 km

Additional lead charges : Lead charges for 5 km `: 89.30

Lead charges for next 10 km `: 92.00

Total lead charges for 15 km /cum `: 181.30

Less 1 km initial lead charges / cum `: -49.50

Net additional lead charges / cum `: 131.80

No loading and un-loading charges shall be added.

6. For earth / rockfill embankment works 1 km initial lead is considered in the basic rates. As no

storing / stacking and re-handling of materials is involved for these works lead charges for

additional lead shall be worked out for total lead including initial lead of 1 km and then the

cost of first km lead shall be deducted. No loading and un-loading charges shall be added as

the additional lead does not involve re-handling of materials.

NOTES ON SCHEDULE OF RATES

DAM AND ALLIED WORKS

5

Page 8: CHAPTER- WRD: 2

DAM ALLIED WORKS

Example :

Total lead for soil from approved borrow area : 2 km

Initial lead included in the basic rate in the SR : 1 km

Additional lead charges : Lead charges for 2 km `: 59.90

Less Lead charges for 1 km `: -49.50

Additional lead charges / cum `: 10.40

No loading and un-loading charges shall be added.

7. Cement content specified for cement concrete works in the item description is based on

theoritical design mix computations and is exclusive of wastage and requirement for any

incidentals. The actual cement content may vary based on trial mix studies. A suitable

clause shall be included in tender for regulating payment for any upword or downword

variation in cement content.

8. The quantities of materials including wastage, requirements for incidentals etc., for working

out additional lead charges shall be as per the statement of requirement of materials under

this section.

9. The basic rates are exclusive of cost of site clearing and river diversion arrangements such as

coffer dams, bunds, diversion channels etc. Separate sub-estimates shall be prepared for all

types coffer dams, bunds, diversion channels etc.

6

Page 9: CHAPTER- WRD: 2

DAM ALLIED WORKS

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.1

ITEM: Excavation for foundation in all kinds of soil including boulders upto 0.60 m dia.( 0.113 cum )

for dam, spillway, intake structure, surface power house and other appurtenant works and

placing the excavated soil neatly in specified dump area or disposing off the same as directed

including cost of all materials, machinery, labour etc., complete with lead upto 1 km and

all lifts.

DATA:Capacity of shovel bucket : 0.85 cum

Capacity of shovel bucket under heaped condition : 1.00 cum

Capacity of topper : 5.00 cum

Lead for disposal of excavated soil : Upto 1 km

Speed for loaded tipper under haul road condition : 15 km / hr

Speed for empty tipper under haul road condition : 20 km / hr

Turning and unloading time : 2.00 min

Shovel digging and loading cycle per bucket : 20 sec

1. Quantity of excavation :

In-situ qty / bucket for 20 % bulkage on unloading ( 1 / 1.20 ) : 0.83 cum

In-situ quantity per load for 5 cum soil ( 5 / 1.20 ) : 4.17 cum

Number of buckets per load ( 4.17 / 0.83 ) say : 5 buckets

Ideal cycle time for loading 5 buckets ( 5 x 20 / 60 ) : 1.67 min

The ideal cycle time for shovel requires spotting of a tipper within 1.67 minutes near the

shovel. However, in practice for dam or canal excavation the space available may not permit

positioning of tippers on either side of the shovel. Generally one tipper has to move after

loading to position the next tipper for loading. Assuming one extra cycle for shovel, the

corrected cycle time for the shovel will be : ( 6 x 20 / 60 ) : 2.00 min

Round trip cycle time for tipper :

Cycle time of shovel for digging and loading : 2.00 min

Time for 1km haulage under load ( 60 / 15 ) : 4.00 min

Time for turning and un-loading : 2.00 min

Time for 1 km return trip ( 60 / 20 ) : 3.00 min

Time for turning and spotting : 0.50 min

Total : 11.50 min

No.of tippers to match corrected cycle time of shovel (11.5 / 2.0) : 5.75 Nos

Output of tipper / hr with 50 min working / hr ( 50 x 4.17 / 11.50 ) : 18.13 cum

Output for 5.75 tippers per day ( 5.75 x 18.13 x 8 ) say : 834 cum

Further, consider about 95 percent excavation by deploying shovel and 5 percent excavation by

manual labour mainly for trimming the bed / sides to final profile.

Daily quantity of excavation in soil ( 834 / 0.95 ) say : 880 cum

Consider 880 cum for rate analysis.

2. Requirement of materials :

No materials involved in the work.

3. Requirement of machinery :

Deploy 0.85 cum capacity shovel for 8 hours for digging and loading 834 cum.

Deploy 6 tippers of 5 cum capacity for 8 hours for disposal of 834 cum.

Deploy 1 tipper of 5 cum capacity for 4 hours for disposal of 46 cum trimmed soil.

4. Requirement of workforce ( other than machinery crew ) :

Average output of 1 heavy & 1 light mazdoor assumed at 6 cum per day for trimming.

DAM AND ALLIED WORKS - DATA RATES

7

Page 10: CHAPTER- WRD: 2

DAM ALLIED WORKS

Deploy 8 heavy and 8 light mazdoors for trimming and loading 46 cum soil.

Deploy 1 maistry.

RATE ANALYSIS UNIT : 880.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total cost of Materials : `: 0.00

B. MACHINERY:

Sl No Unit Amount

in `:

1 Shovel 0.85 cum capacity Hour 8.00 1322.00 10576.00

Fuel / Energy charges Hour 8.00 832.00 6656.00

2 Tippers 5 cum capacity 6 Nos Hour 48.00 309.00 14832.00

Fuel / Energy charges Hour 48.00 286.00 13728.00

3 Tipper 5 cum capacity 1 No Hour 4.00 309.00 1236.00

Fuel / Energy charges Hour 4.00 286.00 1144.00

Total `: 48172.00

Add for small Tools and Plants @ 1% `: 481.72

Add for Contractor's Profit on DPOL / Energy @ 10% `: 2152.80

Add for Contractor's Overheads @ 5% `: 2408.60

Total hire charges of Machinery : `: 53215.12

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Shovel Hour 8.00 128.00 1024.00

2 Crew for Tipper Hour 48.00 95.00 4560.00

3 Crew for Tipper Hour 4.00 95.00 380.00

4 Maistry Day 1.00 241.23 241.23

5 Heavy mazdoor Day 8.00 238.73 1909.84

6 Light mazdoor Day 8.00 237.23 1897.84

Total `: 10012.91

Add for small Tools and Plants @ 1% `: 100.13

Add for Contractor's Profit @ 10% `: 1001.29

Add for hidden cost on Labour @ 15% `: 1501.94

Add for additional hidden cost on labour @ 5% `: 500.65

Add for Contractor's Overheads @ 5% `: 500.65

Total cost of Labour : `: 13617.56

ABSTRACT:

A. Cost of Materials `: 0.00

B. Hire charges of Machinery `: 53215.12

Rate QuantityPerticulars

in `:

Rate

in `:

Rate Quantity

in `:

Quantity

Description

Description

8

Page 11: CHAPTER- WRD: 2

DAM ALLIED WORKS

C. Cost of Labour `: 13617.56

TOTAL `: 66832.68

Add for enabling works @ 1.00% `: 668.33

Total cost for 880.00 cum `: 67501.00

Rate per cum `:`:`:`: 76.71

Rate approved per cum `:`:`:`: 77.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.2

ITEM: Excavation for foundation in soft rock without blasting including boulders upto 0.6 m dia.

(0.113 cum)for dam, spillway, intake structure, surface power house and other appurtenant

works and placing the excavated material neatly in specified dump area or disposing off the

same as directed including cost of all materials, machinery, labour etc., complete with lead

upto 1 km and all lifts.

DATA:Capacity of shovel bucket : 0.85 cum

Capacity of shovel bucket under heaped condition : 1.00 cum

Capacity of tipper : 5.00 cum

Lead for disposal of excavated soft rock : Upto1.00 km

Speed for loaded tipper under haul road condition : 15 km / hr

Speed for empty tipper under haul road condition : 20 km / hr

Turning and unloading time : 2.00 min

Shovel digging and loading cycle per bucket : 30 sec

1. Quantity of excavation :

In-situ quantity / bucket for 30 % bulkage on unloading ( 1 / 1.30 ) : 0.77 cum

In-situ quantity per load for 5 cum of soft rock ( 5 / 1.30 ) : 3.85 cum

Number of buckets per load ( 3.85 / 0.77 ) say : 5 buckets

Ideal cycle time for loading 5 buckets ( 5 x 30 / 60 ) : 2.50 min

The ideal cycle time for shovel requires spotting of a tipper within 2.50 minutes near the

shovel. However, in practice for dam or canal excavation the space available may not permit

positioning of tippers on either side of the shovel. Generally one tipper has to move after

loading to position the next tipper for loading. Assuming one extra cycle for shovel, the

corrected cycle time for the shovel will be : ( 6 x 30 / 60 ) : 3.00 min

Round trip cycle time for tipper :

Ideal cycle time of shovel for digging and loading : 3.00 min

Time for 1km haulage under load ( 60 / 15 ) : 4.00 min

Time for turning and un-loading : 2.00 min

Time for 1 km return trip ( 60 / 20 ) : 3.00 min

Time for turning and spotting : 0.50 min

Total : 12.50 min

No.of tippers to match corrected cycle time of shovel (12.5 / 3.0 ) : 4 Nos

Output of tipper / hr with 50 min working / hr ( 50 x 3.85 / 12.50 ) : 15.40 cum

Output for 4 tipper per day ( 4 x 15.40 x 8 ) say : 493 cum

Further, consider about 95 percent excavation by deploying shovel and 5 percent excavation by

manual labour mainly for trimming the bed / sides to final profile.

Daily quantity of excavation in soft rock ( 493 / 0.95 ) say : 520 cum

Consider 520 cum for rate analysis.

2. Requirement of materials :

No materials involved in the work.

9

Page 12: CHAPTER- WRD: 2

DAM ALLIED WORKS

3. Requirement of machinery :

Deploy 0.85 cum capacity shovel for 8 hours for digging and loading 493 cum.

Deploy 4 tippers of 5 cum capacity for disposal of 493 cum.

Deploy 1 tipper of 5 cum capacity for 2 hours for disposal of 27 cum trimmed soft rock.

4. Requirement of workforce ( other than machinery crew ) :

Output of 1 heavy and 1 light mazdoor assumed at 5.5 cum per day for trimming.

Deploy 5 heavy and 5 light mazdoors for trimming and loading 27 cum soft rock.

Deploy 2.5 crowbarman for trimming.

Deploy 1 maistry.

RATE ANALYSIS UNIT : 520.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total cost of Materials : `: 0.00

B. MACHINERY:

Sl No Unit Amount

in `:

1 Shovel 0.85 cum capacity Hour 8.00 1322.00 10576.00

Fuel / Energy charges Hour 8.00 832.00 6656.00

2 Tippers 5 cum capacity( 4 Nos) Hour 32.00 309.00 9888.00

Fuel / Energy charges Hour 32.00 286.00 9152.00

3 Tipper 5 cum capacity( 1 No) Hour 2.00 309.00 618.00

Fuel / Energy charges Hour 2.00 286.00 572.00

Total `: 37462.00

Add for small Tools and Plants @ 1% `: 374.62

Add for Contractor's Profit on DPOL / Energy @ 10% `: 1638.00

Add for Contractor's Overheads @ 5% `: 1873.10

Total hire charges of Machinery : `: 41347.72

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Shovel Hour 8.00 128.00 1024.00

2 Crew for Tipper Hour 32.00 95.00 3040.00

3 Crew for Tipper Hour 2.00 95.00 190.00

4 Maistry Day 1.00 241.23 241.23

5 Crowbarman Day 2.50 239.73 599.33

6 Heavy mazdoor Day 5.00 238.73 1193.65

7 Light mazdoor Day 5.00 237.23 1186.15

Total `: 7474.36

Add for small Tools and Plants @ 1% `: 74.74

Contd

in `:

Quantity

in `:

in `:

Quantity Rate

Rate

Rate Quantity

Perticulars

10

Description

Description

Page 13: CHAPTER- WRD: 2

DAM ALLIED WORKS

C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

Add for Contractor's Profit @ 10% `: 747.44

Add for hidden cost on Labour @ 15% `: 1121.15

Add for additional hidden cost on labour @ 5% `: 373.72

Add for Contractor's Overheads @ 5% `: 373.72

Total cost of Labour : `: 10165.12

ABSTRACT:

A. Cost of Materials `: 0.00

B. Hire charges of Machinery `: 41347.72

C. Cost of Labour `: 10165.12

TOTAL `: 51512.84

Add enabling works @ 1.00% `: 515.13

Total cost for 520.00 cum `: 52027.97

Rate per cum `:`:`:`: 100.05

Rate approved per cum `:`:`:`: 100.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.3

ITEM: Excavation for foundation in soft rock requiring blasting including boulders upto 0.6 m dia.

(0.113 cum)for dam, spillway, intake structure, surface power house and other appurtenant

works and placing the excavated material neatly in specified dump area or disposing off the

same as directed including cost of all materials, machinery, labour etc., complete with lead

upto 1 km and all lifts.

DATA:Capacity of shovel bucket : 0.85 cum

Capacity of shovel bucket under heaped condition : 1.00 cum

Capacity of tipper : 5.00 cum

Lead for disposal of excavated soft rock : Upto1.00 km

Speed for loaded tipper under haul road condition : 15 km / hr

Speed for empty tipper under haul road condition : 20 km / hr

Turning and unloading time : 2.00 min

Shovel digging and loading cycle per bucket : 30 sec

1. Quantity of excavation :

Excavation and disposal data same as in Item-2.

Output of shovel : 493 cum

Manual trimming : 27 cum

Total output ( In-situ quantity ) : 520 cum

Consider 520 cum excavation in soft requiring blasting for rate analysis.

2. Drilling and Blasting :

Depth of drilling per hole using jack hammers : 1.40 m

Effective depth of pull : 1.25 m

Area of excavation for 520 cum ( 520 / 1.25 ) : 416 sqm

Grid spacing of holes for soft rock requiring blasting depends on the nature of soft rock at any

particular location. For the purpose of rate analysis holes at average spacing of 1.5 times the

spacing considered for hard rock is assumed.

Grid spacing of holes : 1.50 x1.80m

Quantity Rate

11

Description

in `:

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DAM ALLIED WORKS

Nos. of holes for 416 sqm area ( 416 / 2.7 ) : 154 Nos.

Depth of drilling ( 154 x 1.4 ) : 216 m

Consider 2 Nos. 8.5 cmm air compressors and 4 jack hammers for drilling.

Rate of drilling in soft rock requiring blasting : 10 m / hour

Rate of drilling in soft rock with 50 min / hr working ( 10 x 50 / 60 ) : 8.3 m / hour

Time required for drilling with 4 jack hammers ( 216 / 4 / 8.3 ) say : 6.50 hours

3. Requirement of materials:

Jack hammer drill rods for drilling : 216 m drilling

Air hose for supplying air to 4 jack hammers ( 6.5 x 4 ) : 26 hours

Quantity of Explosive at 0.20 kg / cum for 520 cum ( 520 x 0.20 ) : 104.00 kg

Electric detonators at 1 per hole for 154 holes ( 154 x 1 ) : 154 Nos.

Detonating fuse coil : 320 Rm

4. Requirement of machinery :

Deploy 2 air compressors 8.5 cmm capacity for 6.50 hours for drilling.

Deploy 4 jack hammers for 6.50 hours for drilling.

Deploy 0.85 cum capacity shovel for 8 hours for digging and loading 493 cum.

Deploy 4 tippers of 5 cum capacity for disposal of 493 cum.

Deploy 1 tipper of 5 cum capacity for for 3 hours disposal of 27 cum trimmed soft rock.

5. Requirement of workforce ( other than machinery crew ) :

Output of 1 heavy & 1 light mazdoor assumed at 5.5 cum per day for trimming.

Deploy 5 heavy and 5 light mazdoors for loading 27 cum soft rock to tipper.

Deploy 2 crowbarman and 2 stone breakers for trimming.

Deploy 1 maistry.

6. Use rate of materials :

Cost of drill rod 1.5 m long @ `: 4395.00 / Each `: 4395.00

Life of drill rod for drilling in soft rock with reconditioning : 200 m

Use rate of drill rod per Rm ( cost / life ) `: 21.98

Length of 25 mm dia air hose for drilling per jack hammer : 50 m

Cost of 50 m air hose @ `: 200.00 / Rm `: 10000.00

Life of air hose : 800 hours

Use rate of 25 mm dia air hose per hr ( cost / life ) `: 12.50

RATE ANALYSIS UNIT : 520.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Use rate of 1.5 m drill rod Rm 216.00 21.98 4746.60

Reconditioning charges @ 10 % 474.66

2 Use rate of 25 mm dia air hose 4 Nos. Hour 26.00 12.50 325.00

3 Explosive small dia kg 104.00 60.00 6240.00

4 Electric detonators Nos 154.00 12.00 1848.00

5 Fuse coil Rm 320.00 9.00 2880.00

6 Sundries LS 5.00 44.00 220.00

Total `: 16734.26

Add for small Tools and Plants @ 1% `: 167.34

Add for Contractor's Profit @ 10% `: 1673.43

Add for Contractor's Overheads @ 5% `: 836.71

Total cost of Materials : `: 19411.74

Rate Quantity

in `:

Perticulars

12

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DAM ALLIED WORKS

B. MACHINERY:

Sl No Unit Amount

in `:

1 Shovel 0.85 cum capacity Hour 8.00 1322.00 10576.00

Fuel / Energy charges Hour 8.00 832.00 6656.00

2 Tippers 5 cum capacity 4 Nos. Hour 32.00 309.00 9888.00

Fuel / Energy charges Hour 32.00 286.00 9152.00

3 Tipper 5 cum capacity 1 No Hour 3.00 309.00 927.00

Fuel / Energy charges Hour 3.00 286.00 858.00

4 Air compressor 8.5 cmm ( ele ) 2 Nos Hour 13.00 119.00 1547.00

Fuel / Energy charges Hour 13.00 360.00 4680.00

5 Jack hammers 4 Nos. Hour 26.00 16.00 416.00

Fuel / Energy charges Hour 26.00 8.00 208.00

Total `: 44908.00

Add for small Tools and Plants @ 1% `: 449.08

Add for Contractor's Profit on DPOL / Energy @ 10% `: 2155.40

Add for Contractor's Overheads @ 5% `: 2245.40

Total hire charges of Machinery : `: 49757.88

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Shovel Hour 8.00 128.00 1024.00

2 Crew for Tipper Hour 32.00 95.00 3040.00

3 Crew for Tipper Hour 3.00 95.00 285.00

4 Crew for Air compressor Hour 13.00 94.00 1222.00

5 Crew for Jack hammer Hour 26.00 188.00 4888.00

6 Maistry Day 1.00 241.23 241.23

7 Blaster Day 1.00 243.23 243.23

8 Helper blaster Day 1.00 239.73 239.73

9 Crowbarman Day 2.00 239.73 479.46

10 Stone breaker Day 2.00 241.73 483.46

11 Heavy mazdoor Day 5.00 238.73 1193.65

12 Light mazdoor Day 5.00 237.23 1186.15

Total `: 14525.91

Add for small Tools and Plants @ 1% `: 145.26

Add for Contractor's Profit @ 10% `: 1452.59

Add for hidden cost on Labour @ 15% `: 2178.89

Add for additional hidden cost @ 5% `: 726.30

Add for Contractor's Overheads @ 5% `: 726.30

Total cost of Labour : `: 19755.24

ABSTRACT:

A. Cost of Materials `: 19411.74

B. Hire charges of Machinery `: 49757.88

C. Cost of Labour `: 19755.24

TOTAL `: 88924.86

Add for enabling works @ 1.00% `: 889.25

Total cost for 520.00 cum `: 89814.11

Rate per cum `:`:`:`: 172.72

Rate approved per cum `:`:`:`: 173.00

Rate Quantity

in `:

Quantity Rate

in `:

Description

Description

13

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DAM ALLIED WORKS

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.4.1

ITEM: Excavation for foundation in hard rock of all toughness by blasting including boulders above

0.6 m dia ( 0.113 cum ) for dam, spillway, intake structure, surface power house and other

appurtenant structures minimising damage to rock beyond excavation line by adopting any one

or combination of line drilling/pre-splitting/smooth blasting techniques and placing the excavated

rock neatly in specified dump area as directed including cost of all materials, machinery, labour

etc.,complete with lead upto 1 km and all lifts.

DATA:Generally for dam works excavation in hard rock is for limited depth to remove top jointed and

skin material to expose fresh rock for seating of structure. Therefore, the depth of hole is limited

to 0.90 m for rate analysis.

For intake structure / surface power house the depth excavation will be more and holes uto 5 m

may be considered. Jack hammer drilling for shallow holes and waggon drill holes for deeper

holes is considered.

I. Consider drilling by Jack hammers and mucking by deploying Shovel and tippers.

1. Quantity of excavation :

For a dam of medium height the width of foundation will be about 30 to 35 m.

Consider half width of the block for drilling and blasting at a time.

Generally, the length of excavation in hard rock at a time will be limited to 6 to 7 rows for effective

blasting to minimise digging and loading cycle of shovel.

Consider 7 m length and 17 m width of excavation per blast. As excavation for dam foundation is

mainly to expose fresh hard rock the depth of hole is assumed at 0.90 m.

Depth of drilling per hole : 0.90 m

Effective depth of hole for jack hammer drilling ( 0.9 - 0.1 ) : 0.80 m

The burden ( distance of hole from free face of excavation ) is considered at 30 times diameter

of hole and spacing of holes is considered at 1.20 times burden.

Burden for 32 mm dia jack hammer holes say : 1.00 m

Spacing of holes @ 1.20 times burden : 1.20 m

Grid spacing of holes in m : 1.00 x 1.20 m

Quantity of excavation per blast ( 17 x 7 x 0.8 ) : 95 cum

Further, consider loading of about 95 percent excavated rock by shovel and 5 percent excavated

rock mainly consisting of trimmed bed material and blasted boulders etc., by manual labour.

Daily quantity of excavation in hard rock ( 95 / 0.95 ) say : 100 cum

Consider 100 cum for rate analysis.

2. Drilling and Blasting :

Depth of drilling per hole : 0.90 m

Effective depth of hole for jack hammer drilling ( 0.9 - 0.1 ) : 0.80 m

Burden for 32 mm dia jack hammer holes say : 1.00 m

Spacing of holes @ 1.20 times burden : 1.20 m

Grid spacing of holes in m : 1.00 x 1.20 m

No. of rows of holes for 7 m width @ 1 m burden ( 7 / 1 ) : 7 rows

No. of holes in 4 rows for 17 m width @ 1.2 m C/C ( 4 x 17 / 1.2 ) : 56 Nos.

No. of holes in 3 rows for 15.8 m @ 1.2 m C/C ( 3 x 15.8 / 1.2 ) : 39 Nos.

Total number of holes in 17 x 7 m area : 95 Nos

For blasting a combination of 20 % high strength ANFO booster and 80 % ANFO mixed with

diesel is proposed.

Drilling and Blasting pattern :

Pattern of holes : Staggered

14

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DAM ALLIED WORKS

Hole initiation : Bottom

Initiation system : Electric detonators

Initiation pattern : Straight line all rows

secondary blasting may be necessary after main blasting to break any large rock fragments.

Quantity for secondary blasting @ 5 % ( 95 x 0.05 ) : 5 cum.

Nos. of secondary blast holes @ 1 per cum for 9 cum ( 5 x 1 ) : 5 Nos.

Depth of drilling for main blast ( 95 x 0.9 ) : 85.50 m

Depth of drilling for secondary holes @ 0.6 m / cum ( 5 x 0.6 ) say : 3.00 m

Total depth of drilling for main and secondary blasting : 88.50 m

Consider 2 Nos. 8.5 cmm air compressors and 4 jack hammers for drilling.

Rated rate of drilling in hard rock by jack hammer : 6 m / hour

Rate of drilling in hard rock with 50 min / hr working ( 6 x 50 / 60 ) : 5 m / hour

Time required for drilling with 4 jack hammers ( 88.5 / 4 / 5 ) say : 4.5 hours

3. Disposal of excavated rock:

Capacity of shovel bucket : 0.85 cum

Capacity of shovel bucket under heaped condition : 1.00 cum

Capacity of tipper : 5.00 cum

Lead for disposal of excavated hard rock : Upto 1 km

Speed for loaded tipper under haul road condition : 15 km / hr

Speed for empty tipper under haul road condition : 20 km / hr

Turning and unloading time : 2.00 min

Shovel digging and loading cycle per bucket : 45 sec

In-situ quantity / bucket for 40 % bulkage on unloading ( 1 / 1.40 ) : 0.71 cum

In-situ quantity per load for 5 cum of hard rock ( 5 / 1.40 ) : 3.57 cum

Number of buckets per load ( 3.57 / 0.71 ) say : 5 buckets

Ideal cycle time for loading 5 buckets ( 5 x 45 / 60 ) : 3.75 min

The ideal cycle time for shovel requires spotting of a tipper within 3.75 minutes near the

shovel. However, in practice for dam or canal excavation, the space available may not permit

positioning of tippers on either side of the shovel. Generally one tipper has to move after

loading to position the next tipper for loading. Assuming one extra cycle for shovel, the

corrected cycle time for the shovel will be : : 4.50 min

Round trip cycle time for tipper:

Cycle time of shovel for digging & loading : 4.50 min

Time for 1km haulage under load ( 60 / 15 ) : 4.00 min

Time for turning and un-loading : 2.00 min

Time for 1 km return trip ( 60 / 20 ) : 3.00 min

Time for turning and spotting : 0.50 min

Total : 14.00 min

No.of tippers to match corrected cycle time of shovel (14.0 / 4.5) : 3.11 Nos

Output of tipper / hr with 50 min working / hr ( 50 x 3.57 / 14.00 ) : 12.75 cum

Time for disposal of 95 cum muck by 3 tippers ( 95 / 12.75 / 3 ) say : 2.5 hours

4. Requirement of materials:

Jack hammer drill rods for drilling : 88.5 m drilling

Air hose for supplying air to 4 jack hammers ( 4.5 x 4 ) : 18 hours

Quantity of explosive for 100 cum @ 0.5 kg / cum ( 100 x 0.5 ) : 50 kg

High strength ANFO booster @ 20 % ( 50 x 0.20 ) : 10 kg

ANFO @ 80 % ( 50 x 0.8 ) : 40 kg

Diesel @ 180 ml / kg ANFO ( 40 x 0.18 ) : 7 ltr

Explosive at 0.20 kg / cum for 5% secondary blast ( 95x0.05x0.2 ) : 1 kg

Ele.detonators at 1 per hole for 95 main blast holes ( 95 x 1 ) : 95 Nos.

15

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DAM ALLIED WORKS

Ord.detonators @ 1 per hole for 9 secondary holes ( 9 x 1 ) : 5 Nos.

Detonating fuse coil : 120 Rm

5. Requirement of machinery :

Deploy 2 air compressors 8.5 cmm capacity for 4.5 hours for drilling.

Deploy 4 jack hammers for 4.5 hours for drilling.

Deploy 0.85 cum capacity shovel for 2.5 hours for digging and loading 95 cum.

Deploy 3 tippers of 5 cum capacity for for 2.5 hours for disposal of 95 cum.

Deploy 1 tipper of 5 cum capacity for 1 hours for 5 cum trimmed rock.

Deploy 1 dozer for 0.5 hour for levelling dumped rock in dump area.

6. Requirement of workforce ( other than machinery crew ) :

Output of 1 crowbarman,1 stone breaker, 1heavy & 1light mazdoor assumed at 5.0 cum / day.

Deploy 1 crowbarman, 1 stone breakers, 1 heavy and 1 light mazdoors for 5 cum.

Deploy 1 blaster and 1 blasting helper for loading explosive materials and blasting.

Deploy 1 maistry.

7. Use rate of materials :

Cost of drill rod 1.5 m long @ `: 4395.00 / Each `: 4395.00

Life of drill rod for drilling in hard rock with reconditioning : 150 m

Use rate of drill rod per Rm ( cost / life ) `: 29.30

Length of 25 mm dia air hose for drilling for each jack hammer : 50 m

Cost of 50 m air hose @ `: 200.00 / Rm `: 10000.00

Life of air hose : 800 hours

Use rate of 25 mm dia air hose per hr ( cost / life ) `: 12.50

RATE ANALYSIS UNIT : 100.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Use rate of drill rod 1.5 m long Rm 88.50 29.30 2593.05

Reconditioning charges @ 10 % 259.31

2 Use rate of 25 mm dia air hose 4 Nos. Hour 18.00 12.50 225.00

3 High strength ANFO booster kg 10.00 65.00 650.00

4 Ammonium nitrate ( ANFO ) kg 40.00 52.00 2080.00

5 Diesel ltr 7.00 55.00 385.00

6 Explosive small dia kg 1.00 60.00 60.00

7 Ordinary detonators Nos 5.00 7.00 35.00

8 Electric detonators Nos 95.00 12.00 1140.00

9 Fuse coil Rm 120.00 9.00 1080.00

10 Sundries LS 2.00 44.00 88.00

Total `: 8595.36

Add for small Tools and Plants @ 1% `: 85.95

Add for Contractor's Profit @ 10% `: 859.54

Add for Contractor's Overheads @ 5% `: 429.77

Total cost of Materials : `: 9970.61

B. MACHINERY:

Sl No Unit Amount

in `:

1 Shovel 0.85 cum capacity Hour 2.50 1322.00 3305.00

Fuel / Energy charges Hour 2.50 832.00 2080.00

Contd

Description Quantity Rate

in `:

Rate QuantityPerticulars

16

in `:

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DAM ALLIED WORKS

B. MACHINERY ( Contd ) :

Sl No Unit Amount

in `:

Contd

2 Tippers 5 cum capacity 3 Nos. Hour 7.50 309.00 2317.50

Fuel / Energy charges Hour 7.50 286.00 2145.00

3 Tipper 5 cum capacity 1 No Hour 1.00 309.00 309.00

Fuel / Energy charges Hour 1.00 286.00 286.00

4 Angle dozer 90 hp Hour 0.50 1273.00 636.50

Fuel / Energy charges Hour 0.50 582.00 291.00

5 Air compressor 8.5 cmm (ele) 2 Nos. Hour 9.00 119.00 1071.00

Fuel / Energy charges Hour 9.00 360.00 3240.00

6 Jack hammers 4 Nos. Hour 18.00 16.00 288.00

Fuel / Energy charges Hour 18.00 8.00 144.00

Total `: 16113.00

Add for small Tools and Plants @ 1% `: 161.13

Add for Contractor's Profit on DPOL / Energy @ 10% `: 818.60

Add for Contractor's Overheads @ 5% `: 805.65

Total hire charges of Machinery : `: 17898.38

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Shovel Hour 2.50 128.00 320.00

2 Crew for Tipper Hour 7.50 95.00 712.50

3 Crew for Tipper Hour 1.00 95.00 95.00

4 Crew for Dozer Hour 0.50 128.00 64.00

5 Crew for Air compressor Hour 9.00 94.00 846.00

6 Crew for Jack hammer Hour 18.00 188.00 3384.00

7 Maistry Day 1.00 241.23 241.23

8 Blaster Day 1.00 243.23 243.23

9 Helper blaster Day 1.00 239.73 239.73

10 Crowbarman Day 1.00 239.73 239.73

11 Stone breaker Day 1.00 241.73 241.73

12 Heavy mazdoor Day 1.00 238.73 238.73

13 Light mazdoor Day 1.00 237.23 237.23

Total `: 7103.11

Add for small Tools and Plants @ 1% `: 71.03

Add for Contractor's Profit @ 10% `: 710.31

Add for hidden cost on Labour @ 15% `: 1065.47

Add for additional hidden cost on labour @ 5% `: 355.16

Add for Contractor's Overheads @ 5% `: 355.16

Total cost of Labour : `: 9660.23

ABSTRACT:

A. Cost of Materials `: 9970.61

B. Hire charges of Machinery `: 17898.38

C. Cost of Labour `: 9660.23

TOTAL `: 37529.22

in `:

Description Rate

in `:

Description Quantity Rate

Quantity

17

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DAM ALLIED WORKS

Add for enabling works @ 1.00% `: 375.29

Total cost for 100.00 cum `: 37904.51

Rate per cum `: 379.05

II. Consider drilling by Wagon drills and mucking by deploying Shovel and tippers.

1. Quantity of excavation :

For a dam of medium height the width of foundation will be about 30 to 35 m.

Generally Waggon drill is used for excavation in hard rock where the depth of excavation is more.

Consider half width of the block for drilling and blasting at a time.

For good fragmentation to facilitate easy loading by 0.85 cum capacity shovel the bench height

to burden ratio shall be more than 3.

Generally, the length of excavation in hard rock for use of waggon drill at a time will be limited to

6 to 7 m for effective blasting to minimise digging and loading cycle of shovel.

Consider 6 m length and 15 m width of excavation per blast.

Depth of drilling per hole including depth of sub-drilling : 6.00 m

Effective depth of hole for jack hammer drilling ( 6.0 - 0.6 ) : 5.40 m

The burden ( distance of hole from free face of excavation ) is considered at 20 times diameter

of hole and spacing of holes is considered at 1.25 times burden.

Burden for 100 mm dia waggon drill holes : 2.00 m

Spacing of holes @ 1.25 times burden : 2.50 m

Grid spacing of holes in m : 2.00 x 2.50 m

Quantity of excavation per blast ( 15 x 6 x 5.4 ) say : 480 cum

Further, consider loading of about 95 percent excavated rock by shovel and 5 percent excavated

rock mainly consisting of trimmed bed material and blasted boulders etc., by manual labour.

Daily quantity of excavation in hard rock ( 480 / 0.95 ) say : 500 cum

Consider 500 cum for rate analysis.

2. Drilling and Blasting:

Grid spacing of holes for 100 mm dia Waggon drill holes : 2.00 x 2.50 m

Consider 3 burden distance for excavation per blast.

Rate of drilling in hard rock per hour by Waggon drill : 12.00 m

Rate of drilling per hour with 50 min per hour working ( 12 x 50 / 60 ) : 10 m

Length of excavation for 3 burden distance ( 3 x 2.00 ) : 6.00 m

No. of blast holes in 3 rows for 2 x 2.5 m grid ( 90 / 5 ) : 18 holes

Length of drilling for 18 holes ( 18 x 6 ) say : 108 m

Consider 2 waggon drills for drilling main holes and 2 jack hammers for secondary holes.

Time for drilling 108 m for 2 Waggon drill @ 10 m / hour : 5.4 hours

Drilling for secondary blasting for 5% qty @ 0.6 m / cum : 14.4 m

No.of blast holes for secondary blasting @ 0.6 m / hole ( 15 / 0.6 ) : 24 holes

Time for drilling 25 m for 2 jack hammers @ 6 m / hour : 2.0 hours

3. Disposal of excavated rock:

Capacity of shovel bucket : 0.85 cum

Capacity of shovel bucket under heaped condition : 1.00 cum

Capacity of tipper : 5.00 cum

Lead for disposal of excavated rock rock : Upto 1 km

Speed for loaded tipper intake / power house excavation condition : 15 km / hr

Speed for empty tipper under intake / power house excavation condition : 20 km / hr

Turning and unloading time : 2.00 min

Shovel digging and loading cycle per bucket : 45 sec

In-situ qty / bucket for 40 % bulkage of hard rock ( 1 / 1.40 ) : 0.71 cum

In-situ qty per load for 40 % bulkage of hard rock ( 5 / 1.40 ) : 3.57 cum

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Number of buckets per load ( 3.57 / 0.71 ) say : 5 buckets

Ideal cycle time for loading 5 buckets ( 5 x 45 / 60 ) : 3.75 min

The ideal cycle time for shovel requires spotting of a tipper within 3.75 minutes near the shovel.

However, in practice for dam or canal excavation the space available may not permit positioning

of tippers on either side of the shovel. Generally one tipper has to move after loading to position

next tipper for loading. Assuming one loading cycle extra, the corrected cycle time for shovel

will be ( 6 x 45 / 60 ) 4.50 min

Round trip cycle time for tipper:

Cycle time of shovel for digging & loading : 4.50 min

Time for 1 km haulage under load ( 60 / 15 ) : 4.00 min

Time for turning and un-loading : 2.00 min

Time for 1km return trip ( 60 / 20 ) : 3.00 min

Time for turning and spotting : 0.50 min

Total : 14.00 min

No.of tippers to match corrected cycle time of shovel (14.0 / 4.5) : 3.11 Nos

Output of tipper / hr with 50 min working / hr ( 50 x 3.57 / 14.00 ) : 12.75 cum

Time for disposal of 485 cum muck by 3 tippers ( 485 / 12.75 / 3 ) say : 12.7 hours

4. Requirement of materials :

100 mm dia TC bit : 108 m drilling

Extension rods with sleeve : 108 m drilling

Jack hammer drill rod : 15 m drilling

Quantity of Explosive @ 0.5 kg / cum for 480 cum : 240.00 kg

Consider 20 % high strength ANFO booster for priming ANFO. : 48.00 kg

Consider 80 % ANFO mixed with diesel oil for colunm. : 192.00 kg

Diesel oil @ 180 ml per kg of ANFO : 35.00 ltrs

Quantity of Explosive @ 0.2 kg / cum for secondary blast : 5 kg

Ordinary detonators for secondary blasting : 24 Nos.

Detonating cord for 18 holes in 3 rows : 150 Rm.

Detonating fuse coil for secondary blasting : 24 Rm

5. Requirement of machinery :

Deploy 0.85 cum capacity shovel for 13 hours for digging and loading 480 cum.

Deploy 3 tippers 5 cum capacity for 13 hours for disposal of 480 cum.

Deploy 1 tipper for 5 hours for disposal of 20 cum trimmed muck.

Deploy 2 air compressors 8.5 cmm capacity for 5.5 hours for waggon drill holes.

Deploy 2 waggon drills for 5.5 hours for drilling main blast holes.

Deploy 1 air compressor 8.5 cmm capacity for 2 hours for jack hammer holes.

Deploy 2 jack hammers for 2 hours for drilling secondary blast holes.

Deploy 1 angle dozer for 2.5 hour for levelling muck in dump area.

6. Requirement of workforce ( other than machinery crew ) :

Deploy 2 Crowbarman, 2 Stone breaker for 1 day for trimming.

Deploy 5 heavy and 5 light mazdoors for disposal of 20 cum residual muck and other works.

Deploy 1 blaster and 1 blasting helper for loading and blasting. Deploy 1 Maistry.

7. Use rate of materials :

Cost of T.C bit 100 mm dia @ `: 12185.00 / Each `: 12185.00

Life of drill bit for drilling in hard rock : 80 m

Use rate of T.C bit per Rm drilling ( Cost / Life ) `: 152.31

Cost of extn rod with sleeve 4.5 m @ `: 4190.00 / Rm `: 18855.00

Life of extension rod : 1500 m

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Use rate of extension rod per Rm drilling ( Cost / Life ) `: 12.57

Cost of 1.5 m drill rod @ `: 4395.00 / Each `: 4395.00

Life of drill rod for drilling in hard rock with reconditioning : 150 m

Use rate of drill rod per Rm drilling ( Cost / Life ) `: 29.30

Length of air hose for drilling for each jack hammer : 50 m

Cost of 50 m air hose 25 mm dia @ `: 200.00 / Rm `: 10000.00

Life of air hose : 800 hours

Use rate of air hose per hr ( Cost / Life ) `: 12.50

Cost of 50 m air hose 50 mm dia @ `: 270.00 / Rm `: 13500.00

Life of air hose : 800 hours

Use rate of air hose per hr ( Cost / Life ) `: 16.88

RATE ANALYSIS UNIT : 500.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Use rate of T.C bit 100 mm dia Rm 108.00 152.31 16449.75

2 Use rate of Extension rod with sleeve Rm 108.00 12.57 1357.56

3 Use rate of Jack hammer drill rod 1.5 m Rm 15.00 29.30 439.50

Reconditioning charges @ 10 % 43.95

4 Use rate of air hose for waggon drill Hour 11.00 16.88 185.63

Use rate of 25 m air hose for JH 2 Nos Hour 4.00 12.50 50.00

5 High strength ANFO booster kg 48.00 65.00 3120.00

6 ANFO kg 192.00 52.00 9984.00

7 Diesel oil ltr 35.00 55.00 1925.00

8 Explosive small dia ( Kelvex-220 ) kg 5.00 60.00 300.00

9 Ordinary detonators Nos 24.00 7.00 168.00

10 D-cord Rm 150.00 9.00 1350.00

11 Detonating fuse coil Rm 24.00 9.00 216.00

12 Sundries LS 5.00 44.00 220.00

Total `: 35809.39

Add for small Tools and Plants @ 1% `: 358.09

Add for Contractor's Profit @ 10% `: 3580.94

Add for Contractor's Overheads @ 5% `: 1790.47

Total cost of Materials : `: 41538.89

B. MACHINERY:

Sl No Unit Amount

in `:

1 Tippers 5 cum capacity Hour 44.00 309.00 13596.00

Fuel / Energy charges Hour 44.00 286.00 12584.00

2 Shovel 0.85 cum capacity Hour 13.00 1322.00 17186.00

Fuel / Energy charges Hour 13.00 832.00 10816.00

3 Angle dozer Hour 2.50 1273.00 3182.50

Fuel / Energy charges Hour 2.50 582.00 1455.00

4 Air compressor 8.5 cmm ( ele ) Hour 13.00 119.00 1547.00

Fuel / Energy charges Hour 13.00 360.00 4680.00

5 Waggon drill Hour 11.00 239.00 2629.00

Fuel / Energy charges Hour 11.00 14.00 154.00

Contd

in `:

in `:

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Perticulars Quantity Rate

Description

20

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DAM ALLIED WORKS

B. MACHINERY ( Contd ) :

Sl No Unit Amount

in `:

Contd

6 Jack hammer Hour 4.00 16.00 64.00

Fuel / Energy charges Hour 4.00 8.00 32.00

Total `: 67925.50

Add for small Tools and Plants @ 1% `: 679.26

Add for Contractor's Profit on DPOL / Energy @ 10% `: 2972.10

Add for Contractor's Overheads @ 5% `: 3396.28

Total hire charges of Machinery : `: 74973.13

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Tipper Hour 44.00 95.00 4180.00

2 Crew for Shovel Hour 13.00 128.00 1664.00

3 Crew for Dozer Hour 2.50 128.00 320.00

4 Crew for Air compressor Hour 13.00 94.00 1222.00

5 Crew for Waggon drill Hour 11.00 150.00 1650.00

6 Crew for Jack hammer Hour 4.00 188.00 752.00

7 Maistry Day 1.00 241.23 241.23

8 Blaster Day 1.00 243.23 243.23

9 Helper blaster Day 1.00 239.73 239.73

10 Crowbarman Day 2.00 239.73 479.46

11 Stone breaker Day 2.00 241.73 483.46

12 Heavy mazdoor Day 5.00 238.73 1193.65

13 Light mazdoor Day 5.00 237.23 1186.15

Total `: 13854.91

Add for small Tools and Plants @ 1% `: 138.55

Add for Contractor's Profit @ 10% `: 1385.49

Add for hidden cost on Labour @ 15% `: 2078.24

Add for additional hidden cost on Labour @ 5% `: 692.75

Add for Contractor's Overheads @ 5% `: 692.75

Total cost of Labour : `: 18842.68

ABSTRACT:

A. Cost of Materials `: 41538.89

B. Hire charges of Machinery `: 74973.13

C. Cost of Labour `: 18842.68

TOTAL `: 135354.69

Add for other enabling works @ 1.00% `: 1353.55

Total cost for 500.00 cum `: 136708.24

Rate per cum `: 273.42

Consider average rate ( excavation by deploying Jack hammer & Waggon drill ) for SR.

Rate per cum ( 379.05 + 273.42 ) / 2 `:`:`:`: 326.23

Rate approved per cum `:`:`:`: 326.00

in `:

Quantity

in `:

Description Rate

21

Quantity RateDescription

Page 24: CHAPTER- WRD: 2

DAM ALLIED WORKS

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.4.2

ITEM: Excavation for foundation in hard rock of all toughness including boulders above 0.6 m

diameter ( 0.113 cum ) for dam, spillway, intake structure, surface power house and other

appurtenant structures by approved controlled blasting methods including control of vibration

by use of delay detonators and control of fly-rock by muffling arrangements etc., and placing

the excavated rock neatly in specified dump area as directed including cost of all materials,

machinery, labour etc., complete with lead upto 1 km and all lifts.

DATA:Generally for dam works excavation in hard rock is for limited depth to remove top jointed and

skin material to expose fresh rock for seating of structure. Therefore, the depth of hole is limited

to 0.90 m for rate analysis.

Consider drilling by Jack hammers and mucking by deploying Shovel and tippers.

Excavation in hard rock by controlled blasting method with arrangements for control of fly-rock

is generally adopted where there are structures very close to dam site or for foundation

excavation for dam blocks in flood gap portion or for excavation of power house pit / sluice

structures near toe of dam blocks.

Work requires:

- Limiting the depth of holes and use of delay detonators to minimise explosive energy to

reduce ground vibrations.

- covering blasting area with chain link mesh or waste conveyor belts or waste tyres and sand

bags to prevent flying of rock fragments during blasting.

Capacity of shovel bucket : 0.85 cum

Capacity of shovel bucket under heaped condition : 1.00 cum

Capacity of tipper : 5.00 cum

Lead for disposal of excavated hard rock : Upto 1 km

Speed for loaded tipper under haul road condition : 15 km / hr

Speed for empty tipper under haul road condition : 20 km / hr

Turning and unloading time : 2.00 min

Shovel digging and loading cycle per bucket : 45 sec

1. Quantity of excavation :

In-situ quantity / bucket for 40 % bulkage on unloading ( 1 / 1.40 ) : 0.71 cum

In-situ quantity per load for 5 cum of hard rock ( 5 / 1.40 ) : 3.57 cum

Number of buckets per load ( 3.57 / 0.71 ) say : 5 buckets

Ideal cycle time for loading 5 buckets ( 5 x 45 / 60 ) : 3.75 min

The ideal cycle time for shovel requires spotting of a tipper within 3.75 minutes near the

shovel. However, in practice for dam or canal excavation, the space available may not permit

positioning of tippers on either side of the shovel. Generally one tipper has to move after

loading to position the next tipper for loading. Assuming one extra cycle for shovel, the

corrected cycle time for the shovel will be : : 4.50 min

Round trip cycle time for tipper:

Cycle time of shovel for digging & loading : 4.50 min

Time for 1km haulage under load ( 60 / 15 ) : 4.00 min

Time for turning and un-loading : 2.00 min

Time for 1 km return trip ( 60 / 20 ) : 3.00 min

Time for turning and spotting : 0.50 min

Total : 14.00 min

No.of tippers to match corrected cycle time of shovel (14.0 / 4.5) : 3.11 Nos

Output of tipper / hr with 50 min working / hr ( 50 x 3.57 / 14.00 ) : 12.75 cum

Time for disposal of 91 cum muck by 3 tippers ( 91 / 12.75 / 3 ) say : 2.5 hours

22

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DAM ALLIED WORKS

Further, consider loading of about 95 percent excavated rock by shovel and 5 percent excavated

rock mainly consisting of trimmed bed material and blasted boulders etc., by manual labour.

Daily quantity of excavation in hard rock ( 91 / 0.95 ) say : 96 cum

Consider 96 cum for rate analysis.

2. Drilling and Blasting :

Depth of drilling per hole : 0.90 m

Effective depth of hole for jack hammer drilling ( 0.9 - 0.1 ) : 0.80 m

The burden ( distance of hole from free face of excavation ) is considered at 30 times diameter

of hole and spacing of holes is considered at 1.20 times burden.

Burden for 32 mm dia jack hammer holes say : 1.00 m

Spacing of holes @ 1.20 times burden : 1.20 m

Grid spacing of holes in m : 1.00 x 1.20 m

For a dam of medium height the width of foundation will be about 30 to 35 m.

Consider half width of the block for drilling and blasting at a time.

No. of holes in a row for 17 m width @ 1.2 m C/C ( 17 / 1.2 ) : 14 Nos.

Generally, the length of excavation in hard rock at a time will be limited to 6 to 7 rows for effective

blasting to minimise digging and loading cycle of shovel.

Consider 7 m length of excavation per blast.

No. of rows of holes for 7 m width @ 1 m burden ( 7 / 1 ) : 7 rows

Drilling and Blasting pattern :

Pattern of holes : Staggered

Hole initiation : Bottom

Initiation system : Short delay detonators

Delay system : 25 ms interval

Initiation pattern : Straight line row by row

Nos. of main blast holes for 7 rows ( 4 x 14 + 3 x 13 ) : 95 Nos.

Area of excavation for 95 holes ( 95 x 1.2 x 1.0 ) : 114 sqm

Quantity of excavation for 0.8 effective depth ( 114 x 0.8 ) say : 91 cum

Secondary blasting may be necessary after main blasting to break any large rock fragments.

Quantity for secondary blasting @ 5 % ( 91 x 0.05 ) : 5 cum.

Nos. of secondary blast holes @ 1 per cum for 9 cum ( 5 x 1 ) : 5 Nos.

Depth of drilling for main blast ( 95 x 0.9 ) : 85.50 m

Depth of drilling for secondary holes @ 0.6 m / cum ( 5 x 0.6 ) say : 3.00 m

Total depth of drilling for main and secondary blasting : 88.50 m

Consider 2 Nos. 8.5 cmm air compressors and 4 jack hammers for drilling.

Rated rate of drilling in hard rock by jack hammer : 6 m / hour

Rate of drilling in hard rock with 50 min / hr working ( 6 x 50 / 60 ) : 5 m / hour

Time required for drilling with 4 jack hammers ( 88.5 / 4 / 5 ) say : 4.5 hours

3. Muffling arrangements:

For controlling flying of rock fragments during blasting consider covering the blasting area with

20 guage 50 x 50 mm opening chain link mesh and sand bags.

Consider spreading chain link mesh 0.5 m beyond excavation area.

Area of chain link mesh ( 17 +1 ) x ( 7 + 0.5 ) : 135 sqm

Add for overlaps @ 10 % say : 15 sqm

Total : 150 sqm

Sand bags at 1 per hole : 95 Nos.

Add for additional sand bags along edge of wire mesh @ 20 % say : 19 Nos

Total : 114 Nos

23

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DAM ALLIED WORKS

4. Requirement of materials:

Jack hammer drill rods for drilling : 88.5 m drilling

Air hose for supplying air to 4 jack hammers ( 4.5 x 4 ) : 18 hours

Quantity of Explosive @ 0.5 kg / cum for 96 cum : 48.00 kg

Consider 20 % high strength ANFO booster for priming ANFO. : 10.00 kg

Consider 80 % ANFO mixed with diesel oil for colunm. : 38.00 kg

Diesel oil @ 180 ml per kg of ANFO : 7.00 ltrs

Explosive at 0.20 kg / cum for 5% secondary blast ( 91x0.05x0.2 ) : 1.00 kg

Ele.short delay detonators at 1 per hole for 95 holes ( 95 x 1 ) : 95 Nos.

Ord.detonators @ 1 per hole for 5 secondary holes ( 5 x 1 ) : 5 Nos.

Detonating fuse coil : 120 Rm

50 x 50 mm wire mesh : 150 sqm

Sand bags 114 Nos.

5. Requirement of machinery :

Deploy 2 air compressors 8.5 cmm capacity for 4.5 hours for drilling.

Deploy 4 jack hammers for 4.5 hours for drilling.

Deploy 0.85 cum capacity shovel for 2.5 hours for digging and loading 91 cum.

Deploy 3 tippers of 5 cum capacity for for 2.5 hours for disposal of 91 cum.

Deploy 1 tipper of 5 cum capacity for 1 hours for 5 cum trimmed rock.

Deploy 1 dozer for 0.5 hour for levelling dumped rock in dump area.

6. Requirement of workforce ( other than machinery crew ) :

Deploy 1 crowbarman, 1 stone breaker for trimming bed for 5 cum.

Deploy 1 blaster and 1 blasting helper for loading explosive materials and blasting.

Deploy 2 heavy and 2 light mazdoors for disposal of trimmed muck and for spreading / placing

and removing wire mesh / sand bags.

Deploy 1 maistry.

