chapter 2 - soldering technique

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    SOLDERING TECHNIQUE

    CHAPTER 2Prepared by : Mohamad Faiz Bin Jamaludin

    Jabatan Kejuruteraan Elektrik

    Politeknik Mukah, Sarawak

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    WHAT IS SOLDERING

    Soldering is a process in which two or

    more metal items are joined together by

    melting a filler metal into the joint, the filler

    metal having a lower melting point than thework piece.

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    SOLDERING TOOLS

    There are 2 type of soldering tools:-

    Soldering Iron

    Soldering Gun

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    SOLDERING IRON

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    SOLDERING GUN

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    WHAT IS DESOLDERING ?

    Desoldering is removal of solder andcomponents from a circuit for

    troubleshooting, for repair purposes, and for

    component replacement.

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    PRACTICE HAND SOLDERING

    TECHNIQUE

    Bad

    Soldering

    technique

    Type of bad

    soldering

    technique

    Good soldering

    technique

    Cool solder

    Dry joint

    Bubble

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    GOOD SOLDERING TECHNIQUE

    Place the soldering iron tip against

    both the lead and the circuit board

    foil. Heat both for 2 or 3 seconds.

    Then apply solder to the other side

    of the connection.

    As the solder begins to melt, allow

    it to flow around the connection.

    Then remove the solder and the

    iron and let the connection cool.

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    STANDARD OPERATION PRACTICE

    OF SOLDERING TECHNIQUE

    Clean any raw p.c.b.

    copper tracks gently

    with an abrasive rubber

    block.

    Clean the soldering iron

    tip using a damp

    sponge.

    Insert components and

    splay the leads so that

    the part is held in place.

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    Melt a little solder on

    the tip of the iron.

    Touch the soldering

    iron onto the joint to be

    made. Make sure it

    touches both thecomponent lead and

    the track. Hold the tip

    there for a few seconds

    Feed a little solder onto

    the joint.

    Remove the solder, then

    the iron, while keeping

    the joint still

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    BAD SOLDERING TECHNIQUE

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    BAD SOLDERING

    TECNIQUE

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    TYPE OF BAD SOLDERING

    a) Bad soldering of terminal

    wire. The wire was not heated

    enough and the solder did not

    wet the top. This wire could

    pull away from the joint.

    b) Bad soldering of PCB

    trace. The trace was not

    heated enough to let the

    solder wet and flow over

    the surface of the trace.

    c) Bad soldering of terminal

    wire and PCB trace. This is

    a cold solder joint where

    the soldering iron was not

    held on the joint long

    enough to

    heat the joint sufficiently.

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    DESOLDERING TOOLS

    There are 2 type of desoldering tools

    :-

    Solder Sucker

    Solder wick

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    SOLDER WICK

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    DESOLDERING TECHNIQUE

    The two solder joints to

    be desoldered.

    If using a sucker, apply

    the soldering iron tip first

    to melt the solder joint.

    Sucker is applied to the

    solder.