chapter 2 - soldering techniques.pdf

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    CHAPTER 2

    Jabatan Kejuruteraan Elektrik

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    more metal items are joined together by meltinga filler metal into the oint the filler metal havin

    a lower melting point than the work piece.

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    DIFFERENCE BETWEENDIFFERENCE BETWEEN

    SOLDERING AND WELDINGSOLDERING AND WELDING

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    There are 2 t e of solderin tools :-

    Solderin Iron

    Soldering Gun

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    Desoldering is the removal of solder and

    components from a circuit for troubleshooting,for repair purposes, and for component

    rep acemen .

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    PRACTICE HAND SOLDERINGPRACTICE HAND SOLDERING

    Good solderingtechnique

    Soldering

    technique

    Type of bad Cool solder

    so er ng tec n que

    Bubble

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    Place the soldering iron tip against

    both the lead and the circuit boardfoil. Heat both for 2 or 3 seconds.

    Then a l solder to the other side of

    the connection.

    As the solder begins to melt, allow it

    to flow around the connection. Then

    let the connection cool.

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    STANDARD OPERATION PRACTICESTANDARD OPERATION PRACTICE

    . . .

    copper tracks gently withan abrasive rubber block.

    tip using a damp sponge.

    Insert components and

    s la the leads so that the

    part is held in place.

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    Clean any raw p.c.b.

    copper tracks gently with

    an abrasive rubber block.

    Clean any raw p.c.b.

    copper tracks gently with

    an abrasive rubber block.

    Clean any raw p.c.b.

    copper tracks gently with

    an abrasive rubber block.

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    a) Bad soldering of terminal wire.

    The wire was not heated enough

    b) Bad soldering of PCB trace.

    The trace was not heated

    c) Bad soldering of terminal

    wire and PCB trace. This is a

    cold solder oint where thean t e so er not wet t e

    top. This wire could pull away

    from the joint.

    enoug to et t e so er wet

    and flow over the surface of

    the trace.

    soldering iron was not held

    on the joint long enough to

    heat the joint sufficiently.

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    ere are type o eso er ng too s :-

    Solder Sucker

    Solder wick

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    SOLDER WICKSOLDER WICK

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    The two solder joints to

    be desoldered.

    If usin a sucker, a l the

    soldering iron tip first to

    melt the solder joint.

    Sucker is applied to the

    solder.

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    SOLDERING TECHNIQUE VIDEOSOLDERING TECHNIQUE VIDEO

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    List 3 testin e ui ment and ive the

    function of each equipment