7. Use rate of materials :

Cost of drill rod 1.5 m long @ `: 4395.00 / Each `: 4395.00

Life of drill rod for drilling in hard rock with reconditioning : 150 m

Use rate of drill rod per Rm drilling ( cost / life ) `: 29.30

Length of 25 mm dia air hose for drilling for each jack hammer : 50 m

Cost of 50 m air hose @ `: 200.00 / Rm `: 10000.00

Life of air hose : 800 hours

Use rate of 25 mm dia air hose per hr ( cost / life ) `: 12.50

Cost of 20 gauge wire mesh @ `: 220.00 / sqm `: 220.00

Less salvage value @ 10 % ( - ) `: -22.00

Total `: 198.00

Add for replacement of damaged mesh @ 10% `: 19.80

Total `: 217.80

Life of wire mesh : 3 uses

Use rate of wire mesh / use / sqm ( cost / life ) `: 72.60

Cost of empty cement bag @ `: 3.00 `: 3.00

Cost of sand / bag for 0.025 cum @ `: 615.00 / cum `: 15.38

Add for 1 km lead / loading / unloading charges for 0.025 cum `: 3.43

Filling charges @ 2 heavy mazdoors per 100 bags/ day `: 4.77

Total cost per bag `: 26.58

Life of sand bag : 1 use

Use rate of sand bag / use / bag ( cost / life ) `: 26.58

24

Page 27: CHAPTER- WRD: 2

DAM ALLIED WORKS

RATE ANALYSIS UNIT : 96.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Use rate of drill rod 1.5 m length Rm 88.50 29.30 2593.05

Reconditioning charges @ 10 % 259.31

2 Use rate of 25 mm dia air hose 4 Nos. Hour 18.00 12.50 225.00

3 Use rate of 20SWG chain link wiremesh sqm 150.00 72.60 10890.00

4 Use rate of sand bag Nos 114.00 26.58 3030.07

3 High strength ANFO booster kg 10.00 65.00 650.00

4 Ammonium nitrate ( ANFO ) kg 38.00 52.00 1976.00

5 Diesel ltr 7.00 55.00 385.00

6 Explosive small dia. kg 1.00 60.00 60.00

7 Ordinary detonators Nos 5.00 7.00 35.00

8 Electric short delay detonators Nos 95.00 20.00 1900.00

9 Fuse coil Rm 120.00 9.00 1080.00

10 Sundries LS 3.00 44.00 132.00

Total `: 23215.43

Add for small Tools and Plants @ 1% `: 232.15

Add for Contractor's Profit @ 10% `: 2321.54

Add for Contractor's Overheads @ 5% `: 1160.77

Total cost of Materials : `: 26929.90

B. MACHINERY:

Sl No Unit Amount

in `:

1 Shovel 0.85 cum capacity Hour 2.50 1322.00 3305.00

Fuel / Energy charges Hour 2.50 832.00 2080.00

2 Angle dozer 90 hp Hour 0.50 1273.00 636.50

Fuel / Energy charges Hour 0.50 582.00 291.00

3 Tippers 5 cum capacity 3 Nos. Hour 7.50 309.00 2317.50

Fuel / Energy charges Hour 7.50 286.00 2145.00

4 Tipper 5 cum capacity 1 No Hour 1.00 309.00 309.00

Fuel / Energy charges Hour 1.00 286.00 286.00

5 Air compressor 8.5 cmm ( ele ) 2 Nos Hour 9.00 119.00 1071.00

Fuel / Energy charges Hour 9.00 360.00 3240.00

6 Jack hammers 4 Nos. Hour 18.00 16.00 288.00

Fuel / Energy charges Hour 18.00 8.00 144.00

Total `: 16113.00

Add for small Tools and Plants @ 1% `: 161.13

Add for Contractor's Profit on DPOL / Energy @ 10% `: 818.60

Add for Contractor's Overheads @ 5% `: 805.65

Total hire charges of Machinery : `: 17898.38

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Shovel Hour 2.50 128.00 320.00

2 Crew for Angle dozer Hour 0.50 128.00 64.00

Contd

in `:

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Quantity

Quantity

Rate

Rate

in `:

Rate

Perticulars

Description

Description

25

in `:

Page 28: CHAPTER- WRD: 2

DAM ALLIED WORKS

C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

3 Crew for Tipper Hour 7.50 95.00 712.50

4 Crew for Tipper Hour 1.00 95.00 95.00

5 Crew for Air compressor Hour 9.00 94.00 846.00

6 Crew for Jack hammer Hour 18.00 188.00 3384.00

7 Maistry Day 1.00 241.23 241.23

8 Blaster Day 1.00 243.23 243.23

9 Helper blaster Day 1.00 239.73 239.73

10 Crowbarman Day 1.00 239.73 239.73

11 Stone breaker Day 1.00 241.73 241.73

13 Heavy mazdoor Day 2.00 238.73 477.46

14 Light mazdoor Day 2.00 237.23 474.46

Total `: 7579.07

Add for small Tools and Plants @ 1% `: 75.79

Add for Contractor's Profit @ 10% `: 757.91

Add for hidden cost on Labour @ 15% `: 1136.86

Add for additional hidden cost on labour @ 5% `: 378.95

Add for Contractor's Overheads @ 5% `: 378.95

Total cost of Labour : `: 10307.54

ABSTRACT:

A. Cost of Materials `: 26929.90

B. Hire charges of Machinery `: 17898.38

C. Cost of Labour `: 10307.54

TOTAL `: 55135.81

Add for enabling works @ 1.00% `: 551.36

Total cost for 96.00 cum `: 55687.17

Rate per cum `:`:`:`: 580.07

Rate approved per cum `:`:`:`: 580.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.5

ITEM: Preparing foundation bed for masonry or concrete by removing all loose material by wedging

/ chiselling and disposing off the same as directed and cleaning the surface with air and water

jet including cost of all materials, machinery, labour etc.,complete with lead upto 50 m and

all lifts.

DATA:Preparation of foundation bed for laying concrete / masonry involves benching and stepping the

foundation area, removing all loose material by wedging / chiselling and disposing off the same

followed by cleaning the area with air and water jet.

Coonsider preparation of 100 sqm area for rate analysis.

1. Requirement of materials:

Air and water hoses for air / water jet cleaning. : 1 hour use

2. Requirement of machinery :

Deploy 1 air compressor 8.5 cmm capacity for 1 hour for air supply.

Deploy 5 hp pump for 1 hour for water supply.

Description Quantity

in `:

26

Rate

Page 29: CHAPTER- WRD: 2

DAM ALLIED WORKS

3. Requirement of workforce ( other than machinery crew ) :

1 Crowbarman, 1 stone breaker and 1 heavy mazdoor prepare 50 sqm per day.

Deploy 2 crowbarman, 2 stone breakers and 2 heavy mazdoors for 100 sqm preparation.

4. Use rate of materials :

Length of 25 mm dia air hose for air jet cleaning. : 50 m

Cost of 25 m air hose @ `: 200.00 / Rm `: 5000.00

Life of air hose : 800 hours

Use rate of 25 mm dia air hose per hr ( cost / life ) `: 6.25

Length of 20 mm dia water hose for water jet cleaning. : 50 m

Cost of 25 m water hose @ `: 185.00 / Rm `: 4625.00

Life of water hose : 800 hours

Use rate of 20 mm dia water hose per hr ( cost / life ) `: 5.78

RATE ANALYSIS UNIT : 100.00 sqm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Use rate of 25 mm dia air hose Hour 1.00 6.25 6.25

2 Use rate of 20 mm dia. water hose Hour 1.00 5.78 5.78

Total `: 12.03

Add for small Tools and Plants @ 1% `: 0.12

Add for Contractor's Profit @ 10% `: 1.20

Add for Contractor's Overheads @ 5% `: 0.60

Total cost of Materials : `: 13.96

B. MACHINERY:

Sl No Unit Amount

in `:

1 Air compressor 8.5 cmm ( ele ) Hour 1.00 119.00 119.00

Fuel / Energy charges Hour 1.00 360.00 360.00

2 Pump 5 hp ( ele ) Hour 1.00 3.00 3.00

Fuel / Energy charges Hour 1.00 32.00 32.00

Total `: 514.00

Add for small Tools and Plants @ 1% `: 5.14

Add for Contractor's Profit on DPOL / Energy @ 10% `: 39.20

Add for Contractor's Overheads @ 5% `: 25.70

Total hire charges of Machinery : `: 584.04

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Air compressor Hour 1.00 94.00 94.00

2 Crew for Pump Hour 1.00 45.00 45.00

3 Stone breaker Day 2.00 241.73 483.46

4 Heavy mazdoor Day 2.00 238.73 477.46

5 Crowbar man Day 2.00 239.73 479.46

Total `: 1579.38

Add for small Tools and Plants @ 1% `: 15.79

Add for Contractor's Profit @ 10% `: 157.94

Contd

Rate QuantityDescription

Quantity

27

Quantity Rate

in `:

Rate

in `:

in `:

Description

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DAM ALLIED WORKS

C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

ContdAdd for hidden cost on Labour @ 15% `: 236.91

Add additional hidden cost on labour @ 5% `: 78.97

Add for Contractor's Overheads @ 5% `: 78.97

Total cost of Labour : `: 2147.96

ABSTRACT:

A. Cost of Materials `: 13.96

B. Hire charges of Machinery `: 584.04

C. Cost of Labour `: 2147.96

TOTAL `: 2745.95

Add for enabling works @ 1.00% `: 27.46

Total cost for 100.00 sqm `: 2773.41

Rate per sqm `:`:`:`: 27.73

Rate approved per sqm `:`:`:`: 28.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.6

ITEM: Preparing foundation bed for cut-off trench filling in rock portion by removing all loose

materials by wedging / chiselling and disposing off the same as directed etc., complete with

lead upto 50 m and all lifts.

DATA:Preparation of foundation bed for cut-off trench in rock portion involves removing all loose material

by wedging / chiselling and disposing off the same.

Coonsider preparation of 100 sqm area for rate analysis.

1. Requirement of materials:

No materials required.

2. Requirement of machinery :

No machinery required.

3. Requirement of workforce :

1 Crowbarman, 1 stone breaker and 1 heavy mazdoor prepare 50 sqm per day.

Deploy 2 crowbarman, 2 stone breakers and 2 heavy mazdoors for 100 sqm preparation.

RATE ANALYSIS UNIT : 100.00 sqm

A. MATERIALS:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total cost of Materials : `: 0.00

Description Quantity

Quantity Rate

28

in `:

Rate

in `:

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DAM ALLIED WORKS

B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in `:

1 Crowbar man Day 2.00 239.73 479.46

2 Stone breaker Day 2.00 241.73 483.46

3 Heavy mazdoor Day 2.00 238.73 477.46

Total `: 1440.38

Add for small Tools and Plants @ 1% `: 14.40

Add for Contractor's Profit @ 10% `: 144.04

Add for hidden cost on Labour @ 15% `: 216.06

Add for additional hidden cost on labour @ 5% `: 72.02

Add for Contractor's Overheads @ 5% `: 72.02

Total cost of Labour : `: 1958.92

ABSTRACT:

A. Cost of Materials `: 0.00

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 1958.92

TOTAL `: 1958.92

Add for enabling works @ 1.00% `: 19.59

Total cost for 100.00 sqm `: 1978.51

Rate per sqm `:`:`:`: 19.79

Rate approved per sqm `:`:`:`: 20.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.7

ITEM: Drilling 50 mm dia holes vertical or inclined upto 10 degrees to vertical in rock / masonry /

concrete by percussion drilling method using waggon drill or any other suitable equipment

including cost of all materials, machinery, labour, redrilling through partially set grout wherever

required etc., complete.

for drilling upto 6 m depth from surface.

NOTE:The item rate for drilling through rock / masonry / concrete includes redrilling through partially

set grout, if any, in the portion of hole already drilled and grouted.

DATA:The rated output of waggon for drilling in rock / masonry / concrete in open area will be about

20 m per hour. Consider drilling and grouting of holes in 6 m stages. Consider 70 percent job /

management efficiency and 50 minutes per hour working.

Rate of drilling by waggon drill per hour ( 20 x 0.7 x 50 / 60 ) say : 12 m

in `:

Quantity

Quantity

Rate

in `:

29

Description

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Page 32: CHAPTER- WRD: 2

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Out put of 1 waggon drill per day ( 8 x 12 ) : 96 m

Consider 50 m long 50 mm dia air hose for supply of air to waggon drill.

For 6 m drilling average 4.5 m extension rods with coupling sleeves required.

For drilling in hard rock beyond 6 m from surface increase the basic rate per Rm of previous

stage by 10 percent for next stage of 6 m beyond previous stage towards redrilling in partially

set grout / additional extension rods / reduction in progress etc.

Consider 96 m ( 16 holes of 6 m depth each ) drilling for rate analysis.

1. Requirement of materials:

Cross bit 50 mm dia. : 96 m use

Extension rod with coupling sleeve 4.5 m : 96 m use

Air hose 50 mm dia for air supply : 8 hours use

2. Requirement of machinery :

Deploy 1 air compressor 8.5 cmm capacity for 8 hour for air supply.

Deploy 1 waggon drill for 8 hour for drilling holes.

3. Requirement of workforce ( other than machinery crew ) :

Deploy 2 heavy mazdoors for assisting drilling crew.

4. Use rate of materials :

Cost of 50 mm dia cross bit @ `: 4420.00 / Each `: 4420.00

Life of cross bit 50 mm dia in rock : 80 m

Use rate of cross bit per m drilling ( cost / life ) `: 55.25

Cost of extension rod 4.5 m @ `: 4190.00 / Rm `: 18855.00

Life of extension rod with coupling sleeve : 1500 m

Use rate of 4.5 m extn rod per m drilling ( cost / life ) `: 12.57

Cost of 50 mm dia air hose 50 m @ `: 270.00 / Rm `: 13500.00

Life of air hose : 800 m

Use rate of 50 mm dia air hose per hour ( cost / life ) `: 16.88

RATE ANALYSIS UNIT : 96.00 Rm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Use rate of cross bit 50 mm dia Rm 96.00 55.25 5304.00

2 Use rate of 50 mm dia air hose 50 m Hour 8.00 16.88 135.00

3 Use rate of extension rod 4.5 m Rm 96.00 12.57 1206.72

Total `: 6645.72

Add for small Tools and Plants @ 1% `: 66.46

Add for Contractor's Profit @ 10% `: 664.57

Add for Contractor's Overheads @ 5% `: 332.29

Total cost of Materials : `: 7709.04

B. MACHINERY:

Sl No Unit Amount

in `:

1 Waggon drill Hour 8.00 239.00 1912.00

Fuel / Energy charges Hour 8.00 14.00 112.00

2 Air compressor 8.5 cmm ( ele ) Hour 8.00 119.00 952.00

Fuel / Energy charges Hour 8.00 360.00 2880.00

3 Sundries LS 2.00 44.00 88.00

Total `: 5944.00

Contd

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in `:

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RateDescription

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B. MACHINERY ( Contd ) :

Sl No Unit Amount

in `:

ContdAdd for small Tools and Plants @ 1% `: 59.44

Add for Contractor's Profit on DPOL / Energy @ 10% `: 308.00

Add for Contractor's Overheads @ 5% `: 297.20

Total hire charges of Machinery : `: 6608.64

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Waggon drill Hour 8.00 150.00 1200.00

2 Crew for Air compressor Hour 8.00 94.00 752.00

3 Heavy mazdoor Day 2.00 238.73 477.46

Total `: 2429.46

Add for small Tools and Plants @ 1% `: 24.29

Add for Contractor's Profit @ 10% `: 242.95

Add for hidden cost on Labour @ 15% `: 364.42

Add for additional hidden cost on labour @ 5% `: 121.47

Add for Contractor's Overheads @ 5% `: 121.47

Total cost of Labour : `: 3304.07

ABSTRACT:

A. Cost of Materials `: 7709.04

B. Hire charges of Machinery `: 6608.64

C. Cost of Labour `: 3304.07

TOTAL `: 17621.74

Add for enabling works @ 1.00% `: 176.22

Total cost for 96.00 Rm `: 17797.96

Upto 6 m from surface Rate per Rm `:`:`:`: 185.40

Rate approved per Rm `:`:`:`: 185.00

Beyond 6 m upto 12 m from surface :

Upto 6 m from surface Rate per Rm `: 185.40

Add for redrilling through partially set grout / additional

extension rods / reduction in rate of drilling etc @ 10% `: 18.54

Beyond 6 m upto 12 m from surface Rate / Rm `:`:`:`: 203.93

Rate approved per Rm `:`:`:`: 204.00

Beyond 12 m upto 18 m from surface :

For 6 m to 12 m from surface Rate per Rm `: 203.93

Add for redrilling through partially set grout / additional

extension rods / reduction in rate of drilling etc @ 10% `: 20.39

Beyond 12 m upto 18 m from surface Rate / Rm `:`:`:`: 224.33

Rate approved per Rm `:`:`:`: 224.00

Beyond 18 m upto 24 m from surface :

For 12 m to 18 m from surface Rate per Rm `: 224.33

Add for redrilling through partially set grout / additional

Rate Quantity

Quantity Rate

31

in `:

in `:

Description

Description

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extension rods / reduction in rate of drilling etc @ 10% `: 22.43

Beyond 18 m upto 24 m from surface Rate / Rm `:`:`:`: 246.76

Rate approved per Rm `:`:`:`: 247.00

Beyond 24 m upto 30 m from surface :

For 18 m to 24 m from surface Rate per Rm `: 246.76

Add for redrilling through partially set grout / additional

extension rods / reduction in rate of drilling etc @ 10% `: 24.68

Beyond 24 m upto 30 m from surface Rate / Rm `:`:`:`: 271.44

Rate approved per Rm `:`:`:`: 271.00

Beyond 30 m upto 36 m from surface :

For 24 m to 30 m from surface Rate per Rm `: 271.44

Add for redrilling through partially set grout / additional

extension rods / reduction in rate of drilling etc @ 10% `: 27.14

Beyond 30 m upto 36 m from surface Rate / Rm `:`:`:`: 298.58

Rate approved per Rm `:`:`:`: 299.00

Beyond 36 m upto 42 m from surface :

For 30 m to 36 m from surface Rate per Rm `: 298.58

Add for redrilling through partially set grout / additional

extension rods / reduction in rate of drilling etc @ 10% `: 29.86

Beyond 36 m upto 42 m from surface Rate / Rm `:`:`:`: 328.44

Rate approved per Rm `:`:`:`: 328.00

Beyond 42 m upto 48 m from surface :

For 36 m to 42 m from surface Rate per Rm `: 328.44

Add for redrilling through partially set grout / additional

extension rods / reduction in rate of drilling etc @ 10% `: 32.84

Beyond 42 m upto 48 m from surface Rate / Rm `:`:`:`: 361.28

Rate approved per Rm `:`:`:`: 361.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.8

ITEM: Flushing grout holes of all sizes with water and air jets alternatively for an average period of

30 minutes and observing water intake after flushing including cost of all materials, machinery,

labour etc., complete.

DATA:Period of flushing with air and water jets alternatively : 30 minutes

Stage down grouting in 6 m stages assumed.

Flushing of 4 holes at a time with air supply from one 8.5 cmm compressor to 2 holes at a time

alternatively assumed.

Considering 50 minutes / hour working and time required for water intake observation and

shifting from hole to hole etc., 4 holes of 6 m each can be flushed in one hour.

Daily progress with 1air compressor and a 5 hp pump ( 4 x 6 x 8 ) : 192 m

Use of 2 Nos .air hoses 50 m each and 2 Nos. water hoses 50 m each considered for flushing

4 holes at a time in 1 hour.

Consider 192 m flushing of holes for rate analysis.

1. Requirement of materials:

Air hose 25 mm dia for air supply : 16 hours use

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Water hose 20 mm dia. for supplying water : 16 hours use

2. Requirement of machinery :

Deploy 1 air compressor 8.5 cmm capacity for 8 hour for air supply.

Deploy 5 hp pump for 8 hour for water supply.

3. Requirement of workforce ( other than machinery crew ) :

Deploy 4 heavy mazdoors for washing holes.

4. Use rate of materials :

Cost of 25 mm dia air hose 50 m @ `: 200.00 / Rm `: 10000.00

Life of air hose : 800 hours

Use rate of 25 mm dia air hose per hour ( cost / life ) `: 12.50

Cost of 20 mm dia water hose 50m@ `: 185.00 / Rm `: 9250.00

Life of water hose : 800 hours

Use rate of 20 mm dia water hose per hour ( cost / life ) `: 11.56

RATE ANALYSIS UNIT : 192.00 Rm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Use rate of air hose 2 Nos x 8 hrs Hour 16.00 12.50 200.00

2 Use rate of water hose 2 Nos x 8 hrs Hour 16.00 11.56 185.00

3 Sundries LS 2.00 44.00 88.00

Total `: 473.00

Add for small Tools and Plants @ 1% `: 4.73

Add for Contractor's Profit @ 10% `: 47.30

Add for Contractor's Overheads @ 5% `: 23.65

Total cost of Materials : `: 548.68

B. MACHINERY:

Sl No Unit Amount

in `:

1 Air compressor 8.5 cmm ( ele ) Hour 8.00 119.00 952.00

Fuel / Energy charges Hour 8.00 360.00 2880.00

2 Pump 5 hp ( ele ) Hour 8.00 3.00 24.00

Fuel / Energy charges Hour 8.00 32.00 256.00

3 Sundries LS 2.00 44.00 88.00

Total `: 4200.00

Add for small Tools and Plants @ 1% `: 42.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 322.40

Add for Contractor's Overheads @ 5% `: 210.00

Total hire charges of Machinery : `: 4774.40

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Air compressor Hour 8.00 94.00 752.00

2 Crew for Pump Hour 8.00 45.00 360.00

3 Heavy mazdoor Day 4.00 238.73 954.92

Total `: 2066.92

Add for small Tools and Plants @ 1% `: 20.67

Contd

Rate

in `:

Quantity

33

Quantity

QuantityDescription

in `:

Rate

in `:

Perticulars

Description

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

ContdAdd for Contractor's Profit @ 10% `: 206.69

Add for hidden cost on Labour @ 15% `: 310.04

Add for additional hidden cost on labour @ 5% `: 103.35

Add for Contractor's Overheads @ 5% `: 103.35

Total cost of Labour : `: 2811.01

ABSTRACT:

A. Cost of Materials `: 548.68

B. Hire charges of Machinery `: 4774.40

C. Cost of Labour `: 2811.01

TOTAL `: 8134.09

Add for enabling works @ 1.00% `: 81.34

Total cost for 192.00 Rm `: 8215.43

Rate per Rm `:`:`:`: 42.79

Rate approved per Rm `:`:`:`: 43.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.9.1

ITEM: Consolidation grouting with neat cement grout mix of suitable consistency under specified

grout pressure as directed in drilled holes by stage grouting method including cost of all

materials, machinery, labour, redrilling if necessary etc.,complete with lead upto 1 km and all

lifts.

DATA:Daily progress of grouting assumed for 6 m stage grouting : 7 holes

Average grout intake assumed per m depth of hole : 25 kg

Quantity of cement grouting per day ( 7 x 6 x 25 ) : 1050 kg

Consider 1.05 tonne cement grouting for rate analysis.

1. Requirement of materials:

Cement with 1 % wastage ( 1050 x 1.01 ) : 1060 kg

Grout hose 20 mm dia. for supplying grout mix : 8 hours use

2. Requirement of machinery :

Deploy 1 Grout pump for 8 hour for pumping grout mix.

Deploy 5 hp pump for 2 hour for water supply.

3. Requirement of workforce ( other than machinery crew ) :

Deploy 1 heavy and 1 light mazdoors for cement handling.

4. Rehandling lead :

As cement is generally stored beyond 150 m from work area and is rehandled, as and when

required, rehandling lead of 1km including loading and unloading is considered.

5. Use rate of materials:

Cost of grout hose 50 m @ `: 185.00 / Rm `: 9250.00

Life of pressure hose : 800 hours

Use rate of pressure hose per hour ( cost / life ) `: 11.56

in `:

Quantity RateDescription

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RATE ANALYSIS UNIT : 1.05 tonne

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement with 1 % wastage tonne 1.06 7500.00 7953.75

2 Use rate of 50 m pressure hose Hour 8.00 11.56 92.50

3 Sundries ( packer assembly etc ) LS 3.00 44.00 132.00

Total `: 8178.25

Add for small Tools and Plants @ 1% `: 81.78

Add for Contractor's Profit @ 10% `: 817.83

Add for Contractor's Overheads @ 5% `: 408.91

Total cost of Materials : `: 9486.77

B. MACHINERY:

Sl No Unit Amount

in `:

1 Grouting equipment Hour 8.00 21.00 168.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 Pump 5 hp ( ele ) Hour 2.00 3.00 6.00

Fuel / Energy charges Hour 2.00 32.00 64.00

3 Sundries LS 2.00 44.00 88.00

Total `: 582.00

Add for small Tools and Plants @ 1% `: 5.82

Add for Contractor's Profit on DPOL / Energy @ 10% `: 40.80

Add for Contractor's Overheads @ 5% `: 29.10

Total hire charges of Machinery : `: 657.72

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Grout pump Hour 8.00 150.00 1200.00

2 Crew for Pump Hour 2.00 45.00 90.00

3 Heavy mazdoor ( cement handling ) Day 1.00 239.73 239.73

4 Light mazdoor Day 1.00 237.23 237.23

Total `: 1766.96

Add for small Tools and Plants @ 1% `: 17.67

Add for Contractor's Profit @ 10% `: 176.70

Add for hidden cost on Labour @ 15% `: 265.04

Add for additional hidden cost on labour @ 5% `: 88.35

Add for Contractor's Overheads @ 5% `: 88.35

Total cost of Labour : `: 2403.07

ABSTRACT:

A. Cost of Materials `: 9486.77

B. Hire charges of Machinery `: 657.72

C. Cost of Labour `: 2403.07

TOTAL `: 12547.56

Add for enabling works @ 1.00% `: 125.48

`: 12673.03

in `:

in `:

Quantity Rate

Rate

Quantity Rate

Quantity

in `:

Description

Description

Perticulars

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Add for 1km rehandling lead charges:

Cement 1.06 tonne @ Rs: 218.40 / tonne `: 231.50

Total cost for 1.05 tonne `: 12904.54

Rate per tonne `:`:`:`: 12290.03

Rate approved per tonne `:`:`:`: 12290.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.9.2

ITEM: Curtain grouting with neat cement grout mix of suitable consistency under specified grout

pressure as directed in drilled holes by stage grouting method including cost of all materials,

machinery, labour, redrilling if necessary etc., complete with lead upto 1 km and all lifts.

DATA:Daily progress of grouting assumed for 6 m stage grouting : 7 holes

Average grout intake assumed per m depth of hole : 25 kg

Quantity of cement grouting per day ( 7 x 6 x 25 ) : 1050 kg

Consider 1.05 tonne cement grouting for rate analysis.

1. Requirement of materials:

Cement with 1 % wastage ( 1050 x 1.01 ) : 1060 kg

Grout hose 20 mm dia. for supplying grout mix : 8 hours use

25 mm dia G.I pipe grout line 400 m long. : 8 hours use

2. Requirement of machinery :

Deploy 1 Grout pump for 8 hour for pumping grout mix.

Deploy 5 hp pump for 2 hour for water supply.

3. Requirement of workforce ( other than machinery crew ) :

Deploy 2 heavy and 1 light mazdoors for cement / G.I pipe handling.

4. Rehandling lead :

As cement is generally stored beyond 150 m from work area and is rehandled, as and when

required, rehandling lead of 1km including loading and unloading is considered.

5. Use rate of materials :

Cost of grout hose 100 m @ `: 185.00 / Rm `: 18500.00

Life of pressure hose : 800 hours

Use rate of pressure hose per hour ( cost / life ) `: 23.13

Cost of 25 mm GI pipe 400 m @ `: 170.00 / Rm `: 68000.00

Life of 25 mm dia GI Pipe : 10000 hours

Use rate of 400 m GI pipe 25 mm dia per hour ( cost / life ) `: 6.80

RATE ANALYSIS UNIT : 1.05 tonne

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement with 1 % wastage tonne 1.06 7500.00 7953.75

2 Use rate of 100 m pressure hose Hour 8.00 23.13 185.00

3 Use rate of 400 m GI pipe Hour 8.00 6.80 54.40

4 Sundries ( packer assembly etc ) LS 3.00 44.00 132.00

Total `: 8325.15

Add for small Tools and Plants @ 1% `: 83.25

Add for Contractor's Profit @ 10% `: 832.52

Add for Contractor's Overheads @ 5% `: 416.26

Total cost of Materials : `: 9657.17

Quantity Rate

in `:

Perticulars

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B. MACHINERY:

Sl No Unit Amount

in `:

1 Grouting equipment Hour 8.00 21.00 168.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 Pump 5 hp ( ele ) Hour 2.00 3.00 6.00

Fuel / Energy charges Hour 2.00 32.00 64.00

3 Sundries LS 2.00 44.00 88.00

Total `: 582.00

Add for small Tools and Plants @ 1% `: 5.82

Add for Contractor's Profit on DPOL / Energy @ 10% `: 40.80

Add for Contractor's Overheads @ 5% `: 29.10

Total hire charges of Machinery : `: 657.72

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Grout pump Hour 8.00 150.00 1200.00

2 Crew for Pump Hour 2.00 45.00 90.00

3 Pipe fitter Day 1.00 249.23 249.23

4 Heavy mazdoor ( cement / pipe handling ) Day 2.00 239.73 479.46

5 Light mazdoor Day 1.00 237.23 237.23

Total `: 2255.92

Add for small Tools and Plants @ 1% `: 22.56

Add for Contractor's Profit @ 10% `: 225.59

Add for hidden cost on Labour @ 15% `: 338.39

Add for additional hidden cost on labour @ 5% `: 112.80

Add for Contractor's Overheads @ 5% `: 112.80

Total cost of Labour : `: 3068.05

ABSTRACT:

A. Cost of Materials `: 9657.17

B. Hire charges of Machinery `: 657.72

C. Cost of Labour `: 3068.05

TOTAL `: 13382.95

Add for enabling works @ 1.00% `: 133.83

`: 13516.77

Add for 1km rehandling lead charges:

Cement 1.06 tonne @ Rs: 218.40 / tonne `: 231.50

Total cost for 1.05 tonne `: 13748.28

Rate per tonne `:`:`:`: 13093.60

Rate approved per tonne `:`:`:`: 13094.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.9.3

ITEM: Providing and fixing up-heaval gauge with all accessories as per specifications excluding

cost of drilling holes including cost of all other materials, machinery, labour, equipments etc.,

complete.

DATA:Consider 1 test for rate analysis.

Rate Quantity

in `:

Quantity Rate

in `:

Description

37

Description

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1. Requirement of materials:

M.S casing pipe 40 mm dia : 50 m

G.I pipe 15 mm dia : 50 m

Micro meter dial gauge & accessories : 1 set

2. Requirement of machinery :

As this test is carried out during grouting no additional machinery required.

3. Requirement of workforce ( other than machinery crew ) :

Deploy 1 heavy mazdoors for assisting testing staff.

5. Use rate of materials :

Cost of 40 mm GI pipe @ `: 280.00 / Rm `: 280.00

Life of 40 mm dia GI Pipe : 2 uses

Use rate of GI pipe 40 mm dia per Rm ( cost / life ) `: 140.00

Cost of 15 mm G.I pipe @ `: 105.00 / Rm `: 105.00

Life of 15 mm dia G.I Pipe : 2 uses

Use rate of 50 m G.I pipe 15 mm dia per hour ( cost / life ) `: 52.50

RATE ANALYSIS UNIT : 1.00 test

A. MATERIALS:

Sl No Unit Amount

in `:

1 Use rate of GI casing pipe 40 mm dia Rm 50.00 140.00 7000.00

2 Use rate of G.I pipe 15 mm dia Rm 50.00 52.50 2625.00

3 Micro meter dial gauge & accessories LS 10.00 44.00 440.00

4 Sundries ( packer assembly etc ) LS 5.00 44.00 220.00

Total `: 10285.00

Add for small Tools and Plants @ 1% `: 102.85

Add for Contractor's Profit @ 10% `: 1028.50

Add for Contractor's Overheads @ 5% `: 514.25

Total cost of Materials : `: 11930.60

B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in `:

1 Heavy mazdoor Day 1.00 237.23 237.23

0.00 0.00 0.00

Total `: 237.23

Add for small Tools and Plants @ 1% `: 2.37

Add for Contractor's Profit @ 10% `: 23.72

Contd

Rate

in `:

Description Quantity Rate

Rate

in `:

Quantity

QuantityDescription

38

in `:

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

ContdAdd for hidden cost on Labour @ 15% `: 35.58

Add for additional hidden cost on labour @ 5% `: 11.86

Add for Contractor's Overheads @ 5% `: 11.86

Total cost of Labour : `: 322.63

ABSTRACT:

A. Cost of Materials `: 11930.60

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 322.63

TOTAL `: 12253.23

Add for enabling works @ 1.00% `: 122.53

Total cost for 1.00 Each `: 12375.77

Rate per 1.0 Each `:`:`:`: 12375.77

Rate approved per Each `:`:`:`: 12376.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.10

ITEM: Providing and fixing 25 mm dia 3 m long cold twisted deformed steel dowel bars with one end

driven into 38 mm diameter 1.50 m deep hole drilled in bed rock and other end provided with

L-bend for embedding in concrete / masonry of over flow / non-over flow blocks and other

appertenant works including cost of all materials, machinery, labour, drilling and cleaning hole,

filling hole with cement slurry, driving anchor rod, cost of etc., complete with lead upto 1 km

and all lifts.

DATA:Consider 25 anchor rods for analysis.

Depth of drilling for 25 holes of 1.5 m depth each ( 25 x 1.5 ) : 37.50 m

Weight of 25 mm dia rods 3 m long @ 3.85 kg / m ( 3 x 3.85 ) : 11.55 kg

Cement for grouting per hole : 3 kg

Rate of drilling by heavy duty Jack hammer / hr with 50 min / hr working : 6.00 m

Consider 2 heavy duty Jack hammers for drilling.

Time for drilling 37.5 m duly considering frequent shifting say : 3.5 hours

1. Requirement of materials:

25 mm dia ribbed steel with 2.5 % wastage ( 25 x 11.55 x 1.025 ) : 296 kg

Cement with 1 % wastage ( 25 x 3 x 1.01 ) : 76 kg

Air hose 25 mm dia. for supplying air to 2 jack hammers. : 7 hours use

Use of 38 mm drill rod : 37.5 m

2. Requirement of machinery :

Deploy 2 heavy duty jack hammers for 3.5 hours for drilling holes.

Deploy 8.5 cmm Air compressor for 3.5 hours for air supply.

3. Requirement of workforce ( other than machinery crew ) :

Deploy 0.5 barbender for preparing anchor rods.

Deploy 0.5 mason Class-II and 1 heavy mazdoor for fixing anchor rods.

4. Rehandling lead :

As both cement and steel are generally stored at site beyond 150 m from work area and are

then rehandled, as and when required for works, 1 km rehandling lead including loading and

unloading is considered.

Description Quantity Rate

in `:

39

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5. Use rate of materials :

Cost of 38 mm drill rod @ `: 4862.00 / Each `: 4862.00

Life of drill rod for drilling in hard rock : 150 m

Use rate of drill rod per m drilling ( cost / life ) `: 32.41

Cost of 25 mm dia air hose 50 m @ `: 200.00 / Rm `: 10000.00

Life of air hose : 800 hours

Use rate of 50 mm dia air hose per hour ( cost / life ) `: 12.50

RATE ANALYSIS UNIT : 25.00 Nos.

A. MATERIALS:

Sl No Unit Amount

in `:

1 Use rate of drill rod 38 mm dia Rm 37.50 32.41 1215.50

2 Use rate of 25 mm dia air hose 50 m Hour 7.00 12.50 87.50

3 Anchor rod 25 mm dia kg 296.00 48.48 14348.60

4 Cement kg 76.00 7.50 570.00

Total `: 16221.60

Add for small Tools and Plants @ 1% `: 162.22

Add for Contractor's Profit @ 10% `: 1622.16

Add for Contractor's Overheads @ 5% `: 811.08

Total cost of Materials : `: 18817.06

B. MACHINERY:

Sl No Unit Amount

in `:

1 Air compressor 8.5 cmm ( ele ) Hour 3.50 119.00 416.50

Fuel / Energy charges Hour 3.50 360.00 1260.00

2 Heavy duty jack hammers 2 Nos Hour 7.00 20.00 140.00

Fuel / Energy charges Hour 7.00 10.00 70.00

Total `: 1886.50

Add for small Tools and Plants @ 1% `: 18.87

Add for Contractor's Profit on DPOL / Energy @ 10% `: 133.00

Add for Contractor's Overheads @ 5% `: 94.33

Total hire charges of Machinery : `: 2132.69

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Air compressor Hour 3.50 94.00 329.00

2 Crew for Jack hammer Hour 7.00 188.00 1316.00

3 Bar bender Day 0.50 256.73 128.37

4 Mason Cl- II Day 0.50 244.23 122.12

5 Heavy mazdoor Day 1.00 238.73 238.73

Total `: 2134.21

Add for small Tools and Plants @ 1% `: 21.34

Add for Contractor's Profit @ 10% `: 213.42

Add for hidden cost on Labour @ 15% `: 320.13

Add for additional hidden cost on labour @ 5% `: 106.71

Add for Contractor's Overheads @ 5% `: 106.71

Total cost of Labour : `: 2902.53

in `:

40

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Quantity Rate

in `:

Quantity Rate

in `:

Perticulars

Description

Description

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ABSTRACT:

A. Cost of Materials `: 18817.06

B. Hire charges of Machinery `: 2132.69

C. Cost of Labour `: 2902.53

TOTAL `: 23852.27

Add for enabling works @ 1.00% `: 238.52

`: 24090.79

Add for 1 km rehandling lead charges:

Cement 76 kg @ `: 218.40 / tonne `: 16.60

Steel 296 kg @ `: 218.40 / tonne `: 64.65

Total cost for 25.00 Nos. `: 24172.04

Rate per Each `:`:`:`: 966.88

Rate approved per Each `:`:`:`: 967.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.11

ITEM: Providing and fixing 25 mm dia 2.75 m long ribbed steel anchor rods with one end split

and driven firmly using steel wedge into 1.25 m deep 38 mm dia. hole drilled in bed rock

and other end provided with L-bend for embedding in concrete / masonry for spillway and

appurtenant works including cost of all materials, machinery, labour, steel wedge, drilling

and cleaning hole, filling hole with thick cement slurry, driving anchor rod etc., complete with

lead upto 1 km and all lifts.

DATA:Consider 25 anchor rods for analysis.

Depth of drilling for 25 holes 1.25 m deep : 31.25 m

Weight of 25 mm dia rods 2.75 m long @ 3.85 kg/m ( 2.75 x 3.85 ) : 10.60 kg

Cement for cement slurry grouting per hole : 2.5 kg

Rate of drilling by heavy duty Jack hammer / hr with 50 min / hr working : 6.00 m

Consider 2 heavy duty Jack hammers for drilling.

Time for drilling 31.25 m duly considering frequent shifting say : 3 hours

1. Requirement of materials:

25 mm dia ribbed steel with 2.5 % wastage ( 25 x 10.6 x 1.025 ) : 272 kg

Cement with 1 % wastage ( 25 x 2.5 x 1.01 ) : 63 kg

Air hose 25 mm dia. for supplying air to 2 jack hammers. : 6 hours use

Use of 38 mm drill rod : 31.25 m

2. Requirement of machinery :

Deploy 2 heavy duty jack hammers for 3 hours for drilling holes.

Deploy 8.5 cmm Air compressor for 3 hours for air supply.

3. Requirement of workforce ( other than machinery crew ) :

Deploy 0.5 barbender, 1 gas cutter and 1 heavy mazdoor for preparing anchor bars and wedges.

Deploy 0.5 mason Class-II and 1 heavy mazdoor for fixing anchor rods.

4. Rehandling lead :

As both cement and steel are generally stored at site beyond 150 m from work area and are

then rehandled, as and when required for works, 1 km rehandling lead including loading and

unloading is considered.

5. Use rate of materials :

Cost of 38 mm drill rod @ `: 4862.00 / Each `: 4862.00

Life of drill rod for drilling in hard rock : 150 m

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Use rate of drill rod per m drilling ( cost / life ) `: 32.41

Cost of 25 mm dia air hose 50 m @ `: 200.00 / Rm `: 10000.00

Life of air hose : 800 hours

Use rate of 50 mm dia air hose per hour ( cost / life ) `: 12.50

RATE ANALYSIS UNIT : 25.00 Nos.

A. MATERIALS:

Sl No Unit Amount

in `:

1 Use rate of 38 mm dia drill rod Rm 31.25 32.41 1012.92

2 Use rate of air hose 50 m 2 Nos. Hour 3.00 12.50 37.50

3 Anchor rod 25 mm dia kg 271.30 48.48 13151.27

4 Cement kg 62.50 7.50 468.75

5 Gas for splitting anchor rods LS 5.00 44.00 220.00

6 Steel wedges LS 10.00 44.00 440.00

Total `: 15330.43

Add for small Tools and Plants @ 1% `: 153.30

Add for Contractor's Profit @ 10% `: 1533.04

Add for Contractor's Overheads @ 5% `: 766.52

Total cost of Materials : `: 17783.30

B. MACHINERY:

Sl No Unit Amount

in `:

1 Air compressor 8.5 cmm ( ele ) Hour 3.00 119.00 357.00

Fuel / Energy charges Hour 3.00 360.00 1080.00

2 Heavy duty jack hammer 2 Nos Hour 6.00 20.00 120.00

Fuel / Energy charges Hour 6.00 10.00 60.00

Total `: 1617.00

Add for small Tools and Plants @ 1% `: 16.17

Add for Contractor's Profit on DPOL / Energy @ 10% `: 114.00

Add for Contractor's Overheads @ 5% `: 80.85

Total hire charges of Machinery : `: 1828.02

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Air compressor Hour 3.00 94.00 282.00

2 Crew for Jack hammer Hour 6.00 188.00 1128.00

3 Bar bender Day 0.50 256.73 128.37

4 Mason Cl- II Day 0.50 244.23 122.12

5 Gas cutter Day 1.00 254.73 254.73

6 Heavy mazdoor Day 2.00 238.73 477.46

Total `: 2392.67

Add for small Tools and Plants @ 1% `: 23.93

Add for Contractor's Profit @ 10% `: 239.27

Add for hidden cost on Labour @ 15% `: 358.90

Add for additional hidden cost on labour @ 5% `: 119.63

Add for Contractor's Overheads @ 5% `: 119.63

Total cost of Labour : `: 3254.03

Perticulars Quantity Rate

in `:

in `:

Rate Quantity

in `:

Quantity RateDescription

Description

42

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ABSTRACT:

A. Cost of Materials `: 17783.30

B. Hire charges of Machinery `: 1828.02

C. Cost of Labour `: 3254.03

TOTAL `: 22865.35

Add for enabling works @ 1.00% `: 228.65

Total `: 23094.01

Cement 63 kg @ `: 218.40 / tonne `: 13.65

Steel 272 kg @ `: 218.40 / tonne `: 59.25

Total cost for 25.00 Nos. `: 23166.91

Rate per Each `:`:`:`: 926.68

Rate approved per Each `:`:`:`: 927.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.12

ITEM: Providing, fabricating and placing in position steel reinforcement bars for RCC structures

including cost of all materials, machinery, labour, cleaning, straightening, cutting, bending,

hooking, lapping / welding joints wherever required, tying with 1.25 mm diameter soft annealed

steel wire etc., complete with lead upto 1 km and all lifts.

DATA:Lap jointing considered for bars upto 28 mm diameter.

Welded jointing considered for bars above 28 mm diameter.

Quantity of steel above 28 mm diameter assumed @ : 20 percent

Number of weld joints per tonne of steel : 14 Nos

Nos.of weld joints / tonne for 20 % steel above 28 mm dia. : : 3 Nos

No. of welding electrodes required @ 5 per joint : 15 Nos

Quantity of binding wire per tonne : 9 kg

Consider fabrication and placing 1 tonne steel for rate analysis.

1. Requirement of materials:

Reinforcement steel with 2.5 % wastage ( 1 x 1.025 ) : 1.025 tonne

Binding wire 1.25 mm dia @ 9 kg / t ( 1 x 9 ) : 9 kg

Welding electrodes ( ordinary ) for 3 joints : 15 Nos.

2. Requirement of machinery :

Deploy 1 welding transformer for 2 hour for welded joints.

Deploy 1 Tower crane for 0.25 hour for lifting steel to placing area.

3. Requirement of workforce ( other than machinery crew ) :

Cleaning and straightening : 2 Bar benders & 2 Heavy mazdoors

Marking, cutting, bending and stacking : 2 Bar benders & 4 Heavy mazdoors

Placing in position and tying : 2 Bar benders & 2 Heavy mazdoors

Checking, correcting & misc. works : 1 Bar bender & 1 Heavy mazdoor

4. Rehandling lead :

As steel is stored in the fabrication yard generally beyond 150 m from work area and then

rehandled after fabrication, 1 km rehandling lead including loading and unloading is considered.

For lifting of steel to the required position use of tower crane for 15 minutes per tonne of steel is

considered.

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RATE ANALYSIS UNIT : 1.00 tonne

A. MATERIALS:

Sl No Unit Amount

in `:

1 Rein.Steel with 2.5 % wastage tonne 1.025 48475.00 49686.88

2 Binding wire 1.25 mm dia kg 9.00 60.00 540.00

3 Welding electrodes Each 15.00 10.00 150.00

4 Sundries ( chairs / spacers etc ) LS 2.50 44.00 110.00

Total `: 50486.88

Add for small Tools and Plants @ 1% `: 504.87

Add for Contractor's Profit @ 10% `: 5048.69

Add for Contractor's Overheads @ 5% `: 2524.34

Total cost of Materials : `: 58564.78

B. MACHINERY:

Sl No Unit Amount

in `:

1 Welding set Hour 2.00 13.00 26.00

Fuel / Energy charges Hour 2.00 77.00 154.00

2 Tower crane Hour 0.25 1096.00 274.00

Fuel / Energy charges Hour 0.25 166.00 41.50

3 Sundries ( gloves / mask etc ) LS 1.00 44.00 44.00

Total `: 539.50

Add for small Tools and Plants @ 1% `: 5.40

Add for Contractor's Profit on DPOL / Energy @ 10% `: 23.95

Add for Contractor's Overheads @ 5% `: 26.98

Total hire charges of Machinery : `: 595.82

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Tower crane Hour 0.25 103.00 25.75

2 Welder Day 0.50 254.73 127.37

3 Bar bender Day 7.00 256.73 1797.11

4 Heavy mazdoor Day 9.00 238.73 2148.57

Total `: 4098.80

Add for small Tools and Plants @ 1% `: 40.99

Add for Contractor's Profit @ 10% `: 409.88

Add for hidden cost on Labour @ 15% `: 614.82

Add for additional hidden cost on labour @ 5% `: 204.94

Add for Contractor's Overheads @ 5% `: 204.94

Total cost of Labour : `: 5574.36

ABSTRACT:

A. Cost of Materials `: 58564.78

B. Hire charges of Machinery `: 595.82

C. Cost of Labour `: 5574.36

TOTAL `: 64734.96

Add for enabling works @ 1.00% `: 647.35

Total `: 65382.31

in `:

in `:

in `:

Quantity

Quantity Rate

Quantity RatePerticulars

Description

44

Description Rate

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Add for 1 km rehandling lead charges:

For 1 tonne steel @ `: 218.40 / tonne `: 218.40

Total cost for 1.00 tonne `: 65600.71

Rate per tonne `:`:`:`: 65600.71

Rate approved per tonne `:`:`:`: 65600.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.13

ITEM: Providing and laying in-situ vibrated M-15 ( 28 days cube compressive strength not less than

15 N / sq mm ) grade cement concrete using 80 mm down approved, clean, hard, graded

aggregates for plain concrete works including cost of all materials, machinery, labour,

formwork, centering, scaffolding, cleaning, providing mortar layer for lift joints, batching, mixing,

placing in position, levelling, vibrating, finishing, curing etc., complete with lead upto 1 km and

all lifts. ( Cement content : 210 kg / cum with use of super plasticiser )

Use rate of shuttering and Scaffolding materials : Annexure-A

Consider one shutter and one soldier set :

Size of shutter considered : 900 mm x 1200 mm Area of one shutter : 1.08 sqm

Length of soldier for fixing shutter : 2.3 m

4 mm thick plate 1.08 sqm @ 31.4 kg / sqm : 33.91 kg

50x50x6 mm angle 6.6 m length @ 3.8 kg / m : 25.08 kg

50x6 mm flat 1.8 m length @ 2.35 kg / m : 4.23 kg

ISLC 100 2.3 m length @ 7.9 kg / m : 18.17 kg

6 mm plate 0.03 sqm @ 47.1 kg / sqm : 1.41 kg

Total wt : 82.80 kg

Cost of one shutter and one soldier set :

Cost of 4 mm plate 33.91 kg @ `: 51.14 / kg `: 1733.99

Cost of 6.6 m angle 25.08 kg @ `: 49.14 / kg `: 1232.31

Cost of 1.8 m flat 4.23 kg @ `: 51.14 / kg `: 216.30

Cost of 2.3 m soldier 18.17 kg @ `: 49.14 / kg `: 892.78

Cost of 6mm plate 1.41 kg @ `: 51.14 / kg `: 72.10

Total `: 4147.48

Add for wastage @ 2.50% `: 103.69

Add for bolts & nuts 0.5 kg /sqm @ `: 90.00 / kg `: 45.00

Add for fabrication of shutter @ `: 16.00 / kg `: 1324.80

Total `: 5620.96

Deduct salvage value @ 15% ( - ) `: -843.14

Total `: 4777.82

Use rate of shutters:

Use rate of shutters considering average 40 uses : `: 119.45

Add for repairs / replacements / catwalks etc., @ 15% `: 17.92

Add for binding wire / temperary supports etc., @ 5% `: 5.97

Add for 2 J-bolts / sqm for soldier @ `: 40.00 / each `: 80.00

Add for shutter oil at 0.2 ltr / sqm @ `: 35.00 / ltr `: 7.00

Total `: 230.33

Effective area of shutter & soldier : 1.00 sqm

( allowing 10 cm margin at top / bottom )

Use rate of shuttering for concrete / use / sqm for 40 uses `: 230.33

( Excluding T & P / Profit / Overheads)

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Use rate of shutters considering average 30 uses : `: 159.26

Add for repairs / replacements / catwalks etc., @ 15% `: 23.89

Add for binding wire / temperary supports etc., @ 5% `: 7.96

Add 2 J-bolts/sqm for fixing soldier @ `: 40.00 / Each `: 80.00

Add for shutter oil at 0.2 ltr / sqm @ `: 35.00 / ltr `: 7.00

Total `: 278.11

Effective area of shutter & soldier with 100 mm margin at top & bottom : 1.00 sqm

Cost of shuttering for concrete / use / sqm ( considering 30 uses ) `:`:`:`: 278.11

( Excluding T & P / Profit / Overheads)

Erection and dismantling shuttering / scaffolding : Annexure-B

2 Fitters, 1 Carpentor Cl-II & 5 mazdoors erect 50 sqm shuttering & scaffolding / day.

Cost of dismantling assumed at 50 % of erection charges.

Area of shuttering with scaffolding / supports considered. : 100 sqm

Cleaning, conveying, erection and oiling:

Fitter shuttering 4 Nos. @ `: 244.23 / day `: 976.92

Carpentor Cl -II 2 Nos. @ `: 244.23 / day `: 488.46

Heavy mazdoor 10 Nos. @ `: 238.73 / day `: 2387.30

Dismantling and stacking:

Fitter shuttering 2 Nos. @ `: 244.23 / day `: 488.46

Carpentor Cl -II 1 Nos. @ `: 244.23 / day `: 244.23

Heavy mazdoor 5 Nos. @ `: 238.73 / day `: 1193.65

Total `: 5779.02

Labour charges for shuttering / scaffolding per sqm `:`:`:`: 57.79

( Excluding T & P / Profit / Overheads / Hidden costs )

DATA:For 1 cum CC :- Coarse aggregates : 0.96 cum Blending ratio : 35 :30 : 20 : 15

Fine aggregate : 0.37 cum. Super plasticizer : 0.65 ltr

Cement : 210 kg.

Wastage : 1 % for cement and 2 % for coarse / fine aggregates.

For incidental works such as mortar layer at lift joints etc., consider extra cement @ 3 kg / cum

of concrete including wastage in handling.

Assume daily average concreting programme of about 500 cum for 3 shift working.

Hourly progress with 16.5 production hrs in 3 shifts ( 500 / 16.50 ) : 30 cum

Rated capacity of batching plant considering 50 minutes / hour working

and 70 percent job / management efficiency ( 30 x 60 / 50 / 0.70 ) : 51.40 cum

For batching and mixing assume 50 cum / hour rated capacity Batching plant.

Capacity of mixer drum : 2 x 1.50 cum

For conveying and placing consider combination of tippers and tower cranes.

Capacity of concrete bucket : 1.50 cum

Weight of empty bucket : 0.25 tonne

Weight of concrete 1.5 cum @ 2.4 t / cum : 3.60 tonne

Total : 3.85 tonne

Cycle time for tower crane:

Spotting & hooking loaded bucket : 0.50 min

Lifting, turning & moving loaded bucket : 1.00 min

Lowering & unloading concrete : 1.50 min

Lifting, turning & moving empty bucket : 0.50 min

Lowering & dehooking empty bucket : 0.50 min

Total : 4.00 min

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Output of tower crane with 50 min / hr working and 80 %

job / management efficiency ( 1.50 x 0.80 x 50 / 4.00 ) : 15.00 cum

Consider 2 tower cranes of 5 t ( minimum ) lifting capacity for placing concrete.

Cycle time for tipper:

Turning & spotting : 0.50 min

Loading bucket : 0.50 min

Conveyance from BP to Tower crane spot : 2.00 min

Tower crane cycle : 4.00 min

Return trip from Tower crane spot to BP : 2.00 min

Total : 9.00 min

Output of tipper with 50 min / hr working ( 1.5 x 50 / 9 ) : 8.30 cum

No. of tippers for 30 cum / hour concreting ( 30 / 8.3 ) : 3.6 Nos.

Consider 4 tippers for supplying concrete to 2 tower cranes.

Consider 5 concrete buckets ( including 1 spare ) for 4 tippers.

Consider 2 needle vibraters for vibrating laid concrete.

Consider 10 hp pump for water supply for concrete mixing / curing.

Consider 1 air compressor 7 cmm capacity for cleaning surface, air supply to batching plant and

for operating concrete bucket doors.

Output of concrete per shift of 8 hours ( 30 x 8 ) : 240 cum

Consider 240 cum concrete for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 240 x 210 x 1.01 ) : 50904 kg

Cement for incidental works @ 3 kg / cum ( 240 x 3 ) : 720 kg

Coarse aggregate 80-40 mm size range ( 240 x 0.96 x 0.35 x 1.02 ) : 82.25 cum

Coarse aggregate 40-20 mm size range ( 240 x 0.96 x 0.3 x 1.02 ) : 70.5 cum

Coarse aggregate 20-10 mm size range ( 240 x 0.96 x 0.2 x 1.02 ) : 47.0 cum

Coarse aggregate 10-4.75 mm size ( 240 x 0.96 x 0.15 x 1.02 ) : 35.25 cum

Fine aggregate ( including incidental works ) ( 240 x 0.37 x 1.02 ) : 90.6 cum

Super plasticiser ( 240 x 0.65 x 1.02 ) : 160 ltrs

2. Requirement of machinery :

Deploy 50 cum / hour Batching & mixing plant for 8 hour for concrete production.

Deploy 4 Tippers for 8 hours for conveying concrete buckets.

Deploy 5 Concrete buckets for 8 hours for conveying concrete.

Deploy 2 Tower cranes for 8 hours for lifting & placing concrete.

Deploy 2 Needle vibraters 60 mm dia for 8 hours for vibrating concrete.

Deploy 1 Air compressor 7 cmm for air supply for cleaning & other works.

Deploy 1 Pump 10 hp for 8 hours for water required for concrete mixing / curing / cleaning etc.

3. Formwork & scaffolding :

As mass concrete is generally placed in lifts of about 1.5 m heavy duty shutters are used.

Requirement of shuttering for mass concrete will be about 0.5 sqm / cum concrete.

Shuttering @ 0.50 sqm per cum of concrete ( 240 x 0.5 ) : 120 sqm

No scaffolding required for dam mass concrete works.

4. Requirement of workforce ( other than machinery crew ) :

Foreman for controlling tower crane movements : 2 Nos.

Mason Cl I for laying concrete ( 2 at each placing point ) : 4 Nos.

Heavy mazdoors for loading cement to silo : 2 Nos.

Heavy mazdoors for batching operations : 2 Nos.

Heavy mazdoors for conveyer / air & water jet cleaning : 2 Nos.

Heavy mazdoors for handling buckets( 3 at each point ) : 6 Nos.

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light mazdoors for cleaning / curing etc : 2 Nos.

Labour charges for normal shuttering per sqm ( as per Annexure-B ) @ `: 57.79

For erecting & dismantling heavy duty shutters consider labour charges at 1.5 times the labour

charges for erecting & dismantling normal shuttering.

Labour charges for heavy duty shuttering 57.79 x 1.50 `: 86.69

5. Rehandling / Initial lead for materials:

Consider 1 km rehandling lead for cement and 1 km initial lead for other materials.

6. Use rate of materials :

Use rate of heavy duty shutters for mass concrete : 1.5 times normal shutters

Use rate of normal shutter per sqm ( As per annexure-A ) @ `: 230.33

Use rate of heavy duty shutter / sqm `: 230.33 x 1.50 `: 345.50

RATE ANALYSIS UNIT : 240.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mix with 1% wastage kg 50904.00 7.50 381780.00

Cement for incidentals @ 3 kg / cum kg 720.00 7.50 5400.00

2 Coarse aggregate 80-40 mm cum 82.25 590.00 48527.50

Coarse aggregate 40-20 mm cum 70.50 740.00 52170.00

Coarse aggregate 20-10 mm cum 47.00 950.00 44650.00

Coarse aggregate 10 mm below cum 35.25 1160.00 40890.00

3 Fine aggregate ( screened ) cum 90.60 730.00 66138.00

4 Super Plasticizer or AEA ltr 160.00 105.00 16800.00

5 Use rate of shuttering sqm 120.00 345.50 41460.23

Total `: 697815.73

Add for small Tools and Plants @ 1% `: 6978.16

Add for Contractor's Profit @ 10% `: 69781.57

Add for Contractor's Overheads @ 5% `: 34890.79

Add royalty charges on C A @ ( Included in material rate ) `: 0.00

Add royalty charges on F A @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 809466.25

B. MACHINERY:

Sl No Unit Amount

in `:

1 Batching plant 50 cum/hr rated capacity Hour 8.00 555.00 4440.00

Fuel / Energy charges Hour 8.00 352.00 2816.00

2 Air compressor 7 cmm ( ele ) Hour 8.00 97.00 776.00

Fuel / Energy charges Hour 8.00 288.00 2304.00

3 Tipper Hour 32.00 309.00 9888.00

Fuel / Energy charges Hour 32.00 286.00 9152.00

4 Tower crane 5 t Hour 16.00 1096.00 17536.00

Fuel / Energy charges Hour 16.00 166.00 2656.00

5 Concrete bucket Hour 40.00 12.00 480.00

Fuel / Energy charges Hour 40.00 8.00 320.00

6 10 hp pump ( ele ) Hour 8.00 5.00 40.00

Fuel / Energy charges Hour 8.00 64.00 512.00

Contd

Perticulars

Quantity Rate

in `:

48

Description

Quantity Rate

in `:

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DAM ALLIED WORKS

B. MACHINERY ( Contd ) :

Sl No Unit Amount

in `:

Contd

7 Needle vibrator 60 mm dia ( ele ) Hour 16.00 9.00 144.00

Fuel / Energy charges Hour 16.00 10.00 160.00

8 Sundries LS 10.00 44.00 440.00

Total `: 51664.00

Add for small Tools and Plants @ 1% `: 516.64

Add for Contractor's Profit on DPOL / Energy @ 10% `: 1836.00

Add for Contractor's Overheads @ 5% `: 2583.20

Total hire charges of Machinery : `: 56599.84

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Batching plant Hour 8.00 181.00 1448.00

2 Crew for Air compressor Hour 8.00 94.00 752.00

3 Crew for Tipper ( 4 ) Hour 32.00 95.00 3040.00

4 Crew for Tower crane ( 2 ) Hour 16.00 103.00 1648.00

5 Crew for Pump Hour 8.00 45.00 360.00

6 Crew for Needle vibrator ( 2 ) Hour 16.00 90.00 1440.00

7 Mason Class-I Day 4.00 256.73 1026.92

8 Foreman Day 2.00 276.73 553.46

9 Heavy mazdoor

for silo ( cement handling ) Day 2.00 239.73 479.46

for batching plant Day 2.00 238.73 477.46

for conveyor system Day 2.00 238.73 477.46

for laying & vibrating Day 6.00 238.73 1432.38

10 Light mazdoor

for cleaning / washing / curing Day 2.00 237.23 474.46

11 Labour cost for shuttering sqm 120.00 86.69 10402.24

Total `: 24011.84

Add for small Tools and Plants @ 1% `: 240.12

Add for Contractor's Profit @ 10% `: 2401.18

Add for hidden cost on Labour @ 15% `: 3601.78

Add for additional hidden cost on labour @ 5% `: 1200.59

Add for Contractor's Overheads @ 5% `: 1200.59

Total cost of Labour : `: 32656.10

ABSTRACT:

A. Cost of Materials including royalty charges `: 809466.25

B. Hire charges of Machinery `: 56599.84

C. Cost of Labour `: 32656.10

TOTAL `: 898722.18

Add for aggregate conveyor system @ 2.10% `: 18873.17

Add for electric sub-station / Demand charges @ 1.00% `: 8987.22

Add for trestle bridge for tower crane track @ 3.30% `: 29657.83

Add for other enabling works @ 1.00% `: 8987.22

Total `: 965227.62

in `:

in `:

Description

Quantity Rate

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Add for 1 km rehandling / initial lead including loading / unloading :

Cement 51624 kg @ `: 218.40 / tonne `: 11274.68

Coarse aggregates 235.0 cum @ `: 202.90 / cum `: 47681.50

Fine aggregate 90.6 cum @ `: 137.20 / cum `: 12430.32

Total cost for 240.00 cum `: 1036614.13

Rate per cum `:`:`:`: 4319.23

Rate approved per cum `:`:`:`: 4319.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.14

ITEM: Providing and laying in-situ vibrated M-10 ( 28 days cube compressive strength not less than

10 N / sq mm ) grade cement concrete using 80 mm down approved, clean, hard graded

aggregates for plain concrete works including cost of all materials, machinery, labour,

formwork, centering, scaffolding, cleaning, providing mortar layer for lift joints, batching, mixing,

placing in position, levelling, vibrating, finishing, curing etc., complete with lead upto 1 km and

all lifts. ( Cement content : 190 kg / cum with use of super plasticiser )

DATA:For 1 cum CC :- Coarse aggregates : 0.96 cum Blending ratio : 35 :30 : 20 : 15

Fine aggregate : 0.37 cum. Cement : 190 kg Super plasticizer : 0.60 ltr

Wastage : 1 % for cement and 2 % for coarse / fine aggregates.

Assume daily average concreting programme of about 500 cum.

Details of plant and machinery same as in item 13.

Output of concrete per hour as per data in Item : 13 : 30 cum

Output of concrete per shift of 8 hours ( 30 x 8 ) : 240 cum

Consider 240 cum concrete for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 240 x 190 x 1.01 ) : 46056 kg

Cement for incidental works @ 3 kg / cum ( 240 x 3 ) : 720 kg

Coarse aggregate 80-40 mm size range ( 240 x 0.96 x 0.35 x 1.02 ) : 82.25 cum

Coarse aggregate 40-20 mm size range ( 240 x 0.96 x 0.3 x 1.02 ) : 70.5 cum

Coarse aggregate 20-10 mm size range ( 240 x 0.96 x 0.2 x 1.02 ) : 47.0 cum

Coarse aggregate 10-4.75 mm size ( 240 x 0.96 x 0.15 x 1.02 ) : 35.25 cum

Fine aggregate ( including incidental works ) ( 240 x 0.37 x 1.02 ) : 90.6 cum

Super plasticiser ( 240 x 0.60 x 1.02 ) : 147 ltrs

2. Requirement of machinery :

Requirement of plant and machinery same as in item 13.

Deploy 50 cum / hour rated capacity batching plant for production of concrete.

Deploy 2 Tower cranes for 8 hours for lifting & placing concrete.

Deploy 4 tippers for 30 cum / hour output of batching plant.

Deploy 4 Tippers for 8 hours for conveying concrete buckets.

Deploy 5 Concrete buckets for 8 hours for conveying concrete.

Deploy 2 Needle vibraters 60 mm dia for 8 hours for vibrating concrete.

Deploy 1 Air compressor 7 cmm for air supply for cleaning & other works.

Deploy 1 Pump 10 hp for 8 hours for water required for concrete mixing / curing / cleaning etc.

3. Formwork & scaffolding :

As mass concrete is generally placed in lifts of about 1.5 m heavy duty shutters are used.

Requirement of shuttering for mass concrete will be about 0.5 sqm / cum concrete.

Shuttering @ 0.50 sqm per cum of concrete ( 240 x 0.5 ) : 120 sqm

No scaffolding required for dam mass concrete works.

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4. Requirement of workforce ( other than machinery crew ) :

Foreman for controlling tower crane movements : 2 Nos.

Mason Cl I for laying concrete ( 2 at each placing point ) : 4 Nos.

Heavy mazdoors for loading cement to silo : 2 Nos.

Heavy mazdoors for batching operations : 2 Nos.

Heavy mazdoors for conveyer / air & water jet cleaning : 2 Nos.

Heavy mazdoors for handling buckets( 3 at each point ) : 6 Nos.

light mazdoors for cleaning / curing etc : 2 Nos.

Labour charges for normal shuttering per sqm ( as per Annexure-B ) @ `: 57.79

For erecting & dismantling heavy duty shutters consider labour charges at 1.5 times the labour

charges for erecting & dismantling normal shuttering.

Labour charges for heavy duty shuttering 57.79 x 1.50 `: 86.69

5. Rehandling / Initial lead for materials:

Consider 1 km rehandling lead for cement and 1 km initial lead for other materials.

6. Use rate of materials :

Use rate of heavy duty shutters for mass concrete : 1.5 times normal shutters

Use rate of normal shutter per sqm ( As per annexure-A ) @ `: 230.33

Use rate of heavy duty shutter / sqm `: 230.33 x 1.50 `: 345.50

RATE ANALYSIS UNIT : 240.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mix with 1% wastage kg 46056.00 7.50 345420.00

Cement for incidentals @ 3 kg / cum kg 720.00 7.50 5400.00

2 Coarse aggregate 80-40 mm cum 82.25 590.00 48527.50

Coarse aggregate 40-20 mm cum 70.50 740.00 52170.00

Coarse aggregate 20-10 mm cum 47.00 950.00 44650.00

Coarse aggregate 10 mm below cum 35.25 1160.00 40890.00

3 Fine aggregate ( screened ) cum 90.60 730.00 66138.00

4 Super Plasticizer or AEA ltr 147.00 105.00 15435.00

5 Use rate of shuttering sqm 120.00 345.50 41460.23

Total `: 660090.73

Add for small Tools and Plants @ 1% `: 6600.91

Add for Contractor's Profit @ 10% `: 66009.07

Add for Contractor's Overheads @ 5% `: 33004.54

Add royalty charges on C A @ ( Included in material rate ) `: 0.00

Add royalty charges on F A @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 765705.25

B. MACHINERY:

Sl No Unit Amount

in `:

1 Batching plant 50 cum/hr rated capacity Hour 8.00 555.00 4440.00

Fuel / Energy charges Hour 8.00 352.00 2816.00

2 Air compressor 7 cmm ( ele ) Hour 8.00 97.00 776.00

Fuel / Energy charges Hour 8.00 288.00 2304.00

3 Tipper Hour 32.00 309.00 9888.00

Fuel / Energy charges Hour 32.00 286.00 9152.00

Contd

Perticulars

in `:

in `:

Quantity

51

Rate

Quantity Rate

Description

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B. MACHINERY ( Contd ) :

Sl No Unit Amount

in `:

Contd

4 Tower crane 5 t Hour 16.00 1096.00 17536.00

Fuel / Energy charges Hour 16.00 166.00 2656.00

5 Concrete bucket Hour 40.00 12.00 480.00

Fuel / Energy charges Hour 40.00 8.00 320.00

6 10 hp pump ( ele ) Hour 8.00 5.00 40.00

Fuel / Energy charges Hour 8.00 64.00 512.00

7 Needle vibrator 60 mm dia ( ele ) Hour 16.00 9.00 144.00

Fuel / Energy charges Hour 16.00 10.00 160.00

8 Sundries LS 10.00 44.00 440.00

Total `: 51664.00

Add for small Tools and Plants @ 1% `: 516.64

Add for Contractor's Profit on DPOL / Energy @ 10% `: 1836.00

Add for Contractor's Overheads @ 5% `: 2583.20

Total hire charges of Machinery : `: 56599.84

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Batching plant Hour 8.00 181.00 1448.00

2 Crew for Air compressor Hour 8.00 94.00 752.00

3 Crew for Tipper ( 4 ) Hour 32.00 95.00 3040.00

4 Crew for Tower crane ( 2 ) Hour 16.00 103.00 1648.00

5 Crew for Pump Hour 8.00 45.00 360.00

6 Crew for Needle vibrator ( 2 ) Hour 16.00 90.00 1440.00

7 Mason Class-I Day 4.00 256.73 1026.92

8 Foreman Day 2.00 276.73 553.46

9 Heavy mazdoor

for silo ( cement handling ) Day 2.00 239.73 479.46

for batching plant Day 2.00 238.73 477.46

for conveyor system Day 2.00 238.73 477.46

for laying & vibrating Day 6.00 238.73 1432.38

10 Light mazdoor

for cleaning / washing / curing Day 2.00 237.23 474.46

11 Labour cost for shuttering sqm 120.00 86.69 10402.24

Total `: 24011.84

Add for small Tools and Plants @ 1% `: 240.12

Add for Contractor's Profit @ 10% `: 2401.18

Add for hidden cost on Labour @ 15% `: 3601.78

Add for additional hidden cost on labour @ 5% `: 1200.59

Add for Contractor's Overheads @ 5% `: 1200.59

Total cost of Labour : `: 32656.10

ABSTRACT:

A. Cost of Materials including royalty charges `: 765705.25

B. Hire charges of Machinery `: 56599.84

Quantity

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C. Cost of Labour `: 32656.10

TOTAL `: 854961.18

Add for aggregate conveyor system @ 2.10% `: 17954.18

Add for electric sub-station/ Demand charges @ 1.00% `: 8549.61

Add for trestle bridge for tower crane track @ 3.30% `: 28213.72

Add for other enabling works @ 1.00% `: 8549.61

Total `: 918228.31

Add for 1 km rehandling / initial lead including loading / unloading :

Cement 46776 kg @ `: 218.40 / tonne `: 10215.88

Coarse aggregates 235.0 cum @ `: 202.90 / cum `: 47681.50

Fine aggregates 90.6 cum @ `: 137.20 / cum `: 12430.32

Total cost for 240.00 cum `: 988556.01

Rate per cum `:`:`:`: 4118.98

Rate approved per cum `:`:`:`: 4119.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.15

ITEM: Providing and laying in-situ vibrated M-20 ( 28 days cube compressive strength not less than

20 N / sq mm ) grade cement concrete using 40 mm down approved, clean, hard, graded

aggregates for RCC works of gallery, sluice, spillway crest, spillway d / s face, energy

dissipating structures, training walls, piers, abutments and such other locations including

cost of all materials, machinery, labour, formwork, centering, scaffolding, cleaning, batching,

mixing, placing in position, levelling, vibrating, finishing, curing etc., complete with lead upto

1 km and all lifts. ( Cement content : 300 kg / cum with use of super plasticiser ).

DATA:For 1 cum CC :- Coarse aggregates : 0.835 cum Blending ratio : 50 :30 : 20

Fine aggregate : 0.375 cum. Cement : 300 kg Super plasticizer : 0.90 ltr

Wastage : 1 % for cement and 2 % for coarse / fine aggregates.

Assume daily average concreting programme of about 500 cum.

Details of plant and machinery same as in item 13.

Output of concrete per hour as per data in Item : 13 : 30 cum

Output of concrete per shift of 8 hours ( 30 x 8 ) : 240 cum

Consider 240 cum concrete for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 240 x 300 x 1.01 ) : 72720 kg

Cement for incidental works @ 3 kg / cum ( 240 x 3 ) : 720 kg

Coarse aggregate 40-20 mm size range ( 240 x 0.835 x 0.5 x 1.02 ) : 102.2 cum

Coarse aggregate 20-10 mm size range ( 240 x 0.835 x 0.3 x 1.02 ) : 61.3 cum

Coarse aggregate 10-4.75 mm size ( 240 x 0.835 x 0.2 x 1.02 ) : 40.9 cum

Fine aggregate ( including incidental works ) ( 240 x 0.375 x 1.02 ) : 91.8 cum

Super plasticiser ( 240 x 0.9 x 1.02 ) : 220 ltrs

2. Requirement of machinery :

Requirement of plant and machinery same as in item 13.

Deploy 50 cum / hour rated capacity batching plant for production of concrete.

Deploy 2 Tower cranes for 8 hours for lifting & placing concrete.

Deploy 4 tippers for 30 cum / hour output of batching plant.

Deploy 4 Tippers for 8 hours for conveying concrete buckets.

Deploy 5 Concrete buckets for 8 hours for conveying concrete.

Deploy 2 Needle vibraters 60 mm dia for 8 hours for vibrating concrete.

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Deploy 1 Air compressor 7 cmm for air supply for cleaning & other works.

Deploy 1 Pump 10 hp for 8 hours for water required for concrete mixing / curing / cleaning etc.

3. Formwork & scaffolding :

As concrete is generally placed in lifts of about 1.5 m heavy duty shutters are used.

Requirement of shuttering for concreting of gallery, sluice, abutment, pier, spillway crest, bucket

etc., will be about 1.5 sqm / cum of concrete.

Shuttering @ 1.50 sqm per cum of concrete ( 240 x 1.5 ) : 360 sqm

Scaffolding / supports etc @ 15 percent of cost of shuttering.

4. Requirement of workforce ( other than machinery crew ) :

Foreman for controlling tower crane movements : 2 Nos.

Mason Cl I for laying concrete ( 2 at each placing point ) : 4 Nos.

Heavy mazdoors for loading cement to silo : 2 Nos.

Heavy mazdoors for batching operations : 2 Nos.

Heavy mazdoors for conveyer / air & water jet cleaning : 2 Nos.

Heavy mazdoors for handling buckets( 3 at each point ) : 6 Nos.

light mazdoors for cleaning / curing etc : 2 Nos.

Labour charges for normal shuttering per sqm ( as per Annexure-B ) @ `: 57.79

For erecting & dismantling heavy duty shutters consider labour charges at 1.5 times the labour

charges for erecting & dismantling normal shuttering.

Labour charges for heavy duty shuttering 57.79 x 1.50 `: 86.69

Labour charges for scaffolding / supports @ 15 percent of labour charges for shuttering.

5. Rehandling / Initial lead for materials:

Consider 1 km rehandling lead for cement and 1 km initial lead for other materials.

6. Use rate of materials :

Use rate of heavy duty shutters for mass concrete : 1.5 times normal shutters

Use rate of normal shutter per sqm ( As per annexure-A ) @ `: 230.33

Use rate of heavy duty shutter / sqm `: 230.33 x 1.50 `: 345.50

RATE ANALYSIS UNIT : 240.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mix with 1% wastage kg 72720.00 7.50 545400.00

Cement for incidentals @ 3 kg / cum kg 720.00 7.50 5400.00

2 Coarse aggregate 40-20 mm cum 102.20 740.00 75628.00

Coarse aggregate 20-10 mm cum 61.30 950.00 58235.00

Coarse aggregate 10 mm below cum 40.90 1160.00 47444.00

3 Fine aggregate ( screened ) cum 91.80 730.00 67014.00

4 Super Plasticizer or AEA ltr 220.00 105.00 23100.00

5 Use rate of shuttering sqm 360.00 345.50 124380.69

6 Scaffolding @ 15 % of shuttering 18657.10

Total `: 965258.79

Add for small Tools and Plants @ 1% `: 9652.59

Add for Contractor's Profit @ 10% `: 96525.88

Add for Contractor's Overheads @ 5% `: 48262.94

Add royalty charges on C A @ ( Included in material rate ) `: 0.00

Add royalty charges on F A @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 1119700.20

Quantity Rate

in `:

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B. MACHINERY:

Sl No Unit Amount

in `:

1 Batching plant 50 cum/hr rated capacity Hour 8.00 555.00 4440.00

Fuel / Energy charges Hour 8.00 352.00 2816.00

2 Air compressor 7 cmm ( ele ) Hour 8.00 97.00 776.00

Fuel / Energy charges Hour 8.00 288.00 2304.00

3 Tipper Hour 32.00 309.00 9888.00

Fuel / Energy charges Hour 32.00 286.00 9152.00

4 Tower crane 5 t Hour 16.00 1096.00 17536.00

Fuel / Energy charges Hour 16.00 166.00 2656.00

5 Concrete bucket Hour 40.00 12.00 480.00

Fuel / Energy charges Hour 40.00 8.00 320.00

6 10 hp pump ( ele ) Hour 8.00 5.00 40.00

Fuel / Energy charges Hour 8.00 64.00 512.00

7 Needle vibrator 60 mm dia ( ele ) Hour 16.00 9.00 144.00

Fuel / Energy charges Hour 16.00 10.00 160.00

8 Sundries LS 10.00 44.00 440.00

Total `: 51664.00

Add for small Tools and Plants @ 1% `: 516.64

Add for Contractor's Profit on DPOL / Energy @ 10% `: 1836.00

Add for Contractor's Overheads @ 5% `: 2583.20

Total hire charges of Machinery : `: 56599.84

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Batching plant Hour 8.00 181.00 1448.00

2 Crew for Air compressor Hour 8.00 94.00 752.00

3 Crew for Tipper ( 4 ) Hour 32.00 95.00 3040.00

4 Crew for Tower crane ( 2 ) Hour 16.00 103.00 1648.00

5 Crew for Pump Hour 8.00 45.00 360.00

6 Crew for Needle vibrator ( 2 ) Hour 16.00 90.00 1440.00

7 Mason Class-I Day 4.00 256.73 1026.92

8 Foreman Day 2.00 276.73 553.46

9 Heavy mazdoor

for silo ( cement handling ) Day 2.00 239.73 479.46

for batching plant Day 2.00 238.73 477.46

for conveyor system Day 2.00 238.73 477.46

for laying & vibrating Day 6.00 238.73 1432.38

10 Light mazdoor

for cleaning / washing / curing Day 2.00 237.23 474.46

11 Labour cost for shuttering sqm 360.00 86.69 31206.71

12 Labour cost for scaffolding @ 15 % 4681.01

Total `: 49497.31

Add for small Tools and Plants @ 1% `: 494.97

Add for Contractor's Profit @ 10% `: 4949.73

Add for hidden cost on Labour @ 15% `: 7424.60

Contd

Quantity RateDescription

Description

55

in `:

Quantity Rate

in `:

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

ContdAdd for additional hidden cost on labour @ 5% `: 2474.87

Add for Contractor's Overheads @ 5% `: 2474.87

Total cost of Labour : `: 67316.35

ABSTRACT:

A. Cost of Materials including royalty charges `: 1119700.20

B. Hire charges of Machinery `: 56599.84

C. Cost of Labour `: 67316.35

TOTAL `: 1243616.38

Add for aggregate conveyor system @ 2.10% `: 26115.94

Add for electric sub-station / Demand charges @ 1.00% `: 12436.16

Add for trestle bridge for tower crane track @ 3.30% `: 41039.34

Add for other enabling works @ 1.00% `: 12436.16

Total `: 1335644.00

Add for 1 km rehandling / initial lead including loading / unloading :

Cement 73440 kg @ `: 218.40 / tonne `: 16039.30

Coarse aggregate 204.4 cum @ `: 202.90 / cum `: 41472.76

Fine aggregates 91.8 cum @ `: 137.20 / cum `: 12594.96

Total cost for 240.00 cum `: 1405751.01

Rate per cum `:`:`:`: 5857.30

Rate approved per cum `:`:`:`: 5857.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.16

ITEM: Providing and laying in-situ vibrated M-15 ( 28 days cube compressive strength not less than

15 N / sq mm ) grade cement concrete using 40 mm down approved, clean, hard, graded

aggregates for plain concrete works including cost of all materials, machinery, labour,

formwork, centering, scaffolding, cleaning, providing mortar layer for lift joints, batching, mixing,

placing in position, levelling, vibrating, finishing, curing etc., complete with lead upto 1 km and

all lifts. ( Cement content : 240 kg / cum with use of super plasticiser )

DATA:For 1 cum CC :- Coarse aggregates : 0.86 cum Blending ratio : 50 :30 : 20

Fine aggregate : 0.42 cum. Cement : 240 kg Super plasticizer : 0.75 ltr

Wastage : 1 % for cement and 2 % for coarse / fine aggregates.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 40 mm down CA.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA.

Cycle time for batching / mixing / unloading 1 mix :

Batching 40-20 mm CA ( 0.090 cum ) : 4.00 min

Batching 20-10 mm & 10 mm below CA parellel activity : ---

Batching fine aggregate parellel activity : ---

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Total : 5.50 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 5.5 ) : 73 mixes

in `:

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Output of CC for 73 mixes ( 73 x 50 / 240 ) say : 15.20 cum

Consider 15.20 cum concrete for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 15.2 x 240 x 1.01 ) : 3685 kg

Cement for incidental works @ 3 kg / cum ( 15.2 x 3 ) : 46 kg

Coarse aggregate 40-20 mm size range ( 15.2 x 0.86 x 0.5 x 1.02 ) : 6.70 cum

Coarse aggregate 20-10 mm size range ( 15.2 x 0.86 x 0.3 x 1.02 ) : 4.00 cum

Coarse aggregate 10-4.75 mm size ( 15.2 x 0.86 x 0.2 x 1.02 ) : 2.70 cum

Fine aggregate ( 15.2 x 0.42 x 1.02 ) : 6.50 cum

Super plasticiser ( 15.2 x 0.75 x 1.02 ) : 11.6 ltrs

2. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete.

Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete.

Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc.

3. Formwork & scaffolding :

Consider normal shuttering as concrete is laid in smaller lifts.

Requirement of shuttering for plain concrete works is assumed at 1 sqm / cum of concrete.

Shuttering @ 1.00 sqm per cum of concrete ( 15.2 x 1 ) : 15.20 sqm

Scaffolding / supports etc @ 15 percent of cost of shuttering.

4. Requirement of workforce ( other than machinery crew ) :

Consider batching of materials and conveyance & laying of concrete by manual labour.

Batching 40-20 mm CA Heavy mazdoors : 3 Nos.

Batching 20-10 mm & 10 mm below CA Heavy mazdoors : 3 Nos.

Batching fine aggregate Heavy mazdoors : 3 Nos.

Batching cement Heavy mazdoors : 2 Nos.

Remixing and conveying concrete Heavy mazdoors : 4 Nos.

Light mazdoors : 15 Nos.

Laying concrete Mason : 1 No.

Heavy mazdoors : 3 Nos.

Washing / cleaning / curing etc Light mazdoors : 1 No.

Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ `: 57.79

Labour charges for erecting & dismantling scaffolding @ 15 % of cost labour for shuttering.

5. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

6. Use rate of materials :

Use rate of normal shutter per sqm ( Annexure-A Item : 13 ) @ `: 230.33

RATE ANALYSIS UNIT : 15.20 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mix with 1% wastage kg 3685.00 7.50 27637.50

Cement for incidentals @ 3 kg / cum kg 46.00 7.50 345.00

2 Coarse aggregate 40-20 mm cum 6.70 740.00 4958.00

Coarse aggregate 20-10 mm cum 4.00 950.00 3800.00

Coarse aggregate 10 mm below cum 2.70 1160.00 3132.00

3 Fine aggregate ( screened ) cum 6.50 730.00 4745.00

Contd

Quantity RatePerticulars

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A. MATERIALS ( Contd ) :

Sl No Unit Amount

in `:

Contd

4 Super plasticizer ltr 11.60 105.00 1218.00

5 Use rate of shuttering sqm 15.20 230.33 3501.09

6 Use rate of scaffolding @ 15 % 525.16

Total `: 49861.75

Add for small Tools and Plants @ 1% `: 498.62

Add for Contractor's Profit @ 10% `: 4986.17

Add for Contractor's Overheads @ 5% `: 2493.09

Add royalty charges on CA @ ( Included in material rate ) `: 0.00

Add royalty charges on FA @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 57839.63

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr ( ele ) Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 10 hp pump ( ele ) Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

3 Needle vibrator 40 mm dia ( ele ) Hour 8.00 8.00 64.00

Fuel / Energy charges Hour 8.00 6.00 48.00

Total `: 773.00

Add for small Tools and Plants @ 1% `: 7.73

Add for Contractor's Profit on DPOL / Energy @ 10% `: 36.80

Add for Contractor's Overheads @ 5% `: 38.65

Total hire charges of Machinery : `: 856.18

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 1.00 45.00 45.00

3 Crew for Needle vibrator Hour 8.00 90.00 720.00

4 Mason Class-I Day 1.00 256.73 256.73

5 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching other materials Day 9.00 238.73 2148.57

for loading mortar pans Day 4.00 238.73 954.92

for laying Day 3.00 238.73 716.19

6 Light mazdoor

for conveying concrete Day 15.00 237.23 3558.45

for cleaning / washing / curing Day 1.00 237.23 237.23

7 Labour cost of shuttering sqm 15.20 57.79 878.41

8 Labour cost of scaffolding @ 15 % 131.76

Total `: 11134.72

Add for small Tools and Plants @ 1% `: 111.35

Contd

in `:

Quantity

Quantity

58

in `:

in `:

Description

Description

Rate

Quantity Rate

Rate

Perticulars

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C. LABOUR:

Sl No Unit Amount

in `:

ContdAdd for Contractor's Profit @ 10% `: 1113.47

Add for hidden cost on Labour @ 15% `: 1670.21

Add for additional hidden cost on labour @ 5% `: 556.74

Add for Contractor's Overheads @ 5% `: 556.74

Total cost of Labour : `: 15143.22

ABSTRACT:

A. Cost of Materials including royalty charges `: 57839.63

B. Hire charges of Machinery `: 856.18

C. Cost of Labour `: 15143.22

TOTAL `: 73839.03

Add for enabling works @ 1.00% `: 738.39

Total `: 74577.42

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 3731 kg @ `: 218.40 / tonne `: 814.85

Coarse aggregates 13.4 cum @ `: 202.90 / cum `: 2718.86

Fine aggregates 6.2 cum @ `: 137.20 / cum `: 850.64

Total cost for 15.20 cum `: 78961.77

Rate per cum `:`:`:`: 5194.85

Rate approved per cum `:`:`:`: 5195.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.17

ITEM: Providing and laying in-situ vibrated M-15 ( 28 days cube compressive strength not less than

15 N / sq mm ) grade cement concrete using 40 mm down approved, clean, hard, graded

aggregates with placing and sinking plums of size 150 to 80 mm upto 15 percent for gravity

type structures including cost of all materials, machinery, labour, formwork, scaffolding,

cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc.,complete

with lead upto 1 km and all lifts. ( Cement content : 240 kg / cum for batching / mixing

concrete and 205 kg / cum for finished plum concrete with use of super plasticiser )

DATA:For 1 cum CC :- Coarse aggregates : 0.86 cum Blending ratio : 50 :30 : 20

Fine aggregate : 0.42 cum. Cement : 240 kg Super plasticizer : 0.75 ltr

For 1 cum plum CC :- Coarse aggregates : 0.73 cum Blending ratio : 50 :30 : 20

Fine aggregate : 0.36 cum. Super plasticizer : 0.65 ltr

Cement : 205 kg.

Plums of size 150 to 80 mm : 0.217 cum

Wastage : 1 % for cement and 2 % for coarse / fine aggregates & plums.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 40 mm down CA.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA.

Cycle time for batching / mixing / unloading 1 mix :

Batching 40-20 mm CA ( 0.090 ) cum : 4.00 min

Batching 20-10 mm & 10 mm below CA parellel activity : ---

Batching fine aggregate parellel activity : ---

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

59

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Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 5.50 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 5.5 ) : 73 mixes

Output of CC for 80 mixes ( 73 x 50 / 240 ) say : 15.2 cum

Quantity of plum concrete for sinking 15 % plums ( 15.2 / 0.85 ) : 17.90 cum

Qty of plums ( solid volume ) in plum concrete ( 17.90 x 0.15 ) : 2.70 cum

Consider 19.00 cum plum concrete for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 17.9 x 204 x 1.01 ) : 3706 kg

Cement for incidental works @ 3 kg / cum ( 17.9 x 3 ) : 54 kg

Coarse aggregate 40-20 mm size range ( 17.9 x 0.73 x 0.5 x 1.02 ) : 6.65 cum

Coarse aggregate 20-10 mm size range ( 17.9 x 0.73 x 0.3 x 1.02 ) : 4.00 cum

Coarse aggregate 10-4.75 mm size ( 17.9 x 0.73 x 0.2 x 1.02 ) : 2.65 cum

Qty of plums ( loose volume) with 2 % wastage( 17.9 x 0.217 x 1.02 ) : 4.00 cum

Fine aggregate ( 17.9 x 0.36 x 1.02 ) : 6.60 cum

Super plasticiser ( 17.9 x 0.65 x 1.02 ) : 11.90 ltrs

2. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete.

Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete.

Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc.

3. Formwork & scaffolding :

Consider normal shuttering as concrete is laid in smaller lifts.

Requirement of shuttering for plain concrete works is assumed at 1 sqm / cum of concrete.

Shuttering @ 1.00 sqm per cum of concrete ( 17.9 x 1 ) : 17.90 sqm

Scaffolding / supports etc @ 15 percent of cost of shuttering.

4. Requirement of workforce ( other than machinery crew ) :

Consider batching of materials and conveyance & laying of concrete by manual labour.

Batching 40-20 mm CA Heavy mazdoors : 3 Nos.

Batching 20-10 mm & 10 mm below CA Heavy mazdoors : 3 Nos.

Batching fine aggregate Heavy mazdoors : 3 Nos.

Batching cement Heavy mazdoors : 2 Nos.

Remixing and conveying concrete Heavy mazdoors : 4 Nos.

Light mazdoors : 16 Nos.

Conveying plums Heavy mazdoors : 1 Nos.

Light mazdoors : 2 Nos.

Laying concrete and plums Mason : 1 No.

Heavy mazdoors : : 4 Nos.

Washing / cleaning / curing etc Light mazdoors : 1 No.

Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ `: 57.79

Labour charges for erecting & dismantling scaffolding @ 15 % of cost labour for shuttering.

5. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

6. Use rate of materials :

Use rate of normal shutter per sqm ( Annexure-A Item : 13 ) @ `: 230.33

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RATE ANALYSIS UNIT : 17.90 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mix with 1 % wastage kg 3706.00 7.50 27795.00

Cement for incidentals @ 3 kg/cum PC kg 54.00 7.50 405.00

2 Coarse aggregate 40-20 mm cum 6.65 740.00 4921.00

Coarse aggregate 20-10 mm cum 4.00 950.00 3800.00

Coarse aggregate 10 mm below cum 2.65 1160.00 3074.00

3 Plums of size 150 to 80 mm cum 4.00 500.00 2000.00

4 Fine aggregate ( screened ) cum 6.60 730.00 4818.00

5 Super Plasticizer ltr 11.90 105.00 1249.50

6 Use rate of shuttering for 40 uses sqm 17.90 230.33 4122.99

7 Scaffolding @ 15 % of shuttering 618.45

Total `: 52803.94

Add for small Tools and Plants @ 1% `: 528.04

Add for Contractor's Profit @ 10% `: 5280.39

Add for Contractor's Overheads @ 5% `: 2640.20

Add Royalty charges on CA @ ( Included in material rate ) `: 0.00

Add Royalty charges on FA @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 61252.57

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr ( ele ) Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 10 hp pump ( ele ) Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

3 Needle vibrator 60 mm dia ( ele ) Hour 8.00 9.00 72.00

Fuel / Energy charges Hour 8.00 10.00 80.00

4 Sundries LS 1.00 44.00 44.00

Total `: 857.00

Add for small Tools and Plants @ 1% `: 8.57

Add for Contractor's Profit on DPOL / Energy @ 10% `: 44.40

Add for Contractor's Overheads @ 5% `: 42.85

Total hire charges of Machinery : `: 952.82

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 1.00 45.00 45.00

3 Crew for Needle vibrator Hour 8.00 90.00 720.00

4 Mason Class-I Day 1.00 256.73 256.73

5 Maistry Day 1.00 241.23 241.23

6 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching other materials Day 9.00 238.73 2148.57

Contd

Rate

Rate

in `:

Rate

in `:

Quantity

61

Quantity

in `:

Quantity

Description

Perticulars

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

for loading mortar pans Day 4.00 238.73 954.92

for loading plums Day 1.00 238.73 238.73

for laying concrete and plums Day 4.00 238.73 954.92

7 Light mazdoor

for conveying concrete Day 17.00 237.23 4032.91

for conveying plums Day 2.00 237.23 474.46

for cleaning / washing / curing Day 1.00 237.23 237.23

8 Labour for shuttering sqm 17.90 57.79 1034.44

Labour for scaffolding @ 15 % 310.33

Total `: 13136.94

Add for small Tools and Plants @ 1% `: 131.37

Add for Contractor's Profit @ 10% `: 1313.69

Add for hidden cost on Labour @ 15% `: 1970.54

Add for additional hidden cost on Labour @ 5% `: 656.85

Add for Contractor's Overheads @ 5% `: 656.85

Total cost of Labour : `: 17866.24

ABSTRACT:

A. Cost of Materials including royalty charges `: 61252.57

B. Hire charges of Machinery `: 952.82

C. Cost of Labour `: 17866.24

TOTAL `: 80071.62

Add for enabling works @ 1.00% `: 800.72

Total `: 80872.34

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 4097 kg @ `: 218.40 / tonne `: 894.78

C A and plums 17.30 cum @ `: 202.90 / cum `: 3510.17

Fine aggregates 6.60 cum @ `: 137.20 / cum `: 905.52

Total cost for 17.90 cum `: 86182.81

Rate per cum `:`:`:`: 4814.68

Rate approved per cum `:`:`:`: 4815.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.18

ITEM: Providing and laying in-situ vibrated M-10 ( 28 days cube compressive strength not less than

10 N / sq mm ) grade cement concrete using 40 mm down approved, clean, hard, graded

aggregates for plain concrete works including cost of all materials,machinery,labour,formwork,

centering, scaffolding, cleaning, batching, mixing, placing in position, levelling, vibrating,finishing,

curing etc., complete with lead upto 1 km and all lifts. ( Cement content 220 kg / cum

with use of super plasticiser )

DATA:For 1 cum CC :- Coarse aggregates : 0.86 cum. Blending ratio : 50 :30 : 20

Fine aggregate : 0.42 cum. Cement : 220 kg Super plasticizer : 0.70 ltr

Wastage : 1 % for cement and 2 % for coarse & fine aggregates.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 40 mm down CA.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA.

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Cycle time for batching / mixing / unloading 1 mix :

Batching 40-20 mm CA ( 0.100 cum ) : 4.00 min

Batching 20-10 mm & 10 mm below CA parellel activity : ---

Batching fine aggregate parellel activity : ---

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 5.50 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 5.5 ) : 73 mixes

Output of CC for 73 mixes ( 73 x 50 / 220 ) say : 16.60 cum

Consider 16.60 cum concrete for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 16.6 x 220 x 1.01 ) : 3689 kg

Cement for incidental works @ 3 kg / cum ( 16.6 x 3 ) : 50 kg

Coarse aggregate 40-20 mm size range ( 16.6 x 0.86 x 0.5 x 1.02 ) : 7.30 cum

Coarse aggregate 20-10 mm size range ( 16.6 x 0.86 x 0.3 x 1.02 ) : 4.35 cum

Coarse aggregate 10-4.75 mm size ( 16.6 x 0.86 x 0.2 x 1.02 ) : 2.90 cum

Fine aggregate ( 16.6 x 0.42 x 1.02 ) : 7.10 cum

Super plasticiser ( 16.6 x 0.7 x 1.02 ) : 11.90 ltrs

2. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete.

Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete.

Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc.

3. Formwork & scaffolding :

Consider normal shuttering as concrete is laid in smaller lifts.

Requirement of shuttering for concrete works is assumed at 1 sqm / cum of concrete.

Shuttering @ 1.00 sqm per cum of concrete ( 16.6 x 1 ) : 16.60 sqm

Scaffolding / supports etc @ 15 percent of cost of shuttering.

4. Requirement of workforce ( other than machinery crew ) :

Consider batching of materials and conveyance & laying of concrete by manual labour.

Batching 40-20 mm CA Heavy mazdoors : 3 Nos.

Batching 20-10 mm & 10 mm below CA Heavy mazdoors : 3 Nos.

Batching fine aggregate Heavy mazdoors : 3 Nos.

Batching cement Heavy mazdoors : 2 Nos.

Remixing and conveying concrete Heavy mazdoors : 4 Nos.

Light mazdoors : 17 Nos.

Laying concrete Mason : 1 No.

Heavy mazdoors : 3 Nos.

Washing / cleaning / curing etc Light mazdoors : 1 No.

Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ `: 57.79

Labour charges for erecting & dismantling scaffolding @ 15 % of cost labour for shuttering.

5. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

6. Use rate of materials :

Use rate of normal shutter per sqm ( Annexure-A Item : 13 ) @ `: 230.33

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RATE ANALYSIS UNIT : 16.60 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mix with 1% wastage kg 3689.00 7.50 27667.50

Cement for incidentals @ 3 kg/ cum kg 50.00 7.50 375.00

2 Coarse aggregate 40-20 mm cum 7.30 740.00 5402.00

Coarse aggregate 20-10 mm cum 4.35 950.00 4132.50

Coarse aggregate 10 mm below cum 2.90 1160.00 3364.00

3 Fine aggregate ( screened ) cum 7.10 730.00 5183.00

4 Super plasticizer ltr 11.90 105.00 1249.50

5 Use rate of shuttering sqm 16.60 230.33 3823.55

6 Use rate of scaffolding @ 15 % 573.53

Total `: 51770.59

Add for small Tools and Plants @ 1% `: 517.71

Add for Contractor's Profit @ 10% `: 5177.06

Add for Contractor's Overheads @ 5% `: 2588.53

Add royalty charges on CA @ ( Included in material rate ) `: 0.00

Add royalty charges on FA @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 60053.88

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr ( ele ) Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 10 hp pump ( ele ) Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

3 Needle vibrator 40 mm dia ( ele ) Hour 8.00 8.00 64.00

Fuel / Energy charges Hour 8.00 6.00 48.00

Total `: 773.00

Add for small Tools and Plants @ 1% `: 7.73

Add for Contractor's Profit on DPOL / Energy @ 10% `: 36.80

Add for Contractor's Overheads @ 5% `: 38.65

Total hire charges of Machinery : `: 856.18

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 1.00 45.00 45.00

3 Crew for Needle vibrator Hour 8.00 90.00 720.00

4 Mason Class-I Day 1.00 256.73 256.73

5 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching other materials Day 9.00 238.73 2148.57

for loading mortar pans Day 4.00 238.73 954.92

for laying Day 3.00 238.73 716.19

Contd

in `:

Rate

Quantity

Quantity Rate

in `:

Rate

in `:

Description

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

6 Light mazdoor

for conveying concrete Day 17.00 237.23 4032.91

for cleaning / washing / curing Day 1.00 237.23 237.23

7 Labour cost of shuttering sqm 16.60 57.79 959.32

8 Labour cost of scaffolding @ 15 % 143.90

Total `: 11702.22

Add for small Tools and Plants @ 1% `: 117.02

Add for Contractor's Profit @ 10% `: 1170.22

Add for hidden cost on Labour @ 15% `: 1755.33

Add for additional hidden cost on labour @ 5% `: 585.11

Add for Contractor's Overheads @ 5% `: 585.11

Total cost of Labour : `: 15915.03

ABSTRACT:

A. Cost of Materials including royalty charges `: 60053.88

B. Hire charges of Machinery `: 856.18

C. Cost of Labour `: 15915.03

TOTAL `: 76825.09

Add for enabling works @ 1.00% `: 768.25

Total `: 77593.34

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 3739 kg @ `: 218.40 / tonne `: 816.60

Coarse aggregates 14.55 cum @ `: 202.90 / cum `: 2952.20

Fine aggregates 7.10 cum @ `: 137.20 / cum `: 974.12

Total cost for 16.60 cum `: 82336.25

Rate per cum `:`:`:`: 4960.02

Rate approved per cum `:`:`:`: 4960.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.19

ITEM: Providing and laying in-situ vibrated M-15 ( 28 days cube compressive strength not less than

15 N / sq mm ) grade cement concrete using 20 mm down size approved, clean, hard, graded

aggregates for plain concrete works including cost of all materials,machinery,labour,formwork,

scaffolding, centering, cleaning, batching, mixing, placing in position, levelling,vibrating,finishing,

curing etc. ,complete with lead upto 1 km and all lifts. ( Cement content : 290 kg / cum

with use of super plasticiser )

DATA:For 1 cum CC :- Coarse aggregates : 0.76 cum. Blending ratio : 65 :35

Fine aggregate : 0.44 cum. Super plasticizer : 0.90 ltr

Cement : 290 kg.

Wastage : 1 % for cement and 2 % for coarse & fine aggregates.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA.

Cycle time for batching / mixing / unloading 1 mix :

Batching 20-10 mm CA ( 0.085 cum ) : 3.50 min

Batching 10 mm below CA parellel activity : ---

in `:

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Batching fine aggregate parellel activity : ---

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 5.00 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 5 ) : 80 mixes

Output of CC for 80 mixes ( 80 x 50 / 290 ) say : 13.80 cum

Consider 13.80 cum concrete for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 13.8 x 290 x 1.01 ) : 4042 kg

Cement for incidental works @ 3 kg / cum ( 13.8 x 3 ) : 42 kg

Coarse aggregate 20-10 mm size range ( 13.8 x 0.76 x 0.65 x 1.02 ) : 6.95 cum

Coarse aggregate 10-4.75 mm size ( 13.8 x 0.76 x 0.35 x 1.02 ) : 3.75 cum

Fine aggregate ( 13.8 x 0.44 x 1.02 ) : 6.20 cum

Super plasticiser ( 13.8 x 0.9 x 1.02 ) : 12.70 ltrs

2. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete.

Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete.

Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc.

3. Formwork & scaffolding :

Consider normal shuttering as concrete is laid in smaller lifts.

Requirement of shuttering for concrete works is assumed at 1 sqm / cum of concrete.

Shuttering @ 1.00 sqm per cum of concrete ( 13.8 x 1 ) : 13.80 sqm

Scaffolding / supports etc @ 15 percent of cost of shuttering.

4. Requirement of workforce ( other than machinery crew ) :

Consider batching of materials and conveyance & laying of concrete by manual labour.

Batching 20-10 mm CA Heavy mazdoors : 3 Nos.

Batching 10 mm below CA Heavy mazdoors : 2 Nos.

Batching fine aggregate Heavy mazdoors : 3 Nos.

Batching cement Heavy mazdoors : 2 Nos.

Remixing and conveying concrete Heavy mazdoors : 4 Nos.

Light mazdoors : 14 Nos.

Laying concrete Mason : 1 No.

Heavy mazdoors : 3 Nos.

Washing / cleaning / curing etc Light mazdoors : 1 No.

Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ `: 57.79

Labour charges for erecting & dismantling scaffolding @ 15 % of cost labour for shuttering.

5. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

6. Use rate of materials :

Use rate of normal shutter per sqm ( Annexure-A Item : 13 ) @ `: 230.33

RATE ANALYSIS UNIT : 13.80 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mix with 1% wastage kg 4042.00 7.50 30315.00

Cement for incidentals @ 3 kg/ cum kg 42.00 7.50 315.00

Contd

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in `:

Perticulars

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A. MATERIALS ( Contd ) :

Sl No Unit Amount

in `:

Contd

2 Coarse aggregate 20-10 mm cum 6.95 950.00 6602.50

Coarse aggregate 10 mm below cum 3.75 1160.00 4350.00

3 Fine aggregate ( screened ) cum 6.20 730.00 4526.00

4 Super plasticiser ltr 12.70 105.00 1333.50

5 Use rate of shuttering sqm 13.80 230.33 3178.62

6 Use rate of scaffolding @ 15 % 476.79

Total `: 51097.41

Add for small Tools and Plants @ 1% `: 510.97

Add for Contractor's Profit @ 10% `: 5109.74

Add for Contractor's Overheads @ 5% `: 2554.87

Add royalty charges on CA @ ( Included in material rate ) `: 0.00

Add royalty charges on FA @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 59273.00

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr ( ele ) Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 10 hp pump ( ele ) Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

3 Needle vibrator 40 mm dia ( ele ) Hour 8.00 8.00 64.00

Fuel / Energy charges Hour 8.00 6.00 48.00

Total `: 773.00

Add for small Tools and Plants @ 1% `: 7.73

Add for Contractor's Profit on DPOL / Energy @ 10% `: 36.80

Add for Contractor's Overheads @ 5% `: 38.65

Total hire charges of Machinery : `: 856.18

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 1.00 45.00 45.00

3 Crew for Needle vibrator Hour 8.00 90.00 720.00

4 Mason Class-I Day 1.00 256.73 256.73

5 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching other materials Day 8.00 238.73 1909.84

for loading mortar pans Day 4.00 238.73 954.92

for laying Day 3.00 238.73 716.19

6 Light mazdoor

for conveying concrete Day 14.00 237.23 3321.22

for cleaning / washing / curing Day 1.00 237.23 237.23

Contd

in `:

Rate

in `:

Quantity Rate

Rate

Quantity

Perticulars

Description

Description

in `:

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

7 Labour cost of shuttering sqm 13.80 57.79 797.50

8 Labour cost of scaffolding @ 15 % 119.63

Total `: 10565.72

Add for small Tools and Plants @ 1% `: 105.66

Add for Contractor's Profit @ 10% `: 1056.57

Add for hidden cost on Labour @ 15% `: 1584.86

Add for additional hidden cost on labour @ 5% `: 528.29

Add for Contractor's Overheads @ 5% `: 528.29

Total cost of Labour : `: 14369.38

ABSTRACT:

A. Cost of Materials including royalty charges `: 59273.00

B. Hire charges of Machinery `: 856.18

C. Cost of Labour `: 14369.38

TOTAL `: 74498.56

Add for enabling works @ 1.00% `: 744.99

Total `: 75243.54

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 4084 kg @ `: 218.40 / tonne `: 891.95

Coarse aggregates 10.70 cum @ `: 202.90 / cum `: 2171.03

Fine aggregates 6.20 cum @ `: 137.20 / cum `: 850.64

Total cost for 13.80 cum `: 79157.16

Rate per cum `:`:`:`: 5736.03

Rate approved per cum `:`:`:`: 5736.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.20

ITEM: Providing and laying insitu vibrated M-20 ( 28 days cube compressive strength not less than

20 N / sq mm ) grade cement concrete using 20 mm down approved, clean, hard, graded

aggregates for RCC works of spillway bridge, blockout concreting and such other similar

structures with conjested reinforcement areas including cost of all materials, machinery, labour,

formwork, centering, scaffolding, cleaning, batching, mixing, placing in position, levelling,

vibrating, finishing, curing etc., complete with lead upto 1 km and all lifts. ( Cement content :

330 kg / cum with use of super plasticiser ).

DATA:For 1 cum CC :- Coarse aggregates : 0.74 cum. Blending ratio : 65 :35

Fine aggregate : 0.42 cum. Cement : 330 kg Super plasticizer : 1.00 ltr

Wastage : 1 % for cement and 2 % for coarse & fine aggregates.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA.

Cycle time for batching / mixing / unloading 1 mix :

Batching 20-10 mm CA ( 0.073 cum ) : 3.00 min

Batching 10 mm below CA parellel activity : ---

Batching fine aggregate parellel activity : ---

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

in `:

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Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 4.50 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 4.5 ) : 89 mixes

Output of CC for 89 mixes ( 89 x 50 / 330 ) say : 13.50 cum

Consider 13.50 cum concrete for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 13.5 x 330 x 1.01 ) : 4500 kg

Cement for incidental works @ 3 kg / cum ( 13.8 x 3 ) : 41 kg

Coarse aggregate 20-10 mm size range ( 13.5 x 0.74 x 0.65 x 1.02 ) : 6.65 cum

Coarse aggregate 10-4.75 mm size ( 13.5 x 0.74 x 0.35 x 1.02 ) : 3.55 cum

Fine aggregate ( 13.5 x 0.42 x 1.02 ) : 5.80 cum

Super plasticiser ( 13.5 x 1.0 x 1.02 ) : 13.80 ltrs

2. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete.

Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete.

Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc.

3. Formwork & scaffolding :

Consider normal shuttering as concrete is laid in smaller lifts.

Requirement of shuttering for bridge concrete works is assumed at 4 sqm / cum of concrete.

Shuttering @ 4 sqm per cum of concrete ( 13.5 x 4 ) : 54 sqm

Scaffolding / supports etc @ 100 percent of cost of shuttering.

4. Requirement of workforce ( other than machinery crew ) :

Consider batching of materials and conveyance & laying of concrete by manual labour.

Batching 20-10 mm CA Heavy mazdoors : 3 Nos.

Batching 10 mm below CA Heavy mazdoors : 2 Nos.

Batching fine aggregate Heavy mazdoors : 3 Nos.

Batching cement Heavy mazdoors : 2 Nos.

Remixing and conveying concrete Heavy mazdoors : 4 Nos.

Light mazdoors : 14 Nos.

Laying concrete Mason : 1 No.

Heavy mazdoors : 3 Nos.

Washing / cleaning / curing etc Light mazdoors : 1 No.

Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ `: 57.79

Labour charges for erecting & dismantling scaffolding @ 100 % of cost labour for shuttering.

5. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

6. Use rate of materials :

Use rate of normal shutter per sqm for 30 uses ( Annexure-A Item : 13 ) @ `: 278.11

RATE ANALYSIS UNIT : 13.50 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mix with 1% wastage kg 4500.00 7.50 33750.00

Cement for incidentals @ 3 kg/ cum kg 41.00 7.50 307.50

2 Coarse aggregate 20-10 mm cum 6.65 950.00 6317.50

Coarse aggregate 10 mm below cum 3.55 1160.00 4118.00

Contd

Quantity Rate

in `:

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A. MATERIALS ( Contd ) :

Sl No Unit Amount

in `:

Contd

3 Fine aggregate ( screened ) cum 5.80 730.00 4234.00

4 Super plasticiser ltr 13.80 105.00 1449.00

5 Use rate of shuttering sqm 54.00 278.11 15018.09

6 Scaffolding @ 100 % of shuttering 15018.09

Total `: 80212.18

Add for small Tools and Plants @ 1% `: 802.12

Add for Contractor's Profit @ 10% `: 8021.22

Add for Contractor's Overheads @ 5% `: 4010.61

Add royalty charges on CA @ ( Included in material rate ) `: 0.00

Add royalty charges on FA @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 93046.13

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr ( ele ) Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 10 hp pump ( ele ) Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

3 Needle vibrator 40 mm dia ( ele ) Hour 8.00 8.00 64.00

Fuel / Energy charges Hour 8.00 6.00 48.00

Total `: 773.00

Add for small Tools and Plants @ 1% `: 7.73

Add for Contractor's Profit on DPOL / Energy @ 10% `: 36.80

Add for Contractor's Overheads @ 5% `: 38.65

Total hire charges of Machinery : `: 856.18

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 1.00 45.00 45.00

3 Crew for Needle vibrator Hour 8.00 90.00 720.00

4 Mason Class-I Day 1.00 256.73 256.73

5 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching other materials Day 8.00 238.73 1909.84

for loading mortar pans Day 4.00 238.73 954.92

for laying Day 3.00 238.73 716.19

6 Light mazdoor

for conveying concrete Day 14.00 237.23 3321.22

for cleaning/ washing/ curing Day 1.00 237.23 237.23

7 Labour cost of shuttering sqm 54.00 57.79 3120.67

8 Labour cost of scaffolding @ 100 % 3120.67

Total `: 15889.93

Contd

Rate

Quantity

in `:

Quantity

Quantity Rate

70

in `:

in `:

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

Add for small Tools and Plants @ 1% `: 158.90

Add for Contractor's Profit @ 10% `: 1588.99

Add for hidden cost on Labour @ 15% `: 2383.49

Add for additional hidden cost on labour @ 5% `: 794.50

Add for Contractor's Overheads @ 5% `: 794.50

Total cost of Labour : `: 21610.31

ABSTRACT:

A. Cost of Materials including royalty charges `: 93046.13

B. Hire charges of Machinery `: 856.18

C. Cost of Labour `: 21610.31

TOTAL `: 115512.62

Add for enabling works @ 1.00% `: 1155.13

Total `: 116667.75

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 4541 kg @ `: 218.40 / tonne `: 991.75

Coarse aggregates 10.20 cum @ `: 202.90 / cum `: 2069.58

Fine aggregates 5.8 cum @ `: 137.20 / cum `: 795.76

Total cost for 13.50 cum `: 120524.84

Rate per cum `:`:`:`: 8927.77

Rate approved per cum `:`:`:`: 8928.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.21

ITEM: Providing and forming porous (without sand) concrete body drain of size 68.5 x 68.5 cm with

230 mm diameter central hole using cement and 20 mm down approved, clean, hard, graded

coarse aggregates in 1 : 3.50 proportion by volume including cost of all materials, machinery,

labour, formwork, batching, mixing, placing in position, tamping, curing etc., complete with

lead upto 1 km and all lifts.

DATA:Area of concrete for body drain ( 0.685 x 0.685 - 0.7857 x 0.23 x 0.23 ) : 0.428 sqm

For 1 cum porous CC : Cement : 408 kg Coarse aggregate : 1.00 cum Blending ratio : 65 : 35

Wastage : 1 % for cement and 2 % for aggregate.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA

Cycle time for batching / mixing / unloading 1 mix :

Batching 20-10 mm CA ( 0.080 cum ) : 3.00 min

Batching 10 mm below CA parellel activity : ---

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 4.50 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 4.5 ) : 89 mixes

Output of CC for 89 mixes ( 89 x 50 / 408 ) say : 10.90 cum

Generally, body drain is formed by casting porous concrete blocks of convenient height in the

Quantity

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casting yard and the blocks after curing are shifted to body drain location as concrete / masonry

work progresses for the dam block.

Assuming 2 % wastage of CC during casting of blocks the quantity of concrete required per

metre height of body drain will be ( 0.428 x 1.02 ) : 0.436 cum

Length of body drain for 1 day output of mixer ( 10.9 / 0.436 ) : 25.00 m

Consider 25 m porous concrete body drain for analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 10.9 x 408 x 1.01 ) : 4492 kg

Coarse aggregate 20-10 mm size range ( 10.9 x 1.0 x 0.65 x 1.02 ) : 7.20 cum

Coarse aggregate 10-4.75 mm size ( 10.9 x 1.0 x 0.35 x 1.02 ) : 3.90 cum

2. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of porous concrete.

Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc.

3. Formwork & scaffolding :

Consider normal shuttering as concrete is laid in moulds.

Requirement of shuttering for 1 m height ( 4 x 0.685 + 3.14 x 0.23 ) say : 3.46 sqm

Shuttering for 25 m height of drain ( 25 x 3.5 ) : 86.50 sqm

4. Requirement of workforce ( other than machinery crew ) :

Consider batching of materials and conveyance & laying of concrete by manual labour.

Batching 20-10 mm CA Heavy mazdoors : 3 Nos.

Batching 10 mm below CA Heavy mazdoors : 2 Nos.

Batching cement Heavy mazdoors : 2 Nos.

Remixing and conveying concrete Heavy mazdoors : 4 Nos.

Light mazdoors : 11 Nos.

Shuttering for blocks Fitter shuttering : 1 No.

Laying concrete for blocks Mason : 1 No.

Heavy mazdoors : 1 No.

Washing / cleaning / curing etc Light mazdoors : 1 No.

Conveying blocks to body drain location Heavy mazdoors : 2 Nos.

5. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

6. Use rate of materials :

Consider 100 uses of moulds.

Cost of shuttering per sqm as per data in Item-13 @ `: 4777.82

Use rate of shutter per sqm for 100 uses 4777.82 / 100 `: 47.78

Add for shutter oil 0.2 ltr / sqm @ `: 35.00 / ltr `: 7.00

Use rate of shutter per sqm for 100 uses `: 54.78

RATE ANALYSIS UNIT : 25.00 Rm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement with 1% wastage kg 4492.00 7.50 33690.00

2 Coarse aggregate 20-10 mm cum 7.20 950.00 6840.00

3 Coarse aggregate 10-4.75 mm cum 3.90 1160.00 4524.00

4 Use rate of shuttering sqm 86.50 54.78 4738.31

Total `: 49792.31

Add for small Tools and Plants @ 1% `: 497.92

Add for Contractor's Profit @ 10% `: 4979.23

Contd

72

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A. MATERIALS ( Contd ) :

Sl No Unit Amount

in `:

Contd

Add for Contractor's Overheads @ 5% `: 2489.62

Add royalty charges on CA @ ( Included in material rate ) `: 0.00

Add royalty charges on FA @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 57759.08

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr ( ele ) Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 10 hp pump ( ele ) Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

Total `: 661.00

Add for small Tools and Plants @ 1% `: 6.61

Add for Contractor's Profit on DPOL / Energy @ 10% `: 32.00

Add for Contractor's Overheads @ 5% `: 33.05

Total hire charges of Machinery : `: 732.66

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 1.00 45.00 45.00

3 Mason Class-I Day 1.00 256.73 256.73

4 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching other materials Day 5.00 238.73 1193.65

for loading mortar pans Day 2.00 238.73 477.46

for laying & packing concrete Day 3.00 238.73 716.19

for shifting blocks to site Day 2.00 238.73 477.46

5 Light mazdoor

for conveying concrete Day 11.00 237.23 2609.53

6 Fitter shuttering Day 1.00 244.23 244.23

Total `: 7507.71

Add for small Tools and Plants @ 1% `: 75.08

Add for Contractor's Profit @ 10% `: 750.77

Add for hidden cost on Labour @ 15% `: 1126.16

Add for additional hidden cost on labour @ 5% `: 375.39

Add for Contractor's Overheads @ 5% `: 375.39

Total cost of Labour : `: 10210.49

ABSTRACT:

A. Cost of Materials including royalty charges `: 57759.08

B. Hire charges of Machinery `: 732.66

C. Cost of Labour `: 10210.49

TOTAL `: 68702.23

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in `:

Quantity Rate

in `:

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Add for enabling works @ 1.00% `: 687.02

Total `: 69389.25

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 4492 kg @ `: 218.40 / tonne `: 981.05

Coarse aggregates11.10 cum @ `: 202.90 / cum `: 2252.19

Total cost for 25.00 Rm `: 72622.50

Rate per Rm `:`:`:`: 2904.90

Rate approved per Rm `:`:`:`: 2905.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.22.1

ITEM: Providing and laying in-situ vibrated M-20 ( 28 days cube compressive strength not less than

20 N / sq mm ) grade cement concrete using 20 mm down approved, clean, hard, graded

aggregates for RCC solid parapet consisting of 350 x 200 mm kerb, 350 x 350 x 1000 mm

pillars spaced approximately at 3.35 m c / c, 125 mm thick wall 800 mm height with 125 mm

thick and 350 mm wide coping slab for wall and 125 mm thick 400 x 400 mm coping for pillars

with top edges of kerb and coping chamferred / rounded as directed including cost of all

materials, machinery, labour, formwork, centering, scaffolding, cleaning, batching, mixing,

placing in position, levelling, vibrating, finishing, curing etc., complete ( excluding cost of

providing and placing reinforcement steel and gate ) with lead upto 1 km and all lifts.

(Cement content: 330 kg / cum with use of super plasticiser )

DATA:Consider one spillway bridge span of 18 m.

Consider solid parapet for rate analysis for one span.

Consider 0.9 wide opening for approach to pier top hoist platform on d / s side.

0.35 m

Gate 3.00 m 0.125 m

0.8 m

0.20 m

SKETCH SHOWING COMPONENTS OF RCC SOLID PARAPET

Length of kerb on u /s and d / s ( 18.00 + 18.00 ) : 36.00 m

Length of parapet ( 18.00 + 18.00 - 0.90 ) : 35.10 m

Number of pillars for 3.35 m c / c spacing : 12 Nos

Number of wall panels of size 3.00 x 0.80 x 0.125 m : 10 Nos

Number of wall panels of size 0.45 x 0.80 x 0.125 m (on u/s only) : 2 Nos

Length of coping for wall panels ( 3 x 10 + 2 x 0.45 ) : 30.90 m

Number of coping slabs for pillers : 12 Nos

For 1 cum CC :- Coarse aggregates : 0.75 cum. Blending ratio : 65 :35

Fine aggregate : 0.41 cum. Cement : 330 kg Super plasticiser : 1.00 ltr.

Wastage : 1 % for cement and 2 % for coarse & fine aggregates.

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1. Quantity of concrete per span :

For kerb ( 36 x 0.35 x 0.20 ) : 2.52 cum

For pillars ( 12 x 1 x 0.35 x 0.35 ) : 1.47 cum

For wall panels ( 10 x 3 x 0.80 x 0.125 + 2 x 0.45 x 0.80 x 0.125 ) : 3.09 cum

For wall coping ( 10 x 3 x 0.35 x 0.125 + 2 x 0.45 x 0.35 x 0.125 ) : 1.35 cum

For pillar coping ( 12 x 0.40 x 0.40 x 0.125 ) : 0.24 cum

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA

Cycle time for batching / mixing / unloading 1 mix :

Batching 20-10 mm CA ( 0.080 cum ) : 3.00 min

Batching 10 mm below CA parellel activity : ---

Batching fine aggregate parellel activity : ---

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 4.50 min

Construction of parapet involves laying of concrete in three stages namely ( i ) kerb, ( ii ) pillars

and wall panels and ( iii ) coping. While concrete laying cycle can be matched with production

cycle for kerb and coping, the laying cycle will be very slow for pillars and wall panels in view of

thin sections with reinforcement. Considering the laying time for pillars and wall panels at twice

the production time the average cycle time will be about 1.5 times the production cycle time.

Average cycle time for laying concrete ( 4.50 x 1.5 ) : 6.75 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 6.75 ) : 59 mixes

Output of CC for 59 mixes ( 59 x 50 / 330 ) : 8.9 cum

As the computed daily output of 8.9 cum is close to one span quantity of 8.7 cum consider the

daily output at 8.7 cum for rate analysis.

2. Requirement of materials:

Cement for mix with 1 % wastage ( 8.7 x 330 x 1.01 ) : 2900 kg

Cement for incidental works @ 5 kg / cum ( 8.7 x 5 ) : 43.5 kg

Coarse aggregate 20-10 mm size range ( 8.7 x 0.75 x 0.65 x 1.02 ) : 4.32 cum

Coarse aggregate 10-4.75 mm size ( 8.7 x 0.75 x 0.35 x 1.02 ) : 2.33 cum

Fine aggregate ( 8.7 x 0.41 x 1.02 ) : 3.65 cum

Super plasticiser ( 8.7 x 1.0 x 1.02 ) : 8.90 ltrs

3. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete.

Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete.

Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc.

4. Formwork & scaffolding :

Consider normal shuttering as concrete is laid in smaller lifts.

Shuttering for kerb ( 4 x 18 x 0.20 + 4 x 0.35 x 0.20 ) : 14.68 sqm

For pillars ( 12 x 2 x 0.55 x 1 + 2 x 0.15 x 1 ) : 13.50 sqm

For wall panels ( 10x2x3x0.80 + 2x2x0.45x0.80 + 2x0.15x0.80 ) : 49.68 sqm

For wall coping( 0.45 x 3 x 10 + 0.45 x 0.45 x 2 + 2 x 0.35 x 0.15 ) : 14.01 sqm

For pillar coping ( 12 x 4 x 0.35 x 0.15 ) : 2.52 sqm

Total ( say ) : 95.00 sqm

Scaffolding / supports assumed at 15 percent of cost of shuttering.

5. Requirement of workforce ( other than machinery crew ) :

Consider batching of materials and conveyance & laying of concrete by manual labour.

Batching 20-10 mm CA Heavy mazdoors : 2 Nos.

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Batching 10 mm below CA Heavy mazdoors : 2 Nos.

Batching fine aggregate Heavy mazdoors : 2 Nos.

Batching cement Heavy mazdoors : 2 Nos.

Remixing and conveying concrete Heavy mazdoors : 2 Nos.

Light mazdoors : 9 Nos.

Laying concrete Mason Class-I : 2 Nos.

Heavy mazdoors : 2 Nos.

Washing / cleaning / curing etc Light mazdoors : 2 Nos.

Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ `: 57.79

Labour charges for erecting & dismantling scaffolding @ 15 % of cost labour for shuttering.

6. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

7. Use rate of materials :

Use rate of normal shutter per sqm ( Annexure-A Item : 13 ) @ `: 230.33

RATE ANALYSIS UNIT : 36.00 Rm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement with 1% wastage for mix kg 2900.00 7.50 21750.00

Cenent for incidentals @ 5 kg / cum kg 43.50 7.50 326.25

2 Coarse aggregate 20-10 mm cum 4.32 950.00 4104.00

Coarse aggregate 10-4.75 mm cum 2.33 1160.00 2702.80

3 Fine aggregate ( screened ) cum 3.65 730.00 2664.50

4 Super plasticiser ltr 8.90 105.00 934.50

5 Use rate of shuttering sqm 95.00 230.33 21881.79

6 Scaffolding @ 15 % of shuttering 3282.27

7 Sundries LS 2.00 44.00 88.00

Total `: 57734.11

Add for small Tools and Plants @ 1% `: 577.34

Add for Contractor's Profit @ 10% `: 5773.41

Add for Contractor's Overheads @ 5% `: 2886.71

Add royalty charges on CA @ ( Included in material rate ) `: 0.00

Add royalty charges on FA @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 66971.56

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr ( ele ) Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 Needle vibrator 40 mm ( ele ) Hour 8.00 8.00 64.00

Fuel / Energy charges Hour 8.00 6.00 48.00

3 10 hp pump ( ele ) Hour 0.50 5.00 2.50

Fuel / Energy charges Hour 0.50 64.00 32.00

Total `: 738.50

Add for small Tools and Plants @ 1% `: 7.39

Add for Contractor's Profit on DPOL / Energy @ 10% `: 33.60

Add for Contractor's Overheads @ 5% `: 36.93

Total hire charges of Machinery : `: 816.41

76

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C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 0.50 45.00 22.50

3 Crew for Vibrator Hour 8.00 90.00 720.00

4 Mason Class-I Day 2.00 256.73 513.46

5 Maistry Day 1.00 241.23 241.23

6 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching other materials Day 6.00 238.73 1432.38

for loading mortar pans Day 2.00 238.73 477.46

for laying & packing concrete Day 2.00 238.73 477.46

7 Light mazdoor

for conveying concrete Day 9.00 237.23 2135.07

for curing & miscellaneous Day 2.00 237.23 474.46

8 Labour for shuttering sqm 95.00 57.79 5490.07

9 Labour for scaffolding @ 15 % 823.51

Total `: 14295.06

Add for small Tools and Plants @ 1% `: 142.95

Add for Contractor's Profit @ 10% `: 1429.51

Add for hidden cost on Labour @ 15% `: 2144.26

Add for additional hidden cost on labour @ 5% `: 714.75

Add for Contractor's Overheads @ 5% `: 714.75

Total cost of Labour : `: 19441.28

ABSTRACT:

A. Cost of Materials including royalty charges `: 66971.56

B. Hire charges of Machinery `: 816.41

C. Cost of Labour `: 19441.28

TOTAL `: 87229.25

Add for enabling works @ 1.00% `: 872.29

Total `: 88101.55

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 2943.5 kg @ `: 218.40 / tonne `: 642.86

Coarse aggregates 6.65 cum @ `: 202.90 / cum `: 1349.29

Fine aggregate 3.65 cum @ `: 137.20 / cum `: 500.78

Total cost for 36.00 Rm `: 90093.69

Rate per Rm `:`:`:`: 2502.60

Rate approved per Rm `:`:`:`: 2503.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.22.2

ITEM: Providing and laying insitu vibrated M-20 ( 28 days cube compressive strength not less than

20 N / sq mm ) grade cement concrete using 20 mm down approved, clean, hard, graded

aggregates for RCC ornamental parapet consisting of 350 x 200 mm kerb, 350 x 350 x

1000 mm pillars spaced approximately at 3.5 m apart, 200 x 150 mm posts 800 mm height

approximately 300 mm c / c with 125 mm thick and 350 mm wide coping slab for posts 400 x

400 x 125 mm coping slab for pillars with top edges of kerb and coping chamferred or rounded

as directed including cost of all materials, machinery, labour, formwork, centering, scaffolding,

in `:

Quantity RateDescription

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cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc.,

complete ( excluding cost of providing and placing reinforcement steel and gate ) with lead

upto 1 km and all lifts. ( Cement content : 330 kg / cum with use of super plasticiser )

DATA:Consider one spillway bridge span of 18 m.

Consider ornamental parapet for rate analysis for one span.

Consider 0.9 wide opening for approach to pier top hoist platform on d / s side.

0.35 m

Gate 3.00 m 0.125 m

0.8 m

0.20 m

SKETCH SHOWING COMPONENTS OF RCC ORNAMENTAL PARAPET

Length of kerb on u / s and d / s ( 18.00 + 18.00 ) : 36.00 m

Length of parapet ( 18.00 + 18.00 - 0.90 ) : 35.10 m

Number of pillars for 3.35 m c / c spacing : 12 Nos

Number of wall panels of size 3.00 x 0.80 x 0.125 m : 10 Nos

Number of wall panels of size 0.45 x 0.80 x 0.125 m ( on u/s only ) : 2 Nos

Length of coping for wall panels ( 3 x 10 + 2 x 0.45 ) : 30.90 m

Number of coping slabs for pillers : 12 Nos

For 1 cum CC :- Coarse aggregates : 0.75 cum. Blending ratio : 65 :35

Fine aggregate : 0.41 cum. Cement : 330 kg Super plasticiser : 1.00 ltr

Wastage : 1 % for cement and 2 % for coarse & fine aggregates.

1. Quantity of concrete per span :

For kerb ( 36 x 0.35 x 0.20 ) : 2.52 cum

For pillars ( 12 x 1 x 0.35 x 0.35 ) : 1.47 cum

For wall panels ( 10 x 3 x 0.80 x 0.125 + 2 x 0.45 x 0.80 x 0.125 ) : 3.09 cum

For wall coping ( 10 x 3 x 0.35 x 0.125 + 2 x 0.45 x 0.35 x 0.125 ) : 1.35 cum

For pillar coping ( 12 x 0.40 x 0.40 x 0.125 ) : 0.24 cum

Total : 8.70 cum

Less openings in wall panels ( 10x 9x 0.60x 0.166x 0.125) : 1.12 cum

Total ( say ) : 7.60 cum

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA

Cycle time for batching / mixing / unloading 1 mix :

Batching 20-10 mm CA ( 0.080 cum ) : 3.00 min

Batching 10 mm below CA parellel activity : ---

Batching fine aggregate parellel activity : ---

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

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Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 4.50 min

Construction of parapet involves laying of concrete in three stages namely ( i ) kerb, ( ii ) pillars

and wall panels and ( iii ) coping. While concrete laying cycle can be matched with production

cycle for kerb and coping, the laying cycle will be very slow for pillars and wall panels in view of

thin sections with reinforcement. For ornamental parapet the laying cycle time will be more than

solid parapet in view of openings in wall panels. Considering the laying cycle time for pillars and

wall panels with openings 3 times the production cycle time the average cycle time will be about

1.8 times the production cycle time.

Average cycle time for laying concrete ( 4.50 x 1.8 ) : 8.10 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 8.1 ) say : 50 mixes

Output of CC for 50 mixes ( 50 x 50 / 330 ) : 7.6 cum

As the computed daily output of 7.60 cum also matches with the one span parapet quantity of

7.60 cum consider the daily output at 7.60 cum for rate analysis.

2. Requirement of materials:

Cement for mix with 1 % wastage ( 7.6 x 330 x 1.01 ) : 2533 kg

Cement for incidental works @ 5 kg / cum ( 7.6 x 5 ) : 38 kg

Coarse aggregate 20-10 mm size range ( 7.6 x 0.75 x 0.65 x 1.02 ) : 3.77 cum

Coarse aggregate 10-4.75 mm size ( 7.6 x 0.75 x 0.35 x 1.02 ) : 2.03 cum

Fine aggregate ( 7.6 x 0.41 x 1.02 ) : 3.20 cum

Super plasticiser ( 7.6 x 1.0 x 1.02 ) : 7.75 ltrs

3. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete.

Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete.

Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc.

4. Formwork & scaffolding :

Consider normal shuttering as concrete is laid in smaller lifts.

Shuttering for kerb ( 4 x 18 x 0.20 + 4 x 0.35 x 0.20 ) : 14.68 sqm

For pillars (12x 2x 0.55x1 + 2x 0.15x1) : 13.50 sqm

For wall panels ( 10x2x3x0.80 + 2x2x0.45x0.80 + 2x0.15x0.80 ) : 49.68 sqm

For openings ( 10x 2x 2 x 9 x 0.125 x 0.6 ) : 20.00 sqm

For wall coping( 0.45 x 3 x 10 + 0.45 x 0.45 x 2 + 2 x 0.35 x 0.15 ) : 14.01 sqm

For pillar coping ( 12 x 4 x 0.35 x 0.15 ) : 2.52 sqm

Total ( say ) : 115.00 sqm

Scaffolding / supports assumed at 15 percent of cost of shuttering.

5. Requirement of workforce ( other than machinery crew ) :

Consider batching of materials and conveyance & laying of concrete by manual labour.

Batching 20-10 mm CA Heavy mazdoors : 2 Nos.

Batching 10 mm below CA Heavy mazdoors : 2 Nos.

Batching fine aggregate Heavy mazdoors : 2 Nos.

Batching cement Heavy mazdoors : 2 Nos.

Remixing and conveying concrete Heavy mazdoors : 2 Nos.

Light mazdoors : 8 Nos.

Laying concrete Mason Class-I : 2 Nos.

Heavy mazdoors : 2 Nos.

Washing / cleaning / curing etc Light mazdoors : 2 Nos.

Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ `: 57.79

Labour charges for erecting & dismantling scaffolding @ 15 % of cost labour for shuttering.

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6. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

7. Use rate of materials :

Use rate of normal shutter per sqm ( Annexure-A Item : 13 ) @ `: 230.33

RATE ANALYSIS UNIT : 36.00 Rm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement with 1% wastage for mix kg 2533.00 7.50 18997.50

Cenent for incidentals @ 5 kg / cum kg 38.00 7.50 285.00

2 Coarse aggregate 20-10 mm cum 3.77 950.00 3581.50

Coarse aggregate 10-4.75 mm cum 2.03 1160.00 2354.80

3 Fine aggregate ( screened ) cum 3.20 730.00 2336.00

4 Super plasticiser ltr 7.75 105.00 813.75

5 Use rate of shuttering sqm 115.00 230.33 26488.48

6 Scaffolding @ 15 % of shuttering 3973.27

7 Sundries LS 2.50 44.00 110.00

Total `: 58940.30

Add for small Tools and Plants @ 1% `: 589.40

Add for Contractor's Profit @ 10% `: 5894.03

Add for Contractor's Overheads @ 5% `: 2947.02

Add royalty charges on CA @ ( Included in material rate ) `: 0.00

Add royalty charges on FA @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 68370.75

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr ( ele ) Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 Needle vibrator 40 mm ( ele ) Hour 8.00 8.00 64.00

Fuel / Energy charges Hour 8.00 6.00 48.00

3 10 hp pump ( ele ) Hour 0.50 5.00 2.50

Fuel / Energy charges Hour 0.50 64.00 32.00

Total `: 738.50

Add for small Tools and Plants @ 1% `: 7.39

Add for Contractor's Profit on DPOL / Energy @ 10% `: 33.60

Add for Contractor's Overheads @ 5% `: 36.93

Total hire charges of Machinery : `: 816.41

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 0.50 45.00 22.50

3 Crew for Vibrator Hour 8.00 90.00 720.00

4 Mason Class-I Day 2.00 256.73 513.46

5 Maistry Day 1.00 241.23 241.23

Contd

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Description Quantity Rate

in `:

in `:

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

6 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching other materials Day 6.00 238.73 1432.38

for loading mortar pans Day 2.00 238.73 477.46

for laying & packing concrete Day 2.00 238.73 477.46

7 Light mazdoor

for conveying concrete Day 8.00 237.23 1897.84

for curing & miscellaneous Day 2.00 237.23 474.46

8 Labour for shuttering sqm 115.00 57.79 6645.87

9 Labour for scaffolding @ 15 % 996.88

Total `: 15387.00

Add for small Tools and Plants @ 1% `: 153.87

Add for Contractor's Profit @ 10% `: 1538.70

Add for hidden cost on Labour @ 15% `: 2308.05

Add for additional hidden cost on labour @ 5% `: 769.35

Add for Contractor's Overheads @ 5% `: 769.35

Total cost of Labour : `: 20926.33

ABSTRACT:

A. Cost of Materials including royalty charges `: 68370.75

B. Hire charges of Machinery `: 816.41

C. Cost of Labour `: 20926.33

TOTAL `: 90113.49

Add for enabling works @ 1.00% `: 901.13

Total `: 91014.62

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 2571 kg @ `: 218.40 / tonne `: 561.51

Coarse aggregates 5.80 cum @ `: 202.90 / cum `: 1162.62

Fine aggregate 3.20 cum @ `: 137.20 / cum `: 445.90

Total cost for 36.00 Rm `: 93184.64

Rate per Rm `:`:`:`: 2588.46

Rate approved per Rm `:`:`:`: 2588.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.23

ITEM: Providing and laying in-situ M- 25 ( 28 days cube compressive strength not less than 25

N / sq mm ) grade cement concrete using 20 mm down approved, clean, hard, graded

aggregates for wearing coat including cost of all materials, machinery, labour, formwork,

cleaning, batching, mixing, placing in position in alternate panels as directed, levelling,

compacting, finishing, curing, packing joints with asphalt mortar etc., complete with lead upto

1 km and all lifts. ( Cement content : 360 kg / cum with use of super plasticiser )

DATA:For 1 cum CC :- Coarse aggregates : 0.75 cum. Blending ratio : 65 :35

Fine aggregate : 0.40 cum.

Cement : 360 kg. Super plasticiser : 1.00 ltr

Wastage : 1 % for cement and 2 % for coarse & fine aggregates.

Rate

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For wearing coat concrete shall be laid in alternate panels with asphalt mortar filling for panel

joints after curing concrete. The thickness of concrete shall be 100 mm at the centre of roadway

and 50 mm at kerb.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA

Cycle time for batching / mixing / unloading 1 mix :

Batching 20-10 mm CA ( 0.068 cum ) : 3.00 min

Batching 10 mm below CA parellel activity : ---

Batching fine aggregate parellel activity : ---

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 4.50 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 4.5 ) : 89 mixes

Output of CC for 89 mixes ( 89 x 50 / 360 ) say : 12.35 cum

Considering clear road width of 6.80 m and laying wearing coat in alternate panels of 3.4 x 3.0 m

for 1 day output of mixer 16 panels can be concreted.

Quantity of concrete for 16 panels ( 16 x 3.4 x 3.0 x 0.075 ) : 12.25 cum

Consider 12.25 cum for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 12.25 x 360 x 1.01 ) : 4454 kg

Cement for incidental works @ 5 kg / cum ( 12.25 x 5 ) : 61 kg

Coarse aggregate 20-10 mm size range ( 12.25 x 0.75 x 0.65 x 1.02 ) : 6.10 cum

Coarse aggregate 10-4.75 mm size ( 12.25 x 0.75 x 0.35 x 1.02 ) : 3.28 cum

Fine aggregate ( 12.25 x 0.40 x 1.02 ) : 5.00 cum

Super plasticiser ( 12.25 x 1.0 x 1.02 ) : 12.50 ltrs

2. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete.

Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc.

3. Formwork & scaffolding :

Consider normal shuttering as concrete is laid in smaller lifts.

Requirement of shuttering for wearing coat concrete is assumed at 0.5 sqm / cum of concrete.

Shuttering @ 0.50 sqm per cum of concrete ( 12.35 x 0.5 ) : 6.20 sqm

No scaffolding required for wearing coat concrete laying.

4. Requirement of workforce ( other than machinery crew ) :

Consider batching of materials and conveyance & laying of concrete by manual labour.

Batching 20-10 mm CA Heavy mazdoors : 3 Nos.

Batching 10 mm below CA Heavy mazdoors : 2 Nos.

Batching fine aggregate Heavy mazdoors : 3 Nos.

Batching cement Heavy mazdoors : 2 Nos.

Remixing and conveying concrete Heavy mazdoors : 4 Nos.

Light mazdoors : 13 Nos.

Laying and compacting / finishing concrete Mason Cl - I : 2 Nos.

Heavy mazdoors : 4 Nos.

Maistry : 1 No

Packing joints with asphalt mortar Mason Cl - I : 1 No.

Heavy mazdoor : 1 No

Washing / cleaning / curing etc Light mazdoors : 1 No.

Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ `: 57.79

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5. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

6. Use rate of materials :

Use rate of normal shutter per sqm ( Annexure-A Item : 13 ) @ `: 230.33

As shuttering for wearing coat is placed in position for very short period the number of uses can

be considered at 80 uses instead of 40 uses considered for normal shuttering.

Use rate of shutter per sqm for 80 uses ( 230.33 / 2 ) `: 115.17

RATE ANALYSIS UNIT : 12.25 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mix kg 4454.00 7.50 33405.00

Cement for incidentals @ 5 kg / cum kg 61.00 7.50 457.50

2 Coarse aggregate 20-10 mm cum 6.10 950.00 5795.00

Coarse aggregate 10 mm below cum 3.28 1160.00 3804.80

3 Fine aggregate ( screened ) cum 5.00 730.00 3650.00

4 Super Plasticizer ltr 12.65 105.00 1328.25

5 Use rate of shuttering sqm 6.20 115.17 714.04

6 Sundries ( asphalt mortar etc ) LS 5.00 44.00 220.00

Total `: 49374.59

Add for small Tools and Plants @ 1% `: 493.75

Add for Contractor's Profit @ 10% `: 4937.46

Add for Contractor's Overheads @ 5% `: 2468.73

Add Royalty charges on CA @ ( Included in material rate ) `: 0.00

Add Royalty charges on FA @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 57274.52

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300/200 ltr ( diesel ) Hour 8.00 46.00 368.00

Fuel / Energy charges Hour 8.00 76.00 608.00

2 10 hp pump ( ele ) Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

Total `: 1045.00

Add for small Tools and Plants @ 1% `: 10.45

Add for Contractor's Profit on DPOL / Energy @ 10% `: 67.20

Add for Contractor's Overheads @ 5% `: 52.25

Total hire charges of Machinery : `: 1174.90

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 1.00 45.00 45.00

3 Mason Class-I Day 3.00 256.73 770.19

4 Maistry Day 1.00 241.23 241.23

Contd

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

5 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching materials Day 8.00 238.73 1909.84

for loading mortar pans Day 4.00 238.73 954.92

for laying & compacting Day 5.00 238.73 1193.65

6 Light mazdoor

for conveying concrete Day 13.00 237.23 3083.99

for cleaning/ washing/ curing Day 1.00 237.23 237.23

7 Labour cost for shuttering sqm 6.20 57.79 358.30

Total `: 10281.81

Add for small Tools and Plants @ 1% `: 102.82

Add for Contractor's Profit @ 10% `: 1028.18

Add for hidden cost on Labour @ 15% `: 1542.27

Add for additional hidden cost on labour @ 5% `: 514.09

Add for Contractor's Overheads @ 5% `: 514.09

Total cost of Labour : `: 13983.26

ABSTRACT:

A. Cost of Materials including royalty charges `: 57274.52

B. Hire charges of Machinery `: 1174.90

C. Cost of Labour `: 13983.26

TOTAL `: 72432.68

Add for enabling works @ 1.00% `: 724.33

Total `: 73157.01

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 4515 kg @ `: 218.40 / tonne `: 986.08

Coarse aggregates 9.38 cum @ `: 202.90 / cum `: 1903.20

Fine aggregate 5.00 cum @ `: 137.20 / cum `: 686.00

Total cost for 12.25 cum `: 76732.29

Rate per cum `:`:`:`: 6263.86

Rate approved per cum `:`:`:`: 6264.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.24

ITEM: Pre-cooling to control placement temperature of cement concrete in the range of 18 to 21 C

at the concrete placement point by inundation of coarse aggregates by circulating normmal

water and using flaked ice and water chilled upto 4° C for mixing concrete including cost of all

materials, machinery, labour etc., complete with all leads and lifts.

DATA:Consider M-15 grade concrete using 80 mm down CA and 30-50 mm slump.

Requirement of materials per cum of concrete:

Cement : 210 kg

Fine aggregate : 575 kg

Coarse aggregate : 1490 kg

Water for W / C ratio of 0.6 for use of air entraining admixture : 126 kg

Daily concreting programme ( based on data in item - 13 ) : 500 cum

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Hourly output of batching plant ( based on data in item-13 ) : 30 cum

Proposed temperature of concrete at placing point : between 18 & 21 deg C

Av. temperature of concrete at placing point considered for rate analysis : 19.5 deg C

Probable gain in temperature during conveying CC from BP to block : 2 to 3 deg C

Av gain in temperature during conveying CC considered for rate analysis : 2.5 deg C

Required temperature of concrete at batching plant ( 19.5 - 2.5 ) : 17 deg C

Precooling of aggregate is not considered. However, as coarse aggregate stocked in open area

is exposed to sunlight during day time spraying normal water over coarse aggregate heaps is

considered to keep the aggregate temperature at minimum possible level.

Use of chilled water and flaked ice is considered for mixing concrete.

Material parameters considered / assumed for determining the quantity of ice flakes:

Weight of Cement ( Wc ) : 210 kg

Temperature of cement in silo ( Tc ) : 45 deg C

Specific heat of cement ( Cc ) : 0.25

Weight of Coarse aggregate ( Wa ) : 1490 kg

Temperature of wet CA in BP aggregate bins ( Ta ) : 25 deg C

Specific heat of coarse aggregate ( Ca ) : 0.22

Free water in wet CA @ 2% ( 0.02 x 1490 ) ( Wam ) : 29.80 kg

Weight of Fine aggregate ( Ws ) : 575 kg

Temperature of FA in BP fine aggregate bin ( Ts ) : 27 deg C

Specific heat of fine aggregate ( Cs ) : 0.22

Free moisture in wet FA @ 1% ( 0.01 x 575 ) ( Wsm ) : 5.75 kg

Weight of Water including free moisture and ice flakes ( Ww ) : 126 kg

Temperature of chilled water in BP mixing water tank ( Tw ) : 5 deg C

Specific heat of normal / chilled water ( Cw ) : 1.00

Weight of ice flakes in kg ( Wi ) : to be determined

Temperature of ice flakes in ice elevator ( Ti ) : - 5 deg C

Specific heat of ice flakes ( Ci ) : 0.50

Latent heat in kilo calories ( kcal ) ( L ) : 80 kcal

Required temperature of concrete at batching plant ( T ) : 17 deg C

1.a Heat dissipated by Cement / CA / FA / free water in CA & FA :

Heat dissipated by Cement in kcal Wc x Cc ( Tc - T )

210 x 0.25 ( 45 - 17 ) say: 1470.00

Heat dissipated by Coarse aggregate in kcal Wa x Ca ( Ta - T )

1490 x 0.22 ( 25 - 17 ) say: 2625.00

Heat dissipated by Fine aggregate in kcal Ws x Cs ( Ts - T )

575 x 0.22 ( 27 - 17 ) say: 1265.00

Heat dissipated by free water in CA in kcal Wam x Cw ( Ta - T )

29.80 x 1.00 ( 25 - 17 ) say: 240.00

Heat dissipated by moisture in FA in kcal Wsm x Cw ( Ts - T )

5.75 x 1.00 ( 27 - 17 ) say: 60.00

Total heat dissipated in kcal = 1470.00 + 2625.00 + 1265.00 + 240.00 + 60.00

= 5660.00 kcal

1.b Heat absorbed by Chilled water / Ice flakes :

Quantity of chilled mixing water = ( Ww - Wam - Wsm - Wi )

Heat absorbed by chilled mixing water in kcal = ( Ww-Wam-Wsm-Wi ) Cw ( T -Tw )

( 126 - 29.8 - 5.75 - Wi ) x 1.00 x ( 17 - 5 ) : 1085 - 12Wi

Heat absorbed by ice flakes in kcal = Wi x ( Cw x T - Ci x Ti + L )

= Wi x ( 1 x 17 - 0.5 x -5 + 80 ) : 99.5Wi kcal

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Total heat absorbed by chilled water and ice flakes in kcal = 1085.00 - 12Wi + 99.5Wi

= ( 1085.00 + 87.5Wi )

1.c Quantity of ice required based on heat balance equation :

Total heat absorbed by chilled water and ice flakes = Total heat dissipated by other ingradients

1085.00 + 87.5Wi = 5660.00

87.5 Wi = 5660.00 - 1085.00

Weight of ice flake / cum of concrete ( 5660.00 - 1085.00 ) / 87.5 say : 53 kg

Quantity of ice required / day for 500 cum concrete ( 53 x 500 ) / 1000 : 26.5 tonnes

Consider pre-cooling of 500 cum concrete for rate analysis.

2. Requirement of materials:

No materials required for pre-cooling of concrete.

Lump sum provisions considered for minor materials like amonia gas etc.

3. Requirement of machinery :

Provide for 3 ice plants ( 10 t / day capacity each ) with all accessories for 24 hours running.

4. Requirement of workforce ( other than machinery crew ) :

For ice handling in ice chamber Heavy mazdoors : 2 x 3 Nos.

For other miscellaneous works in ice plants Heavy mazdoors : 1 x 3 Nos.

RATE ANALYSIS UNIT : 500.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Sundries ( amonia gas etc ) LS 5.00 44.00 220.00

0.00 0.00 0.00

Total `: 220.00

Add for small Tools and Plants @ 1% `: 2.20

Add for Contractor's Profit @ 10% `: 22.00

Add for Contractor's Overheads @ 5% `: 11.00

Total cost of Materials : `: 255.20

B. MACHINERY:

Sl No Unit Amount

in `:

1 Ice maker unit consisting of: Hour 24.00 151.00 3624.00

Compressor 150 hp - 1 No.

Condenser with 30 hp motor - 1 No.

Ice makers 10 t / day each - 3 Nos.

Mixing water chilling plant - 1 No.

Pump 2 hp for ice cutting - 3 Nos.

Pump 2 hp for pumping water-3 Nos.

Screw conveyor with 15 hp motor-1 No.

Ice elevator with 5 hp motor - 1 No.

Fuel / Energy charges for entire system Hour 24.00 1008.00 24192.00

Total `: 27816.00

Add for small Tools and Plants @ 1% `: 278.16

Add for Contractor's Profit on DPOL / Energy @ 10% `: 2419.20

Add for Contractor's Overheads @ 5% `: 1390.80

Total hire charges of Machinery : `: 31904.16

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C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Ice maker unit Hour 24.00 75.00 1800.00

2 Heavy mazdoor

for Ice chamber ( 2 x 3 ) Day 6.00 238.73 1432.38

for miscellaneous works ( 1 x 3 ) Day 3.00 238.73 716.19

Total `: 3948.57

Add for small Tools and Plants @ 1% `: 39.49

Add for Contractor's Profit @ 10% `: 394.86

Add for hidden cost on Labour @ 15% `: 592.29

Add for additional hidden cost on labour @ 5% `: 197.43

Add for Contractor's Overheads @ 5% `: 197.43

Total cost of Labour : `: 5370.06

ABSTRACT:

A. Cost of Materials `: 255.20

B. Hire charges of Machinery `: 31904.16

C. Cost of Labour `: 5370.06

TOTAL `: 37529.42

Add for aportioned cost of sub-station/demand charges@ 18.60% `: 6980.47

Add for aportioned cost of conveyor system @ 8.50% `: 3190.00

Add for enabling works @ 1.00% `: 375.29

Total cost for 500.00 cum `: 48075.18

Rate per cum `:`:`:`: 96.15

Rate approved per cum `:`:`:`: 96.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.25

ITEM: Conveying and fixing elastomeric bearings for spillway bridge including cost of all materials

( except bearings ), machinery, labour, cleaning and preparing surface, mixing and applying

adhesive, fixing bearing in correct position etc., complete with all leads and lifts.

DATA:Number of elastomeric bearings for 1 span : 6 Nos.

Quantity of resin and hardener mixture per bearing say : 0.10 kg

Consider fixing 6 bearings for one spillway bridge span.

1. Requirement of materials:

As rasin hardener are supplied in separate packets the same are to be mixed ( 1 part of rasin to

1 part of hardener or as directed by the supplier ) thoroughly and then applied to the surface

marked for fixing bearing.

Synthetic resin & hardener @ 0.1 kg / bearing ( 6 x 0.1 ) : 0.60 kg

2. Requirement of machinery :

No machinery is required for fixing bearings.

3. Requirement of workforce ( other than machinery crew ) :

For marking and preparing surface Marker / Erector : 1 No.

For conveying and handling bearings Heavy mazdoors : 2 Nos.

Maistry : 1 No.

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RATE ANALYSIS UNIT : 6.00 Nos

A. MATERIALS:

Sl No Unit Amount

in `:

1 Synthetic adhesive ( Resin + Hardener ) kg 0.60 660.00 396.00

2 Sundries LS 2.00 44.00 88.00

Total `: 484.00

Add for small Tools and Plants @ 1% `: 4.84

Add for Contractor's Profit @ 10% `: 48.40

Add for Contractor's Overheads @ 5% `: 24.20

Total cost of Materials : `: 561.44

B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in `:

1 Marker / Erector Day 1.00 254.73 254.73

2 Maistry Day 1.00 241.23 241.23

3 Heavy mazdoor Day 2.00 238.73 477.46

Total `: 973.42

Add for small Tools and Plants @ 1% `: 9.73

Add for Contractor's Profit @ 10% `: 97.34

Add for hidden cost on Labour @ 15% `: 146.01

Add for additional hidden cost on labour @ 5% `: 48.67

Add for Contractor's Overheads @ 5% `: 48.67

Total cost of Labour : `: 1323.85

ABSTRACT:

A. Cost of Materials `: 561.44

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 1323.85

TOTAL `: 1885.29

Add for enabling works @ 1.00% `: 18.85

Total cost for 6.00 Nos `: 1904.14

Rate per Each `:`:`:`: 317.36

Rate approved per Each `:`:`:`: 317.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.26

ITEM: Providing and constructing 150 mm dia hume pipe weep holes for concrete / masonry walls

Rate

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including cost of all materials, machinery, labour, providing 200x 200 x 200 mm size porous

concrete block made of cement and 20 mm down coarse aggregate in 1 : 4 proportion by

volume with 100 mm thick sand backing at the junction of wall and soil back fill, etc., complete

with lead upto 1 km and all lifts.

DATA:Assume average 3 m width of wall.

Sand Porous concrete block

150 mm dia hume pipe

Back fill

Quantity of concrete for porous block ( 0.20 x 0.20 x 0.20 ) : 0.008 cum

Quantity of sand around porous block ( 0.40 x 0.40 x 0.10 ) : 0.02 cum

Hume pipe 150 mm dia : 2.90 m

Cement content for porous concrete per cum : 408 kg

Consider 3 m length of weep hole forming for rate analysis.

1. Requirement of materials:

Cement ( 0.008 x 408 x 1.01 ) : 3.3 kg

Coarse aggregate 20-10 mm @ 1 cum / cum concrete ( 0.008 x 1 ) : 0.008 cum

Sand ( unscreened ) ( 0.02 x 1.02 ) : 0.02 cum

Hume pipe 150 mm dia : 2.90 m

2. Requirement of machinery :

No machinery is required for forming weep holes.

3. Requirement of workforce ( other than machinery crew ) :

For forming porous block and fixing pipe Mason Class-II : 0.25 No.

For assisting mason Heavy mazdoors : 0.25 No.

4. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

RATE ANALYSIS UNIT : 3.00 Rm

A. MATERIALS:

Sl No Unit Amount

in `:

1 150 mm dia hume pipe Rm 2.90 350.00 1015.00

2 Cement kg 3.25 7.50 24.38

3 20 - 10 mm coarse aggregate cum 0.008 950.00 7.60

4 Sand ( unscreened ) cum 0.02 615.00 12.30

Total `: 1059.28

Add for small Tools and Plants @ 1% `: 10.59

Add for Contractor's Profit @ 10% `: 105.93

Add for Contractor's Overheads @ 5% `: 52.96

Add royalty charges on CA @ ( Included in material rate ) `: 0.00

Add royalty charges on Sand @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 1228.76

in `:

QuantityPerticulars Rate

SKETCH SHOWING WEEP HOLE ARRANGEMENT

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B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in `:

1 Mason Class-II Day 0.25 244.23 61.06

2 Heavy mazdoor Day 0.25 238.73 59.68

Total `: 120.74

Add for small Tools and Plants @ 1% `: 1.21

Add for Contractor's Profit @ 10% `: 12.07

Add for hidden cost on Labour @ 15% `: 18.11

Add for additional hidden cost on labour @ 5% `: 6.04

Add for Contractor's Overheads @ 5% `: 6.04

Total cost of Labour : `: 164.21

ABSTRACT:

A. Cost of Materials including royalty charges `: 1228.76

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 164.21

TOTAL `: 1392.97

Add for enabling works @ 1.00% `: 13.93

Total `: 1406.90

Add for 1 km rehandling / initial lead including loading / unloading:

Cement / pipe 100 kg @ `: 218.40 / tonne `: 21.84

Sand 0.02 cum @ `: 137.20 / cum `: 2.74

Coarse aggregate 0.008 cum @ `: 202.90 / cum `: 1.62

Total cost for 3.00 Rm `: 1433.10

Rate per Rm `:`:`:`: 477.70

Rate approved per Rm `:`:`:`: 478.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.27

ITEM: Providing and forming expansion joint for spillway bridge consisting of 75 x 75 x 6 mm angles

2 numbers provided with 250 mm long 12 mm dia. anchors fixed to both flanges at 150 mm c /c

and 140 x 6 mm plate welded on top of one of the angle including cost of all materials, labour,

machinery, providing and fixing 38 mm thick joint filler board matching the thickness of wearing

coat, painting etc., conplete with lead upto 1 km and all lifts.

DATA:Width of spillway bridge considered : 7.50 m

6 mm fillet weld considered for welding MS plate to one of the angle.

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12 mm dia bars are considered for anchoring angles.

Consider 1 expansion joint for rate analysis.

140 x 6 mm MS plate 38 mm th Joint filler board

( welded to angle )

Wearing coat Wearing coat

75 x 75 x 6 mm MS angle

12 mm dia Anchor rod

Deck slab Deck slab

1. Requirement of materials:

Length of weld per expansion joint : 7.5 m

No. of electrodes per m length of weld : 9 Nos.

No. of electrodes for welding anchors assumed : 3 Nos.

MS plate 140 x 6 mm 7.5 m long @ 47.1 kg / sqm with 2.5 % wastage

( 0.14 x 7.50 x 47.10 x 1.025 ) : 50.70 kg

MS angles 75 x 75 x 6 mm 7.5 m long 2 Nos. @ 6.8 kg / Rm with 2.5 % wastage

( 2 x 7.50 x 6.80 x 1.025 ) : 104.50 kg

12 mm dia anchors 0.30 m long @ 15 cm c / c @ 0.89 kg / m with 2.5 % wastage

( 100 x 0.30 x 0.89 x 1.025 ) : 27.40 kg

Welding electrodes ( 7.5 x 9 + 3 ) : 70 Nos

Joint filler board 38 mm thick ( 2 of 19 mm thick ) ( 2 x 6.8 x 0.075 ) : 1 sqm

2. Requirement of machinery :

Deploy welding machine for 7 hours for welding plate.

3. Requirement of workforce ( other than machinery crew ) :

For fabrication and erection Marker / Fabricator / Erector : 1.50 Nos.

For cutting and welding sections Gas cutter / Welder : 1.50 Nos.

For assisting fabrication and erection Heavy mazdoor : 2 Nos.

4. Rehandling / Initial lead for materials:

1 km rehandling lead for steel considered.

RATE ANALYSIS UNIT : 7.50 Rm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Structural steel plate kg 50.70 51.14 2592.54

2 Structural steel angle kg 104.50 49.14 5134.61

3 12 dia steel anchors kg 27.40 48.48 1328.22

4 Welding electrodes Nos 70.00 10.00 700.00

5 Joint filler board 19 mm thick sqm 1.00 650.00 650.00

6 Sundries ( cutting gas / paint etc ) LS 1.75 44.00 77.00

Total `: 10482.37

Add for small Tools and Plants @ 1% `: 104.82

Add for Contractor's Profit @ 10% `: 1048.24

Add for Contractor's Overheads @ 5% `: 524.12

Total cost of Materials : `: 12159.55

SKETCH SHOWING DETAILS OF SPILLWAY BRIDGE EXPANSION JOINT

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B. MACHINERY:

Sl No Unit Amount

in `:

1 Welding transformer Hour 7.00 13.00 91.00

Fuel / Energy charges Hour 7.00 77.00 539.00

2 Sundries (cutting torch/welding gun etc) LS 1.50 44.00 66.00

Total `: 696.00

Add for small Tools and Plants @ 1% `: 6.96

Add for Contractor's Profit on DPOL / Energy @ 10% `: 60.50

Add for Contractor's Overheads @ 5% `: 34.80

Total hire charges of Machinery : `: 798.26

C. LABOUR:

Sl No Unit Amount

in `:

1 Marker / Fabricator / Erector Day 1.50 254.73 382.10

2 Gas cutter / Welder Day 1.50 254.73 382.10

3 Heavy mazdoor Day 2.00 238.73 477.46

Total `: 1241.65

Add for small Tools and Plants @ 1% `: 12.42

Add for Contractor's Profit @ 10% `: 124.17

Add for hidden cost on Labour @ 15% `: 186.25

Add for additional hidden cost on labour @ 5% `: 62.08

Add for Contractor's Overheads @ 5% `: 62.08

Total cost of Labour : `: 1688.64

ABSTRACT:

A. Cost of Materials `: 12159.55

B. Hire charges of Machinery `: 798.26

C. Cost of Labour `: 1688.64

TOTAL `: 14646.45

Add for enabling works @ 1.00% `: 146.46

Total `: 14792.91

Add for rehandling charges for 1 km including loading / unloading :

Steel 182.60 kg @ `: 218.40 / tonne `: 39.88

Total cost for 7.50 Rm `: 14832.79

Rate per Rm `:`:`:`: 1977.71

Rate approved per Rm `:`:`:`: 1978.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.28

ITEM: Providing and constructing un-coursed rubble stone masonry using approved stones in

cement mortar 1 : 3 proportion by volume including cost of all materials, machinery, labour,

scaffolding, cleaning, packing mortar and wedging stone chips into joints, curing etc., complete

with lead upto 1 km and all lifts.

DATA:For 1 cum mortar 1 : 3 proportion :- Cement : 460 kg Sand : 0.96 cum

Consider 40 percent mortar content for uncoursed rubble stone masonry.

For 1 cum UCR masonry :- Rubble stones : 0.86 cum Stone chips : 0.13 cum.

Sand : 0.385 cum Cement : 184 kg

in `:

RateDescription

Description Rate

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Wastage : 1 % for cement and 2 % for sand and stones.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for mortar mixing.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching sand.

Cycle time for batching / mixing / unloading 1 mix :

Batching sand ( 0.104 cum ) : 4.00 min

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 5.50 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 5.5 ) : 73 mixes

Output of mortar for 73 mixes ( 73 x 50 / 460 ) say : 7.93 cum

Daily output of masonry for 40 % mortar content ( 7.90 / 0.40 ) : 19.80 cum

Consider 19.80 cum UCR masonry in CM 1 : 3 proportion for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 19.80 x 184 x 1.01 ) : 3680 kg

Rubble stones ( 19.80 x 0.86 x 1.02 ) : 17.40 cum

Stone chips ( 19.80 x 0.13 x 1.02 ) : 2.60 cum

Sand ( screened ) ( 19.80 x 0.385 x 1.02 ) : 7.80 cum

2. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of mortar.

Deploy 1 Pump 10 hp for 1 hour for water required for mortar mixing / curing / cleaning etc.

3. Requirement of workforce ( other than machinery crew ) :

Mason Cl I @ 10 cum / day : 2 Nos

Mason Cl II @ 10 cum / day : 2 Nos

Chavalis 4 gangs / day : 16 Nos

Heavy mazdoors :

for batching cement : 2 Nos

for batching sand : 3 Nos.

for loading stone chips : 1 No.

for filling mortar pans : 2 Nos.

for loading mortar pans : 2 Nos.

for laying mortar : 2 Nos.

for packing mortar : 4 Nos.

Light mazdoor :

for conveying mortar @ 1 cum / day : 8 Nos

for conveying stone chips : 2 Nos.

for curing & miscellaneous works : 2 Nos.

4. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

RATE ANALYSIS UNIT : 19.80 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mortar with 1% wastage kg 3680.00 7.50 27600.00

2 Rubble stones cum 17.40 400.00 6960.00

3 Stone chips cum 2.60 500.00 1300.00

Contd

93

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in `:

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A. MATERIALS ( Contd ) :

Sl No Unit Amount

in `:

Contd

4 Sand ( screened ) cum 7.80 730.00 5694.00

5 Sundries LS 1.00 44.00 44.00

Total `: 41598.00

Add for small Tools and Plants @ 1% `: 415.98

Add for Contractor's Profit @ 10% `: 4159.80

Add for Contractor's Overheads @ 5% `: 2079.90

Add royalty charges on Stone @ ( Included in material rate ) `: 0.00

Add royalty charges on Sand @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 48253.68

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr ( ele ) Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 10 hp pump ( ele ) Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

Total `: 661.00

Add for small Tools and Plants @ 1% `: 6.61

Add for Contractor's Profit on DPOL / Energy @ 10% `: 32.00

Add for Contractor's Overheads @ 5% `: 33.05

Total hire charges of Machinery : `: 732.66

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 1.00 45.00 45.00

3 Maistry Day 1.00 241.23 241.23

4 Mason Class-I Day 2.00 256.73 513.46

5 Mason Class-II Day 2.00 244.23 488.46

6 Chavali Day 16.00 272.73 4363.68

7 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching sand Day 3.00 238.73 716.19

for filling mortar pans Day 2.00 238.73 477.46

for laying & packing mortar Day 8.00 238.73 1909.84

for loading chips Day 1.00 238.73 238.73

8 Light mazdoor

for conveying mortar / chips Day 10.00 237.23 2372.30

for curing & miscellaneous works Day 2.00 237.23 474.46

Total `: 13328.27

Add for small Tools and Plants @ 1% `: 133.28

Add for Contractor's Profit @ 10% `: 1332.83

Contd

in `:

Rate Quantity

94

in `:

Quantity Rate

in `:

Rate Quantity

Description

Description

Perticulars

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

Add for hidden cost on Labour @ 15% `: 1999.24

Add for additional hidden cost on labour @ 5% `: 666.41

Add for Contractor's Overheads @ 5% `: 666.41

Total cost of Labour : `: 18126.45

ABSTRACT:

A. Cost of Materials including royalty charges `: 48253.68

B. Hire charges of Machinery `: 732.66

C. Cost of Labour `: 18126.45

TOTAL `: 67112.79

Add for enabling works @ 1.00% `: 671.13

Total `: 67783.92

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 3680 kg @ `: 218.40 / tonne `: 803.71

Sand 7.80 cum @ `: 137.20 / cum `: 1070.16

Stones / chips 20.00 cum @ `: 202.90 / cum `: 4058.00

Total cost for 19.80 cum `: 73715.79

Rate per cum `:`:`:`: 3723.02

Rate approved per cum `:`:`:`: 3723.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.29

ITEM: Providing and constructing un-coursed rubble stone masonry using approved stones in

cement mortar 1 : 4 proportion by volume including cost of all materials, machinery, labour,

scaffolding, cleaning, packing mortar and wedging stone chips into joints, curing etc., complete

with lead upto 1 km and all lifts.

DATA:For 1 cum mortar 1 : 4 proportion :- Cement : 360 kg Sand : 1.00 cum

Consider 40 percent mortar content for uncoursed rubble stone masonry.

For 1 cum masonry :- Rubble stones : 0.86 cum Stone chips : 0.13 cum.

Sand : 0.40 cum Cement : 144 kg

Wastage : 1 % for cement and 2 % for sand and stones.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for mortar mixing.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching sand.

Cycle time for batching / mixing / unloading 1 mix :

Batching sand ( 0.139 cum ) : 5.00 min

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 6.50 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 6.5 ) : 62 mixes

Output of mortar for 62 mixes ( 62 x 50 / 360 ) say : 8.60 cum

Daily output of masonry for 40 % mortar content ( 8.60 / 0.40 ) : 21.50 cum

Consider 21.50 cum UCR masonry in CM 1 : 4 proportion for rate analysis.

95

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1. Requirement of materials:

Cement for mix with 1 % wastage ( 21.5 x 144 x 1.01 ) : 3127 kg

Rubble stones ( 21.5 x 0.86 x 1.02 ) : 18.90 cum

Stone chips ( 21.5 x 0.13 x 1.02 ) : 2.90 cum

Sand ( screened ) ( 21.5 x 0.40 x 1.02 ) : 8.80 cum

2. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of mortar.

Deploy 1 Pump 10 hp for 1 hour for water required for mortar mixing / curing / cleaning etc.

3. Requirement of workforce ( other than machinery crew ) :

Mason Cl I @ 10 cum / day : 2 Nos

Mason Cl II @ 10 cum / day : 2 Nos

Chavalis 5 gangs / day : 20 Nos

Heavy mazdoors :

for batching cement : 2 Nos

for batching sand : 3 Nos.

for loading stone chips : 1 No.

for filling mortar pans : 2 Nos.

for loading mortar pans : 2 Nos.

for laying mortar : 2 Nos.

for packing mortar : 4 Nos.

Light mazdoor :

for conveying mortar @ 1 cum / day : 9 Nos

for conveying stone chips : 2 Nos.

for curing & miscellaneous works : 2 Nos.

4. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

RATE ANALYSIS UNIT : 21.50 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mortar with 1% wastage kg 3127.00 7.50 23452.50

2 Rubble stones cum 18.90 400.00 7560.00

3 Stone chips cum 2.90 500.00 1450.00

4 Sand ( screened ) cum 8.80 730.00 6424.00

5 Sundries LS 2.00 44.00 88.00

Total `: 38974.50

Add for small Tools and Plants @ 1% `: 389.75

Add for Contractor's Profit @ 10% `: 3897.45

Add for Contractor's Overheads @ 5% `: 1948.73

Add royalty charges on Stone @ ( Included in material rate ) `: 0.00

Add royalty charges on Sand @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 45210.42

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

Contd

Rate

RatePerticulars

in `:

Quantity

Quantity

in `:

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B. MACHINERY ( Contd ) :

Sl No Unit Amount

in `:

Contd

2 10 hp pump Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

Total `: 661.00

Add for small Tools and Plants @ 1% `: 6.61

Add for Contractor's Profit on DPOL / Energy @ 10% `: 32.00

Add for Contractor's Overheads @ 5% `: 33.05

Total hire charges of Machinery : `: 732.66

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 1.00 45.00 45.00

3 Maistry Day 1.00 241.23 241.23

4 Mason Class-I Day 2.00 256.73 513.46

5 Mason Class-II Day 2.00 244.23 488.46

6 Chavali Day 20.00 272.73 5454.60

7 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching sand Day 3.00 238.73 716.19

for filling mortar pans Day 2.00 238.73 477.46

for laying & packing mortar Day 8.00 238.73 1909.84

for loading chips Day 1.00 238.73 238.73

8 Light mazdoor

for conveying mortar / chips Day 11.00 237.23 2609.53

for curing & miscellaneous works Day 2.00 237.23 474.46

Total `: 14656.42

Add for small Tools and Plants @ 1% `: 146.56

Add for Contractor's Profit @ 10% `: 1465.64

Add for hidden cost on Labour @ 15% `: 2198.46

Add for additional hidden cost on labour @ 5% `: 732.82

Add for Contractor's Overheads @ 5% `: 732.82

Total cost of Labour : `: 19932.73

ABSTRACT:

A. Cost of Materials including royalty charges `: 45210.42

B. Hire charges of Machinery `: 732.66

C. Cost of Labour `: 19932.73

TOTAL `: 65875.81

Add for enabling works @ 1.00% `: 658.76

Total `: 66534.57

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 3127 kg @ `: 218.40 / tonne `: 682.94

Sand 8.80 cum @ `: 137.20 / cum `: 1207.36

Quantity

in `:

97

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Description

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Stones / chips 21.70 cum @ `: 202.90 / cum `: 4402.93

Total cost for 21.50 cum `: 72827.80

Rate per cum `:`:`:`: 3387.34

Rate approved per cum `:`:`:`: 3387.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.30

ITEM: Providing and constructing coursed rubble face stone masonry using approved stones in

cement mortar 1 : 3 proportion by volume including cost of all materials, machinery, labour,

scaffolding, cleaning, packing mortar and wedging stone chips into joints, curing etc., complete

with lead upto 1 km and all lifts.

DATA:For 1 cum mortar 1 : 3 proportion :- Cement : 460 kg Sand : 0.96 cum

Consider 37.5 percent mortar content for coursed rubble face stone masonry.

Thickness of CR face stone masonry assumed : 750 mm.

For 1 cum masonry :- CR stones 300 x 300 x 450 mm : 9.75 Nos. Stone Chips : 0.13 cum

CR stones 300 x 300 x 600 mm : 3.25 Nos. Rubble stones : 0.30 cum

Sand : 0.36 cum. Cement : 172.5 kg

Wastage : 1 % for cement and 2 % for sand and stones.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for mortar mixing.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching sand.

Cycle time for batching / mixing / unloading 1 mix :

Batching sand ( 0.104 cum ) : 4.00 min

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 5.50 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 5.5 ) : 73 mixes

Output of mortar for 73 mixes ( 73 x 50 / 460 ) say : 7.93 cum

Daily output of masonry for 37.5 % mortar content ( 7.93 / 0.375 ) : 21.15 cum

Consider 20.15 cum CR face stone masonry in CM 1 : 3 proportion for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 21.15 x 172.5 x 1.01 ) : 3685 kg

Coursed rubble face stone 300x300x450 mm ( 21.15 x 9.75 x 1.02 ) : 210 Nos

Coursed rubble face stone 300x300x600 mm ( 21.15 x 3.25 x 1.02 ) : 70 Nos.

Rubble stones ( 21.15 x 0.3 x 1.02 ) : 6.45 cum

Stone chips ( 21.15 x 0.13 x 1.02 ) : 2.80 cum

Sand ( screened ) ( 21.15 x 0.36 x 1.02 ) : 7.75 cum

2. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of mortar.

Deploy 1 Pump 10 hp for 1 hour for water required for mortar mixing / curing / cleaning etc.

3. Requirement of workforce ( other than machinery crew ) :

Stone chiseller Class-II @ 25 stones / day : 11 Nos.

Mason Cl I @ 7.5 cum / day : 3 Nos

Mason Cl II @ 7.5 cum / day : 3 Nos

Chavalis 4 gangs / day : 16 Nos

Heavy mazdoors :

for batching cement : 2 Nos

for batching sand : 3 Nos.

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for loading stone chips : 1 No.

for filling mortar pans : 2 Nos.

for loading mortar pans : 2 Nos.

for laying mortar : 2 Nos.

for packing mortar : 4 Nos.

Light mazdoor :

for conveying mortar @ 1 cum / day : 8 Nos

for conveying stone chips : 2 Nos.

for curing & miscellaneous works : 2 Nos.

4. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

RATE ANALYSIS UNIT : 21.15 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mortar with 1% wastage kg 3685.00 7.50 27637.50

2 Coursed rubble stone 300x300x450 mm Nos 210.00 26.00 5460.00

3 Coursed rubble stone 300x300x600 mm Nos 70.00 34.00 2380.00

4 Rubble stones cum 6.45 400.00 2580.00

5 Stone chips cum 2.80 500.00 1400.00

6 Sand ( screened ) cum 7.75 730.00 5657.50

7 Sundries LS 1.00 44.00 44.00

Total `: 45159.00

Add for small Tools and Plants @ 1% `: 451.59

Add for Contractor's Profit @ 10% `: 4515.90

Add for Contractor's Overheads @ 5% `: 2257.95

Add royalty charges on Stone @ ( Included in material rate ) `: 0.00

Add royalty charges on Sand @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 52384.44

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr ( ele ) Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 10 hp pump ( ele ) Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

Total `: 661.00

Add for small Tools and Plants @ 1% `: 6.61

Add for Contractor's Profit on DPOL / Energy @ 10% `: 32.00

Add for Contractor's Overheads @ 5% `: 33.05

Total hire charges of Machinery : `: 732.66

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 1.00 45.00 45.00

Contd

Rate

Quantity

Rate

in `:

Quantity

in `:

Quantity

Rate

99

in `:

Description

Description

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

3 Maistry Day 1.00 241.23 241.23

4 Stone chiseller Cl -II Day 11.00 241.73 2659.03

5 Mason Class-I Day 3.00 256.73 770.19

6 Mason Class-II Day 3.00 244.23 732.69

7 Chavali Day 16.00 272.73 4363.68

8 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching sand Day 3.00 238.73 716.19

for loading mortar pans Day 2.00 238.73 477.46

for laying & packing mortar Day 8.00 238.73 1909.84

for loading chips Day 1.00 238.73 238.73

9 Light mazdoor

for conveying mortar / chips Day 10.00 237.23 2372.30

for curing & miscellaneous works Day 2.00 237.23 474.46

Total `: 16488.26

Add for small Tools and Plants @ 1% `: 164.88

Add for Contractor's Profit @ 10% `: 1648.83

Add for hidden cost on Labour @ 15% `: 2473.24

Add for additional hidden cost on labour @ 5% `: 824.41

Add for Contractor's Overheads @ 5% `: 824.41

Total cost of Labour : `: 22424.03

ABSTRACT:

A. Cost of Materials including royalty charges `: 52384.44

B. Hire charges of Machinery `: 732.66

C. Cost of Labour `: 22424.03

TOTAL `: 75541.13

Add for enabling works @ 1.00% `: 755.41

Total `: 76296.54

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 3676 kg @ `: 218.40 / tonne `: 802.84

Sand 7.75 cum @ `: 137.20 / cum `: 1063.30

Stones / chips 21.85 cum @ `: 202.90 / cum `: 4433.37

Total cost for 21.15 cum `: 82596.05

Rate per cum `:`:`:`: 3905.25

Rate approved per cum `:`:`:`: 3905.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.31

ITEM: Providing and constructing coursed rubble face stone masonry using approved stones in

cement mortar 1 : 4 proportion by volume including cost of all materials, machinery, labour,

scaffolding, cleaning, packing mortar and wedging stone chips into joints, curing etc., complete

with lead upto 1 km and all lifts.

DATA:For 1 cum mortar 1 : 4 proportion :- Cement : 360 kg Sand : 1.00 cum

Consider 37.5 percent mortar content for coursed rubble face stone masonry.

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Thickness of CR face stone masonry assumed : 750 mm.

For 1 cum masonry :- CR stones 300 x 300 x 450 mm : 9.75 Nos. Stone Chips : 0.13 cum

CR stones 300 x 300 x 600 mm : 3.25 Nos. Rubble stones : 0.30 cum

Sand : 0.375 cum. Cement : 135 kg

Wastage : 1 % for cement and 2 % for sand and stones.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for mortar mixing.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching sand.

Cycle time for batching / mixing / unloading 1 mix :

Batching sand ( 0.139 cum ) : 5.00 min

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 6.50 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 6.5 ) : 62 mixes

Output of mortar for 62 mixes ( 62 x 50 / 360 ) say : 8.60 cum

Daily output of masonry for 37.5 % mortar content ( 8.60 / 0.375 ) : 22.90 cum

Consider 22.90 cum CR face stone masonry in CM 1 : 4 proportion for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 22.9 x 135 x 1.01 ) : 3123 kg

Coursed rubble face stones 300x300x450 mm ( 22.9 x 9.75 x 1.02 ) : 228 Nos

Coursed rubble face stones 300x300x600 mm ( 22.9 x 3.25 x 1.02 ) : 76 Nos.

Rubble stones ( 22.9 x 0.3 x 1.02 ) : 7.00 cum

Stone chips ( 22.9 x 0.13 x 1.02 ) : 3.05 cum

Sand ( screened ) ( 22.9 x 0.375 x 1.02 ) : 8.75 cum

2. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of mortar.

Deploy 1 Pump 10 hp for 1 hour for water required for mortar mixing / curing / cleaning etc.

3. Requirement of workforce ( other than machinery crew ) :

Stone chiseller Class-II @ 25 stones / day : 12 Nos.

Mason Cl I @ 7.5 cum / day : 3 Nos

Mason Cl II @ 7.5 cum / day : 3 Nos

Chavalis 5 gangs / day : 20 Nos

Heavy mazdoors :

for batching cement : 2 Nos

for batching sand : 3 Nos.

for loading stone chips : 1 No.

for filling mortar pans : 2 Nos.

for loading mortar pans : 2 Nos.

for laying mortar : 2 Nos.

for packing mortar : 4 Nos.

Light mazdoor :

for conveying mortar @ 1 cum / day : 9 Nos

for conveying stone chips : 2 Nos.

for curing & miscellaneous works : 2 Nos.

4. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

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RATE ANALYSIS UNIT : 22.90 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mortar with 1% wastage kg 3123.00 7.50 23422.50

2 Coursed rubble stone 300x300x450 mm Nos 228.00 26.00 5928.00

3 Coursed rubble stone 300x300x600 mm Nos 76.00 34.00 2584.00

4 Rubble stones cum 7.00 400.00 2800.00

5 Stone chips cum 3.05 500.00 1525.00

6 Sand ( screened ) cum 8.75 730.00 6387.50

7 Sundries LS 2.00 44.00 88.00

Total `: 42735.00

Add for small Tools and Plants @ 1% `: 427.35

Add for Contractor's Profit @ 10% `: 4273.50

Add for Contractor's Overheads @ 5% `: 2136.75

Add royalty charges on Stone @ ( Included in material rate ) `: 0.00

Add royalty charges on Sand @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 49572.60

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr ( ele ) Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 10 hp pump ( ele ) Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

Total `: 661.00

Add for small Tools and Plants @ 1% `: 6.61

Add for Contractor's Profit on DPOL / Energy @ 10% `: 32.00

Add for Contractor's Overheads @ 5% `: 33.05

Total hire charges of Machinery : `: 732.66

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 1.00 45.00 45.00

3 Maistry Day 1.00 241.23 241.23

4 Stone chiseller Cl -II Day 12.00 241.73 2900.76

5 Mason Class-I Day 3.00 256.73 770.19

6 Mason Class-II Day 3.00 244.23 732.69

7 Chavali Day 20.00 272.73 5454.60

8 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching sand Day 3.00 238.73 716.19

for loading mortar pans Day 2.00 238.73 477.46

for laying & packing mortar Day 8.00 238.73 1909.84

for loading chips Day 1.00 238.73 238.73

Contd

in `:

Quantity Rate

in `:

Quantity Rate

Quantity Rate

Description

in `:

Perticulars

Description

102

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

9 Light mazdoor

for conveying mortar / chips Day 11.00 237.23 2609.53

for curing & miscellaneous works Day 2.00 237.23 474.46

Total `: 18058.14

Add for small Tools and Plants @ 1% `: 180.58

Add for Contractor's Profit @ 10% `: 1805.81

Add for hidden cost on Labour @ 15% `: 2708.72

Add for additional hidden cost on labour @ 5% `: 902.91

Add for Contractor's Overheads @ 5% `: 902.91

Total cost of Labour : `: 24559.07

ABSTRACT:

A. Cost of Materials including royalty charges `: 49572.60

B. Hire charges of Machinery `: 732.66

C. Cost of Labour `: 24559.07

TOTAL `: 74864.33

Add for enabling works @ 1.00% `: 748.64

Total `: 75612.97

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 3123 kg @ `: 218.40 / tonne `: 682.06

Sand 8.75 cum @ `: 137.20 / cum `: 1200.50

Stones / chips 23.7 cum @ `: 202.90 / cum `: 4808.73

Total cost for 22.90 cum `: 82304.27

Rate per cum `:`:`:`: 3594.07

Rate approved per cum `:`:`:`: 3594.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.32

ITEM: Providing and constructing chisel drafted and hammer dressed face stone masonry with

approved stones in cement mortar 1 : 3 proportion by volume including cost of all materials,

machinery, labour, scaffolding, ramps, cleaning, packing mortar and wedging stone chips into

joints, curing etc.,complete with lead upto 1 km and all lifts.

DATA:For 1 cum mortar 1 : 3 proportion :- Cement : 460 kg Sand : 0.96 cum

Consider 35 percent mortar content for chisel drafted and hammer dressed face stone masonry.

Thickness of chisel drafted & hammer dressed face stone masonry assumed : 750 mm.

For 1 cum masonry :-Dressed stones 300 x 300 x 450 mm : 9.75 Nos.Stone chips : 0.13 cum

Dressed stones 300 x 300 x 600 mm : 3.25 Nos.Rubble stones : 0.30 cum

Sand : 0.34 cum Cement : 161 kg

Wastage : 1 % for cement and 2 % for sand and stones.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for mortar mixing.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching sand.

Cycle time for batching / mixing / unloading 1 mix :

Batching sand ( 0.104 cum ) : 4.00 min

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

QuantityDescription

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Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 5.50 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 5.5 ) : 73 mixes

Output of mortar for 73 mixes ( 73 x 50 / 460 ) say : 7.93 cum

Daily output of masonry for 35 % mortar content ( 7.93 / 0.35 ) : 22.65 cum

Consider 22.65 cum chisel drafted hammer dressed face stone masonry in CM 1 : 3 proportion

for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 22.65 x 161 x 1.01 ) : 3683 kg

Chisel drafted face stones 300x300x450 mm ( 22.65 x 9.75 x 1.02 ) : 225 Nos

Chisel drafted face stones 300x300x600 mm ( 22.65 x 3.25 x 1.02 ) : 75 Nos.

Rubble stones ( 22.65 x 0.3 x 1.02 ) : 6.95 cum

Stone chips ( 22.65 x 0.13 x 1.02 ) : 3.00 cum

Sand ( screened ) ( 22.65 x 0.34 x 1.02 ) : 7.85 cum

2. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of mortar.

Deploy 1 Pump 10 hp for 1 hour for water required for mortar mixing / curing / cleaning etc.

3. Requirement of workforce ( other than machinery crew ) :

Stone chiseller Class-I @ 25 stones / day : 12 Nos.

Stone chiseller Class-II @ 25 stones / day : 12 Nos.

Mason Cl I @ 7.5 cum / day : 3 Nos

Mason Cl II @ 7.5 cum / day : 3 Nos

Chavalis 5 gangs / day : 20 Nos

Heavy mazdoors :

for batching cement : 2 Nos

for batching sand : 3 Nos.

for loading stone chips : 1 No.

for filling mortar pans : 2 Nos.

for loading mortar pans : 2 Nos.

for laying mortar : 2 Nos.

for packing mortar : 6 Nos.

Light mazdoor :

for conveying mortar @ 1 cum / day : 8 Nos

for conveying stone chips : 2 Nos.

for curing & miscellaneous works : 2 Nos.

4. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

RATE ANALYSIS UNIT : 22.65 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mortar with 1% wastage kg 3683.00 7.50 27622.50

2 Chisel drafted stones 300x300x450 mm Nos 225.00 26.00 5850.00

3 Chisel drafted stones 300x300x600 mm Nos 75.00 34.00 2550.00

4 Rubble stones cum 6.95 400.00 2780.00

5 Stone chips cum 3.00 500.00 1500.00

Contd

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A. MATERIALS ( Contd ) :

Sl No Unit Amount

in `:

Contd

6 Sand ( screened ) cum 7.85 730.00 5730.50

7 Sundries LS 1.00 44.00 44.00

Total `: 46077.00

Add for small Tools and Plants @ 1% `: 460.77

Add for Contractor's Profit @ 10% `: 4607.70

Add for Contractor's Overheads @ 5% `: 2303.85

Add royalty charges on Stone @ ( Included in material rate ) `: 0.00

Add royalty charges on Sand @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 53449.32

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr ( ele ) Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 10 hp pump ( ele ) Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

Total `: 661.00

Add for small Tools and Plants @ 1% `: 6.61

Add for Contractor's Profit on DPOL / Energy @ 10% `: 32.00

Add for Contractor's Overheads @ 5% `: 33.05

Total hire charges of Machinery : `: 732.66

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 1.00 45.00 45.00

3 Maistry Day 1.00 241.23 241.23

4 Stone chiseller Cl -I Day 12.00 244.73 2936.76

5 Stone chiseller Cl -II Day 12.00 241.73 2900.76

6 Mason Class-I Day 3.00 256.73 770.19

7 Mason Class-II Day 3.00 244.23 732.69

8 Chavali Day 20.00 272.73 5454.60

9 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching sand Day 3.00 238.73 716.19

for filling mortar pans Day 2.00 238.73 477.46

for laying & packing mortar Day 8.00 238.73 1909.84

for loading chips Day 1.00 238.73 238.73

10 Light mazdoor

for conveying mortar / chips Day 10.00 237.23 2372.30

for curing & miscellaneous works Day 2.00 237.23 474.46

Total `: 20757.67

Add for small Tools and Plants @ 1% `: 207.58

Contd

Rate

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

Add for Contractor's Profit @ 10% `: 2075.77

Add for hidden cost on Labour @ 15% `: 3113.65

Add for additional hidden cost on labour @ 5% `: 1037.88

Add for Contractor's Overheads @ 5% `: 1037.88

Total cost of Labour : `: 28230.43

ABSTRACT:

A. Cost of Materials including royalty charges `: 53449.32

B. Hire charges of Machinery `: 732.66

C. Cost of Labour `: 28230.43

TOTAL `: 82412.41

Add for enabling works @ 1.00% `: 824.12

Total `: 83236.54

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 3683 kg @ `: 218.40 / tonne `: 804.37

Sand 7.85 cum @ `: 137.20 / cum `: 1077.02

Stones / chips 24.4 cum @ `: 202.90 / cum `: 4950.76

Total cost for 22.65 cum `: 90068.68

Rate per cum `:`:`:`: 3976.54

Rate approved per cum `:`:`:`: 3977.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.33

ITEM: Providing and constructing chisel drafted and hammer dressed face stone masonry with

approved stones in cement mortar 1 : 4 proportion by volume including cost of all materials,

machinery, labour, scaffolding, ramps, cleaning, packing mortar and wedging stone chips into

joints, curing etc.,complete with lead upto 1 km and all lifts.

DATA:For 1 cum mortar 1 : 4 proportion :- Cement : 360 kg Sand : 1.00 cum

Consider 35 percent mortar content for chisel drafted and hammer dressed face stone masonry.

Thickness of chisel drafted & hammer dressed face stone masonry assumed : 750 mm

For 1 cum masonry :- Dressed stones 300 x 300 x 450 mm : 9.75 Nos. Stone chips : 0.13 cum

Dressed stones 300 x 300 x 600 mm : 3.25 Nos.Rubble stones : 0.30 cum

Sand : 0.35 cum Cement : 126 kg

Wastage : 1 % for cement and 2 % for sand and stones.

Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for mortar mixing.

Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching sand.

Cycle time for batching / mixing / unloading 1 mix :

Batching sand ( 0.139 cum ) : 5.00 min

Batching cement parellel activity : ---

Loading mixer drum & miscellaneous : 1.00 min

Mixing and unloading parellel activity : ---

Add for possible delays in any of the activity : 0.50 min

Cycle time for batching / mixing / unloading 1 mix : 6.50 min

No. of mixes per day with 50 min / hr working ( 50 x 8 / 6.5 ) : 62 mixes

Quantity Rate

in `:

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Output of mortar for 62 mixes ( 62 x 50 / 360 ) say : 8.60 cum

Daily output of masonry for 35 % mortar content ( 8.60 / 0.35 ) : 24.50 cum

Consider 24.50 cum chisel drafted hammer dressed face stone masonry in CM 1 : 4 proportion

for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 24.5 x 126 x 1.01 ) : 3118 kg

Chisel drafted face stones 300x300x450 mm ( 24.5 x 9.75 x 1.02 ) : 244 Nos

Chisel drafted face stones 300x300x600 mm ( 24.5 x 3.25 x 1.02 ) : 82 Nos.

Rubble stones ( 24.5 x 0.3 x 1.02 ) : 7.50 cum

Stone chips ( 24.5 x 0.13 x 1.02 ) : 3.30 cum

Sand ( screened ) ( 24.5 x 0.35 x 1.02 ) : 8.80 cum

2. Requirement of machinery :

Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of mortar.

Deploy 1 Pump 10 hp for 1 hour for water required for mortar mixing / curing / cleaning etc.

3. Requirement of workforce ( other than machinery crew ) :

Stone chiseller Class-I @ 25 stones / day : 13 Nos.

Stone chiseller Class-II @ 25 stones / day : 13 Nos.

Mason Cl I @ 7.5 cum / day : 3 Nos

Mason Cl II @ 7.5 cum / day : 3 Nos

Chavalis 6 gangs / day : 24 Nos

Heavy mazdoors :

for batching cement : 2 Nos

for batching sand : 3 Nos.

for loading stone chips : 1 No.

for filling mortar pans : 2 Nos.

for loading mortar pans : 2 Nos.

for laying mortar : 2 Nos.

for packing mortar : 6 Nos.

Light mazdoor :

for conveying mortar @ 1 cum / day : 9 Nos

for conveying stone chips : 2 Nos.

for curing & miscellaneous works : 2 Nos.

4. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

RATE ANALYSIS UNIT : 24.50 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement for mortar with 1% wastage kg 3118.00 7.50 23385.00

2 Chisel drafted stones 300x300x450 mm Nos 244.00 26.00 6344.00

3 Chisel drafted stones 300x300x600 mm Nos 82.00 34.00 2788.00

4 Rubble stones cum 7.50 400.00 3000.00

5 Stone chips cum 3.30 500.00 1650.00

6 Sand ( screened ) cum 8.80 730.00 6424.00

7 Sundries LS 1.50 44.00 66.00

Total `: 43657.00

Add for small Tools and Plants @ 1% `: 436.57

Add for Contractor's Profit @ 10% `: 4365.70

Contd

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A. MATERIALS ( Contd ) :

Sl No Unit Amount

in `:

Contd

Add for Contractor's Overheads @ 5% `: 2182.85

Add royalty charges on Stone @ ( Included in material rate ) `: 0.00

Add royalty charges on Sand @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 50642.12

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ltr ( ele ) Hour 8.00 42.00 336.00

Fuel / Energy charges Hour 8.00 32.00 256.00

2 10 hp pump ( ele ) Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

Total `: 661.00

Add for small Tools and Plants @ 1% `: 6.61

Add for Contractor's Profit on DPOL / Energy @ 10% `: 32.00

Add for Contractor's Overheads @ 5% `: 33.05

Total hire charges of Machinery : `: 732.66

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Concrete mixer Hour 8.00 126.00 1008.00

2 Crew for Pump Hour 1.00 45.00 45.00

3 Maistry Day 1.00 241.23 241.23

4 Stone chiseller Cl -I Day 13.00 244.73 3181.49

5 Stone chiseller Cl -II Day 13.00 241.73 3142.49

6 Mason Class-I Day 3.00 256.73 770.19

7 Mason Class-II Day 3.00 244.23 732.69

8 Chavali Day 24.00 272.73 6545.52

9 Heavy mazdoor

for batching cement ( cement handling ) Day 2.00 239.73 479.46

for batching sand Day 3.00 238.73 716.19

for loading mortar pans Day 2.00 238.73 477.46

for laying & packing mortar Day 8.00 238.73 1909.84

for loading chips Day 1.00 238.73 238.73

10 Light mazdoor

for conveying mortar / chips Day 11.00 237.23 2609.53

for curing & miscellaneous works Day 2.00 237.23 474.46

Total `: 22572.28

Add for small Tools and Plants @ 1% `: 225.72

Add for Contractor's Profit @ 10% `: 2257.23

Add for hidden cost on Labour @ 15% `: 3385.84

Add for additional hidden cost on labour @ 5% `: 1128.61

Add for Contractor's Overheads @ 5% `: 1128.61

Total cost of Labour : `: 30698.30

108

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Description

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ABSTRACT:

A. Cost of Materials including royalty charges `: 50642.12

B. Hire charges of Machinery `: 732.66

C. Cost of Labour `: 30698.30

TOTAL `: 82073.08

Add for enabling works @ 1.00% `: 820.73

Total `: 82893.81

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 3118 kg @ `: 218.40 / tonne `: 680.97

Sand 8.75 cum @ `: 137.20 / cum `: 1200.50

Stones / chips 26.5 cum @ `: 202.90 / cum `: 5376.85

Total cost for 24.50 cum `: 90152.13

Rate per cum `:`:`:`: 3679.68

Rate approved per cum `:`:`:`: 3680.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.34.1

ITEM: Providing 50 mm deep cement mortar pointing to face stone masonry in CM 1 : 2 proportion

by volume including cost of all materials, labour, raking-out and cleaning joints, pressing mortar

into joints, scaffolding,finishing, curing etc., complete with lead upto1 km and all lifts.

DATA:For 1 cum mortar 1 : 2 proportion :- Cement : 600 kg Sand : 0.84 cum

Considering 20 mm wide and 50 mm deep joints the quantity of cement mortar required will be

about 0.70 cum for 100 sqm of pointing.

Quantity of mortar for rate analysis with 5 to 10 % wastage may be considered @ 0.75 cum.

Consider 100 sqm cement mortar pointing in CM 1 : 2 for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 600 x 0.75 x 1.01 ) : 455 kg

Sand ( screened ) ( 0.84 x 0.75 x 1.02 ) : 0.65 cum

2. Requirement of machinery :

Manual mixing of mortar assumed.

3. Requirement of workforce ( other than machinery crew ) :

Mason Class-I @ 15 sqm / day : 7 Nos.

Heavy mazdoor for cleaning joints / mortar mixing / assisting mason : 7 Nos.

Light mazdoor for supplying mortar and curing etc. : 7 Nos.

4. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

RATE ANALYSIS UNIT : 100.00 sqm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement with 1 % wastage kg 455.00 7.50 3412.50

2 Sand ( screened ) cum 0.65 730.00 474.50

Total `: 3887.00

Add for small Tools and Plants @ 1% `: 38.87

Add for Contractor's Profit @ 10% `: 388.70

Add for Contractor's Overheads @ 5% `: 194.35

Contd

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A. MATERIALS ( Contd ) :

Sl No Unit Amount

in `:

Contd

Add for scaffolding / ramps etc @ 1% `: 38.87

Add royalty charges on Sand @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 4547.79

B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

( Manual mixing ) 0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in `:

1 Mason Cl- I Day 7.00 256.73 1797.11

2 Heavy mazdoor Day 7.00 238.73 1671.11

3 Light mazdoor Day 7.00 237.23 1660.61

Total `: 5128.83

Add for small Tools and Plants @ 1% `: 51.29

Add for Contractor's Profit @ 10% `: 512.88

Add for hidden cost on Labour @ 15% `: 769.32

Add for additional hidden cost on labour @ 5% `: 256.44

Add for Contractor's Overheads @ 5% `: 256.44

Add for labour for scaffolding / rampway @ 1% `: 51.29

Total cost of Labour : `: 7026.50

ABSTRACT:

A. Cost of Materials including royalty charges `: 4547.79

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 7026.50

TOTAL `: 11574.29

Add for enabling works @ 1.00% `: 115.74

Total `: 11690.03

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 455 kg @ `: 218.40 / tonne `: 99.37

Sand 0.65 cum @ `: 137.20 / cum `: 89.18

Total cost for `: 100.00 sqm `: 11878.58

Rate per sqm `:`:`:`: 118.79

Rate approved per sqm `:`:`:`: 119.00

Note : If water proofing compound is added to cement mortar add / sqm `:`:`:`: 6.00

Perticulars Quantity Rate

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SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.34.2

ITEM: Providing 50 mm deep cement mortar pointing to face stone masonry in CM 1 : 3 proportion

by volume including cost of all materials, labour,raking-out and cleaning joints, pressing mortar

into joints, scaffolding,finishing, curing etc., complete with lead upto1 km and all lifts.

DATA:For 1 cum mortar 1 : 3 proportion :- Cement : 460 kg Sand : 0.96 cum

Considering 20 mm wide and 50 mm deep joints the quantity of cement mortar required will be

about 0.70 cum for 100 sqm of pointing.

Quantity of mortar with 5 to 10 % wastage : 0.75 cum

Consider 100 sqm cement mortar pointing in CM 1 : 3 for rate analysis.

1. Requirement of materials:

Cement for mix with 1 % wastage ( 460 x 0.75 x 1.01 ) : 348 kg

Sand ( screened ) ( 0.96 x 0.75 x 1.02 ) : 0.73 cum

2. Requirement of machinery :

Manual mixing of mortar assumed.

3. Requirement of workforce ( other than machinery crew ) :

Mason Class-I @ 15 sqm / day : 7 Nos.

Heavy mazdoor for cleaning joints / mortar mixing / assisting mason : 7 Nos.

Light mazdoor for supplying mortar and curing etc. : 7 Nos.

4. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

RATE ANALYSIS UNIT : 100.00 sqm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement with 1 % wastage kg 348.00 7.50 2610.00

2 Sand ( screened ) cum 0.73 730.00 532.90

Total `: 3142.90

Add for small Tools and Plants @ 1% `: 31.43

Add for Contractor's Profit @ 10% `: 314.29

Add for Contractor's Overheads @ 5% `: 157.15

Add for scaffolding / ramps etc @ 1% `: 31.43

Add royalty charges on Sand @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 3677.19

B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

( Manual mixing ) 0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

111

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C. LABOUR:

Sl No Unit Amount

in `:

1 Mason Cl- I Day 7.00 256.73 1797.11

2 Heavy mazdoor Day 7.00 238.73 1671.11

3 Light mazdoor Day 7.00 237.23 1660.61

Total `: 5128.83

Add for small Tools and Plants @ 1% `: 51.29

Add for Contractor's Profit @ 10% `: 512.88

Add for hidden cost on Labour @ 15% `: 769.32

Add for additional hidden cost on labour @ 5% `: 256.44

Add for Contractor's Overheads @ 5% `: 256.44

Add for labour for scaffolding / rampway @ 1% `: 51.29

Total cost of Labour : `: 7026.50

ABSTRACT:

A. Cost of Materials including royalty charges `: 3677.19

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 7026.50

TOTAL `: 10703.69

Add for enabling works @ 1.00% `: 107.04

Total `: 10810.73

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 348 kg @ `: 218.40 / tonne `: 76.00

Sand 0.73 cum @ `: 137.20 / cum `: 100.16

Total cost for 100.00 sqm `: 10986.89

Rate per sqm `:`:`:`: 109.87

Rate approved per sqm `:`:`:`: 110.00

Note : If water proofing compound is added to cement mortar add / sqm `:`:`:`: 4.50

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.35

ITEM: Providing average 20 mm thick cement mortar plastering to stone masonry block joint in

CM 1 : 3 proportion by volume including cost of all materials, machinery,labour, raking-out and

cleaning joints for 50 mm depth, pressing mortar into joints, finishing surface, curing etc.,

complete with lead upto 1 km and all lifts.

DATA:For 1 cum mortar 1 : 3 proportion :- Cement : 460 kg Sand : 0.96 cum

Consider 100 sqm cement mortar plastering in CM 1 : 3 for rate analysis.

Considering 20 mm wide and 50 mm deep joints the quantity of cement mortar required to fill up

the joints in masonry face to be plastered will be about 0.70 cum for 100 sqm of plastering area.

Quantity of mortar with 2 % wastage for joint filling 0.72 cum

Qty of mortar with 2 % wastage for plastering ( 100 x 0.02 x 1.05 ) 2.10 cum

Total quantity of mortar for 100 sqm plastering 2.82 cum

1. Requirement of materials:

Cement for mix with 1 % wastage ( 460 x 2.82 x 1.01 ) : 1310 kg

Sand ( screened ) ( 0.96 x 2.82 x 1.02 ) : 2.75 cum

2. Requirement of machinery :

Manual mixing of mortar assumed.

in `:

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3. Requirement of workforce ( other than machinery crew ) :

Mason Class-II @ 20 sqm / day : 5 Nos.

Mason Class-I @ 15 sqm / day : 7 Nos.

Heavy mazdoor for cleaning joints / mortar mixing / assisting mason : 12 Nos.

Light mazdoor for supplying mortar and curing etc. : 12 Nos.

4. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

RATE ANALYSIS UNIT : 100.00 sqm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement with 1 % wastage kg 1310.00 7.50 9825.00

2 Sand ( screened ) cum 2.75 730.00 2007.50

Total `: 11832.50

Add for small Tools and Plants @ 1% `: 118.33

Add for Contractor's Profit @ 10% `: 1183.25

Add for Contractor's Overheads @ 5% `: 591.63

Add for scaffolding / ramps etc @ 1% `: 118.33

Add royalty charges on Sand @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 13844.03

B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

( Manual mixing ) 0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in `:

1 Mason Cl- I Day 7.00 256.73 1797.11

2 Mason Cl- II Day 5.00 244.23 1221.15

3 Heavy mazdoor Day 7.00 238.73 1671.11

4 Light mazdoor Day 7.00 237.23 1660.61

Total `: 6349.98

Add for small Tools and Plants @ 1% `: 63.50

Add for Contractor's Profit @ 10% `: 635.00

Add for hidden cost on Labour @ 15% `: 952.50

Add for additional hidden cost on labour @ 5% `: 317.50

Add for Contractor's Overheads @ 5% `: 317.50

Add for labour for scaffolding / rampway @ 1% `: 63.50

Total cost of Labour : `: 8699.47

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ABSTRACT:

A. Cost of Materials including royalty charges `: 13844.03

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 8699.47

TOTAL `: 22543.50

Add for enabling works @ 1.00% `: 225.43

Total `: 22768.93

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 1310 kg @ `: 218.40 / tonne `: 286.10

Sand 2.75 cum @ `: 137.20 / cum `: 377.30

Total cost for 100.00 sqm `: 23432.34

Rate per sqm `:`:`:`: 234.32

Rate approved per sqm `:`:`:`: 234.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.36

ITEM: Providing 25 mm thick guniting to rock or masonry surface in cement mortar 1 : 3 proportion

by weight including cost of all materials, machinery, labour, raking-out and cleaning joints,

scaffolding wherever required, curing and all other ancillary operations etc., complete with

lead upto 1 km and all lifts.

DATA:Thickness of guniting : 25 mm

Mortar mix proportion by weight : 1 : 3

Water to cement ratio by weight : 0.35

Unit weight of mortar 1 : 3 proportion by weight in kg / cum : 2350

Cement per cum of mortar : 540 kg

Sand per cum of mortar : 0.98 cum

During guniting a portion of the mortar mix is wasted due rebounding of mainly sand particles.

The extend of rebound varies from 20 to 25 percent. For the purpose of data rate the extent of

rebound is considered at 20 percent. The actual mix proportion in the finished guniting will be

around 1 : 2.5 by weight.

For 25 mm thick guniting the rate of progress will be 4 to 5 sqm per hour.

For data rate analysis the rate of progress is considered at 4.5 sqm per hour.

For shift of 8 hours the progress will be 36 sqm.

Consider 36 sqm cement mortar guniting in CM 1 : 3 for rate analysis.

1. Requirement of materials :

Qty of mortar for 36 sqm with 20 % rebound ( 36 x 1.2 x 0.025 ) : 1.08 cum

Add mortar for filling joints / crevices etc @ 5 % : 0.05 cum

Total quantity of mortar for 36 sqm : 1.13 cum

Quantity of cement with 1 % wastage ( 1.13 x 540 x 1.01 ) : 616 kg

Quantity of sand with 2 % wastage ( 1.13 x 0.98 x 1.02 ) : 1.13 cum

2. Requirement of machinery :

Deploy Guniting equipment with accessories for 8 hours.

Deploy 8.5 cmm air compressor for 8 hours.

Deploy 10 hp pump for 1 hour for pumping water to storage tank for mixing and curing.

3. Requirement of workforce ( other than machinery crew ) :

Mason Class-I : 1 No.

Heavy mazdoor for cement handling : 2 Nos.

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Heavy mazdoor for sand handling : 2 Nos.

Light mazdoor for curing and miscellaneous works. : 2 Nos.

4. Rehandling / Initial lead for materials:

1 km rehandling lead for cement and 1 km initial lead for other materials considered.

5. Use rate of materials :

Cost of grout hose 25 m @ `: 200.00 / m `: 5000.00

Life of grout hose : 800 hours

Use rate of grout hose per hour ( cost / life ) `: 6.25

Cost of water hose 25 m @ `: 185.00 / m `: 4625.00

Life of water hose : 800 hours

Use rate of water hose per hour ( cost / life ) `: 5.78

Cost of guniting nozzle @ `: 395.00 / m `: 395.00

Life of guniting nozzle : 200 hours

Use rate of guniting nozzle per hour ( cost / life ) `: 1.98

RATE ANALYSIS UNIT : 36.00 sqm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement icluding wastage @1% kg 616.00 7.50 4620.00

2 Sand ( screened ) cum 1.13 730.00 824.90

3 Use rate of grout hose 25 m Hour 8.00 6.25 50.00

4 Use rate of water hose 25 m Hour 8.00 5.78 46.25

5 Use rate of guniting nozzle Hour 8.00 1.98 15.80

6 Sundries LS 2.00 44.00 88.00

Total `: 5644.95

Add for small Tools and Plants @ 1% `: 56.45

Add for Contractor's Profit @ 10% `: 564.50

Add for Contractor's Overheads @ 5% `: 282.25

Add for royalty charges on sand @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 6548.14

B. MACHINERY:

Sl No Unit Amount

in `:

1 Guniting equipment Hour 8.00 93.00 744.00

Fuel / Energy charges Hour 8.00 14.00 112.00

2 Air compressor 8.5 cmm ( ele ) Hour 8.00 119.00 952.00

Fuel / Energy charges Hour 8.00 360.00 2880.00

3 Pump 10 hp ( ele ) Hour 1.00 5.00 5.00

Fuel / Energy charges Hour 1.00 64.00 64.00

4 Sundries LS 2.00 44.00 88.00

Total `: 4845.00

Add for small Tools and Plants @ 1% `: 48.45

Add for Contractor's Profit on DPOL / Energy @ 10% `: 314.40

Add for Contractor's Overheads @ 5% `: 242.25

Total hire charges of Machinery : `: 5450.10

in `:

in `:

Quantity Rate

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C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Guniting equipment Hour 8.00 125.00 1000.00

2 Crew for Air compressor Hour 8.00 94.00 752.00

3 Crew for pump Hour 1.00 45.00 45.00

4 Mason Cl II Day 1.00 244.23 244.23

5 Heavy mazdoor

for cement handling Day 2.00 239.73 479.46

for sand Day 2.00 238.73 477.46

6 Light mazdoor Day 2.00 237.23 474.46

Total `: 3472.61

Add for small Tools and Plants @ 1% `: 34.73

Add for Contractor's Profit @ 10% `: 347.26

Add for hidden cost on Labour @ 15% `: 520.89

Add for additional hidden cost on labour @ 5% `: 173.63

Add for Contractor's Overheads @ 5% `: 173.63

Total cost of Labour : `: 4722.75

ABSTRACT:

A. Cost of Materials including royalty charges `: 6548.14

B. Hire charges of Machinery `: 5450.10

C. Cost of Labour `: 4722.75

TOTAL `: 16720.99

Add for scaffolding @ 5.00% `: 836.05

Add for other enabling works @ 1.00% `: 167.21

Total `: 17724.25

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 616 kg @ `: 218.40 / tonne `: 134.53

Sand 1.13 cum @ `: 137.20 / cum `: 155.04

Total cost for 36.00 sqm `: 18013.82

Rate per sqm `:`:`:`: 500.38

Rate approved per sqm `:`:`:`: 500.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.37

ITEM: Providing and constructing contraction joints by fixing 16 SWG 60 cm wide annealed copper

sheets in two lines with 8 mm dia steel dowel rods on either side at one metre interval, forming

125 x 125 mm size groove in between copper strips for filling asphalt, fixing 15 mm dia two

legged G.I pipe with U - bend at bottom for circulation of steam at intervals and forming 150 mm

dia formed drain behind water seals including cost of all materials, machinery, labour, filling

asphalt in groove, circulation of steam through pipe etc.,complete with all leads and lifts.

DATA: Lapping and soldering considered for joining copper sheets.

Steam circulation considered for every 10 to 12 m height of joint.

Consider 12 m height of contraction joint for rate analysis.

1. Requirement of materials :

Copper sheet 16 SWG 0.6 m wide 24.5 m long : 215.00 kg

15 mm dia GI pipe : 24.00 m

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8 mm dia ribbed steel rods 48 Nos 1 m long each : 20.00 kg

Asphalt : 192.00 kg

Asphalt groove with pipes Copper sheet Water stops

( dowel bars not shown )

Masonry / Concrete block Masonry / Concrete block

Formed drain 150 mm dia.

Block joint

2. Requirement of machinery :

No machinery is required.

Consider lump sum provision for steam circulation arrangement.

3. Requirement of workforce ( other than machinery crew ) :

Welder for welding dowel bars : 0.5 No

Barbender for preparing dowel bars : 0.5 No

Tinsmith for soldering copper sheets : 1.0 No

Pipefitter for preparing steam circulation pipes : 0.5 No

Mason Class-I : 0.5 No

Heavy mazdoor for handling materials : 1 No.

RATE ANALYSIS UNIT : 12.00 Rm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Copper sheet 16 SWG kg 215.00 635.00 136525.00

2 Reinforcement steel 8 mm dia kg 20.00 48.48 969.50

3 GI pipe 15 mm dia Rm 24.00 105.00 2520.00

4 Asphalt kg 192.00 52.00 9984.00

5 Elbows / Nipple / Plugs etc., LS 5.00 44.00 220.00

6 Soldering materials LS 40.00 44.00 1760.00

Total `: 151978.50

Add for small Tools and Plants @ 1% `: 1519.79

Add for Contractor's Profit @ 10% `: 15197.85

Add for Contractor's Overheads @ 5% `: 7598.93

Total cost of Materials : `: 176295.06

B. MACHINERY:

Sl No Unit Amount

in `:

1 Steam circulation arrangement LS 8.00 44.00 352.00

Fuel charges ( gas for heating ) LS 10.00 44.00 440.00

Total `: 792.00

Add for small Tools and Plants @ 1% `: 7.92

Add for Contractor's Profit on DPOL / Energy @ 10% `: 44.00

Add for Contractor's Overheads @ 5% `: 39.60

Total hire charges of Machinery : `: 883.52

Quantity Rate

Quantity Rate

in `:

SKETCH SHOWING DETAILS OF COPPER SHEET CONTRACTION JOINT

Description

in `:

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C. LABOUR:

Sl No Unit Amount

in `:

1 Welder Day 0.50 254.73 127.37

2 Tinsmith Day 1.00 241.23 241.23

3 Bar bender Day 0.50 256.73 128.37

4 Pipe fitter Day 0.50 249.23 124.62

5 Mason Class-I Day 0.50 256.73 128.37

6 Heavy mazdoor Day 1.00 238.73 238.73

Total `: 988.67

Add for small Tools and Plants @ 1% `: 9.89

Add for Contractor's Profit @ 10% `: 98.87

Add for hidden cost on Labour @ 15% `: 148.30

Add for additional hidden cost on labour @ 5% `: 49.43

Add for Contractor's Overheads @ 5% `: 49.43

Total cost of Labour : `: 1344.59

ABSTRACT:

A. Cost of Materials `: 176295.06

B. Hire charges of Machinery `: 883.52

C. Cost of Labour `: 1344.59

TOTAL `: 178523.17

Add for enabling works @ 1.00% `: 1785.23

Total cost for 12.00 Rm `: 180308.40

Rate per Rm `:`:`:`: 15025.70

Rate approved per Rm `:`:`:`: 15026.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.38

ITEM: Providing and constructing contraction joints by fixing 310 mm wide central bulb type approved

quality PVC water stop in two lines with 8 mm diameter steel dowel rods on either side at 1m

interval, forming 125 x 125 mm size groove in between two water stops for filling asphalt, fixing

15 mm dia two legged G.I pipe with U-bend at bottom for circulating steam at interval and

forming 150 mm dia formed drain behind water seals including cost of all materials, machinery,

labour, filling asphalt in groove , circulation of steam at intervals, vulcanizing water seal joints

etc., complete with all leads and lifts.

DATA: Lapping and vulcanizing considered for joining PVC water stoppers.

Steam circulation considered for every 10 to 12 m height of joint.

U / S face of dam

Asphalt groove with pipes PVC Water stops

( dowel bars not shown )

Masonry / Concrete block Masonry / Concrete block

Formed drain 150 mm dia.

Block joint

Quantity RateDescription

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Consider 12 m height of contraction joint for rate analysis.

1. Requirement of materials :

PVC water stopper 310 mm wide : 24.50 m

15 mm dia GI pipe : 24.00 m

8 mm dia ribbed steel rods 24 Nos 1 m long each : 10.00 kg

Asphalt : 192.00 kg

2. Requirement of machinery :

No machinery is required.

Consider lump sum provision for steam circulation arrangement.

3. Requirement of workforce ( other than machinery crew ) :

Barbender for preparing dowel bars : 0.25 No

Welder for vulcanizing PVC water stoppers. : 0.5 No

Pipefitter for preparing steam circulation pipes : 0.5 No

Mason Class-I : 0.5 No

Heavy mazdoor for handling materials : 1 No.

RATE ANALYSIS UNIT : 12.00 Rm

A. MATERIALS:

Sl No Unit Amount

in `:

1 PVC water stops 310 mm wide Rm 24.50 235.00 5757.50

2 Reinforcement steel 8 mm dia kg 10.00 48.48 484.75

3 GI pipe 15 mm dia Rm 24.00 105.00 2520.00

4 Asphalt kg 192.00 52.00 9984.00

5 Elbows / Nipple / Plugs etc., LS 5.00 44.00 220.00

6 Vulcanizing materials LS 25.00 44.00 1100.00

Total `: 20066.25

Add for small Tools and Plants @ 1% `: 200.66

Add for Contractor's Profit @ 10% `: 2006.63

Add for Contractor's Overheads @ 5% `: 1003.31

Total cost of Materials : `: 23276.85

B. MACHINERY:

Sl No Unit Amount

in `:

1 Steam circulation arrangement LS 8.00 44.00 352.00

Fuel charges ( gas for heating ) LS 10.00 44.00 440.00

Total `: 792.00

Add for small Tools and Plants @ 1% `: 7.92

Add for Contractor's Profit on DPOL / Energy @ 10% `: 44.00

Add for Contractor's Overheads @ 5% `: 39.60

Total hire charges of Machinery : `: 883.52

C. LABOUR:

Sl No Unit Amount

in `:

1 Welder Day 0.50 254.73 127.37

2 Pipe fitter Day 0.50 249.23 124.62

Contd

Quantity Rate

Quantity Rate

in `:

in `:

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

3 Bar bender Day 0.25 256.73 64.18

4 Mason Class-I Day 0.50 256.73 128.37

5 Heavy mazdoor Day 1.00 238.73 238.73

Total `: 683.26

Add for small Tools and Plants @ 1% `: 6.83

Add for Contractor's Profit @ 10% `: 68.33

Add for hidden cost on Labour @ 15% `: 102.49

Add for additional hidden cost on labour @ 5% `: 34.16

Add for Contractor's Overheads @ 5% `: 34.16

Total cost of Labour : `: 929.23

ABSTRACT:

A. Cost of Materials `: 23276.85

B. Hire charges of Machinery `: 883.52

C. Cost of Labour `: 929.23

TOTAL `: 25089.60

Add for enabling works @ 1.00% `: 250.90

Total cost for 12.00 Rm `: 25340.50

Rate per Rm `:`:`:`: 2111.71

Rate approved per Rm `:`:`:`: 2112.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.39

ITEM: Providing and constructing contraction joints by fixing 16 SWG 60 cm wide annealed copper

sheets in single line with 8 mm dia steel dowel rods on either side at 1 metre interval including

cost of all materials, machinery, labour, brazing copper sheet joints etc., complete with all

leads and lifts.

DATA: Consider 1.5 x 2.1 m size gallery contraction joint for analysis.

Length of contraction joint at water seal location : 8.70 m

Lapping and soldering considered for joining copper sheets.

Consider 8.7 m length of contraction joint for rate analysis.

1. Requirement of materials :

Copper sheet 16 SWG 60 cm wide 9 m long : 77.00 kg

8 mm dia ribbed steel rods 16 Nos 1 m long each : 6.50 kg

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

Barbender for preparing dowel bars : 0.25 No

Welder for welding dowel bars : 0.5 No

Tinsmith for soldering copper sheets : 0.5 No

Mason Class-I : 0.5 No

Heavy mazdoor for handling materials : 0.5 No.

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RATE ANALYSIS UNIT : 8.70 Rm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Copper sheet 16 SWG kg 77.00 635.00 48895.00

2 Reinforcement steel 8 mm dia kg 6.50 48.48 315.09

3 Soldering materials LS 10.00 44.00 440.00

Total `: 49650.09

Add for small Tools and Plants @ 1% `: 496.50

Add for Contractor's Profit @ 10% `: 4965.01

Add for Contractor's Overheads @ 5% `: 2482.50

Total cost of Materials : `: 57594.10

B. MACHINERY:

Sl No Unit Amount

in `:

1 Sundries such as soldering gun etc., LS 3.00 44.00 132.00

Fuel charges ( gas ) LS 5.00 44.00 220.00

Total `: 352.00

Add for small Tools and Plants @ 1% `: 3.52

Add for Contractor's Profit on DPOL / Energy @ 10% `: 22.00

Add for Contractor's Overheads @ 5% `: 17.60

Total hire charges of Machinery : `: 395.12

C. LABOUR:

Sl No Unit Amount

in `:

1 Welder Day 0.50 254.73 127.37

2 Tinsmith Day 0.50 241.23 120.62

3 Bar bender Day 0.25 256.73 64.18

4 Mason Class-I Day 0.50 256.73 128.37

5 Heavy mazdoor Day 0.50 238.73 119.37

Total `: 559.89

Add for small Tools and Plants @ 1% `: 5.60

Add for Contractor's Profit @ 10% `: 55.99

Add for hidden cost on Labour @ 15% `: 83.98

Add for additional hidden cost on labour @ 5% `: 27.99

Add for Contractor's Overheads @ 5% `: 27.99

Total cost of Labour : `: 761.45

ABSTRACT:

A. Cost of Materials `: 57594.10

B. Hire charges of Machinery `: 395.12

C. Cost of Labour `: 761.45

TOTAL `: 58750.68

Add for enabling works @ 1.00% `: 587.51

Total cost for 8.70 Rm `: 59338.18

Rate per Rm `:`:`:`: 6820.48

Rate approved per Rm `:`:`:`: 6820.00

Rate

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SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.40

ITEM: Providing and constructing contraction joints by fixing 230 mm wide central bulb type PVC

water stop in single line supported by 10 mm dia steel dowel rods on either side at 1 metre

interval including cost of all materials, machinery, labour, vulcanizing water seal joints etc.,

complete with all leads and lifts.

DATA: Consider 1.5 x 2.1 m size gallery contraction joint for analysis.

Length of contraction joint at water seal location : 8.70 m

Lapping and vulcanizing considered for joining PVC water stoppers.

Consider 8.7 m length of contraction joint for rate analysis.

1. Requirement of materials :

PVC water seal 230 mm wide : 9.00 m

10 mm dia ribbed steel rods : 10 kg

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

Barbender for preparing dowel bars : 0.25 No

Welder for vulcanizing PVC water stoppers. : 0.5 No

Mason Class-I : 0.5 No

Heavy mazdoor for handling materials : 0.5 No.

RATE ANALYSIS UNIT : 8.70 Rm

A. MATERIALS:

Sl No Unit Amount

in `:

1 PVC water seal 230 mm wide Rm 9.00 235.00 2115.00

2 Reinforcement steel 10 mm dia kg 10.00 48.48 484.75

3 Vulcanizing materials LS 2.00 44.00 88.00

Total `: 2687.75

Add for small Tools and Plants @ 1% `: 26.88

Add for Contractor's Profit @ 10% `: 268.78

Add for Contractor's Overheads @ 5% `: 134.39

Total cost of Materials : `: 3117.79

B. MACHINERY:

Sl No Unit Amount

in `:

1 Sundries such as heater etc., LS 0.50 44.00 22.00

Fuel charges for heating LS 0.50 44.00 22.00

Total `: 44.00

Add for small Tools and Plants @ 1% `: 0.44

Add for Contractor's Profit on DPOL / Energy @ 10% `: 2.20

Add for Contractor's Overheads @ 5% `: 2.20

Total hire charges of Machinery : `: 48.84

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C. LABOUR:

Sl No Unit Amount

in `:

1 Welder Day 0.50 254.73 127.37

2 Bar bender Day 0.25 256.73 64.18

3 Mason Class-I Day 0.50 256.73 128.37

4 Heavy mazdoor Day 0.50 238.73 119.37

Total `: 439.28

Add for small Tools and Plants @ 1% `: 4.39

Add for Contractor's Profit @ 10% `: 43.93

Add for hidden cost on Labour @ 15% `: 65.89

Add for additional hidden cost on labour @ 5% `: 21.96

Add for Contractor's Overheads @ 5% `: 21.96

Total cost of Labour : `: 597.42

ABSTRACT:

A. Cost of Materials `: 3117.79

B. Hire charges of Machinery `: 48.84

C. Cost of Labour `: 597.42

TOTAL `: 3764.05

Add for enabling works @ 1.00% `: 37.64

Total cost for 8.70 Rm `: 3801.69

Rate per Rm `:`:`:`: 436.98

Rate approved per Rm `:`:`:`: 437.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.41

ITEM: Providing hearting embankment using selected impervious soil from approved borrow

areas in layers of 250 to 300 mm (before compaction) including cost of all materials, machinery,

labour, all other operations such as collection of soil, spreading soil in layer of specified

thickness, sorting out, breaking clods, levelling, sectioning edges / sides, watering, compacting

to density control of not less than 95 percent using power roller etc., complete with lead

upto 1 km and all lifts.

DATA:Capacity of shovel bucket : 0.85 cum

Capacity of shovel bucket under heaped condition : 0.98 cum

Capacity of tipper : 5.00 cum

Lead for conveyance of soil : Upto 1 km

Speed for loaded tipper under haul road condition : 20 km / hr

Speed for empty tipper under haul road condition : 25 km / hr

Turning and unloading time : 2.00 min

Shovel digging and loading cycle per bucket : 20 sec

1. Quantity of embankment :

In-situ quantity per bucket for 15 % bulkage of soil ( 1 / 1.15 ) : 0.86 cum

In-situ quantity per load for 20 % bulkage of soil ( 5.00 / 1.2 ) : 4.17 cum

Number of buckets per load ( 4.17 / 0.86 ) say : 5 buckets

Quantity of in-situ soil per load ( 5 x 0.86 ) say : 4.30 cum

Ideal cycle time for loading 5 buckets ( 5 x 20 / 60 ) say : 1.67 min

The ideal cycle time for shovel requires spotting of tipper within 1.67 minutes near the shovel.

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However, in practice, the space available on either side of the shovel may not permit free

movement of the tippers quickly. Some times one loaded tipper has to move after loading to

position next tipper for loading. Assuming one extra cycle for shovel the corrected cycle time

for the shovel will be 2.00 minutes.

Round trip cycle time for tipper:

Cycle time of shovel for digging & loading : 2.00 minutes

Time for 1km haulage under load ( 60 / 20 ) : 3.00 minutes

Time for turning and un-loading : 2.00 minutes

Time for 1 km return trip ( 60 / 25 ) : 2.40 minutes

Time for turning and spotting : 0.50 minutes

Total : 9.90 minutes

No. of tippers to match corrected cycle time of shovel ( 9.90 / 2 ) : 5 Nos

Output of tipper / hr with 50 min working / hr ( 50 x 4.30 / 9.90 ) say : 21.70 cum

Output for 5 tippers per day ( 5 x 21.70 x 8 ) say : 870 cum

The in-situ dry density of soil in borrow area will be generally less than dry density of compacted

embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow

area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction.

For 95 % density control of embankment a shrinkage factor of 5 % may be assumed.

Quantity of embankment considering 5 %shrinkage ( 870 x 0.95 ) say : 825 cum

Qty of soil for computing royalty charges @ 1.6 t / cum ( 825x1.6 ) : 1320 tonnes

Consider 825 cum rolled hearting embankment for rate analysis.

2. Stripping of borrow area :

Generally borrow area is stripped once in a week for 6 days requirement of soil.

Area to be stripped assuming 2.0 m depth of cut ( 870 x 6 / 2.0 ) : 2610 sqm

Depth of stripping : 0.25 m

Qty of stripping considering 5 % extra area ( 2610 x 1.05 x 0.25 ) : 685 cum

Output of dozer per hr with 50 min / hr working for stripping : 100 cum

Time required for stripping 685 cum ( 685 / 100 ) : 6.85 hours

Consider 8 hours including time for levelling stripped siol / shifting time.

For stripping borrow area for 1 day requirement of soil ( 8 / 6 ) : 1.30 hours

Deploy dozer for 1.3 hours for stripping borrow area for 825 cum embankment work.

3. Collection of soil for embankment:

Deploy one 0.85 cum capacity shovel for 8 hours for digging and loading soil.

Deploy 5 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area.

4. Spreading soil in 250 to 300 mm layer:

Quantity of loose soil to be spread ( 870 x 1.20 ) : 1044 cum

Output of dozer for levelling per hour : 250 cum

Time required for levelling 1044 cum ( 1044 / 250 ) say : 4.20 hours

Deploy dozer for 4.2 hours for spreading and levelling soil for 825 cum embankment work.

5. Watering;

Generally soil in borrow area will be in moist condition. In the beginning of the season no

watering may be necessary and in summer months about 8 to 10 percent watering may be

needed to maintain the soil moisture within OMC plus or minus 3 percent limit. Assuming

seasonal average of 4 to 5 percent watering by weight, daily requirement of water for 825 cum

of embankment will be about 8 tanker loads of 8000 ltrs each.

Deploy 8000 ltr capacity water tanker for 8 hours daily for watering before rolling.

Deploy 5 hp pump for 4 hours.

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6. Compaction:

Soil collected for embankment layer gets compacted to some extent during levelling by dozer.

Generally 8 to 10 passes of vibratory pad foot roller may be necessary to achieve density

control of over 95 percent.

Effective length of roller drum : 1.90 m

Speed of roller per hour : 4.0 km

Thickness of layer : 0.3 m

Average number of roller passes to achieve specified density control : 9 Nos

Output of roller / hr with 50 min /hr working and 75 % effenciancy

( 1.9 x 4000 x 0.3 x 0.75 / 9 ) x 50 / 60 say : 160 cum

Time for rolling 1044 cum soil in embankment layer ( 1044 / 160 ) say : 6.50 hours

Deploy vibratory padfoot roller for 6.5 hours for compacting soil for 825 cum embankment work.

7. Sorting out / sectioning / labour for testing etc :

Deploy 2 heavy and 2 light mazdoors.

Deploy 1 maistry at borrow area and 1 maistry at embankment area.

RATE ANALYSIS UNIT : 825.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Add royalty charges for 1237.5 t soil @ `: 20.00 / tonne `: 24750.00

Total cost of Materials : `: 24750.00

B. MACHINERY:

Sl No Unit Amount

in `:

1 Angle dozer 90 hp Hour 5.50 1273.00 7001.50

Fuel / Energy charges Hour 5.50 582.00 3201.00

2 Shovel 0.85 cum capacity Hour 8.00 1322.00 10576.00

Fuel / Energy charges Hour 8.00 832.00 6656.00

3 Tippers 5.00 cum capacity 5 Nos. Hour 40.00 309.00 12360.00

Fuel / Energy charges Hour 40.00 286.00 11440.00

4 Pump 5 hp ( ele ) Hour 4.00 3.00 12.00

Fuel / Energy charges Hour 4.00 32.00 128.00

5 Water tanker 8000 ltr Hour 8.00 306.00 2448.00

Fuel / Energy charges Hour 8.00 286.00 2288.00

6 Vibratory pad foot roller 8 tonne Hour 6.50 1246.00 8099.00

Fuel / Energy charges Hour 6.50 983.00 6389.50

7 Sundries LS 2.00 44.00 88.00

Total `: 70687.00

Add for small Tools and Plants @ 1% `: 706.87

Add for Contractor's Profit on DPOL / Energy @ 10% `: 3019.05

Add for Contractor's Overheads @ 5% `: 3534.35

Total hire charges of Machinery : `: 77947.27

125

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in `:

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C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Dozer Hour 5.50 128.00 704.00

2 Crew for Shovel Hour 8.00 128.00 1024.00

3 Crew for Tipper Hour 40.00 95.00 3800.00

4 Crew for Pump Hour 4.00 45.00 180.00

5 Crew for Water tanker Hour 8.00 95.00 760.00

6 Crew for Roller Hour 6.50 151.00 981.50

7 Maistry Day 2.00 241.23 482.46

8 Heavy mazdoor Day 2.00 238.73 477.46

9 Light mazdoor Day 2.00 237.23 474.46

Total `: 8883.88

Add for small Tools and Plants @ 1% `: 88.84

Add for Contractor's Profit @ 10% `: 888.39

Add for hidden cost on Labour @ 15% `: 1332.58

Add for additional hidden cost on labour @ 5% `: 444.19

Add for Contractor's Overheads @ 5% `: 444.19

Total cost of Labour : `: 12082.08

ABSTRACT:

A. Cost of Materials including royalty charges `: 24750.00

B. Hire charges of Machinery `: 77947.27

C. Cost of Labour `: 12082.08

TOTAL `: 114779.35

Add for enabling works @ 1.00% `: 1147.79

Total cost for 825.00 cum `: 115927.14

Rate per cum `:`:`:`: 140.52

Rate approved per cum `:`:`:`: 141.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.42

ITEM: Providing cut-off trench filling using selected impervious soil from approved borrow

areas in layers of 250 to 300 mm (before compaction) including cost of all materials,machinery,

labour, all other operations such as collection of soil , spreading soil in layer of specified

thickness, sorting out, breaking clods, levelling, watering, compacting to density control of not

less than 95 percent using power roller etc., complete with lead upto 1 km and all lifts.

DATA:Capacity of shovel bucket : 0.85 cum

Capacity of shovel bucket under heaped condition : 0.98 cum

Capacity of tipper : 5.00 cum

Lead for conveyance of soil : Upto 1 km

Speed for loaded tipper under haul road condition : 20 km / hr

Speed for empty tipper under haul road condition : 25 km / hr

Turning and unloading time : 2.00 min

Shovel digging and loading cycle per bucket : 20 sec

1. Quantity of embankment :

In-situ quantity per bucket for 15 % bulkage of soil ( 1 / 1.15 ) : 0.86 cum

In-situ quantity per load for 20 % bulkage of soil ( 5.00 / 1.2 ) : 4.17 cum

126

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Number of buckets per load ( 4.17 / 0.86 ) say : 5 buckets

Quantity of in-situ soil per load ( 5 x 0.86 ) say : 4.30 cum

Ideal cycle time for loading 5 buckets ( 5 x 20 / 60 ) say : 1.67 min

The ideal cycle time for shovel requires spotting of tipper within 1.67 minutes near the shovel.

However, in practice, the space available on either side of the shovel may not permit free

movement of the tippers quickly. Some times one loaded tipper has to move after loading to

position next tipper for loading. Assuming one extra cycle for shovel the corrected cycle time

for the shovel will be 2.00 minutes.

Round trip cycle time for tipper:

Cycle time of shovel for digging & loading : 2.00 minutes

Time for 1km haulage under load ( 60 / 20 ) : 3.00 minutes

Time for turning and un-loading : 2.00 minutes

Time for 1 km return trip ( 60 / 25 ) : 2.40 minutes

Time for turning and spotting : 0.50 minutes

Total : 9.90 minutes

In view of restricted width of cut-off trench limiting free movement of tippers and also due to

movement of tippers for longer distance in reverse direction compared to open area, time

required for collection of soil will be more. For collection of soil in cut-off trench about 20 percent

may be assumed per trip of tipper.

Corrected cycle time of tipper per trip ( 9.90 x 1.20 ) say : 11.90 minutes

No. of tippers to match corrected cycle time of shovel ( 11.90 / 2 ) say : 6 Nos

Output of tipper / hr with 50 min working / hr ( 50 x 4.30 / 11.90 ) say : 18.10 cum

Output for 6 tippers per day ( 6 x 18.10 x 8 ) say : 869 cum

The in-situ dry density of soil in borrow area will be generally less than dry density of compacted

embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow

area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction.

For 95 % density control of embankment a shrinkage factor of 5 % may be assumed.

Quantity of embankment considering 5 %shrinkage ( 869 x 0.95 ) say : 825 cum

Qty of soil for computing royalty charges @ 1.6 t / cum ( 825x1.6 ) : 1320 tonnes

Consider 825 cum cut-off trench filling for rate analysis.

2. Stripping of borrow area :

Data same as in item No. 41 since the quantity of embankment is same.

Deploy dozer for 1.3 hours for stripping borrow area for 825 cum embankment work.

3. Collection of soil for embankment:

Deploy one 0.85 cum capacity shovel for 8 hours for digging and loading soil.

Deploy 6 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area.

4. Spreading soil in 250 to 300 mm layer:

Data same as in item No. 41 since the quantity of embankment is same.

Deploy dozer for 4.2 hours for spreading and levelling soil for 825 cum embankment work.

5. Watering;

Data same as in item No. 41 since the quantity of embankment is same.

Deploy 8000 ltr capacity water tanker for 8 hours daily for watering before rolling.

Deploy 5 hp pump for 4 hours.

6. Compaction:

Data same as in item No. 41 since the quantity of embankment is same.

Deploy vibratory padfoot roller for 6.5 hours for compacting soil for 825 cum embankment work.

7. Sorting out / sectioning / labour for testing etc :

Deploy 2 heavy and 2 light mazdoors.

Deploy 1 maistry at borrow area and 1 maistry at embankment area.

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RATE ANALYSIS UNIT : 825.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Add royalty charges for 1237.5 t soil @ `: 20.00 / tonne `: 24750.00

Total cost of Materials : `: 24750.00

B. MACHINERY:

Sl No Unit Amount

in `:

1 Angle dozer 90 hp Hour 5.50 1273.00 7001.50

Fuel / Energy charges Hour 5.50 582.00 3201.00

2 Shovel 0.85 cum capacity Hour 8.00 1322.00 10576.00

Fuel / Energy charges Hour 8.00 832.00 6656.00

3 Tippers 5.00 cum capacity 6 Nos. Hour 48.00 309.00 14832.00

Fuel / Energy charges Hour 48.00 286.00 13728.00

4 Pump 5 hp ( ele ) Hour 4.00 3.00 12.00

Fuel / Energy charges Hour 4.00 32.00 128.00

5 Water tanker 8000 ltr Hour 8.00 306.00 2448.00

Fuel / Energy charges Hour 8.00 286.00 2288.00

6 Vibratory pad foot roller 8 tonne Hour 6.50 1246.00 8099.00

Fuel / Energy charges Hour 6.50 983.00 6389.50

7 Sundries LS 2.00 44.00 88.00

Total `: 75447.00

Add for small Tools and Plants @ 1% `: 754.47

Add for Contractor's Profit on DPOL / Energy @ 10% `: 3247.85

Add for Contractor's Overheads @ 5% `: 3772.35

Total hire charges of Machinery : `: 83221.67

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Dozer Hour 5.50 128.00 704.00

2 Crew for Shovel Hour 8.00 128.00 1024.00

3 Crew for Tipper Hour 48.00 95.00 4560.00

4 Crew for Pump Hour 4.00 45.00 180.00

5 Crew for Water tanker Hour 8.00 95.00 760.00

6 Crew for Roller Hour 6.50 151.00 981.50

7 Maistry Day 2.00 241.23 482.46

8 Heavy mazdoor Day 2.00 238.73 477.46

9 Light mazdoor Day 2.00 237.23 474.46

Total `: 9643.88

Add for small Tools and Plants @ 1% `: 96.44

Contd

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in `:

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

Add for Contractor's Profit @ 10% `: 964.39

Add for hidden cost on Labour @ 15% `: 1446.58

Add for additional hidden cost on labour @ 5% `: 482.19

Add for Contractor's Overheads @ 5% `: 482.19

Total cost of Labour : `: 13115.68

ABSTRACT:

A. Cost of Materials including royalty charges `: 24750.00

B. Hire charges of Machinery `: 83221.67

C. Cost of Labour `: 13115.68

TOTAL `: 121087.35

Add for enabling works @ 1.00% `: 1210.87

Total cost for 825.00 cum `: 122298.22

Rate per cum `:`:`:`: 148.24

Rate approved per cum `:`:`:`: 148.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.43

ITEM: Providing casing embankment using semi-pervious soil from approved borrow areas in

layers of 250 to 300 mm (before compaction) including cost of all materials, machinery, labour,

all other operations such as collection of soil, spreading soil in layers of specified thickness,

sorting out, breaking clods, levelling, sectioning edges /sides, watering, compacting to density

control of not less than 95 percent using power roller etc., complete with lead upto 1 km

and all lifts.

DATA:Capacity of shovel bucket : 0.85 cum

Capacity of shovel bucket under heaped condition : 0.98 cum

Capacity of tipper : 5.00 cum

Lead for conveyance of soil : Upto 1 km

Speed for loaded tipper under haul road condition : 20 km / hr

Speed for empty tipper under haul road condition : 25 km / hr

Turning and unloading time : 2.00 min

Shovel digging and loading cycle per bucket : 25 sec

1. Quantity of embankment :

In-situ quantity per bucket for 15 % bulkage of soil ( 1 / 1.15 ) : 0.86 cum

In-situ quantity per load for 20 % bulkage of soil ( 5.00 / 1.2 ) : 4.17 cum

Number of buckets per load ( 4.17 / 0.86 ) say : 5 buckets

Quantity of in-situ soil per load ( 5 x 0.86 ) say : 4.30 cum

Ideal cycle time for loading 5 buckets ( 5 x 25 / 60 ) say : 2.08 min

The ideal cycle time for shovel requires spotting of a tipper within 2.08 minutes near the shovel.

However, in practice, the space available on either side of the shovel may not permit free

movement of the tippers quickly. Some times one loaded tipper has to move after loading to

position next tipper for loading. Assuming one extra cycle for shovel the corrected cycle time

for the shovel will be 2.50 minutes.

Round trip cycle time for tipper:

Cycle time of shovel for digging & loading : 2.50 min

Rate QuantityDescription

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Time for 1km haulage under load ( 60 / 20 ) : 3.00 min

Time for turning and un-loading : 2.00 min

Time for 1 km return trip ( 60 / 25 ) : 2.40 min

Time for turning and spotting : 0.50 min

Total : 10.40 min

No.of tippers to match corrected cycle time of shovel ( 10.4 / 2.5 ) say : 4 Nos

Output of tipper / hr with 50 min working / hr ( 50 x 4.30 / 10.40 ) say : 20.70 cum

Output for 4 tippers per day ( 4 x 20.70 x 8 ) say : 662 cum

The in-situ dry density of soil in borrow area will be generally less than dry density of compacted

embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow

area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction.

For 95 % density control of embankment a shrinkage factor of 5 % may be assumed.

Quantity of embankment considering 5 %shrinkage ( 662 x 0.95 ) say : 630 cum

Qty of soil for computing royalty charges @ 1.6 t / cum ( 630x1.6 ) : 1008 tonnes

Consider 630 cum rolled casing embankment for rate analysis.

2. Stripping of borrow area :

Generally borrow area is stripped once in a week for 6 days requirement of soil.

Area to be stripped assuming 2.0 m depth of cut ( 662 x 6 / 2.0 ) : 1986 sqm

Depth of stripping : 0.25 m

Qty of stripping considering 5 % extra area ( 1986 x 1.05 x 0.25 ) : 521 cum

Output of dozer per hr with 50 min / hr working for stripping : 100 cum

Time required for stripping 521 cum ( 521 / 100 ) : 5.2 hours

Consider 6 hours including time for levelling stripped siol / shifting time.

For stripping borrow area for 1 day requirement of soil ( 6 / 6 ) : 1.00 hours

Deploy dozer for 1.0 hours for stripping borrow area for 630 cum embankment work.

3. Collection of soil for embankment:

Deploy one 0.85 cum capacity shovel for 8 hours for digging and loading soil.

Deploy 4 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area.

4. Spreading soil in 250 to 300 mm layer:

Quantity of loose soil to be spread ( 662 x 1.20 ) : 795 cum

Output of dozer for levelling per hour : 250 cum

Time required for levelling 795 cum ( 795 / 250 ) say : 3.20 hours

Deploy dozer for 3.2 hours for spreading and levelling soil for 630 cum embankment work.

5. Watering;

Generally soil in borrow area will be in moist condition. In the beginning of the season no

watering may be necessary and in summer months about 8 to 10 percent watering may be

needed to maintain soil moisture within OMC plus or minus 3 percent limit. Assuming seasonal

average of 4 to 5 percent watering by weight, daily requirement of water for 630 cum of

embankment will be about 6 tanker loads of 8000 ltrs each.

Deploy 8000 ltr capacity water tanker for 6 hours daily for watering before rolling.

Deploy 5 hp pump for 3 hours.

6. Compaction:

Soil collected for embankment layer gets compacted to some extent during levelling.

Generally 8 to 10 passes of vibratory pad foot roller may be necessary to achieve density

control of over 95 percent.

Effective length of roller drum : 1.90 m

Speed of roller per hour : 4.0 km

Thickness of layer : 0.3 m

Average number of roller passes to achieve specified density control : 9 Nos

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Output of roller / hr with 50 min / hr working and 75 % effenciancy

( 1.9 x 4000 x 0.3 x 0.75 / 9 ) x 50 / 60 say : 160 cum

Time for rolling 795 cum soil in embankment layer ( 795 / 160 ) say : 5.00 hours

Deploy vibratory padfoot roller for 5.0 hours for compacting soil for 630 cum embankment work.

7. Sorting out / sectioning / labour for testing etc :

Deploy 2 heavy and 2 light mazdoors.

Deploy 1 maistry at borrow area and 1 maistry at embankment area.

RATE ANALYSIS UNIT : 630.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Add royalty charges for 945 t soil @ `: 20.00 / tonne `: 18900.00

Total cost of Materials : `: 18900.00

B. MACHINERY:

Sl No Unit Amount

in `:

1 Angle dozer 90 hp Hour 4.20 1273.00 5346.60

Fuel / Energy charges Hour 4.20 582.00 2444.40

2 Shovel 0.85 cum Hour 8.00 1322.00 10576.00

Fuel / Energy charges Hour 8.00 832.00 6656.00

3 Tipper 5 cum Hour 32.00 309.00 9888.00

Fuel / Energy charges Hour 32.00 286.00 9152.00

4 Pump 5 hp ( ele ) Hour 3.00 3.00 9.00

Fuel / Energy charges Hour 3.00 32.00 96.00

5 Water tanker 8000 ltr Hour 6.00 306.00 1836.00

Fuel / Energy charges Hour 6.00 286.00 1716.00

6 Vibratory pad foot roller 8 tonne Hour 5.00 1246.00 6230.00

Fuel / Energy charges Hour 5.00 983.00 4915.00

7 Sundries LS 2.00 44.00 88.00

Total `: 58953.00

Add for small Tools and Plants @ 1% `: 589.53

Add for Contractor's Profit on DPOL / Energy @ 10% `: 2506.74

Add for Contractor's Overheads @ 5% `: 2947.65

Total hire charges of Machinery : `: 64996.92

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Dozer Hour 4.20 128.00 537.60

2 Crew for Shovel Hour 8.00 128.00 1024.00

3 Crew for Tipper Hour 32.00 95.00 3040.00

Contd

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

4 Crew for Pump Hour 3.00 45.00 135.00

5 Crew for Water tanker Hour 6.00 95.00 570.00

6 Crew for Roller Hour 5.00 151.00 755.00

7 Maistry Day 2.00 241.23 482.46

8 Heavy mazdoor Day 2.00 238.73 477.46

9 Light mazdoor Day 2.00 237.23 474.46

Total `: 7495.98

Add for small Tools and Plants @ 1% `: 74.96

Add for Contractor's Profit @ 10% `: 749.60

Add for hidden cost on Labour @ 15% `: 1124.40

Add for additional hidden cost on labour @ 5% `: 374.80

Add for Contractor's Overheads @ 5% `: 374.80

Total cost of Labour : `: 10194.53

ABSTRACT:

A. Cost of Materials including royalty charges `: 18900.00

B. Hire charges of Machinery `: 64996.92

C. Cost of Labour `: 10194.53

TOTAL `: 94091.45

Add for enabling works @ 1.00% `: 940.91

Total cost for 630.00 cum `: 95032.37

Rate per cum `:`:`:`: 150.85

Rate approved per cum `:`:`:`: 151.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.44

ITEM: Providing casing embankment using semi-pervious soil available from excavation in

layers of 250 to 300 mm (before compaction) including cost of all materials, machinery, labour,

all other operations such as collection of soil, spreading soil in layer of specified thickness,

sorting out, breaking clods, levelling, sectioning edges / sides, watering, compacting to density

control of not less than 95 percent using power roller etc., complete with lead upto 1 km

and all lifts.

DATA:Capacity of shovel bucket : 0.85 cum

Capacity of shovel bucket under heaped condition : 0.98 cum

Capacity of tipper : 5.00 cum

Lead for conveyance of soil : Upto 1 km

Speed for loaded tipper under haul road condition : 20 km / hr

Speed for empty tipper under haul road condition : 25 km / hr

Turning and unloading time : 2.00 min

Digging soil in dump area will be relatively faster compared to digging in borrow area in view of

loose condition of soil. However, the loading cycle time remains same whether the soil is from

borrow area or from dump area. Therefore, for use of dump area soil for embankment a combined

digging and loading cycle time at 65 percent of borrow area may be considered.

Shovel digging and loading cycle per bucket for soil in borrow area : 25 sec

Shovel digging and loading cycle/ bucket in dump area ( 25 x 0.65 ) : 16 sec

in `:

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1. Quantity of embankment :

In-situ quantity / bucket for 10 % bulkage of soil ( 1 / 1.10 ) : 0.90 cum

In-situ quantity / load for 10 % bulkage of soil ( 5.00 / 1.10 ) : 4.50 cum

Number of buckets per load ( 4.50 / 0.90 ) say : 5 buckets

Quantity of in-situ ( dumped )soil per load ( 5 x 0.90 ) say : 4.50 cum

Ideal cycle time for loading 5 buckets ( 5 x 16 / 60 ) say : 1.33 min

The ideal cycle time for shovel requires spotting of tipper within 1.33 minutes near the shovel.

However, in practice, the space available on either side of the shovel may not permit free

movement of the tippers quickly. Some times one loaded tipper has to move after loading to

position next tipper for loading. Assuming one extra cycle for shovel the corrected cycle time

for the shovel will be 1.60 minutes.

Round trip cycle time for tipper:

Cycle time of shovel for digging & loading : 1.60 minutes

Time for 1km haulage under load ( 60 / 20 ) : 3.00 minutes

Time for turning and un-loading : 2.00 minutes

Time for 1 km return trip ( 60 / 25 ) : 2.40 minutes

Time for turning and spotting : 0.50 minutes

Total : 9.50 minutes

No.of tippers to match corrected cycle time of shovel ( 9.50 / 1.60 ) say : 6 Nos

Output of tipper / hr with 50 min working / hr ( 50 x 4.50 / 9.50 ) say : 23.70 cum

Output for 6 tippers per day ( 6 x 23.70 x 8 ) say : 1137 cum

The output worked out above is the insitu quantity in dump area with 10 % bulkage factor.

The in-situ dry density of soil in borrow area will be generally less than dry density of compacted

embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow

area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction

of embankment. For 95 % density control of embankment a shrinkage factor of 5 % is assumed

for use of borrow area soil.

Further, as the insitu density of soil in dump area will be less compared to natural ground due

to bulkage of soil in dump area, for applying the shrinkage foctor the insitu dump area quantity

may be converted to equivalent insitu borrow area quantity by applying the bulkage factor.

Equivalent borrow area quantity for 10% bulkage ( 1137 / 1.1 ) : 1034 cum

Qty of compacted embankment for 5 % shrinkage ( 1034 x 0.95 ) : 982 cum

Qty of soil for computing royalty charges @ 1.6 t /cum ( 982 x 1.6 ) : 1571 tonnes

Consider 982 cum rolled casing embankment for rate analysis.

2. Stripping of borrow area :

As the soil is from dump area no stripping of top soil involved.

3. Collection of soil for embankment:

Deploy one 0.85 cum capacity shovel for 8 hours for digging and loading soil.

Deploy 6 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area.

4. Spreading soil in 250 to 300 mm layer:

Quantity of loose soil to be spread ( 1137 x 1.1 ) : 1250 cum

Output of dozer for levelling per hour : 250 cum

Time required for levelling 1250 cum ( 1250 / 250 ) say : 5.00 hours

Deploy dozer for 5.0 hours for spreading and levelling soil for 982 cum embankment work.

5. Watering;

Generally soil in borrow area will be in moist condition. In the beginning of the season no

watering may be necessary and in summer months about 8 to 10 percent watering may be

needed to maintain soil moisture within OMC plus or minus 3 percent limit. Assuming seasonal

average of 4 to 5 percent watering by weight, daily requirement of water for 982 cum of

embankment will be about 9 tanker loads of 8000 ltrs each.

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Deploy 8000 ltr capacity water tanker for 9 hours daily for watering before rolling.

Deploy 5 hp pump for 4.5 hours.

6. Compaction:

Soil collected for embankment layer gets compacted to some extent during levelling.

Generally 8 to 10 passes of vibratory pad foot roller may be necessary to achieve density

control of over 95 percent.

Effective length of roller drum : 1.90 m

Speed of roller per hour : 4.0 km

Thickness of layer : 0.3 m

Average number of roller passes to achieve specified density control : 9 Nos

Output of roller / hr with 50 min / hr working and 75 % effenciancy

( 1.9 x 4000 x 0.3 x 0.75 / 9 ) x 50 / 60 say : 160 cum

Time for rolling 1250 cum soil in embankment layer ( 1250 / 160 ) say : 7.80 hours

Deploy vibratory padfoot roller for 7.8 hours for compacting soil for 982 cum embankment work.

7. Sorting out / sectioning / labour for testing etc :

Deploy 2 heavy and 2 light mazdoors.

Deploy 1 maistry at embankment area.

RATE ANALYSIS UNIT : 982.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Add royalty charges for 1473 t soil @ `: 20.00 / tonne `: 29460.00

Total cost of Materials : `: 29460.00

B. MACHINERY:

Sl No Unit Amount

in `:

1 Angle dozer 90 hp Hour 5.00 1273.00 6365.00

Fuel / Energy charges Hour 5.00 582.00 2910.00

2 Shovel 0.85 cum Hour 8.00 1322.00 10576.00

Fuel / Energy charges Hour 8.00 832.00 6656.00

3 Tipper 5 cum Hour 48.00 309.00 14832.00

Fuel / Energy charges Hour 48.00 286.00 13728.00

4 Pump 5 hp ( ele ) Hour 4.50 3.00 13.50

Fuel / Energy charges Hour 4.50 32.00 144.00

5 Water tanker 8000 ltr Hour 9.00 306.00 2754.00

Fuel / Energy charges Hour 9.00 286.00 2574.00

6 Vibratory pad foot roller 8 tonne Hour 7.80 1246.00 9718.80

Fuel / Energy charges Hour 7.80 983.00 7667.40

7 Sundries LS 2.00 44.00 88.00

Total `: 78026.70

Contd

Rate Quantity

in `:

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B. MACHINERY ( Contd ) :

Sl No Unit Amount

in `:

Contd

Add for small Tools and Plants @ 1% `: 780.27

Add for Contractor's Profit on DPOL / Energy @ 10% `: 3376.74

Add for Contractor's Overheads @ 5% `: 3901.34

Total hire charges of Machinery : `: 86085.04

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Dozer Hour 5.00 128.00 640.00

2 Crew for Shovel Hour 8.00 128.00 1024.00

3 Crew for Tipper Hour 48.00 95.00 4560.00

4 Crew for Pump Hour 4.50 45.00 202.50

5 Crew for Water tanker Hour 9.00 95.00 855.00

6 Crew for Roller Hour 7.80 151.00 1177.80

7 Maistry Day 1.00 241.23 241.23

8 Heavy mazdoor Day 2.00 238.73 477.46

9 Light mazdoor Day 2.00 237.23 474.46

Total `: 9652.45

Add for small Tools and Plants @ 1% `: 96.52

Add for Contractor's Profit @ 10% `: 965.25

Add for hidden cost on Labour @ 15% `: 1447.87

Add for additional hidden cost on labour @ 5% `: 482.62

Add for Contractor's Overheads @ 5% `: 482.62

Total cost of Labour : `: 13127.33

ABSTRACT:

A. Cost of Materials including royalty charges `: 29460.00

B. Hire charges of Machinery `: 86085.04

C. Cost of Labour `: 13127.33

TOTAL `: 128672.37

Add for enabling works @ 1.00% `: 1286.72

Total cost for 982.00 cum `: 129959.10

Rate per cum `:`:`:`: 132.34

Rate approved per cum `:`:`:`: 132.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.45

ITEM: Providing homogeneous embankment using homogeneous soil from approved borrow

area in layers of 250 to 300 mm (before compaction) including cost of all materials, machinery,

labour, all other operations such as collection of soil, spreading soil in layer of specified

thickness, sorting out, breaking clods, levelling, sectioning edges / sides, watering, compacting

to density control of not less than 95 percent using power roller etc., complete with lead

upto 1 km and all lifts.

DATA:Capacity of shovel bucket : 0.85 cum

Capacity of shovel bucket under heaped condition : 0.98 cum

Rate

in `:

Rate

Description

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Capacity of tipper : 5.00 cum

Lead for conveyance of soil : Upto 1 km

Speed for loaded tipper under haul road condition : 20 km / hr

Speed for empty tipper under haul road condition : 25 km / hr

Turning and unloading time : 2.00 min

Shovel digging and loading cycle per bucket : 22 sec

1. Quantity of embankment :

In-situ quantity per bucket for 15 % bulkage of soil ( 1 / 1.15 ) : 0.86 cum

In-situ quantity per load for 20 % bulkage of soil ( 5.00 / 1.2 ) : 4.17 cum

Number of buckets per load ( 4.17 / 0.86 ) say : 5 buckets

Quantity of in-situ soil per load ( 5 x 0.86 ) say : 4.30 cum

Ideal cycle time for loading 5 buckets ( 5 x 22 / 60 ) say : 1.83 min

The ideal cycle time for shovel requires spotting of tipper within 1.83 minutes near the shovel.

However, in practice, the space available on either side of the shovel may not permit free

movement of the tippers quickly. Some times one loaded tipper has to move after loading to

position next tipper for loading. Assuming one extra cycle for shovel the corrected cycle time

for the shovel will be 2.20 minutes.

Round trip cycle time for tipper:

Cycle time of shovel for digging & loading : 2.20 minutes

Time for 1km haulage under load ( 60 / 20 ) : 3.00 minutes

Time for turning and un-loading : 2.00 minutes

Time for 1 km return trip ( 60 / 25 ) : 2.40 minutes

Time for turning and spotting : 0.50 minutes

Total : 10.10 minutes

No. of tippers to match corrected cycle time of shovel ( 10.10 / 2 ) say : 5 Nos

Output of tipper / hr with 50 min working / hr ( 50 x 4.30 / 10.10 ) say : 21.30 cum

Output for 5 tippers per day ( 5 x 21.30 x 8 ) say : 852 cum

The in-situ dry density of soil in borrow area will be generally less than dry density of compacted

embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow

area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction.

For 95 % density control of embankment a shrinkage factor of 5 % may be assumed.

Quantity of embankment considering 5 %shrinkage ( 852 x 0.95 ) say : 810 cum

Qty of soil for computing royalty charges @ 1.6 t / cum ( 810x1.6 ) : 1296 tonnes

Consider 810 cum rolled homogeneous embankment for rate analysis.

2. Stripping of borrow area :

Generally borrow area is stripped once in a week for 6 days requirement of soil.

Area to be stripped assuming 2.0 m depth of cut ( 852 x 6 / 2.0 ) : 2556 sqm

Depth of stripping : 0.25 m

Qty of stripping considering 5 % extra area ( 2556 x 1.05 x 0.25 ) : 671 cum

Output of dozer per hr with 50 min / hr working for stripping : 100 cum

Time required for stripping 671 cum ( 671 / 100 ) : 6.70 hours

Consider 8 hours including time for levelling stripped soil / shifting time.

For stripping borrow area for 1 day requirement of soil ( 8 / 6 ) : 1.30 hours

Deploy dozer for 1.3 hours for stripping borrow area for 810 cum embankment work.

3. Collection of soil for embankment:

Deploy one 0.85 cum capacity shovel for 8 hours for digging and loading soil.

Deploy 5 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area.

4. Spreading soil in 250 to 300 mm layer:

Quantity of loose soil to be spread ( 852 x 1.20 ) : 1022 cum

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Output of dozer for levelling per hour : 250 cum

Time required for levelling 1022 cum ( 1022 / 250 ) say : 4.10 hours

Deploy dozer for 4.1 hours for spreading and levelling soil for 810 cum embankment work.

5. Watering;

Generally soil in borrow area will be in moist condition. In the beginning of the season no

watering may be necessary and in summer months about 8 to 10 percent watering may be

needed to maintain the soil moisture within OMC plus or minus 3 percent limit. Assuming

seasonal average of 4 to 5 percent watering by weight, daily requirement of water for 810 cum

of embankment will be about 7 tanker loads of 8000 ltrs each.

Deploy 8000 ltr capacity water tanker for 7 hours daily for watering before rolling.

Deploy 5 hp pump for 3.5 hours.

6. Compaction:

Soil collected for embankment layer gets compacted to some extent during levelling.

Generally 8 to 10 passes of vibratory pad foot roller may be necessary to achieve density

control of over 95 percent.

Effective length of roller drum : 1.90 m

Speed of roller per hour : 4.0 km

Thickness of layer : 0.3 m

Average number of roller passes to achieve specified density control : 9 Nos

Output of roller / hr with 50 min /hr working and 75 % effenciancy

( 1.9 x 4000 x 0.3 x 0.75 / 9 ) x 50 / 60 say : 160 cum

Time for rolling 1022 cum soil in embankment layer ( 1022 / 160 ) say : 6.40 hours

Deploy vibratory padfoot roller for 6.4 hours for compacting soil for 810 cum embankment work.

7. Sorting out / sectioning / labour for testing etc :

Deploy 2 heavy and 2 light mazdoors.

Deploy 1 maistry at borrow area and 1 maistry at embankment area.

RATE ANALYSIS UNIT : 810.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Add royalty charges for 1215 t soil @ `: 20.00 / tonne `: 24300.00

Total cost of Materials : `: 24300.00

B. MACHINERY:

Sl No Unit Amount

in `:

1 Angle dozer 90 hp Hour 5.40 1273.00 6874.20

Fuel / Energy charges Hour 5.40 582.00 3142.80

2 Shovel 0.85 cum capacity Hour 8.00 1322.00 10576.00

Fuel / Energy charges Hour 8.00 832.00 6656.00

3 Tippers 5.00 cum capacity 5 Nos. Hour 40.00 309.00 12360.00

Fuel / Energy charges Hour 40.00 286.00 11440.00

Contd

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Quantity Rate

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B. MACHINERY ( Contd ) :

Sl No Unit Amount

in `:

Contd

4 Pump 5 hp ( ele ) Hour 3.50 3.00 10.50

Fuel / Energy charges Hour 3.50 32.00 112.00

5 Water tanker 8000 ltr Hour 7.00 306.00 2142.00

Fuel / Energy charges Hour 7.00 286.00 2002.00

6 Vibratory pad foot roller 8 tonne Hour 6.40 1246.00 7974.40

Fuel / Energy charges Hour 6.40 983.00 6291.20

7 Sundries LS 2.00 44.00 88.00

Total `: 69669.10

Add for small Tools and Plants @ 1% `: 696.69

Add for Contractor's Profit on DPOL / Energy @ 10% `: 2973.20

Add for Contractor's Overheads @ 5% `: 3483.46

Total hire charges of Machinery : `: 76822.45

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Dozer Hour 5.40 128.00 691.20

2 Crew for Shovel Hour 8.00 128.00 1024.00

3 Crew for Tipper Hour 40.00 95.00 3800.00

4 Crew for Pump Hour 3.50 45.00 157.50

5 Crew for Water tanker Hour 7.00 95.00 665.00

6 Crew for Roller Hour 6.40 151.00 966.40

7 Maistry Day 2.00 241.23 482.46

8 Heavy mazdoor Day 2.00 238.73 477.46

9 Light mazdoor Day 2.00 237.23 474.46

Total `: 8738.48

Add for small Tools and Plants @ 1% `: 87.38

Add for Contractor's Profit @ 10% `: 873.85

Add for hidden cost on Labour @ 15% `: 1310.77

Add for additional hidden cost on labour @ 5% `: 436.92

Add for Contractor's Overheads @ 5% `: 436.92

Total cost of Labour : `: 11884.33

ABSTRACT:

A. Cost of Materials including royalty charges `: 24300.00

B. Hire charges of Machinery `: 76822.45

C. Cost of Labour `: 11884.33

TOTAL `: 113006.78

Add for enabling works @ 1.00% `: 1130.07

Total cost for 810.00 cum `: 114136.85

Rate per cum `:`:`:`: 140.91

Rate approved per cum `:`:`:`: 141.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.46

ITEM: Providing impervious embankment adjacent to masonry / concrete structures and filling

138

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trial pits using impervious soil from approved borrow area in layers of 100 to 150 mm

( beforecompaction ) including cost of all materials, machinery, labour,all other operations such

as collection of soil, picking previous layer, spreading soil in layer of specified thickness,

sorting out, breaking clods, levelling, sectioning edges / sides, watering, compacting to density

control of not less than 95 percent using pnuematic tampers / vibrating earth rammers etc.,

complete with lead upto 1 km and all lifts.

DATA:For woks like back filling trial pits in embankment area and around key blocks where it may not

be possible to use dozer and roller for spreading and compaction of soil. Similarly, dozer and

roller are, generally, not permitted for spreading and rolling soil adjacent to masonry / concrete

structures to avoid possible damage to structures. In such locations, spreading soil by manual

labour and compaction by pnuematic tamper or vibrating plate compactor is adopted.

For purpose of rate analysis manual spreading and compaction by vibrating plate compactor is

considered.

Thickness of loose layer : 15 cm

Specified density control of compacted fill : 95 percent

Rated output of vibrating plate compactor per hour : 100 -110 sqm

Consider average rated output of 105 sqm / hour for analysis.

Practical output of vibrating plate compactor per day with 50 min / hour working and 70 percent

job / management efficiency ( 105 x 8 x 0.70 x 50 / 60 ) : 490 sqm

Approximate thickness of layer after compaction : 12 cm

Quantity of compacted fill per day ( 490 x 0.12 ) : 59.00 cum

Qty of soil for computing royalty charges @ 1.6 t / cum ( 59 x1.6 ) : 94 tonnes

Consider 50 cum compacted fill for rate analysis.

In-situ dry density of soil in borrow area will be generally less than dry density of embankment

compacted to more than 95 percent density control. Considering shrinkage factor of 5 percent

and bulkage of 20 percent the quantity of loose soil for conveyance will be :

Insitu quantity of soil in borrow area ( 59 / 0.95 ) say : 62.10 cum

Quantity of loose soil for spreading ( 62.1 x 1.20 ) : 74.50 cum

Requirement of machinery based on data in item-41:

Dozer for stripping borrow area ( 59 x 1.30 / 825 ) say : 0.10 hour

Shovel for digging & loading ( 59 x 8 / 825 ) say : 0.60 hour

Tippers for conveyance of soil ( 59 x 40 / 825 ) say : 3.00 hours

Water tanker for watering ( 59 x 8 / 825 ) say : 0.60 hour

Pump 5 hp for pumping water ( 59 x 4 / 825 ) say : 0.30 hour

Deploy diesel engine operated vibrating plate compactor : 8.00 hours

Requirement of labour for spreading 74.5 cum soil in about 150 mm thick loose layers:

Heavy mazdoor for spreading soil in 150 mm layers. : 4 Nos

Light mazdoor for watering and other miscellaneous works : 1 No.

Maistry : 0.5 No.

RATE ANALYSIS UNIT : 59.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 NIL Hour 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Contd

139

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A. MATERIALS ( Contd ) :

Sl No Unit Amount

in `:

Contd

Add for Contractor's Profit @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Add royalty charges for 88.5 t soil @ `: 20.00 / tonne `: 1770.00

Total cost of Materials : `: 1770.00

B. MACHINERY:

Sl No Unit Amount

in `:

1 Angle dozer 90 hp Hour 0.10 1273.00 127.30

Fuel / Energy charges Hour 0.10 582.00 58.20

2 Shovel 0.85 cum Hour 0.60 1322.00 793.20

Fuel / Energy charges Hour 0.60 832.00 499.20

3 Tipper 5 cum Hour 3.00 309.00 927.00

Fuel / Energy charges Hour 3.00 286.00 858.00

4 Pump 5 hp ( ele ) Hour 0.30 3.00 0.90

Fuel / Energy charges Hour 0.30 32.00 9.60

5 Water tanker 8000 ltr Hour 0.60 306.00 183.60

Fuel / Energy charges Hour 0.60 286.00 171.60

6 Vibrating plate compactor Hour 8.00 60.00 480.00

Fuel / Energy charges Hour 8.00 76.00 608.00

7 Sundries LS 0.50 44.00 22.00

Total `: 4738.60

Add for small Tools and Plants @ 1% `: 47.39

Add for Contractor's Profit on DPOL / Energy @ 10% `: 222.66

Add for Contractor's Overheads @ 5% `: 236.93

Total hire charges of Machinery : `: 5245.58

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Dozer Hour 0.10 128.00 12.80

2 Crew for Shovel Hour 0.60 128.00 76.80

3 Crew for Tipper Hour 3.00 95.00 285.00

4 Crew for Pump Hour 0.30 45.00 13.50

5 Crew for Water tanker Hour 0.60 95.00 57.00

6 Crew for Compactor Hour 8.00 150.00 1200.00

7 Maistry Day 0.50 241.23 120.62

8 Heavy mazdoor Day 4.00 238.73 954.92

9 Light mazdoor Day 1.00 237.23 237.23

Total `: 2957.87

Add for small Tools and Plants @ 1% `: 29.58

Add for Contractor's Profit @ 10% `: 295.79

Add for hidden cost on Labour @ 15% `: 443.68

Add for additional hidden cost on labour @ 5% `: 147.89

Add for Contractor's Overheads @ 5% `: 147.89

Total cost of Labour : `: 4022.70

140

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in `:

in `:

Quantity Rate

in `:

Description

Description

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ABSTRACT:

A. Cost of Materials including royalty charges `: 1770.00

B. Hire charges of Machinery `: 5245.58

C. Cost of Labour `: 4022.70

TOTAL `: 11038.27

Add for enabling works @ 1.00% `: 110.38

Total cost for 59.00 cum `: 11148.66

Rate per cum `:`:`:`: 188.96

Rate approved per cum `:`:`:`: 189.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.47

ITEM: Providing and constructing rockfill embankment using 300 mm down graded stones and

quarry spalls from approved source including cost of all materials, machinery, labour, spreading

stones and spalls in layers, hand packing, wedging, finishing the surface to required slopes

as per approved drawings etc., complete with lead upto 1 km and all lifts.

DATA:Capacity of shovel bucket : 0.85 cum

Capacity of shovel bucket under heaped condition : 1.00 cum

Capacity of dumper : 5.00 cum

initial lead considered for analysis : 1.00 km

Speed for loaded tipper under haul road condition : 15 km / hr

Speed for empty tipper under haul road condition : 20 km / hr

Turning and unloading time : 2.00 min

Shovel digging and loading cycle per bucket : 50 sec

Number of buckets per load ( 5.00 / 1.00 ) say : 5 buckets

Ideal cycle time for loading 5 buckets ( 5 x 50 / 60 ) : 4.17 min

The ideal cycle time for shovel requires spotting of a dumper within 4.17 minutes near the

shovel. However, in practice the space available at quarry may not permit positioning of tipper

for loading on either side of shovel. Generally one tipper has to move after loading to position

the next tipper for loading. Assuming one extra cycle for shovel, the corrected cycle time

for the shovel will be : ( 4.17 + 50 / 60 ) : 5.00 min

Round trip cycle time for tipper:

Ideal cycle time of shovel for digging & loading : 5.00 min

Time for 1km haulage under load ( 60 / 15 ) : 4.00 min

Time for turning and un-loading( considering slow movement on rockfill ) : 2.50 min

Time for 1 km return trip ( 60 / 20 ) : 3.00 min

Time for turning and spotting : 0.50 min

Total : 15.00 min

No.of tippers to match corrected cycle time of shovel ( 15.0 / 5 ) : 3 Nos

Output of tipper / hr with 50 min working / hr ( 50 x 5.00 / 15.00 ) : 16.67 cum

Output for 3 tippers per day ( 3 x 16.67 x 8 ) say : 400 cum

The bulkage of graded rockfill material for conveyance is assumed at about 40 to 45 percent.

Considering av. 42.5 % bulkage, insitu qty will be ( 400 / 1.425 ) say : 281 cum

Consider 2 % wastage of rock in handling.

Insitu quantity of rock available for rock fill layer ( 281 x 0.98 ) say : 276 cum

Assume 30 % voids in graded dozer levelled and hand packed rockfill.

Quantity of rockfill in layer ( 276 / 0.70 ) say : 394 cum

Quantity of rock for royalty charges @ 1.85 t / cum ( 394 x 1.85 ) : 729 tonnes

Consider 394 cum rock fill embankment for rate analysis.

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1. Removal of overburden :

Consider average 1 m depth of overburden material consisting of soil and soft rock

Consider 9 m depth of cut on hard rock in benches of 2.25 m.

Area of overburden for 281 cum insitu rock ( 281 / 9 ) say : 32 sqm

Quantity of overburden soil / soft rock for 32 sqm ( 32 x 1 ) : 32 cum

Consider removal of overburden by manual labour.

Consider output of 1 heavy and 1 light mazdoor @ 4 cum / day.

2. Drilling and Blasting :

As the density of rockfill is dependant on gradation the drilling and blasting operations at quarry

shall be planned properly to produce graded material.

For 300 mm down size rockfill consider 32 mm dia jack hammer drilling.

For good fragmentation consider burden at 25 times dia of hole say : 0.80 m

Consider spacing at 1.25 times burden : 1.00 m

Grid spacing of holes in m : 0.80 x 1.00 m

Depth of hole ( generally not less than twice the burden ) : 2.40 m

Effective depth of hole ( 2.40 - 0.15 ) : 2.25 m

Area of excavation for 281 cum ( 281 / 2.25 ) : 125.00 sqm

Nos. of holes for 125 sqm area 125 / ( 0.80 x 1.00 ) : 156 Nos.

Depth of drilling for 156 holes ( 156 x 2.40 ) : 375 m

Add for secondary drilling @ 5 % holes of 0.6 m depth say : 5 m

Tota depth of drilling including holes for secondary blast ( 375 + 5 ) : 380 m

No. of secondary blast holes : 8 Nos

Rated rate of drilling in hard rock by jack hammer : 8.00 m / hour

Rate of drilling in hard rock with 50 min / hr working ( 8 x 50 / 60 ) : 6.7 m / hour

Consider 6 jack hammers for drilling holes.

Time required for drilling with 6 jack hammers ( 380 / 6 / 6.7 ) say : 9.50 hours

Quantity of explosive small dia considering good fragmentation : 0.40 kg / cum

Quantity of explosive small dia for secondary blasting of large fragments : 0.20 kg / cum

Electric detonators for main blast : 1 / hole

Ordinary detonators for secondary blasting : 1 / hole

Detonating fuse coil : 200 Rm

3. Spreading and packing :

Rockfill material collected can be levelled manually or by using dozer or by both.

For the purpose of rate analysis a combination of dozer and manual labour is assumed.

Output of dozer / hour for spreading & levelling : 200 cum

Time for spreading & levelling by dozer @ 150 cum/ hr ( 400 / 150 ) say : 3 hours

4. Surface finishing :

Assume average 5 sqm surface finishing for 100 cum of rockfill.

Area of surface finishing ( 394 x 5 / 100 ) say : 20 sqm

5. Requirement of materials:

Jack hammer drill rods for drilling : 380 m drilling

Air hose for supplying air to 6 jack hammers ( 9.5 x 6 ) : 57 hours

Small dia.Explosive at 0.40 kg / cum for 281 cum ( 281 x 0.40 ) : 112.00 kg

Explosive at 0.20 kg / cum for secondary blast ( 281x0.05x0.2 ) : 3.00 kg

Total quantity of explosive for 394 cum rockfill : 115 kg

Ele.detonators at 1 per hole for 156 main blast holes ( 156 x 1 ) : 156 Nos.

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Ord.detonators @ 1 per hole for 8 secondary holes ( 8 x 1 ) : 8 Nos.

Detonating fuse coil : 200 Rm

6. Requirement of machinery :

Deploy 3 air compressors 8.5 cmm capacity for 9.5 hours for drilling.

Deploy 6 jack hammers for 9.5 hours for drilling.

Deploy 0.85 cum capacity shovel for 8 hours for digging and loading 400 cum.

Deploy 3 tippers of 5 cum capacity for conveying 400 cum rockfill material.

Deploy 1 dozer for 3 hours for spreading and levelling collected rockfill material.

7. Requirement of workforce ( other than machinery crew ) :

Removal of overburden :

Heavy mazdoor : 8 Nos.

Light mazdoor : 8 Nos.

Drilling and blasting :

Blaster ( licensed ) : 1 No.

Helper ( blasting ) : 1 No.

For packing voids in dozed layer and hand packing at edges.

Heavy mazdoor : 4 Nos.

Light mazdoor : 4 Nos.

For surface finishing 20 sqm.

Mason Class-II : 2 Nos.

Heavy mazdoor : 2 Nos.

Maistry ( 1 at quarry and 1 at site ). : 2 Nos.

8. Use rate of materials :

Cost of drill rod 2.5 m long @ `: 7175.00 / Each `: 7175.00

Life of drill rod for drilling in hard rock with reconditioning : 150 m

Use rate of drill rod per Rm drilling ( cost / life ) `: 47.83

Cost of air hose 50 m long @ `: 200.00 / Rm `: 10000.00

Life of 25 mm dia air hose : 800 hours

Use rate of air hose per hr ( cost / life ) `: 12.50

RATE ANALYSIS UNIT : 394.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Use rate of drill rod 2.5 m long Rm 380.00 47.83 18176.67

Reconditioning charges @ 10 % 1817.67

2 Use rate of 25 mm dia air hose 6 Nos. Hour 57.00 12.50 712.50

3 Explosive small dia kg 115.00 60.00 6900.00

4 Electric detonators Nos 156.00 12.00 1872.00

5 Detonator ordinary Nos 8.00 7.00 56.00

6 Fuse coil Rm 200.00 9.00 1800.00

7 Sundries ( waste tyres etc ) LS 10.00 44.00 440.00

Total `: 31774.83

Add for small Tools and Plants @ 1% `: 317.75

Add for Contractor's Profit @ 10% `: 3177.48

Add for Contractor's Overheads @ 5% `: 1588.74

Add royalty charges for 1036.22 t rock @̀ : 60.00 / tonne `: 62173.20

Total cost of Materials : `: 99032.01

Rate Quantity

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B. MACHINERY:

Sl No Unit Amount

in `:

1 Air compressor 8.5 cmm ( diesel ) 3 Nos Hour 28.50 223.00 6355.50

Fuel / Energy charges Hour 28.50 851.00 24253.50

2 Jack hammer 6 Nos Hour 57.00 16.00 912.00

Fuel / Energy charges Hour 57.00 8.00 456.00

3 Angle dozer 90 hp Hour 3.00 1273.00 3819.00

Fuel / Energy charges Hour 3.00 582.00 1746.00

4 Shovel 0.85 cum Hour 8.00 1322.00 10576.00

Fuel / Energy charges Hour 8.00 832.00 6656.00

5 Tipper 5 cum Hour 24.00 309.00 7416.00

Fuel / Energy charges Hour 24.00 286.00 6864.00

Total `: 69054.00

Add for small Tools and Plants @ 1% `: 690.54

Add for Contractor's Profit on DPOL / Energy @ 10% `: 3997.55

Add for Contractor's Overheads @ 5% `: 3452.70

Total hire charges of Machinery : `: 77194.79

C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Air compressor Hour 28.50 121.00 3448.50

2 Crew for Jack hammer Hour 57.00 188.00 10716.00

3 Crew for Shovel Hour 8.00 128.00 1024.00

4 Crew for Tipper Hour 24.00 95.00 2280.00

5 Crew for Dozer Hour 3.00 128.00 384.00

6 Blaster licensed Day 1.00 243.23 243.23

7 Helper blaster Day 1.00 239.73 239.73

8 Maistry Day 2.00 241.23 482.46

9 Mason Class-II Day 2.00 244.23 488.46

10 Heavy mazdoor Day 14.00 238.73 3342.22

11 Light mazdoor Day 12.00 237.23 2846.76

Total `: 25495.36

Add for small Tools and Plants @ 1% `: 254.95

Add for Contractor's Profit @ 10% `: 2549.54

Add for hidden cost on Labour @ 15% `: 3824.30

Add for additional hidden cost on labour @ 5% `: 1274.77

Add for Contractor's Overheads @ 5% `: 1274.77

Total cost of Labour : `: 34673.69

ABSTRACT:

A. Cost of Materials including royalty charges `: 99032.01

B. Hire charges of Machinery `: 77194.79

C. Cost of Labour `: 34673.69

TOTAL `: 210900.49

Add for enabling works @ 1.00% `: 2109.00

Total cost for 394.00 cum `: 213009.49

Rate per cum `:`:`:`: 540.63

Rate approved per cum `:`:`:`: 541.00

in `:

Quantity Rate

in `:

144

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SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.48

ITEM: Providing and constructing dry rubble rock-toe using rubble and stone chips from

approved source including cost of all materials, machinery, labour, hand packing rubble

and stone chips, finishing top and sides to required slopes as per approvved drawings etc.,

complete with lead upto 1 kmand all lifts.

DATA:Top width : 1.50 m

Side slope upstream side : 1 (V) : 1 (H)

Side slope down stream side : 1 (V) : 2 (H)

Height : 3.00 m

Embankment 1.5m

11 2

1 1

Rock-toe 3 m

Cross sectional area ( 1.50 + 10.50 ) x 3 / 2 : 18.00 sqm

Consider 100 cum rock toe:

1. Requirement of materials :

Requirement of materials for 100 cum based on data for 400 cum in item - 47:

Jack hammer drill rod 2.5 m length ( 387 x 100 / 400 ) : 97 Rm

Explosive small dia ( Kelvex-220 ) ( 118 x 100 / 400 ) : 30 kg.

Electric detonator ( 159 x 100 / 400 ) : 40 Nos

Detonator ordinary ( 8 x 100 / 400 ) : 2 Nos.

detonating fuse coil ( 200 x 100 / 400 ) : 50 Rm

Quantity of rock for royalty charges @ 1.85 t / cum ( 100 x 1.85 ) : 185 tonnes

2. Requirement of machinery :

Requirement of machinery for 100 cum based on data for 400 cum in item -47:

Air compressor 8.5 cmm ( 30 x 100 / 400 ) : 7.5 hours

Jack hammer ( 60 x 100 / 400 ) : 15 hours

Shovel 0.85 cum ( 8 x 100 / 400 ) : 2 hours

Tipper 5 cum ( 24 x 100 / 400 ) : 6 hours

Surface finishing required ( 12.40 x 100 / 18 ) : 69 sqm

3. Requirement of workforce ( other than machinery crew ) :

Blaster ( licinsed ) : 0.5 No.

Helper ( blasting : 1 No.

Rock-toe material can be spread partly by dumping the material directly at spot and partly by

conveying manually. Assuming 50 % manual conveying.

For conveying, spreading and packing :

Heavy mazdoor for rubble : 10 Nos.

Light mazdoor for chips : 2 Nos.

For packing and surface finishing.

Mason Class-II : 7 Nos.

Heavy mazdoor : 7 Nos.

Maistry : 1 No.

( filters below and behind rock-toe not shown )

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4. Use rate of materials :

Cost of drill rod 2.5 m long @ `: 7175.00 / Each `: 7175.00

Life of drill rod for drilling in hard rock with reconditioning : 150 m

Use rate of drill rod per Rm drilling ( cost / life ) `: 47.83

Cost of air hose 50 m long @ `: 200.00 / Rm `: 10000.00

Life of 25 mm dia air hose : 800 hours

Use rate of air hose per hr ( cost / life ) `: 12.50

RATE ANALYSIS UNIT : 100.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Use rate of drill rod 1.5 m long Rm 97.00 47.83 4639.83

Reconditionong charges @ 10 % 463.98

2 Use rate of 25 mm dia air hose Hour 15.00 12.50 187.50

3 Explosive small dia kg 30.00 60.00 1800.00

4 Electric detonator Nos 40.00 12.00 480.00

5 Detonator ordinary Nos 2.00 7.00 14.00

6 Fuse coil Rm 50.00 9.00 450.00

7 Sundries LS 2.00 44.00 88.00

Total `: 8123.32

Add for small Tools and Plants @ 1% `: 81.23

Add for Contractor's Profit @ 10% `: 812.33

Add for Contractor's Overheads @ 5% `: 406.17

Add royalty charges for 263 t rock @ `: 60.00 / tonne `: 15780.00

Total cost of Materials : `: 25203.05

B. MACHINERY:

Sl No Unit Amount

in `:

1 Air compressor 8.5 cmm ( diesel ) Hour 7.50 223.00 1672.50

Fuel / Energy charges Hour 7.50 851.00 6382.50

2 Jack hammer Hour 15.00 16.00 240.00

Fuel / Energy charges Hour 15.00 8.00 120.00

3 Shovel 0.85 cum Hour 2.00 1322.00 2644.00

Fuel / Energy charges Hour 2.00 832.00 1664.00

4 Tipper 5 cum Hour 6.00 309.00 1854.00

Fuel / Energy charges Hour 6.00 286.00 1716.00

Total `: 16293.00

Add for small Tools and Plants @ 1% `: 162.93

Add for Contractor's Profit on DPOL / Energy @ 10% `: 988.25

Add for Contractor's Overheads @ 5% `: 814.65

Total hire charges of Machinery : `: 18258.83

C. LABOUR :

Sl No Unit Amount

in `:

1 Crew for Air compressor Hour 7.50 121.00 907.50

2 Crew for Jack hammer Hour 15.00 188.00 2820.00

Contd

Rate

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

3 Crew for Shovel Hour 2.00 128.00 256.00

4 Crew for Tipper Hour 6.00 95.00 570.00

5 Blaster licensed Day 0.50 243.23 121.62

6 Helper blaster Day 1.00 239.73 239.73

7 Maistry Day 1.00 241.23 241.23

8 Mason Class-II Day 7.00 244.23 1709.61

9 Heavy mazdoor Day 17.00 238.73 4058.41

10 Light mazdoor Day 2.00 237.23 474.46

Total `: 11398.56

Add for small Tools and Plants @ 1% `: 113.99

Add for Contractor's Profit @ 10% `: 1139.86

Add for hidden cost on Labour @ 15% `: 1709.78

Add for additional hidden cost on labour @ 5% `: 569.93

Add for Contractor's Overheads @ 5% `: 569.93

Total cost of Labour : `: 15502.03

ABSTRACT:

A. Cost of Materials including royalty charges `: 25203.05

B. Hire charges of Machinery `: 18258.83

C. Cost of Labour `: 15502.03

TOTAL `: 58963.91

Add for enabling works @ 1.00% `: 589.64

Total cost for 100.00 cum `: 59553.55

Rate per cum `:`:`:`: 595.54

Rate approved per cum `:`:`:`: 596.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.49

ITEM: Providing and constructing dry rubble rock-toe using rubble and stone chips from dump

yard including cost of all materials, machinery, labour, hand packing rubble and stone chips,

finishing top and sides to required slopes as per approved drawings etc., complete with lead

upto 1 km and all lifts.

Note: Useful rubble and stone chips will be issued at dump yard at the issue rate for usefull rubble /

stone chips. Sorting out and breaking charges are included in rate analysis.

DATA:Top width : 1.50 m

Side slope upstream side : 1 (V) : 1 (H)

Side slope down stream side : 1 (V) : 2 (H)

Height : 3.00 m

Cross sectional area (1.50 + 10.50 ) x 3 / 2 : 18.00 sqm

Consider 100 cum rock toe:

Length of rock-toe for 100 cum ( 100 / 18 ) : 5.55 m

Area of surface finishing for top & sides : 69 sqm

Description Rate

in `:

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1. Requirement of materials:

Quantity of rubble : 100 cum

Quantity of stone chips for packing @ 15 % ( 100 x 0.15 ) : 15 cum

2. Requirement of machinery :

For 100 cum rock-toe same as in Item : 48.

0.85 cum shovel 1 No. : 2 hours

5.00 cum tippers 3 Nos : 6 hours

3. Requirement of workforce ( other than machinery crew ) :

For sorting out & breaking useful rubble and chips:

For sorting out and breaking over size stones in dump yard :

Stone breaker : 2 Nos.

Heavy mazdoor : 2 Nos.

Rock-toe material can be spread partly by dumping the material directly at spot and partly by

conveying manually. Assuming 50 % manual rehandling.

For rehandling and spreading rubble at rock-toe:

Heavy mazdoor : 10 Nos.

Light mazdoor : 2 Nos.

For packing and finishing:

Heavy mazdoor : 7 Nos.

Mason Class-II : 7 Nos.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Useful rubble ( at dump yard ) cum 100.00 320.00 32000.00

2 Useful stone chips ( at dump yard ) cum 15.00 385.00 5775.00

Total `: 37775.00

Add for small Tools and Plants @ 1% `: 377.75

Add for Contractor's Profit @ 10% `: 3777.50

Add for Contractor's Overheads @ 5% `: 1888.75

Add royalty charges for stones @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 43819.00

B. MACHINERY:

Sl No Unit Amount

in `:

1 Shovel 0.85 cum Hour 2.00 1322.00 2644.00

Fuel / Energy charges Hour 2.00 832.00 1664.00

2 Tipper 5 cum Hour 6.00 309.00 1854.00

Fuel / Energy charges Hour 6.00 286.00 1716.00

Total `: 7878.00

Add for small Tools and Plants @ 1% `: 78.78

Add for Contractor's Profit on DPOL / Energy @ 10% `: 338.00

Add for Contractor's Overheads @ 5% `: 393.90

Total hire charges of Machinery : `: 8688.68

Quantity

in `:

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C. LABOUR:

Sl No Unit Amount

in `:

1 Crew for Shovel Hour 2.00 128.00 256.00

2 Crew for Tipper Hour 6.00 95.00 570.00

3 Mason Class-II Day 7.00 244.23 1709.61

4 Maistry Day 1.00 241.23 241.23

5 Stone breaker Day 2.00 241.73 483.46

6 Heavy mazdoor Day 19.00 238.73 4535.87

7 Light mazdoor Day 2.00 237.23 474.46

Total `: 8270.63

Add for small Tools and Plants @ 1% `: 82.71

Add for Contractor's Profit @ 10% `: 827.06

Add for hidden cost on Labour @ 15% `: 1240.59

Add for additional hidden cost on labour @ 5% `: 413.53

Add for Contractor's Overheads @ 5% `: 413.53

Total cost of Labour : `: 11248.06

ABSTRACT:

A. Cost of Materials including royalty charges `: 43819.00

B. Hire charges of Machinery `: 8688.68

C. Cost of Labour `: 11248.06

TOTAL `: 63755.74

Add for enabling works @ 1.00% `: 637.56

Total cost for 100.00 cum `: 64393.29

Rate per cum `:`:`:`: 643.93

Rate approved per cum `:`:`:`: 644.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.50

ITEM: Providing and laying 300 mm diameter open jointed hume pipes with collars in rock-toe for

drainage including cost of all materials, machinery, labour etc., complete with lead upto 1 km

and all lifts.

1. Requirement of materials :

300 mm dia hume pips : 100 m

Number of collars for 100 m length : 40 Nos

Weight of pipe and collars @ 80 kg / m : 8.00 tonnes

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

Mason Cl-II for laying pipe @ 50 Rm / day : 2 Nos.

Heavy mazdoors for assisting mason : 2 Nos.

Heavy mazdoors for handling pipes and collars : 4 Nos

4. Rehandling / Initial lead for materials:

Consider 1 km initial lead for materials.

149

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RATE ANALYSIS UNIT : 100.00 Rm

A. MATERIALS:

Sl No Unit Amount

in `:

1 Hume pipe 300 mm dia.with collar Rm 100.00 730.00 73000.00

0.00 0.00 0.00

Total `: 73000.00

Add for small Tools and Plants @ 1% `: 730.00

Add for Contractor's Profit @ 10% `: 7300.00

Add for Contractor's Overheads @ 5% `: 3650.00

Total cost of Materials : `: 84680.00

B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in `:

1 Mason Cl- II Day 2.00 244.23 488.46

2 Heavy mazdoor Day 6.00 238.73 1432.38

Total `: 1920.84

Add for small Tools and Plants @ 1% `: 19.21

Add for Contractor's Profit @ 10% `: 192.08

Add for hidden cost on Labour @ 15% `: 288.13

Add for additional hidden cost on labour @ 5% `: 96.04

Add for Contractor's Overheads @ 5% `: 96.04

Total cost of Labour : `: 2612.34

ABSTRACT:

A. Cost of Materials `: 84680.00

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 2612.34

TOTAL `: 87292.34

Add for enabling works @ 1.00% `: 872.92

Total `: 88165.27

Add for 1 km rehandling / initial lead including loading / unloading:

Hume pipes & collars 8.00 tonnes @ `: 218.40 / tonne `: 1747.20

Total cost for 100.00 Rm `: 89912.47

Rate per Rm `:`:`:`: 899.12

Rate approved per Rm `:`:`:`: 899.00

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SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.51

ITEM: Providing and constructing 1.20 m internal diameter and average 3 m height RCC manhole

consisting of 200 mm thick bed / sides / top slab / 1 .5 m long cut-off wall all reinforced with

12 mm dia bars at 300 mm c / c bothways, 600 mm dia and 75 mm thick top cover reinforced

with 8 mm dia bars at 150 mm c / c bothways,12 mm dia rungs at specified intervals, 300 mm

dia hume pipe out-let etc., in M-15 ( 28 days cube compressive strength not less than

15 N / sqmm ) grade cement concrete using 20 mm down approved clean , hard, graded

aggregates including cost of all materials, machinery, labour, excavation for foundation,

formwork, scaffolding, fabricating and placing reinforcement steel, batching, mixing, laying and

vibrating concrete, finishing, curing etc., complete as per approved drawings with lead upto

1 km and alllifts.

DATA:Consider one manhole for analysis.

The work involves :

a. Excavation for foundation;

b. Laying bed concreting;

c. Constructing RCC man-hole with top cover and cut-off wall;

d. Fixing out-let pipe

Quantity of materials for 1 cum of M-15 CC using 20 mm down CA :

Cenemt : 290 kg Fine aggregate : 0.44 cum Coarse aggregate : 0.80 cum

Wastage : 1 % for cement , 2 % for CA & FA and 2.5 % for steel.

1.5 m D / S Embankment

Key-wall

2 1

Manhole 1 1.2 m 1

Cover 1.6 m

Rock-toe 3.0 m

In-let pipe

Out-let

2.0 m

Manhole details - Plan Manhole - Section ( reinforcement not shown )

1. Excavation for foundation :( 0.786 x 2 x 2 x 2 ) + ( 1.5 x 0.4 x 2) : 7.50 cum

M-15 grade CC :

for bed ( 0.786 x 2 x 2 x 0.2 ) + ( 1.7 x 0.4 x 0.2 ) : 0.765 cum

for sides ( 3.142 x 1.4 x 2.8 x 0.2 ) + ( 1.5 x 2.8 x 0.2 ) : 3.303 cum

for slab 0.786 x 0.2 ( 1.6 x 1.6 - 0.6 x 0.6 ) : 0.346 cum

for cover 0.786 x 0.65 x 0.65 x 0.075 : 0.025 cum

Total : 4.439 cum

2. Requirement of materials :

Cement : ( 4.439 x 290 x 1.01 ) : 1300 kg

Coarse aggregate 20 - 10 mm ( 4.439 x 0.80 x 0.65 x 1.02 ) : 2.35 cum

Coarse aggregate 20 - 10 mm ( 4.439 x 0.80 x 0.35 x 1.02 ) : 1.27 cum

Fine aggregate ( 4.439 x 0.44 x 1.02 ) : 2.00 cum

Super plasticiser ( 4.439 x 0.87 ) : 4.00 ltr

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Reinforcement steel :

for man hole bed ( 2 x 1.9 + 4 x 1.7 + 4 x 1.5 + 4 x 0.7 ) x 0.89 : 17.27 kg

for cut-off bed ( 2 x 1.7 ) x 0.89 : 03.03 kg

for manhole sides ( 15 x 3.3 + 9 x 4.5 ) x 0.89 : 80.10 kg

for cut-off wall ( 5 x 1.5 + 9 x 3.3 ) x 0.89 : 33.10 kg

for rungs ( 8 x 1 ) x 0.89 : 07.12 kg

for top slab ( 2 x 1.5 + 4 x 1.3 + 4 x 1.1 + 4 x 0.3 ) x 0.89 : 12.28 kg

for cover LS : 03.00 kg

Total : 155.90 kg

Add for wastage @ 2.50% : 3.90 kg

say : 160.00 kg

3. Requirement of machinery :

Except for side walls the quantity of concrete required for other components is very small.

A combination of mechanical mixer for wall concreting and manual mixing for bed and top slab

is assumed. Light mazdoor engaged for conveying water for concreting and curing.

Deploy 300 / 200 mixer for 4 hours for mixing concrete.

Deploy 40 mm needle vibrator for vibrating concrete.

4. Requirement of workforce ( other than machinery crew ) :

Mason Cl- II : 1 No.

Bar bender : 1 No.

Maistry : 1 No.

Heavy mazdoor

for excavation for foundation : 2 Nos

for bar bending : 1 No.

for concreting : 5 Nos

Light mazdoor

for excavation for foundation : 2 Nos.

for concreting : 4 Nos

for curing : 1 No.

Labour charges for shuttering per sqm ( Annexure-B Item : 13 ) `: 57.79

5. Formwork / shuttering :

for sides ( 3.142 x 1.6 x 3 + 3.142 x 1.2 x 2.8 ) : 25.64 sqm

for cut-off wall ( 2 x 1.5 x 2.8 ) : 08.40 sqm

for top slab ( 0.7857 x 1.2 x 1.2 ) : 01.13 sqm

Total ( say ) : 36 sqm

6. Rehandling / Initial lead for materials:

Consider 1 km rehandling lead for cement and 1 km initial lead for other materials.

7. Use rate of materials :

Use rate of normal shuttering per sqm ( Annexure-A Item : 13 ) `: 230.33

RATE ANALYSIS UNIT : 1.00 Each

A. MATERIALS:

Sl No Unit Amount

in `:

1 Cement with 1 % wastage kg 1300.00 7.50 9750.00

Cement for incidentals @ 3 kg / cum kg 13.50 7.50 101.25

2 Coarse aggregate 20 to 10 mm cum 2.35 950.00 2232.50

Coarse aggregate 10 to 4.75 mm cum 1.27 1160.00 1473.20

3 Fine aggregate ( screened ) cum 2.00 730.00 1460.00

Contd

152

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A. MATERIALS ( Contd ) :

Sl No Unit Amount

in `:

Contd

4 Super plasticiser ltr 4.00 105.00 420.00

5 Reinforcement steel with 2.5 % wastage kg 160.00 48.48 7756.00

6 Binding wire kg 4.00 60.00 240.00

7 Hume pipe 300 mm dia Rm 1.00 730.00 730.00

8 Use rate of shuttering sqm 36.00 230.33 8292.05

9 Scaffolding @ 5 % of shuttering 414.60

10 Sundries LS 2.00 44.00 88.00

Total `: 32957.60

Add for small Tools and Plants @ 1% `: 329.58

Add for Contractor's Profit @ 10% `: 3295.76

Add for Contractor's Overheads @ 5% `: 1647.88

Add royalty charges on CA @ ( Included in material rate) `: 0.00

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 38230.81

B. MACHINERY:

Sl No Unit Amount

in `:

1 Concrete mixer 300 / 200 ( ele ) Hour 4.00 42.00 168.00

Fuel / Energy charges Hour 4.00 32.00 128.00

2 Needle vibrator 40 mm dia ( ele ) Hour 4.00 8.00 32.00

Fuel / Energy charges Hour 4.00 6.00 24.00

3 Sundries LS 1.00 44.00 44.00

Total `: 396.00

Add for small Tools and Plants @ 1% `: 3.96

Add for Contractor's Profit on DPOL / Energy @ 10% `: 19.60

Add for Contractor's Overheads @ 5% `: 19.80

Total hire charges of Machinery : `: 439.36

C. LABOUR:

Sl No Unit Amount

in `:

1 Mason Cl- II Day 1.00 256.73 256.73

2 Bar bender Day 1.00 256.73 256.73

3 Maistry Day 1.00 241.23 241.23

4 Heavy mazdoor

for excavation for foundation Day 2.00 238.73 477.46

for bar bending Day 1.00 238.73 238.73

for concreting Day 5.00 238.73 1193.65

5 Light mazdoor

for excavation for foundation Day 2.00 237.23 474.46

for concreting Day 5.00 237.23 1186.15

for curing Day 1.00 237.23 237.23

6 Labour for shuttering sqm 36.00 57.79 2080.45

Total `: 6642.82

Contd

Description

153

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in `:

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in `:

Contd

Add for small Tools and Plants @ 1% `: 66.43

Add for Contractor's Profit @ 10% `: 664.28

Add for hidden cost on Labour @ 15% `: 996.42

Add for additional hidden cost on labour @ 5% `: 332.14

Add for Contractor's Overheads @ 5% `: 332.14

Total cost of Labour : `: 9034.23

ABSTRACT:

A. Cost of Materials including royalty charges `: 38230.81

B. Hire charges of Machinery `: 439.36

C. Cost of Labour `: 9034.23

TOTAL `: 47704.41

Add for enabling works @ 1.00% `: 477.04

Total `: 48181.45

Add for 1 km rehandling / initial lead including loading / unloading:

Cement 1313.5 kg @ `: 218.40 / tonne `: 286.87

Coarse aggregates 3.62 cum @ `: 202.90 / cum `: 734.50

Fine aggregate 2.00 cum @ `: 137.20 / cum `: 274.40

Inlet / outlet pipes 80 kg @ `: 218.40 / tonne 17.47

Reinforcement steel 160 kg @ `: 218.40 / tonne `: 34.94

Total cost for 1.00 Each `: 49529.63

Rate per Each `:`:`:`: 49529.63

Rate approved per Each `:`:`:`: 49530.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.52

ITEM: Providing and constructing longitudinal / cross graded filter drains using sand, 80mm to

20 mm and 20 mm down clean, hard graded aggregates from approved source satisfying

specified filter creteria in layers of specified thickness including cost of all materials,

machinery, labour, laying to required slopes, compaction etc., complete as per specifications

and approved drawings with lead upto 50 m and all lifts.

DATA: Bottom width : 1.00 m

Side slopes : : 1( V ):0.5(H)

Depth : 1.30 m

Top width : 2.30 m

Cross sectional area ( 1.00 + 2.30 ) x 1.30 / 2 : 2.145 sqm

Compacted embankment

200 mm thick Sand

1.30 m 0.5 80 mm down filter

1 200 mm thick 20 mm down filter

1.00 m

154

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Description

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Thickness of sand layer : 200 mm

Thickness of 20 mm down CA layer : 200 mm

Consider 100 cum filter drain:

Length of drain for 100 cum ( 100 / 2.145 ) : 46 62 m

1. Requirement of materials :

Quantity of 80-20 mm filter aggregate.

( 0.60 + 1.10 ) x 0.50 x 46.62 x 1.02 / 2 : 20 20 cum

80-20 mm filter shall contain 90 % 80-40 mm & 10 % 40-20 mm

Quantity of 20 mm down filter aggregate.

( 0.80 + 1.70 ) x 0.90 x 46.62 x 1.02 / 2 - 20.20 : 33.30 cum

20 mm down filter shall contain 75 % 20-10 mm & 25 % 10 mm down

Quantity of filter sand ( 2.145x 46.62x 1.02 - 53.5 ) : 48.50 cum

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

For conveying & laying sand ( 1 heavy & 1 light 6 cum / day ).

Heavy mazdoor : 8 Nos.

Light mazdoor : 8 Nos.

For conveying & laying 20 mm down CA ( 12 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 7 Nos.

Light mazdoor : 7 Nos.

For conveying & laying 80-20 mm CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 4 Nos.

Light mazdoor : 4 Nos.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Sand ( unscreened ) cum 48.50 615.00 29827.50

2 Coarse aggregate 80-40 mm cum 18.20 590.00 10738.00

3 Coarse aggregate 40-20 mm cum 2.00 740.00 1480.00

4 Coarse aggregate 20-10 mm cum 25.00 950.00 23750.00

5 Coarse aggregate 10 mm down cum 8.30 1160.00 9628.00

Total `: 75423.50

Add for small Tools and Plants @ 1% `: 754.24

Add for Contractor's Profit @ 10% `: 7542.35

Add for Contractor's Overheads @ 5% `: 3771.18

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Add royalty charges CA @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 87491.26

B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Contd

155

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B. MACHINERY ( Contd ) :

Sl No Unit Amount

in `:

Contd

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in `:

1 Maistry Day 1.00 241.23 241.23

2 Heavy mazdoor Day 19.00 238.73 4535.87

3 Light mazdoor Day 19.00 237.23 4507.37

Total `: 9284.47

Add for small Tools and Plants @ 1% `: 92.84

Add for Contractor's Profit @ 10% `: 928.45

Add for hidden cost on Labour @ 15% `: 1392.67

Add for additional hidden cost on labour @ 5% `: 464.22

Add for Contractor's Overheads @ 5% `: 464.22

Total cost of Labour : `: 12626.88

ABSTRACT:

A. Cost of Materials including royalty charges `: 87491.26

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 12626.88

TOTAL `: 100118.14

Add for enabling works @ 1.00% `: 1001.18

Total cost for 100.00 cum `: 101119.32

Rate per cum `:`:`:`: 1011.19

Rate approved per cum `:`:`:`: 1011.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.53.1

ITEM: Providing and constructing vertical / inclined graded filter media using clean, hard graded

sand and coarse aggregates from approved source satisfying specified filter creteria in layers

of specified thickness including cost of all materials, machinery, labour, laying to required

slope compacting etc., complete as per specifications and approved drawings with lead upto

50 m and all lifts.

53.a Sand layer:

DATA:Consider 100 cum sand layer for vertical / inclined filter drain:

Hearting embankment Sand layer

Casing embankment

Rate

Rate

Quantity

Quantity

SKETCH SHOWING DETAILS OF INCLINED FILTER

156

in `:

in `:

Description

Description

Page 159: CHAPTER- WRD: 2

DAM ALLIED WORKS

1. Requirement of materials :

Quantity of filter sand. (100 x 1.02 ) : 102.00 cum

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

For conveying & laying sand ( 1 heavy & 1 light 6 cum / day ).

Heavy mazdoor : 17 Nos.

Light mazdoor : 17 Nos.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Sand ( unscreened ) cum 102.00 615.00 62730.00

0.00

Total `: 62730.00

Add for small Tools and Plants @ 1% `: 627.30

Add for Contractor's Profit @ 10% `: 6273.00

Add for Contractor's Overheads @ 5% `: 3136.50

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Add royalty charges on CA @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 72766.80

B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in `:

1 Maistry Day 1.00 241.23 241.23

2 Heavy mazdoor Day 17.00 238.73 4058.41

3 Light mazdoor Day 17.00 237.23 4032.91

Total `: 8332.55

Add for small Tools and Plants @ 1% `: 83.33

Add for Contractor's Profit @ 10% `: 833.26

Add for hidden cost on Labour @ 15% `: 1249.88

Add for additional hidden cost on labour @ 5% `: 416.63

Add for Contractor's Overheads @ 5% `: 416.63

Total cost of Labour : `: 11332.27

157

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in `:

Description

QuantityPerticulars

in `:

in `:

Rate

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Quantity

QuantityDescription

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DAM ALLIED WORKS

ABSTRACT:

A. Cost of Materials including royalty charges `: 72766.80

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 11332.27

TOTAL `: 84099.07

Add for enabling works @ 1.00% `: 840.99

Total cost for 100.00 cum `: 84940.06

Rate per cum `:`:`:`: 849.40

Rate approved per cum `:`:`:`: 849.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.53.2

ITEM: Providing and constructing vertical / inclined graded filter media using clean, hard graded

sand and coarse aggregates from approved source satisfying specified filter creteria in layers

of specified thickness including cost of all materials, machinery, labour, laying to required

slope compacting etc., complete as per specifications and approved drawings with lead upto

50 m and all lifts.

53.b 10 mm down coarse aggregate layer:

DATA:Consider 100 cum 10 mm down coarse aggregate layer for filter drain:

Hearting embankment 10 mm down coarse aggregate filter layer

Casing embankment

1. Requirement of materials :

Quantity of 10 mm down filter aggregate. ( 100 x 1.02 ) : 102.00 cum

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

For conveying & laying 10 mm down CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 20 Nos.

Light mazdoor : 20 Nos.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Coarse aggregate 10 mm down cum 102.00 1160.00 118320.00

0.00 0.00 0.00

Total `: 118320.00

Add for small Tools and Plants @ 1% `: 1183.20

Add for Contractor's Profit @ 10% `: 11832.00

Add for Contractor's Overheads @ 5% `: 5916.00

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Add royalty charges on CA @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 137251.20

158

Quantity

SKETCH SHOWING DETAILS OF INCLINED FILTER

in `:

Perticulars Rate

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B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in `:

1 Maistry Day 1.00 241.23 241.23

2 Heavy mazdoor Day 20.00 238.73 4774.60

3 Light mazdoor Day 20.00 237.23 4744.60

Total `: 9760.43

Add for small Tools and Plants @ 1% `: 97.60

Add for Contractor's Profit @ 10% `: 976.04

Add for hidden cost on Labour @ 15% `: 1464.06

Add for additional hidden cost on labour @ 5% `: 488.02

Add for Contractor's Overheads @ 5% `: 488.02

Total cost of Labour : `: 13274.18

ABSTRACT:

A. Cost of Materials including royalty charges `: 137251.20

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 13274.18

TOTAL `: 150525.38

Add for enabling works @ 1.00% `: 1505.25

Total cost for 100.00 cum `: 152030.64

Rate per cum `:`:`:`: 1520.31

Rate approved per cum `:`:`:`: 1520.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.53.3

ITEM: Providing and constructing vertical / inclined graded filter media using clean, hard graded

sand and coarse aggregates from approved source satisfying specified filter creteria in layers

of specified thickness including cost of all materials, machinery, labour, laying to required

slope compacting etc., complete as per specifications and approved drawings with lead upto

50 m and all lifts.

53.c 20 mm down coarse aggregate layer:

DATA:Consider 100 cum 20 mm down coarse aggregate layer for filter drain:

Hearting embankment 20 mm down coarse aggregate filter layer

Casing embankment

Rate

Description

159

Quantity Rate

in `:

in `:

Description Quantity

SKETCH SHOWING DETAILS OF INCLINED FILTER

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DAM ALLIED WORKS

1. Requirement of materials :

Quantity of 20 mm down filter aggregate. ( 100 x 1.02 ) : 102.00 cum

20 mm down filter shall contain 75 % 20-10 mm & 25 % 10 mm down

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

For conveying & laying 20 mm down CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 20 Nos.

Light mazdoor : 20 Nos.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Coarse aggregate 20-10 mm ( 75 % ) cum 76.50 950.00 72675.00

2 Coarse aggregate 10 mm down ( 25 % ) cum 25.50 1160.00 29580.00

Total `: 102255.00

Add for small Tools and Plants @ 1% `: 1022.55

Add for Contractor's Profit @ 10% `: 10225.50

Add for Contractor's Overheads @ 5% `: 5112.75

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Add royalty charges on CA @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 118615.80

B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in `:

1 Maistry Day 1.00 241.23 241.23

2 Heavy mazdoor Day 20.00 238.73 4774.60

3 Light mazdoor Day 20.00 237.23 4744.60

Total `: 9760.43

Add for small Tools and Plants @ 1% `: 97.60

Add for Contractor's Profit @ 10% `: 976.04

Add for hidden cost on Labour @ 15% `: 1464.06

Add for additional hidden cost on labour @ 5% `: 488.02

Add for Contractor's Overheads @ 5% `: 488.02

Total cost of Labour : `: 13274.18

Rate

Quantity

160

Description

Rate

in `:

Quantity

Quantity

in `:

Description

Perticulars

Rate

in `:

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DAM ALLIED WORKS

ABSTRACT:

A. Cost of Materials including royalty charges `: 118615.80

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 13274.18

TOTAL `: 131889.98

Add for enabling works @ 1.00% `: 1318.90

Total cost for 100.00 cum `: 133208.88

Rate per cum `:`:`:`: 1332.09

Rate approved per cum `:`:`:`: 1332.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.53.4

ITEM: Providing and constructing vertical / inclined graded filter media using clean, hard graded

sand and coarse aggregates from approved source satisfying specified filter creteria in layers

of specified thickness including cost of all materials, machinery, labour, laying to required

slope compacting etc., complete as per specifications and approved drawings with lead upto

50 m and all lifts.

53.d 40 mm down coarse aggregate layer:

DATA:Consider 100 cum 40 mm down coarse aggregate layer for filter drain:

Hearting embankment 40 mm down coarse aggregate filter layer

Casing embankment

1. Requirement of materials :

Quantity of 40-10 mm filter aggregate. ( 100 x 1.02 ) : 102.00 cum

40-10 mm filter shall contain 85 % 40-20 mm & 15 % 20-10 mm.

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

For conveying & laying 40-10 mm CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 20 Nos.

Light mazdoor : 20 Nos.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Coarse aggregate 40-20 mm ( 85 % ) cum 86.70 740.00 64158.00

2 Coarse aggregate 20-10 mm ( 15 % ) cum 15.30 950.00 14535.00

Total `: 78693.00

Add for small Tools and Plants @ 1% `: 786.93

Add for Contractor's Profit @ 10% `: 7869.30

Add for Contractor's Overheads @ 5% `: 3934.65

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Add royalty charges on CA @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 91283.88

SKETCH SHOWING DETAILS OF INCLINED FILTER

161

Quantity

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B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in `:

1 Maistry Day 1.00 241.23 241.23

2 Heavy mazdoor Day 20.00 238.73 4774.60

3 Light mazdoor Day 20.00 237.23 4744.60

Total `: 9760.43

Add for small Tools and Plants @ 1% `: 97.60

Add for Contractor's Profit @ 10% `: 976.04

Add for hidden cost on Labour @ 15% `: 1464.06

Add for additional hidden cost on labour @ 5% `: 488.02

Add for Contractor's Overheads @ 5% `: 488.02

Total cost of Labour : `: 13274.18

ABSTRACT:

A. Cost of Materials including royalty charges `: 91283.88

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 13274.18

TOTAL `: 104558.06

Add for enabling works @ 1.00% `: 1045.58

Total cost for 100.00 cum `: 105603.65

Rate per cum `:`:`:`: 1056.04

complete with lead upto 50 m `:`:`:`: 1056.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.53.5

ITEM: Providing and constructing vertical / inclined graded filter media using clean, hard graded

sand and coarse aggregates from approved source satisfying specified filter creteria in layers

of specified thickness including cost of all materials, machinery, labour, laying to required

slope compacting etc., complete as per specifications and approved drawings with lead upto

50 m and all lifts.

53.e 80 mm down coarse aggregate layer:

DATA:Consider 100 cum 80 mm down coarse aggregate layer for filter drain:

Hearting embankment 80 mm down coarse aggregate filter layer

Casing embankment

Description Quantity Rate

in `:

Quantity Rate

162

Description

SKETCH SHOWING DETAILS OF INCLINED FILTER

in `:

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DAM ALLIED WORKS

1. Requirement of materials :

Quantity of 80-20 mm filter aggregate. ( 100 x 1.02 ) : 102.00 cum

80-20 mm filter shall contain 90 % 80-40 mm & 10 % 40-20 mm

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

For conveying & laying 80-20 mm CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 20 Nos.

Light mazdoor : 20 Nos.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Coarse aggregate 80-40 mm ( 90 % ) cum 91.80 590.00 54162.00

2 Coarse aggregate 40-20 mm ( 10 % ) cum 10.20 740.00 7548.00

Total `: 61710.00

Add for small Tools and Plants @ 1% `: 617.10

Add for Contractor's Profit @ 10% `: 6171.00

Add for Contractor's Overheads @ 5% `: 3085.50

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Add royalty charges on CA @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 71583.60

B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in `:

1 Maistry Day 1.00 241.23 241.23

2 Heavy mazdoor Day 20.00 238.73 4774.60

3 Light mazdoor Day 20.00 237.23 4744.60

Total `: 9760.43

Add for small Tools and Plants @ 1% `: 97.60

Add for Contractor's Profit @ 10% `: 976.04

Add for hidden cost on Labour @ 15% `: 1464.06

Add for additional hidden cost on labour @ 5% `: 488.02

Add for Contractor's Overheads @ 5% `: 488.02

Total cost of Labour : `: 13274.18

163

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in `:

in `:

Perticulars Quantity Rate

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DAM ALLIED WORKS

ABSTRACT:

A. Cost of Materials including royalty charges `: 71583.60

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 13274.18

TOTAL `: 84857.78

Add for enabling works @ 1.00% `: 848.58

Total cost for 100.00 cum `: 85706.36

Rate per cum `:`:`:`: 857.06

Rate approved per cum `:`:`:`: 857.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.54

ITEM: Providing and constructing graded filter media below and behind rock-toe consisting of

200 mm thick sand, 250 mm thick 20 to 4.75 mm and 400 mm thick 80 to 20 mm clean, hard,

graded coarse aggregates from approved source satisfying specified filter creteria including cost

of all materials, machinery, labour, laying to required thickness and slope, compacting etc.,

complete as per specifications and approved drawings with lead upto 50 m and all lifts.

DATA:Total thickness of filter : 850 mm

Thickness of sand layers : 200 mm

Thickness of 20 mm down CA layers : 250 mm

Thickness of 80-20 mm CA filter : 400 mm

Consider 100 cum filter drain:

Area of filter behind rock-toe :

Sand layer 20 cm thick ( 3.5 x 0.2 ) : 0.70 sqm

20 mm down filter 25 cm thick ( 3.9 x 0.25 ) : 0.98 sqm

80 mm down filter 40 cm thick ( 4.2 x 0.4 ) : 1.68 sqm

Area of filter below rock-toe :

Sand layer 20 cm thick ( 11.2 x 0.2 ) : 2.24 sqm

20 mm down filter 25 cm thick ( 10.8 x 0.25 ) : 2.70 sqm

80 mm down filter 40 cm thick ( 10.5 x 0.4 ) : 4.20 sqm

Total : 12.50 sqm

Length of filter drain for 100 cum ( 100 / 12.50 ) : 8.00 m

200 mm Sand filter

250 mm 20 mm down filter

Embankment 1 1.5m

1 2

1

Rock-toe 3 m

GL

200 mm Sand

400 mm 80 mm down filter 250 mm 20 mm down filter

164

SKETCH SHOWING DETAILS OF FILTER BELOW & BEHIND ROCK-TOE

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DAM ALLIED WORKS

1. Requirement of materials :

Quantity of 80-20 mm filter CA ( 1.68+4.20 ) x 8 x 1.02 ) : 48.00 cum

80-20 mm filter shall contain 90 % 80-40 mm & 10 % 40-20 mm

Quantity of 20 mm down filter CA ( 0.98+2.70 ) x 8 x 1.02 ) : 30.00 cum

20 mm down filter shall contain 75 % 20-10 mm & 25 % 10 mm down

Quantity of filter sand. ( 0.70+2.24 ) x 8 x 1.02 ) : 24.00 cum

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

For conveying & laying sand ( 1 heavy & 1 light mazdoor : 6 cum / day ).

Heavy mazdoor : 4 Nos.

Light mazdoor : 4 Nos.

For conveying & laying 20 mm down CA ( 1 heavy & 1 light mazdoor : 6 cum / day ).

Heavy mazdoor : 5 Nos.

Light mazdoor : 5 Nos.

For conveying & laying 80-20 mm CA ( 1 heavy & 1 light mazdoor : 6 cum / day ).

Heavy mazdoor : 8 Nos.

Light mazdoor : 8 Nos.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 cum

A. MATERIALS:

Sl No Unit Amount

in `:

1 Sand ( unscreened ) cum 24.00 615.00 14760.00

2 Coarse aggregate 80-40 mm cum 43.20 590.00 25488.00

3 Coarse aggregate 40-20 mm cum 4.80 740.00 3552.00

4 Coarse aggregate 20-10 mm cum 22.50 950.00 21375.00

5 Coarse aggregate 10 mm down cum 7.50 1160.00 8700.00

Total `: 73875.00

Add for small Tools and Plants @ 1% `: 738.75

Add for Contractor's Profit @ 10% `: 7387.50

Add for Contractor's Overheads @ 5% `: 3693.75

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Add royalty charges on CA @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 85695.00

B. MACHINERY:

Sl No Unit Amount

in `:

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

165

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C. LABOUR:

Sl No Unit Amount

in ` :

1 Maistry Day 1.00 241.23 241.23

2 Heavy mazdoor Day 17.00 238.73 4058.41

3 Light mazdoor Day 17.00 237.23 4032.91

Total `: 8332.55

Add for small Tools and Plants @ 1% `: 83.33

Add for Contractor's Profit @ 10% `: 833.26

Add for hidden cost on Labour @ 15% `: 1249.88

Add for additional hidden cost on labour @ 5% `: 416.63

Add for Contractor's Overheads @ 5% `: 416.63

Total cost of Labour : `: 11332.27

ABSTRACT:

A. Cost of Materials including royalty charges `: 85695.00

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 11332.27

TOTAL `: 97027.27

Add for enabling works @ 1.00% `: 970.27

Total cost for 100.00 cum `: 97997.54

Rate per cum `:`:`:`: 979.98

Rate approved per cum `:`:`:`: 980.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.55

ITEM: Providing and laying filter media consisting of two layers of 250 gsm poly-propeline non-woven

filter fabric and 400 mm thick 20 mm down clean, hard, graded coarse aggregate in

between for vertical / inclined / horizontal filter blanket for embankment including cost of all

materials, machinery, labour etc., complete with lead upto 50 m for aggregate and all

leads for fabric and all lifts.

DATA:Consider 100 sqm filter blanket laying.

FRL Filter fabric 250 gsm

20 mm down aggregate 400 mm thick

MDDL

U / S embankment D / S embankment

Rock-toe

O

Stripped level

1. Requirement of materials :

Filter fabric with 10 % for lapping and wastage ( 2 x 100 x 1.10 ) : 220.00 sqm

20 mm down aggregate with 2 % wastage ( 100 x 0.4 x 1.02 ) : 41.00 cum

in `:

SKETCH SHOWING FILTER MEDIA USING FILTER FABRIC

Rate QuantityDescription

166

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DAM ALLIED WORKS

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

1 heavy mazdoor & 1 light mazdoor for laying filter @ 6 cum / day.

Maistry : 1 No.

Heavy mazdoor : 7 Nos.

Light mazdoor : 7 Nos.

RATE ANALYSIS UNIT : 100.00 sqm

A. MATERIALS:

Sl No Unit Amount

in ` :

1 PP filter fabric 250 gsm sqm 220.00 255.00 56100.00

2 20 - 10 mm CA @ 75 % cum 30.80 950.00 29260.00

10 mm down CA @ 25 % cum 10.20 1160.00 11832.00

Total `: 97192.00

Add for small Tools and Plants @ 1% `: 971.92

Add for Contractor's Profit @ 10% `: 9719.20

Add for Contractor's Overheads @ 5% `: 4859.60

Add Royalty charges on CA @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 112742.72

B. MACHINERY:

Sl No Unit Amount

in ` :

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL/ Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in ` :

1 Maistry Day 1.00 241.23 241.23

2 Heavy mazdoor Day 7.00 238.73 1671.11

3 Light mazdoor Day 7.00 237.23 1660.61

Total `: 3572.95

Add for small Tools and Plants @ 1% `: 35.73

Add for Contractor's Profit @ 10% `: 357.30

Add for hidden cost on Labour @ 15% `: 535.94

Add for additional hidden cost on Labour @ 5% `: 178.65

Add for Contractor's Overheads @ 5% `: 178.65

Total cost of Labour : `: 4859.21

ABSTRACT:

A. Cost of Materials including royalty charges `: 112742.72

B. Hire charges of Machinery `: 0.00

167

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Quantity Rate

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in `:

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in `:

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DAM ALLIED WORKS

C. Cost of Labour `: 4859.21

TOTAL `: 117601.93

Add for enabling works @ 1.00% `: 1176.02

Total cost for 100.00 sqm `: 118777.95

Rate per sqm `:`:`:`: 1187.78

Rate approved per sqm `:`:`:`: 1188.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.56

ITEM: Providing and constructing 450 mm thick chimney filter using clean approved sand satisfying

specified filter creteria including cost of all materials, machinery, labour, compacting etc.,

complete with lead upto 50 m and all lifts.

DATA:Thickness of sand filter : 450 mm

Consider 100 cum chimney filter:

1. Requirement of materials :

Requirement of materials with 5 % extra for compaction and wastage:

Sand satisfying filter creteria ( 100 x 1.05 ) : 105.00 cum

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

For conveying & laying sand ( 1 heavy & 1 light mazdoor 7 cum / day ).

Maistry : 1 No.

Heavy mazdoor : 15 Nos.

Light mazdoor : 15 Nos.

RATE ANALYSIS UNIT : 100.00 cum

A. MATERIALS:

Sl No Unit Amount

in ` :

1 Sand ( unscreened ) cum 105.00 615.00 64575.00

0.00 0.00 0.00

Total `: 64575.00

Add for small Tools and Plants @ 1% `: 645.75

Add for Contractor's Profit @ 10% `: 6457.50

Add for Contractor's Overheads @ 5% `: 3228.75

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 74907.00

B. MACHINERY:

Sl No Unit Amount

in ` :

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

Perticulars

Quantity

Quantity

168

Rate

Rate

in `:

Description

in `:

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DAM ALLIED WORKS

C. LABOUR:

Sl No Unit Amount

in ` :

1 Maistry Day 1.00 241.23 241.23

2 Heavy mazdoor Day 15.00 238.73 3580.95

3 Light mazdoor Day 15.00 237.23 3558.45

Total `: 7380.63

Add for small Tools and Plants @ 1% `: 73.81

Add for Contractor's Profit @ 10% `: 738.06

Add for hidden cost on Labour @ 15% `: 1107.09

Add for additional hidden cost on labour @ 5% `: 369.03

Add for Contractor's Overheads @ 5% `: 369.03

Total cost of Labour : `: 10037.66

ABSTRACT:

A. Cost of Materials including royalty charges `: 74907.00

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 10037.66

TOTAL `: 84944.66

Add for enabling works @ 1.00% `: 849.45

Total cost for 100.00 cum `: 85794.10

Rate per cum `:`:`:`: 857.94

Rate approved per cum `:`:`:`: 858.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.57

ITEM: Providing and constructing 900 mm thick transition cum filter media behind rockfill using

sand, 80mm to 20 mm and 20 mm down clean , hard, graded aggregates from approved

source satisfying specified filter creteria in layers of 300 mm thickness each including cost

of all materials, machinery, labour, laying each layer to required slope, compacting etc.,

complete as per specifications and approved drawings with lead upto 50 m and all lifts.

DATA:Total thickness of filter : 900 mm

Thickness of sand layer : 300 mm

Thickness of 20 mm down CA layer : 300 mm

Thickness of 80-20 mm CA layer : 300 mm

80 mm down filter layer

20 mm down filter layer

Sand filter layer

Compacted impervious earth fill

Graded rock fill

Consider 100 cum filter drain:

Total thickness of filter drain : 0.90 m

Area of filter drain for 100 cum 100 / 0.90 : 111.10 sqm

in `:

Quantity

169

SKETCH SHOWING TRANSITION FILTER BETWEEN EARTH & ROCK FILL

RateDescription

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DAM ALLIED WORKS

1. Requirement of materials :

Quantity of 80-20 mm filter aggregate. ( 111.1 x 0.3 x 1.02 ) : 34.00 cum

80-20 mm filter shall contain 90 % 80-40 mm & 10 % 40-20 mm.

Quantity of 20 mm down filter aggregate. ( 111.1 x 0.3 x 1.02 ) : 34.00 cum

20 mm down filter shall contain 75 % 20-10 mm & 25 % 10 mm down.

Quantity of filter sand. ( 111.1 x 0.3 x 1.02 ) : 34.00 cum

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

For conveying & laying sand ( 1 heavy & 1 light 6 cum / day ).

Heavy mazdoor : 6 Nos.

Light mazdoor : 6 Nos.

For conveying & laying 20 mm down CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 7 Nos.

Light mazdoor : 7 Nos.

For conveying & laying 80-20 mm CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 7 Nos.

Light mazdoor : 7 Nos.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 cum

A. MATERIALS:

Sl No Unit Amount

in ` :

1 Sand ( unscreened ) cum 34.00 615.00 20910.00

2 Coarse aggregate 80-40 mm cum 30.60 590.00 18054.00

3 Coarse aggregate 40-20 mm cum 3.40 740.00 2516.00

4 Coarse aggregate 20-10 mm cum 25.50 950.00 24225.00

5 Coarse aggregate 10 mm down cum 8.50 1160.00 9860.00

Total `: 75565.00

Add for small Tools and Plants @ 1% `: 755.65

Add for Contractor's Profit @ 10% `: 7556.50

Add for Contractor's Overheads @ 5% `: 3778.25

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Add royalty charges on CA @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 87655.40

B. MACHINERY:

Sl No Unit Amount

in ` :

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

Rate

Rate

in `:

in `:

Quantity

Quantity

170

Perticulars

Description

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DAM ALLIED WORKS

C. LABOUR:

Sl No Unit Amount

in ` :

1 Maistry Day 1.00 241.23 241.23

2 Heavy mazdoor Day 20.00 238.73 4774.60

3 Light mazdoor Day 20.00 237.23 4744.60

Total `: 9760.43

Add for small Tools and Plants @ 1% `: 97.60

Add for Contractor's Profit @ 10% `: 976.04

Add for hidden cost on Labour @ 15% `: 1464.06

Add for additional hidden cost on labour @ 5% `: 488.02

Add for Contractor's Overheads @ 5% `: 488.02

Total cost of Labour : `: 13274.18

ABSTRACT:

A. Cost of Materials including royalty charges `: 87655.40

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 13274.18

TOTAL `: 100929.58

Add for enabling works @ 1.00% `: 1009.30

Total cost for 100.00 cum `: 101938.88

Rate per cum `:`:`:`: 1019.39

Rate approved per cum `:`:`:`: 1019.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.58

ITEM: Providing and constructing 600 mm thick hand packed rough stone revetment with 650 to

750 mm long through stones at 1.50 m c / c over 450 mm thick graded filter media backing

consisting of sand, 10 mm down and 40 mm down approved clean, hard, graded aggregates

laid in layers of 150 mm thick each including cost of all materials for revetment and filter,

machinery, labour, laying to required slopes, wedging with stone chips, finishing surface etc.,

complete with lead upto 50 m and all lifts.

DATA:Total thickness of revetment : 1.05 m

Thickness of sand layer : 150 mm

Thickness of 10 mm down CA layer : 150 mm

Thickness of 40 mm CA layer : 150 mm

Thickness of rough stone layer : 600 mm

Consider 100 sqm revetment area:

1. Requirement of materials :

Rough stones 300 to 450 mm long ( 100 x 0.96 x 0.6 x 1.02 ) : 58.75 cum

Through stones 650 to 750 mm long @ 1.5 m interval ( 100 / 2.25 ) : 44 Nos

Stone chips @ 15 percent of stone ( 58.75 x 0.15 ) : 8.80 cum

40 mm down filter backing ( 100 x 0.15 x 1.02 ) : 15.30 cum

10 mm down filter backing ( 100 x 0.15 x 1.02 ) : 15.30 cum

sand filter backing ( 100 x 0.15 x 1.02 ) : 15.30 cum

2. Requirement of machinery :

No machinery is required.

in `:

Quantity Rate

171

Description

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DAM ALLIED WORKS

3. Requirement of workforce ( other than machinery crew ) :

For assessing labour average height between berms is considered.

For conveying & laying sand ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 3 Nos.

Light mazdoor : 3 Nos.

For conveying & laying 10 mm down CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 3 Nos.

Light mazdoor : 3 Nos.

For conveying & laying 40-20 mm CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 3 Nos.

Light mazdoor : 3 Nos.

For conveying & laying stone / chips

Masom Class-II @ 10 sqm / day : 10 Nos.

Heavy mazdoor for supplying stones @ 5 cum / day : 12 Nos.

Heavy mazdoor for supplying chips @ 5 cum / day : 2 Nos

Heavy mazdoor for wedging chips and miscellaneous : 1 No.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 sqm

A. MATERIALS:

Sl No Unit Amount

in ` :

1 Sand ( unscreened ) cum 15.30 615.00 9409.50

2 Coarse aggregate 10 mm down cum 15.30 1160.00 17748.00

3 Coarse aggregate 40-20 mm cum 15.30 740.00 11322.00

4 Stone chips cum 8.80 500.00 4400.00

5 Rough stone(rubble) 300 to 450 mm long cum 58.75 400.00 23500.00

6 Through stones 650 to 750 mm long Nos 44.00 28.00 1232.00

Total `: 67611.50

Add for small Tools and Plants @ 1% `: 676.12

Add for Contractor's Profit @ 10% `: 6761.15

Add for Contractor's Overheads @ 5% `: 3380.58

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Add royalty charges on CA @ ( Included in material rate) `: 0.00

Add royalty charges on Stone @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 78429.34

B. MACHINERY:

Sl No Unit Amount

in ` :

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

Rate

Quantity

Quantity

in `:

in `:

RateDescription

Perticulars

172

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DAM ALLIED WORKS

C. LABOUR:

Sl No Unit Amount

in ` :

1 Maistry Day 1.00 241.23 241.23

2 Mason Class-II Day 10.00 244.23 2442.30

3 Heavy mazdoor Day 24.00 238.73 5729.52

4 Light mazdoor Day 9.00 237.23 2135.07

Total `: 10548.12

Add for small Tools and Plants @ 1% `: 105.48

Add for Contractor's Profit @ 10% `: 1054.81

Add for hidden cost on Labour @ 15% `: 1582.22

Add for additional hidden cost on labour @ 5% `: 527.41

Add for Contractor's Overheads @ 5% `: 527.41

Total cost of Labour : `: 14345.44

ABSTRACT:

A. Cost of Materials including royalty charges `: 78429.34

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 14345.44

TOTAL `: 92774.78

Add for enabling works @ 1.00% `: 927.75

Total cost for 100.00 sqm `: 93702.53

Rate per sqm `:`:`:`: 937.03

Rate approved per sqm `:`:`:`: 937.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.59

ITEM: Providing and constructing 600 mm thick hand packed rough stone revetment with 650 to

750 mm long through stones at 1.50 m c / c over 600 mm thick graded filter media backing

consisting of sand, 10 mm down and 40 mm down approved clean, hard, graded aggregates

laid in layers of 200 mm thick each including cost of all materials for revetment and filter,

machinery, labour, laying to required slopes, wedging with stone chips, finishing surface etc.,

complete with lead upto 50 m and all lifts.

DATA:Total thickness of revetment : 1.20 m

Thickness of sand layer : 200 mm

Thickness of 10 mm down CA layer : 200 mm

Thickness of 40 mm CA layer : 200 mm

Thickness of rough stone layer : 600 mm

Consider 100 sqm revetment area:

1. Requirement of materials :

Rough stones 300 to 450 mm long ( 100 x 0.96 x 0.6 x 1.02 ) : 58.75 cum

Through stones 650 to 750 mm long @ 1.5 m interval ( 100 / 2.25 ) : 44 Nos

Stone chips @ 15 percent of stone ( 58.75 x 0.15 ) : 8.80 cum

40 mm down filter backing ( 100 x 0.2 x 1.02 ) : 20.40 cum

10 mm down filter backing ( 100 x 0.2 x 1.02 ) : 20.40 cum

sand filter backing ( 100 x 0.2 x 1.02 ) : 20.40 cum

2. Requirement of machinery :

No machinery is required.

in `:

Quantity Rate

173

Description

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DAM ALLIED WORKS

3. Requirement of workforce ( other than machinery crew ) :

For assessing labour average height between berms is considered.

For conveying & laying sand ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 4 Nos.

Light mazdoor : 4 Nos.

For conveying & laying 10 mm down CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 4 Nos.

Light mazdoor : 4 Nos.

For conveying & laying 40-20 mm CA ( 2 heavy & 2 light 5 cum / day ).

Heavy mazdoor : 4 Nos.

Light mazdoor : 4 Nos.

For conveying & laying stone / chips

Masom Class-II @ 10 sqm / day : 10 Nos.

Heavy mazdoor for supplying stones @ 5 cum / day : 12 Nos.

Heavy mazdoor for supplying chips @ 5 cum / day : 2 Nos

Heavy mazdoor for wedging chips and miscellaneous : 1 No.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 sqm

A. MATERIALS:

Sl No Unit Amount

in ` :

1 Sand ( unscreened ) cum 20.40 615.00 12546.00

2 Coarse aggregate 10 mm down cum 20.40 1160.00 23664.00

3 Coarse aggregate 40-20 mm cum 20.40 740.00 15096.00

4 Stone chips cum 8.80 500.00 4400.00

5 Rough stone(rubble) 300 to 450 mm long cum 58.75 400.00 23500.00

6 Through stones 650 to 750 mm long Nos 44.00 28.00 1232.00

Total `: 80438.00

Add for small Tools and Plants @ 1% `: 804.38

Add for Contractor's Profit @ 10% `: 8043.80

Add for Contractor's Overheads @ 5% `: 4021.90

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Add royalty charges on CA @ ( Included in material rate) `: 0.00

Add royalty charges on Stone @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 93308.08

B. MACHINERY:

Sl No Unit Amount

in ` :

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

174

Quantity Rate

in `:

in `:

QuantityDescription Rate

Perticulars

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DAM ALLIED WORKS

C. LABOUR:

Sl No Unit Amount

in ` :

1 Maistry Day 1.00 241.23 241.23

2 Mason Class-II Day 10.00 244.23 2442.30

3 Heavy mazdoor Day 27.00 238.73 6445.71

4 Light mazdoor Day 12.00 237.23 2846.76

Total `: 11976.00

Add for small Tools and Plants @ 1% `: 119.76

Add for Contractor's Profit @ 10% `: 1197.60

Add for hidden cost on Labour @ 15% `: 1796.40

Add for additional hidden cost on labour @ 5% `: 598.80

Add for Contractor's Overheads @ 5% `: 598.80

Total cost of Labour : `: 16287.36

ABSTRACT:

A. Cost of Materials including royalty charges `: 93308.08

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 16287.36

TOTAL `: 109595.44

Add for enabling works @ 1.00% `: 1095.95

Total cost for 100.00 sqm `: 110691.39

Rate per sqm `:`:`:`: 1106.91

Rate approved per sqm `:`:`:`: 1107.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.60

ITEM: Providing and constructing 600 mm thick hand packed rough stone riprap over 450 mm

thick graded filter media backing consisting of sand, 10 mm down and 40 mm down

approved clean, hard, graded aggregates laid in layers of 150 mm thick each including cost

of all materials for riprap and filter media, machinery, labour, laying to required slopes as per

approved drawings, packing and wedging with stone chips etc., complete with lead upto 50 m

and all lifts.

DATA:Total thickness of riprap : 1.05 m

Thickness of sand layer : 150 mm

Thickness of 10 mm down CA layer : 150 mm

Thickness of 40 mm CA layer : 150 mm

Thickness of rough stone layer : 600 mm

Consider 100 sqm riprap area:

1. Requirement of materials :

Rough stones ( 100 x 0.60 x 1.02 ) : 61.20 cum

Stone chips @ 15 percent of stone ( 61.2 x 0.15 ) : 9.20 cum

40 mm down filter backing ( 100 x 0.15 x 1.02 ) : 15.30 cum

10 mm down filter backing ( 100 x 0.15 x 1.02 ) : 15.30 cum

sand filter backing ( 100 x 0.15 x 1.02 ) : 15.30 cum

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

For assessing labour average height between berms is considered.

175

Quantity RateDescription

in `:

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For conveying & laying sand ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 3 Nos.

Light mazdoor : 3 Nos.

For conveying & laying 10 mm down CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 3 Nos.

Light mazdoor : 3 Nos.

For conveying & laying 40-20 mm CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 3 Nos.

Light mazdoor : 3 Nos.

For conveying & laying stone / chips

Masom Class-II for laying riprap ( 25 sqm / day ) : 4 Nos.

Heavy mazdoor for supplying stones / chips @ 7 cum / day : 10 Nos.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 sqm

A. MATERIALS:

Sl No Unit Amount

in ` :

1 Sand ( unscreened ) cum 15.30 615.00 9409.50

2 Coarse aggregate 10 mm down cum 15.30 1160.00 17748.00

3 Coarse aggregate 40-20 mm cum 15.30 740.00 11322.00

4 Stone chips cum 9.20 500.00 4600.00

5 Rough stones ( rubble ) cum 61.20 400.00 24480.00

Total `: 67559.50

Add for small Tools and Plants @ 1% `: 675.60

Add for Contractor's Profit @ 10% `: 6755.95

Add for Contractor's Overheads @ 5% `: 3377.98

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Add royalty charges on CA @ ( Included in material rate) `: 0.00

Add royalty charges on Stone @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 78369.02

B. MACHINERY:

Sl No Unit Amount

in ` :

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in ` :

1 Maistry Day 1.00 241.23 241.23

2 Mason Class-II Day 4.00 244.23 976.92

Contd

Rate Quantity

in `:

Quantity

176

Perticulars

Quantity Rate

Rate

in `:

in `:

Description

Description

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DAM ALLIED WORKS

C. LABOUR ( Contd ) :

Sl No Unit Amount

in ` :

Contd

3 Heavy mazdoor Day 19.00 238.73 4535.87

4 Light mazdoor Day 9.00 237.23 2135.07

Total `: 7889.09

Add for small Tools and Plants @ 1% `: 78.89

Add for Contractor's Profit @ 10% `: 788.91

Add for hidden cost on Labour @ 15% `: 1183.36

Add for additional hidden cost on labour @ 5% `: 394.45

Add for Contractor's Overheads @ 5% `: 394.45

Total cost of Labour : `: 10729.16

ABSTRACT:

A. Cost of Materials including royalty charges `: 78369.02

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 10729.16

TOTAL `: 89098.18

Add for enabling works @ 1.00% `: 890.98

Total cost for 100.00 sqm `: 89989.16

Rate per sqm `:`:`:`: 899.89

Rate approved per sqm `:`:`:`: 900.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.61

ITEM: Providing and constructing 750 mm thick hand packed rough stone riprap over 450 mm

thick graded filter media backing consisting of sand, 10 mm down and 40 mm down

approved clean, hard, graded aggregates laid in layers of 150 mm thick each including cost

of all materials for riprap and filter media, machinery, labour, laying to required slopes as per

approved drawings, packing and wedging with stone chips etc., complete with lead upto 50 m

and all lifts.

DATA:Total thickness of riprap : 1.20 m

Thickness of sand layer : 150 mm

Thickness of 10 mm down CA layer : 150 mm

Thickness of 40 mm CA layer : 150 mm

Thickness of rough stone layer : 750 mm

Consider 100 sqm riprap area:

1. Requirement of materials :

Rough stones ( 100 x 0.75 x 1.02 ) : 76.50 cum

Stone chips @ 15 percent of stone ( 76.5 x 0.15 ) : 11.50 cum

40 mm down filter backing ( 100 x 0.15 x 1.02 ) : 15.30 cum

10 mm down filter backing ( 100 x 0.15 x 1.02 ) : 15.30 cum

sand filter backing ( 100 x 0.15 x 1.02 ) : 15.30 cum

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

For assessing labour average height between berms is considered.

Description

in `:

177

Quantity Rate

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DAM ALLIED WORKS

For conveying & laying sand ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 3 Nos.

Light mazdoor : 3 Nos.

For conveying & laying 10 mm down CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 3 Nos.

Light mazdoor : 3 Nos.

For conveying & laying 40-20 mm CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 3 Nos.

Light mazdoor : 3 Nos.

For conveying & laying stone / chips

Masom Class-II for laying riprap ( 20 sqm / day ) : 5 Nos.

Heavy mazdoor for supplying stones / chips @ 7 cum / day : 12 Nos.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 sqm

A. MATERIALS:

Sl No Unit Amount

in ` :

1 Sand ( unscreened ) cum 15.30 615.00 9409.50

2 Coarse aggregate 10 mm down cum 15.30 1160.00 17748.00

3 Coarse aggregate 40-20 mm cum 15.30 740.00 11322.00

4 Stone chips cum 11.50 500.00 5750.00

5 Rough stones ( rubble ) cum 76.50 400.00 30600.00

Total `: 74829.50

Add for small Tools and Plants @ 1% `: 748.30

Add for Contractor's Profit @ 10% `: 7482.95

Add for Contractor's Overheads @ 5% `: 3741.48

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Add royalty charges on CA @ ( Included in material rate) `: 0.00

Add royalty charges on Stone @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 86802.22

B. MACHINERY:

Sl No Unit Amount

in ` :

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in ` :

1 Maistry Day 1.00 241.23 241.23

2 Mason Class-II Day 5.00 244.23 1221.15

3 Heavy mazdoor Day 21.00 238.73 5013.33

Contd

178

Rate

Rate

in `:

in `:

Quantity Rate

in `:

Quantity

Description

Perticulars

Quantity

Description

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DAM ALLIED WORKS

C. LABOUR ( Contd ) :

Sl No Unit Amount

in ` :

Contd

4 Light mazdoor Day 9.00 237.23 2135.07

Total `: 8610.78

Add for small Tools and Plants @ 1% `: 86.11

Add for Contractor's Profit @ 10% `: 861.08

Add for hidden cost on Labour @ 15% `: 1291.62

Add for additional hidden cost on labour @ 5% `: 430.54

Add for Contractor's Overheads @ 5% `: 430.54

Total cost of Labour : `: 11710.66

ABSTRACT:

A. Cost of Materials including royalty charges `: 86802.22

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 11710.66

TOTAL `: 98512.88

Add for enabling works @ 1.00% `: 985.13

Total cost for 100.00 sqm `: 99498.01

Rate per sqm `:`:`:`: 994.98

Rate approved per sqm `:`:`:`: 995.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.62

ITEM: Providing and constructing 900 mm thick hand packed rough stone riprap over 450 mm

thick graded filter media backing consisting of sand, 10 mm down and 40 mm down

approved clean, hard, graded aggregates laid in layers of 150 mm thick each including cost

of all materials for riprap and filter media, machinery, labour, laying to required slopes as per

approved drawings, packing and wedging with stone chips etc., complete with lead upto 50 m

and all lifts.

Total thickness of riprap : 1.35 m

Thickness of sand layer : 150 mm

Thickness of 10 mm down CA layer : 150 mm

Thickness of 40 mm CA layer : 150 mm

Thickness of rough stone layer : 900 mm

Consider 100 sqm riprap area:

1. Requirement of materials :

Rough stones ( 100 x 0.9 x 1.02 ) : 91.80 cum

Stone chips @ 15 percent of stone ( 91.8 x 0.15 ) : 13.75 cum

40 mm down filter backing ( 100 x 0.15 x 1.02 ) : 15.30 cum

10 mm down filter backing ( 100 x 0.15 x 1.02 ) : 15.30 cum

sand filter backing ( 100 x 0.15 x 1.02 ) : 15.30 cum

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

For assessing labour average height between berms is considered.

For conveying & laying sand ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 3 Nos.

Quantity

179

Description Rate

in `:

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DAM ALLIED WORKS

Light mazdoor : 3 Nos.

For conveying & laying 10 mm down CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 3 Nos

Light mazdoor : 3 Nos

For conveying & laying 40-20 mm CA ( 1 heavy & 1 light 5 cum / day ).

Heavy mazdoor : 3 Nos.

Light mazdoor : 3 Nos.

For conveying & laying stone / chips

Masom Class-II @ 15 sqm / day : 7 Nos.

Heavy mazdoor for supplying stones / chips @ 7 cum / day : 15 Nos.

Maistry : 1 No.

RATE ANALYSIS UNIT : 100.00 sqm

A. MATERIALS:

Sl No Unit Amount

in ` :

1 Sand ( unscreened ) cum 15.30 615.00 9409.50

2 Coarse aggregate 10 mm down cum 15.30 1160.00 17748.00

3 Coarse aggregate 40-20 mm cum 15.30 740.00 11322.00

4 Stone chips cum 13.75 500.00 6875.00

5 Rough stones ( rubble ) cum 91.80 400.00 36720.00

Total `: 82074.50

Add for small Tools and Plants @ 1% `: 820.75

Add for Contractor's Profit @ 10% `: 8207.45

Add for Contractor's Overheads @ 5% `: 4103.73

Add royalty charges on Sand @ ( Included in material rate) `: 0.00

Add royalty charges on CA @ ( Included in material rate) `: 0.00

Add royalty charges on Stone @ ( Included in material rate) `: 0.00

Total cost of Materials : `: 95206.42

B. MACHINERY:

Sl No Unit Amount

in ` :

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in ` :

1 Maistry Day 1.00 241.23 241.23

2 Mason Class-II Day 7.00 244.23 1709.61

3 Heavy mazdoor Day 24.00 238.73 5729.52

4 Light mazdoor Day 9.00 237.23 2135.07

Total `: 9815.43

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C. LABOUR ( Contd ) :

Sl No Unit Amount

in ` :

ContdAdd for small Tools and Plants @ 1% `: 98.15

Add for Contractor's Profit @ 10% `: 981.54

Add for hidden cost on Labour @ 15% `: 1472.31

Add for additional hidden cost on labour @ 5% `: 490.77

Add for Contractor's Overheads @ 5% `: 490.77

Total cost of Labour : `: 13348.98

ABSTRACT:

A. Cost of Materials including royalty charges `: 95206.42

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 13348.98

TOTAL `: 108555.40

Add for enabling works @ 1.00% `: 1085.55

Total cost for 100.00 sqm `: 109640.96

Rate per sqm `:`:`:`: 1096.41

Rate approved per sqm `:`:`:`: 1096.00

SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 ITEM No: WRD:2.63

ITEM: Providing and laying Hariyala or other approved quality turfing sods for the slopes of earthen

embankment over 20 mm thick sand backing including cost of all materials, machinery,

labour, preparing surface, spreading and tamping sand, watering for 15 days etc., complete with

lead upto 1 km and all lifts.

DATA:Consider 100 sqm turfing area:

Consider double bullock cart with 2 trips per day for conveyance of sods.

1. Requirement of materials:

Quantity of sand for spreading ( 20 mm thick ) ( 100 x 0.02 ) : 2.00 cum

Quantity of Hariyala sods : 100.00 sqm

2. Requirement of machinery :

No machinery is required.

3. Requirement of workforce ( other than machinery crew ) :

For removing and loading sods.

Heavy mazdoor : 3 Nos.

Light mazdoor : 3 Nos.

For un-loading and laying sods.

Heavy mazdoor : 4 Nos.

Light mazdoor : 3 Nos.

For surface preparation to lay sods.

Heavy mazdoor : 1 No.

Light mazdoor : 1 No.

For watering for 15 days ( 1 light mazdoor 500 sqm / day )

Light mazdoor : 1 Nos.

Double bullock cart ( 2 trips / day ) : 3 days

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RATE ANALYSIS UNIT : 100.00 sqm

A. MATERIALS:

Sl No Unit Amount

in ` :

1 Sand ( unscreened ) cum 2.00 615.00 1230.00

2 Hariyala turfing sods sqm 100.00 25.00 2500.00

Total `: 3730.00

Add for small Tools and Plants @ 1% `: 37.30

Add for Contractor's Profit @ 10% `: 373.00

Add for Contractor's Overheads @ 5% `: 186.50

Add royalty charges on Sand @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 4326.80

B. MACHINERY:

Sl No Unit Amount

in ` :

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00

Add for small Tools and Plants @ 1% `: 0.00

Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00

Add for Contractor's Overheads @ 5% `: 0.00

Total hire charges of Machinery : `: 0.00

C. LABOUR:

Sl No Unit Amount

in ` :

1 Cartman with double bullock cart Day 3.00 278.23 834.69

2 Heavy mazdoor Day 8.00 238.73 1909.84

3 Light mazdoor Day 8.00 237.23 1897.84

Total `: 4642.37

Add for small Tools and Plants @ 1% `: 46.42

Add for Contractor's Profit @ 10% `: 464.24

Add for hidden cost on Labour @ 15% `: 696.36

Add for additional hidden cost on labour @ 5% `: 232.12

Add for Contractor's Overheads @ 5% `: 232.12

Total cost of Labour : `: 6313.62

ABSTRACT:

A. Cost of Materials including royalty charges `: 4326.80

B. Hire charges of Machinery `: 0.00

C. Cost of Labour `: 6313.62

TOTAL `: 10640.42

Add for enabling works @ 1.00% `: 106.40

Total cost for 100.00 sqm `: 10746.83

Rate per sqm `:`:`:`: 107.47

Rate approved per sqm `:`:`:`: 107.00

182

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183

ANNEXURES

ENABLING WORKS

DATA FOR PERCENTAGE PROVISIONS

FOR

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SECTION: DAM AND ALLIED WORKS. YEAR : 2014-15 Annexure-1

ITEM: Provision for belt conveyor system for loading aggregates to batching plant bins.

80 - 40 mm CA

Stock pile

CA unloading hopper

( 80 & 40 mm sizes )

40 - 20 mm CA

Stock pile

RCC duct below Aggregate stock piles

20 - 10 mm CA

Stock pile

CA unloading hopper

( 20 & 10 mm sizes )

10 - 4.75 mm CA

Stock pile

Sand unloading hopper

RCC sand stock pile duct Conveyors

Cement unloading hopper

Sand stock pile

Cement silo CA cooling bins

Batching plant

Str steel duct

10

Shuttle conveyor

Ice plant

DATA:Generally, batching plant mixer platform will be at a convenient height above general gruond

level to facilitate loading of mixed concrete to trolley / tipper mounted concrete buckets. As

such, the material / weighing hoppers and aggregate storage bins will be sufficiently above

ground level requiring some mechanical arrangement for conveyance of aggregates from

aggregate stock piles to batching plant material bins. Further, for mass concrete works

generally the specifications provide for cooling of aggregates by spraying / circulation of normal

SCHEMATIC ARRANGEMENT FOR B.P CONVEYOR SYSTEM

184

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10 20 40

8040

20

C

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/ chilled water in addition to use of ice to maintain the placement temperature of concrete at

specified level. In view of multiple handling of aggregates from stock piles to cooling bins & from

there to batching plant bins belt conveyor system is generally used for handling aggregates.

a. 600 mm wide belt conveyor : : Length Motor hp

Unloading hopper to stock pile ( 20 & 10 mm ) : 30 m 5 hp

Sand unloading hopper to Stock pile : 25 m 5 hp

Sand Stock pile to Transfer point : 20 m 5 hp

Transfer point to BP sand bin : 30 m 5 hp

Total : 105 m 20 hp

b. 1000 mm wide belt conveyor :

Unloading hopper to stock pile ( 80 & 40 mm ) : 30 m 10 hp

Common belt in CA stock pile duct : 50 m 15 hp

CA Stock pile duct to cooling bins : 30 m 10 hp

Shuttle conveyor on cooling bins : 5 m 3 hp

Cooling bins to Transfer point ( 2 CA size ) : 25 m 10 hp

Cooling bins to Transfer point ( 2 CA size ) : 30 m 10 hp

Transfer point to BP material bins ( 2 CA size ) : 25 m 10 hp

Transfer point to BP material bins ( 2 CA size ) : 30 m 10 hp

Total : 225 m 78 hp

Cost of 600 mm wide belt conveyor per Rm :

30 m length of conveyor assumed.

a. Str steel frame 6.75 t @ 0.225 t/m @ `: 65135 / tonne `: 439661.25

b. Bolts and nuts for structural steel frame @ 5 % `: 21983.06

c. Idler rollers @ 30 kg / m @ `: 175000 / tonne `: 157500.00

d. Return rollers @ 10 kg / m @ `: 175000 / tonne `: 52500.00

e. Bearings for rollers 72 Nos @ `: 1320 / Each `: 95040.00

f. Drums 4 Nos @ `: 22000 / Each `: 88000.00

g. Bearings for drums 8 Nos @ `: 1760 / Each `: 14080.00

h. Plummer blocks 2 Nos @ `: 11000 / Each `: 22000.00

i. Sundries LS `: 4400.00

Total cost for 30 m `: 895164.31

Cost per Rm `: 29838.81

Cost of 1000 mm wide belt conveyor per Rm :

30 m length of conveyor assumed.

a. Str steel frame 13.5 t @ 0.45 t/m @ `: 65135 / tonne `: 879322.50

b. Bolts and nuts for structural steel frame @ 5 % `: 43966.13

c. Idler rollers @ 45 kg / m @ `: 175000 / tonne `: 236250.00

d. Return rollers @ 15 kg / m @ `: 175000 / tonne `: 78750.00

e. Bearings for rollers 108 Nos @ `: 1320 / Each `: 142560.00

f. Drums 4 Nos @ `: 26400 / Each `: 105600.00

g. Bearings for drums 8 Nos @ `: 2200 / Each `: 17600.00

h. Plummer blocks 2 Nos @ `: 11000 / Each `: 22000.00

i. Sundries LS `: 4400.00

Total cost for 30 m : `: 1530448.63

Cost per Rm `: 51014.95

Capital cost of Conveyor system ( excluding cost of belts ) :

600 mm wide conveyor 105 m @ `: 29838.81 / Rm `: 3133075.09

1000 mm wide conveyor 225 m @ `: 51014.95 / Rm `: 11478364.69

Electric motor 3 hp 1 No @ `: 17600.00 / Each `: 17600.00

Electric motors 5 hp 4 Nos @ `: 22000.00 / Each `: 88000.00

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Electric motors 10 hp 6 Nos @ `: 33000.00 / Each `: 198000.00

Electric motors 15 hp 1 No @ `: 44000.00 / Each `: 44000.00

Gear boxes 12 Nos @ `: 33000.00 / Each `: 396000.00

Control panel and miscellaneous @ LS `: 110000.00

Total cost of Conveyor system : `: 15465039.78

Hire charges of Conveyor system per hour :

( excluding cost of belts / energy / crew )

Capital cost of plant `: 15465039.78

Life of plant in hours : 30000 Hours

Life of plant in years : 20 Years

Maintenance & repair charges as % of capital cost : 100%

Miscllaneous charges as % of repair charges : 10%

Rate of interestper annum : 11%

Insurance charges per annum : 1%

Salvage value as % of capital cost : 10%

Av. Capital cost ( 20 + 1 ) x / ( 2 x 20 ) `: 8119145.89

Yearly usage in hours ( 30000 / 20 ) : 1500 Hours

Depreciation of plant / hour x 0.9 / 30000 `: 463.95

Interest on av. Capital cost / hour 8119146 x 0.11 / 1500 `: 595.40

Maintenance & repair charges / hour x 1.0 / 30000 `: 515.50

Miscellaneous charges / hour 515.50 x 0.1 `: 51.55

Ins. charges on av capital cost / hr 8119146 x 0.01 / 1500 `: 54.13

Total hire charges / hour excluding energy & crew charges `: 1680.53

say `: 1681.00

Fuel / Energy charges per hour :

Combined conveyor ( 1 x 15 hp ) ( 1 x 15 x 0.746 ) : 11.19 KWhr

Shuttle conveyor ( 1 x 3 hp ) ( 1 x 3 x 0.746 ) : 2.24 KWhr

Sand conveyor ( 4 x 5 hp ) ( 4 x 5 x 0.746 ) : 14.92 KWhr

CA conveyor ( 6 x 10 hp ) ( 6 x 10 x 0.746 ) : 44.76 KWhr

Controls & Miscellaneous : 2.00 KWhr

Total : 75.11 KWhr

say `: 75 KWhr

Energy charges / hour @ Rs: `: 7.15 / Kwhr `: 536.25

Add for oil and lubricants @ 20% `: 107.25

Total energy charges / hour `: 643.50

say `: 644.00

Crew charges per hour : Same as Batching plant. `: 181.00

Use rate of Conveyor belts :

Cost of 600 mm wide belt 220 m @ `: 288.00 / Rm `: 63360.00

Cost of 1000 mm wide belt 465 m @ `: 4395.00 / Rm `: 2043675.00

Life of belt in hours : 5000

Use rate of 600 mm wide belt / hour ( 63360 / 5000 ) `: 12.67

Add repair charges @ 10% `: 1.27

Less salvage value @ 10% ( - ) `: -1.27

Use rate per hour `: 12.67

Use rate of 1000 mm wide belt / hour ( 2043675 / 5000 ) `: 408.74

Add repair charges @ 10% `: 40.87

Less salvage value @ 10% ( - ) `: -40.87

Use rate per hour `: 408.74

186

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The conveyor system will be used intermittently for loading aggregate cooling bins and batching

plant bins. Generally 30 minutes running of conveyor system is considered adequate for loading

CA / FA required for 1 hour concreting.

Quantity of concreting / hour ( vide data under item : 13 ) : 30 cum

RATE ANALYSIS UNIT : 30.00 cum

A. MATERIALS:

Sl No Unit Amount

in ` :

1 Use rate of 600 mm belt Hour 0.50 12.67 6.34

2 Use rate of 1000 mm belt Hour 0.50 408.74 204.37

Total `: 210.70

Add for small Tools and Plants @ 1% `: 2.11

Add for Contractor's Profit @ 10% `: 21.07

Add for Contractor's Overheads @ 5% `: 10.54

Total cost of Materials : `: 244.42

B. MACHINERY:

Sl No Unit Amount

in ` :

1 Conveyor system Hour 0.50 1681.00 840.50

Fuel / Energy charges Hour 0.50 644.00 322.00

2 Sundries LS 1.00 44.00 44.00

Total `: 1206.50

Add for small Tools and Plants @ 1% `: 12.07

Add for Contractor's Profit on DPOL / Energy @ 10% `: 36.60

Add for Contractor's Overheads @ 5% `: 60.33

Total hire charges of Machinery : `: 1315.49

C. LABOUR:

Sl No Unit Amount

in ` :

1 Crew for Conveyor system Hour 1.00 181.00 181.00

2 Heavy mazdoor 2 Nos Day 0.25 238.73 59.68

Total `: 240.68

Add for small Tools and Plants @ 1% `: 2.41

Add for Contractor's Profit @ 10% `: 24.07

Add for hidden cost on Labour @ 15% `: 36.10

Add for additional hidden cost on labour @ 5% `: 12.03

Add for Contractor's Overheads @ 5% `: 12.03

Total cost of Labour : `: 327.33

D. ENABLING WORKS:

1 CA stock pile RCC duct 50 m @ `: 19800.00 / Rm `: 990000.00

Sand stock pile RCC duct 10 m @ `: 19800.00 / Rm `: 198000.00

2 Str steel duct to BP 30 m@ 1t /m @ `: 65135.00 / tonne `: 1954050.00

CA cooling bin 2.5 m dia(5 t)2 No.@ `: 67135.00 / tonne `: 671350.00

CA cooling bin 1.8m dia(3.5t)2 No.@ `: 67135.00 / tonne `: 469945.00

Sand unload hopper 5 cum( 2 t ) @ `: 67135.00 / tonne `: 134270.00

CA unload hoppers 5 cum (2x2 t ) @ `: 67135.00 / tonne `: 268540.00

187

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3 Civil works for foundation / pedastal / duct etc LS `: 220000.00

Total `: 4906155.00

Add for transportation of conveyor @ 1.50% `: 231975.60

Add for erection of conveyor @ 6.00% `: 1045145.39

Add for transportation of duct & bins @ 1.50% `: 52472.33

Add for erection of duct & bins @ 6.00% `: 209889.30

Total `: 6445637.61

Add interest for 2.5 years @ 11% `: 1772550.34

Add for dismantling of conveyor @ 3.00% `: 522572.69

Add for dismantling of duct & bins @ 3.00% `: 104944.65

Add for re-transportation costs of conveyor @ 1.50% `: 231975.60

Add for re-transportation costs of bins @ 1.50% `: 52472.33

Deduct salvage value on bins @ 75% ( - ) `: -2623616.25

Total `: 6506536.97

Quantity of concrete considered for conveyor system : 300000 cum

Cost of enabling works for 30 cum concrete `: 650.65

ABSTRACT:

A. Cost of Materials `: 244.42

B. Hire charges of Machinery `: 1315.49

C. Cost of Labour `: 327.33

D. Cost of enabling works `: 650.65

Total cost for 30 cum TOTAL `: 2537.89

Cost per cum `: 84.60

As conveyor system and indundation bins also form part of concrete cooling arrangement the

total cost of conveyor system is to be aportioned between concrete and cooling items.

Consider aportionment of cost at 10 % for cooling and 90 % for concrete based on the cost of

various arrangements for inundation of coarse aggregates.

Aportioned cost of conveyor system for cooling @ 7.5 % `: 6.34

Aportioned cost of conveyor system for concrete @ 92.5 % `: 78.25

Quantity of concrete considered for aprortioning cost : 300000 cum

Approx. basic cost of cooling / cum of concrete ( Item: 24 )

37529.42 / 500 `: 75.06

Percentage cost of conveyor system for cooling

100 x 6.34 / 75.06 : 8.45

say : 8.50

Basic cost of concrete ( Item - 13 ) ( 898722.2 / 240 ) : Per cum `: 3744.68

Cost of Conveyor system as percentage of basic cost of CC

100 x 78.25 / 3744.68 : 2.09

say : 2.10

SECTION: DAM AND ALLIED WORKS. YEAR: 2014-15 Annexure-2

ITEM: Provision for Trestle bridge structure for movement of tower cranes for laying concrete :

DATA:Combination of tower cranes and tippers is considered for transpotation and laying of concrete

for dam in data rate. Structural steel trestle bridge is required for movement of tower cranes

near down stream face of dam.

For 300000 cum concrete the length of medium height dam is assumed at 600 m. The length of

trestle bridge is assumed at 300 m with track extending for 150 m on either side on ground.

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Quantity of steel for trestle bridge 300 m @ 1.5 t / m : 450.00 t

Quantity of steel for ground track 300 m @ 0.5 t / m : 150.00 t

Total : 600.00 t

Quantity of 30R rails for 600 m track @ 30 kg / m : 36.00 t

Quantity of M-20 CC for track on ground @ 0.25 cum / m : 50.00 cum

Quantity of M-20 CC for trestle column pedastals @ 0.25 cum / m : 75.00 cum

Reinforcement steel @ 60 kg / cum of concrete : 7.50 t

a. Cost of str steel @ 90% of 600 t @ `: 49135.00 / tonne `: 26532900

b. Cost of plates @ 10% of 600 t @ `: 51135.00 / tonne `: 3068100

c. Cost of rails 36 t @ `: 52820.00 / tonne `: 1901520

d. Cost of bolts & nuts and fixtures @ 1% of steel and rails `: 315025.2

e. Cost of fabrication of bridge @ ̀: 16000.00 / tonne `: 9600000

Total `: 41417545.2

Cost of erection of bridge @ 6% `: 2485053

f. Cost of erection of track @ `: 4000.00 / tonne `: 144000

g. Cost of M-20 CC for ground track @ `: 6332.53 / cum ( Item-15 ) `: 316626

h. Cost of M-20 CC for pedastals @ `: 6332.53 / cum ( Item-15 ) `: 474939

I. Cost of providing reinforcement @ `: 65600.71 / tonne ( Item-12 ) `: 492005

j. Cost of catwalk / railing etc LS `: 220000

Total `: 45550169

Add interest for 2.5 years @ 11% `: 12526296

Add for dismantling cost for steel bridge @ 3% `: 1242526

Add for dismantling cost for track @ `: 2000.00 / tonne `: 72000

Add for overheads on (a) to (d) @ 5% `: 1590877

Less salvage value of steel @ 75% ( - ) `: -22200750

Less salvage value of rails @ 75% ( - ) `: -1426140

Less cost of CC for pedastals ( embedded in dam and paid ) ( - ) `: -474939

`: 36880040

Approximate basic cost of concrete at the basic rate under item 13 :

Concreting ( 300000 cum ) 3744.68 x 300000 `: 1123402728

Cost of trestle bridge and rail track as percentage of cost of concrete:

100 x / : 3.28

say : 3.30

SECTION: DAM AND ALLIED WORKS. YEAR: 2014-15 Annexure-3

ITEM: Provision for Electric sub-station / Demand charges / Lighting plant & work areas :

DATA:Generally, contracts provide for arranging HT / LT electric power line within about 1 km distance

from work site by the department. From the departmental bulk supply point laying of further

transmission lines, erection of sub-station, erection distribution lines and other arrangements

for power supply to various installations will be the responsibility of the dam contractor.

Estimation of electric power load for sub-station for concrete dam works:

Batching & mixing plant 1 No. for concrete : 55 hp

Conveyor system for batching aggregates : 98 hp

Ice plant 30 t / day & water chilling plant 1500 ltr / hr for pre-cooling : 210 hp

Vibrators 2 Nos. for concrete : 6 hp

Air compressor 7 cmm 1 No. for BP : 60 hp

Air compressor 8.5 cmm 2 No. for excavation & drilling holes : 150 hp

Water supply / Dewatering pumps : 100 hp

189

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Tower cranes 2 Nos. for concrete : 52 hp

Grout pump 2 Nos. for grouting : 10 hp

Fabrication / Repair / Maintenance units : 10 hp

Total : 751 hp

Requirement of power in Kw ( 751 x 0.746 ) : 560.25

Add for lighting plant area & miscellaneous @ 5% : 28.01

Add for lighting & domestic use for camp @ 5% : 28.01

Add for reserve capacity @ 5% : 28.01

Total : 644.28

Capacity of sub-station required ( 644.3 / 0.85 ) say : 750 KVA

Note: As separate provisions are considered for power supply arrangement to coarse aggregate

crushing and processing works power required for aggregate crushing is not considered

in this annexure for working out the capacity of electric sub-station.

For working out demand charges sanctioned power nrequirement is assumed to vary from

750 KVA for 2 peak concreting seasons to about 400 KVA for other 3 seasons and 250 KVA

during mansoon months during the construction period of 5 years.

Average demand for electric power for 5 years is considered @. : 450 KVA

Consider 3 Transformers of 250 KVA including 1 spare unit during low demand period.

Capital cost of other sub-station equipments & distribution lines:

HT / LT Circuit breaker 3 Nos @ `: 41609.00 / Each `: 124827.00

Poles with fixtures 50 Nos @ `: 6047.00 / Each `: 302350.00

HT / LT Line conductor 6 km @ `: 47000.00 / km `: 282000.00

Other accessories / controls / junctions LS `: 110000.00

Total `: 819177.00

Life of sub-station equipments : 15 years

Salvage value : 10 percent

Rate of Interest on av. Capital cost / annum : 11%

Maintenance & repair charges as % of capital cost : 25%

Miscellaneous charges as % of repair charges : 10%

Insurance charges on av capital cost / annum : 1%

Average capital cost 819177 x ( 15+1 ) / 30 `: 436894.40

Hire charges of sub-station equipments( excluding transformers ) / year :

Depreciation per year 819177 x 0.9 / 15 `: 49150.62

Interest on av. Capital cost / year @ 436894 x 0.11 `: 48058.38

Maintenance & repairs / year 819177 x 0.25 / 15 `: 13652.95

Miscellaneous charges / year 13652.95 x 0.10 `: 1365.30

Insurance charges on av capital cost @ 436894 x 0.01 `: 4368.94

Total hire charges / year Rs: `: 116596.19

Total cost of sub-station equipments :

Transformers 3 Nos @ Rs:`: 538067 / Each `: 1614201.00

Other equipments `: 819177.00

Total `: 2433378.00

Cables & Fittings:

PVC cable 70 sqmm 600 m @ `: 270.00 / Rm `: 162000.00

PVC cable 25 sqmm 500 m @ `: 165.60 / Rm `: 82800.00

PVC cable 16 sqmm 1250 m @ `: 140.40 / Rm `: 175500.00

PVC cable 10 sqmm 2000 m @ `: 118.80 / Rm `: 237600.00

Miscellaneous fittings / switches etc LS `: 22000.00

Total `: 679900.00

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Assume use of cables for 5 years with 25 percent salvage value.

Use rate of cables per year ( 679900 x 0.75 / 5 ) `: 101985.00

Data for cost of Lighting :

Lighting facilities are to be provided for plants and work areas during night time.

Provision of flood lights near work areas and tube lights at other locations is assumed.

No. of tube lights for plant area for lighting assumed: : 50 Nos.

No. of hours of use and energy requirement for 5 years :

No. of hours of usage ( 50 x 12 x 300 x 5 ) : 900000

Energy requirement in Kwhr ( 50 x 12 x 300 x 5 x 40 / 1000 ) : 36000

No. of flood lights for plant / work area : : 25 Nos.

No. of hours of use and energy requirement for 5 years

No. of hours of usage ( 25 x 12 x 300 x 5 ) : 450000

Energy requirement in Kwhr ( 25 x 12 x 300 x 5 x 500 / 1000 ) : 225000

Flood / Tube light fittings:

Flood light sets 25 Nos @ `: 5754.00 / set `: 143850.00

Tube light sets 50 Nos @ `: 558.00 / set `: 27900.00

Accessories for light fittings / repairs / replacements etc LS `: 6600.00

Total `: 178350.00

Assume use of light fittings for 5 years with 50 percent salvage value.

Use rate of light fittings / year with 50 % salvage value `: 17835.00

( ####### x 0.5 / 5 )

Cost of flood lights 250 W `: 899.00 / Each `: 899.00

Life of flood light in hours : 1500.00

Use rate of flood lights per hour ( 899.00 / 1500 ) `: 0.60

Cost of tube lights 40 W `: 40.00 / Each `: 40.00

Life of fluorescent tube light in hours : 1500.00

Use rate of tube lights per hour ( 40.00 / 1500 ) `: 0.03

Running 30 KVA DG set for 1 hour daily with 50 percent utilisation for work area lighting is

assumed to ensure lighting plant / work areas during break down of main power supply.

RATE ANALYSIS UNIT : 1.00 No.

A. MATERIALS:

Sl No Unit Amount

in Rs.

1 Use rate of cables Year 5.00 509925.00

2 Anchors / supports for cables / lights LS 150.00 44.00 6600.00

3 Use rate of flood / tube light sets Year 5.00 17835.00 89175.00

4 Use rate of flood lights Hour 0.60 269700.00

Energy charges Kwhr 7.15 1608750.00

5 Use rate of fluorescent tubes Hour 0.03 24000.00

Energy charges Kwhr 36000.00 7.15 257400.00

6 Sundries ( tapes & consumeables ) LS 100.00 44.00 4400.00

Total `: 2769950.00

Add for small Tools and Plants @ 1% `: 27699.50

Add for Contractor's Profit @ 10% `: 276995.00

Add for Contractor's Overheads @ 5% `: 138497.50

Total cost of Materials : `: 3213142.00

191

225000.00

900000.00

450000.00

in Rs.

101985.00

Perticulars Quantity Rate

Page 194: CHAPTER- WRD: 2

DAM ALLIED WORKS

B. MACHINERY:

Sl No Unit Amount

in Rs.

1 Sub-station equipments Year 5.00 582980.97

2 Transformer 250 KVA 3 Nos. Month 180.00 3884.00 699120.00

3 Demand charges for 5 years: 450 KVA

at 85 % PF ( 450x5x12x0.85 ) KVA 22950.00 190.00 4360500.00

4 DG set 30 KVA @ 50 % for lighting Hour 1825.00 66.00 120450.00

Fuel / Energy charges Hour 1825.00 605.00 1104125.00

5 Sundries LS 250.00 44.00 11000.00

Total `: 6878175.97

Add for small Tools and Plants @ 1% `: 68781.76

Add for Contractor's Profit on DPOL / Energy @ 10% `: 547562.50

Add for Contractor's Overheads @ 5% `: 343908.80

Total hire charges of Machinery : `: 7838429.02

C. LABOUR:

Sl No Unit Amount

in Rs.

1 Crew for DG set Hour 1825.00 75.00 136875.00

2 Lineman 2 Nos. x 5 x 12 x 26 days Day 3120.00 239.73 747957.60

3 Electrician 4 Nos. x 5 x 12 x 26 days Day 6240.00 241.23 1505275.20

4 Heavy mazdoor 2 Nos x 5 x 12 x 26 days Day 3120.00 238.73 744837.60

Total `: 3134945.40

Add for small Tools and Plants @ 1% `: 31349.45

Add for Contractor's Profit @ 10% `: 313494.54

Add for hidden cost on Labour @ 15% `: 470241.81

Add for additional hidden cost on labour @ 5% `: 156747.27

Add for Contractor's Overheads @ 5% `: 156747.27

Total cost of Labour : `: 4263525.74

D. ENABLING WORKS:

1 Shed for DG set & office 50 sqm @ `: 6600.00 / sqm `: 330000.00

2 Fensing for sub-station 100 Rm @ `: 1100.00 / Rm `: 110000.00

3 Civil works for foundations / pedastals / duct etc LS `: 55000.00

Total `: 495000.00

Add interest for 2.5 years @ 11% `: 136125.00

Add for cost of transportation / erection / dismantling

of sub-station @ 12 % of capital cost ( x 0.12 ) `: 292005.36

Deduct salvage value on cost of shed & fensing @ 25% ( - ) `: -110000.00

Total `: 813130.36

ABSTRACT:

A. Cost of Materials `: 3213142.00

B. Hire charges of Machinery `: 7838429.02

C. Cost of Labour `: 4263525.74

D. Cost of enabling works `: 813130.36

Total cost `: 16128227.13

Less requirement for camp use @ 5% ( - ) `: -806411.36

Total cost for work 1.00 No. `: 15321815.77

Quantity

Description

Description

in Rs.

in Rs.

Rate

192

Quantity Rate

116596.19

2433378

Page 195: CHAPTER- WRD: 2

DAM ALLIED WORKS

As major power consuming items are concrete and pre-cooling of concrete the cost of electric

sub-station and demand charges are aportioned for concrete and pre-cooling items in the data

rates based on power requirement on percentage basis.

Quantity of concrete considered for aportioning cost : 300000 cum

Quantity of concrete considered for pre-cooling : 275000 cum

Estimated power requirement for Ice plant including 10 hp for maintenance : 200 hp

Estimated power requirement for concrete and other works : 540 hp

Aportionment of sub-station / demand charges for pre-cooling item

( 200 x 100 / 740 ) say : 25%

Aportionment of sub-station / demand charges for concrete and other items : 75%

Aportioned cost for pre-cooling x 0.25 `: 3830454

Aportioned cost for concrete x 0.75 `: 11491362

a. Approx. basic cost of cooling / cum of concrete ( Item: 24 )

37529.42 / 500 `: 75.06

Total basic cost of cooling 75.06 x 275000 `: 20641178

Percentage cost of sub-station / demand charges for cooling:

100 x / : 18.56

say : 18.60

b. Approx basic cost of concrete: ( Item:13 ) 3744.68 x 300000 `: 1123402728

Cost of electric sub-station / distribution lines and demand charges including

lighting plant area as percentage of basic cost for concrete:

100 x / : 1.02

say : 1.00

SECTION: DAM AND ALLIED WORKS. YEAR: 2014-15 Annexure-4

ITEM: Provision for other Enabling works for dam and allied works :

DATA:Stores / work shop / guarage / fuel depot / portable magazine / storage water tanks / water &

air supply lines / trestle bridge / electric sub-station / power supply lines / haul roads / lighting /

transportation,erection and dismantling of plant & equipments / sheds for plant and machinery /

conveyor systems / river crossing etc., are enabling works for dam and allied works.

In the data rate analysis provisions to be made for trestle bridge / electric sub-station / power

lines / lighting / conveyor system are worked out saperately.

This data rate is for enabling works other than trestle bridge / electric sub-station / power lines /

lighting plant and dam work areas / conveyor systems.

1 Cement store 1 week qty 500sqm @ `: 6600.00 / sqm `: 3300000.00

2 General store 250 sqm @ `: 7700.00 / sqm `: 1925000.00

3 Work shop 50 sqm @ `: 7700.00 / sqm `: 385000.00

4 Guarage 150 sqm @ `: 5500.00 / sqm `: 825000.00

5 Sheds for machinery 200 sqm @ `: 5500.00 / sqm `: 1100000.00

6 Fuel depot 25 sqm @ `: 6600.00 / sqm `: 165000.00

7 Water tanks 25 sqm ( 50000 ltr ) @ `: 4400.00 / sqm `: 110000.00

8 Civil works of BP and Ice plant LS `: 1100000.00

9 Water & air supply lines with fittings

Cost of laying and dismantling air and water pipe lines :

15% of cost of pipe is assumed as cost of laying and dismantling for air and water lines.

3830454

193

11491361.83

15321816

15321816

20641178

1123402728

Page 196: CHAPTER- WRD: 2

DAM ALLIED WORKS

80 mm dia raising main 200 m @ `: 517.50 / Rm `: 103500.00

25 mm dia air line 600m for blocks @ `: 195.50 / Rm `: 117300.00

50 mm dia water line 800 m @ `: 322.00 / Rm `: 257600.00

25 mm dia water line 500 m @ `: 195.50 / Rm `: 97750.00

Water & air line fixtures @ 10.00% `: 57615.00

10 Site levelling / field offices / protective works etc LS `: 1100000.00

11 Local haul roads and river crossing LS `: 1100000.00

Total `: 8910000.00

Add interest for 2.5 years @ 11% `: 2450250.00

Add for maintenance for 4 years @ 4.00% `: 356400.00

Less salvage value for ( 1 ) to ( 6 ) @ 25% ( - ) `: -1925000.00

Less salvage value for ( 9 ) @ 50% ( - ) `: -316882.50

Total ( A ) `: 9474767.50

Transportation / Erection / Dismantling of plant & machinery:

Aggregate crushing system / Batching plant / Cooling plant / Tower cranes / Conveyor system

are the major plant & machinery requiring specialized erection and dismantling services.

Transportation, erection and dismantling costs are not considered for aggregate crushing and

processing system as market rates are considered for aggregates.

For conveyor system cost of enabling works is worked out separately.

Capital cost of equipments :

1 Air compressors 8.5 cmm ( ele ) 2 Nos `: 1559130

2 Shovel 0.85 cum 1 No `: 4943385

3 Dozer 1 No. `: 4061189

4 Dumpers 6 Nos `: 7052832

5 Tippers 10 Nos ( exclusive transportation not considered ) `: 0

6 Water tanker 1 No `: 929034

7 Vibratory pad foot roller 1 No `: 2737998

8 Jack hammers 6 Nos `: 306966

9 Waggon drills 2 Nos `: 1646422

10 Grouting machine 2 No `: 175204

11 Pumps of various capacity LS `: 1100000

12 Concrete mixers 300 / 200 ltr 2 Nos `: 236968

13 Concrete buckets 7 Nos `: 305886

14 Concrete vibrators 60 mm 4 Nos `: 89968

15 Concrete vibrators 40 mm 2 Nos `: 39632

16 Mobile cranes / Portable magazine / Misc equipments LS `: 4400000

17 Batching plant with accessories 50 cum / hr `: 5808904

18 Compressor 5 cmm for BP `: 498230

19 Ice plant with accessories 30 t day `: 2026683

20 Tower cranes 2 Nos `: 18900196

21 Work shop equipments / fuel pump / Misc LS `: 2200000

Total `: 59018627

Transportation to site for ( 1 ) to ( 21 ) @ 1.50% `: 885279.41

Erection cost for ( 17 ) to ( 21 ) @ 6.00% `: 1766040.78

Total `: 2651320.19

Add interest for 2.5 years @ 11% `: 729113.05

Add dismantling cost for ( 17 ) to ( 21 ) @ 3.00% `: 883020.39

Add transportation from site for ( 1 ) to ( 21 ) 1.50% `: 885279.41

Total ( B ) `: 5148733.03

194

Page 197: CHAPTER- WRD: 2

DAM ALLIED WORKS

Total cost of other enabling works ( A + B ) `: 14623500.53

Approximate basic cost of concrete:

Concreting ( 300000 cum ) 3744.68 x 300000 `: 1123402728

Cost of other items @ 30 % of concrete `: 337020819

`: 1460423547

Cost of other enabling works as percentage of total cost of dam

100 x / : 1.00

say : 1.00

195

146042354714623501