cartridge filter o&m manual - hitachi

10
HARMSCO ® HBC Poly Coat Filter Housings Harmsco ® HBC filter housings are designed with a universal bottom plate to accept 2-1/2” or 2-3/4” diameter cartridges with DOE (double open end), 222/Flat and 222/Fin end cap configurations. HARMSCO ® Filtration Products Ground Water Remediation Process Water Utility Water Well Water Industrial Waste Water Treatment Cooling Tower Filtration Commercial Drinking Water Reverse Osmosis Pre-filtration 304 stainless steel construction, standard Universal bottom seal cups to accept DOE, 222/Flat or 222/Fin style cartridges Exterior poly coat finish, standard Heavy duty legs included on all models Two gauge ports - inlet and outlet side Bottom drain provided Vented lid 304 stainless steel cap/spring assemblies, standard 150 PSI (10.3 bar) pressure rating Multi-Round Cartridge Housings Options: 316 stainless steel construction Alternative O-ring material Universal Design Features Applications 22R 4R / 5R 7R 12R

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Page 1: Cartridge Filter O&M Manual - Hitachi

HARMSCO® HBCPoly Coat Filter Housings

Harmsco® HBC filter housings are designed with a universal bottom plate to accept 2-1/2” or 2-3/4” diameter cartridges with DOE (double open end), 222/Flat and 222/Fin end cap configurations.

HARMSCO® Filtration Products

Ground Water RemediationProcess WaterUtility WaterWell Water

Industrial Waste Water TreatmentCooling Tower FiltrationCommercial Drinking Water

Reverse Osmosis Pre-filtration

304 stainless steel construction, standard

Universal bottom seal cups to accept DOE, 222/Flat or 222/Fin style cartridgesExterior poly coat finish, standardHeavy duty legs included on all models

Two gauge ports - inlet and outlet side

Bottom drain providedVented lid

304 stainless steel cap/spring assemblies, standard150 PSI (10.3 bar) pressure rating

Multi-Round Cartridge Housings

Options:316 stainless steel constructionAlternative O-ring material

Universal Design

Features

Applications

22R

4R / 5R

7R

12R

Page 2: Cartridge Filter O&M Manual - Hitachi

Filter Model Rec’d FlowRate* (GPM)

Max FlowRate* (GPM)

Max FlowRate* (LPM)

Max FlowRate* (M3/Hr)

Inlet/Outlet Connection

No. of Cartridges

Cartridge Service Height

Housing Service Ht. (in.)

Housing Wt. (lbs.)

HBC 4-1 20 28 106 6 2” MNPT 4 9-3/4” or 10” 34 37

HBC 4-2 40 56 212 13 2” MNPT 4 19-1/2” or 20” 54 41

HBC 4-3 58-60 84 318 19 2” MNPT 4 29-1/4” or 30” 74 49

HBC 4-4 80 112 424 25 2” MNPT 4 40” 94 60

HBC 5-1 25 35 132 8 2” MNPT 5 9-3/4” or 10” 34 37

HBC 5-2 50 70 265 16 2” MNPT 5 19-1/2” or 20” 54 41

HBC 5-3 75 105 397 24 2” MNPT 5 29-1/4” or 30” 74 49

HBC 5-4 100 140 530 32 2” MNPT 5 40” 94 60

HBC 7-1 35 49 185 11 2” MNPT 7 9-3/4” or 10” 35 49

HBC 7-2 70 98 371 22 2” MNPT 7 19-1/2” or 20” 55 54

HBC 7-3 105 147 556 33 2” MNPT 7 29-1/4” or 30” 75 68

HBC 7-4 138 196 742 45 2” MNPT 7 40” 95 73

HBC 12-3 178-180 252 954 57 3” Flange 12 29-1/4” or 30” 81 128

HBC 12-4 235 336 1,272 76 3” Flange 12 40” 101 139

HBC 22-3 325 462 1,749 105 4” Flange 22 29-1/4” or 30” 75 206

HBC 22-4 435 616 2,332 140 4” Flange 22 40” 95 223

Finish - Poly Coat standard (exterior only)Inlet/Outlet - 2” MNPT, 3” flange, 4” flange

Temperature - up to 250°F (121°C); filter housing only

Pressure - up to 150 PSI (10.3 bar) maxClosure - Band clamp closure, O-ring, Buna-N

Construction - 304 stainless steel standard, 316 optional

Harmsco® Poly Coat Filter Housings HBC

*Flow rates shown above are for guidelines only. Actual flow rates are based on cartridge type, micron rating, viscosity, solids content and various other factors. For complete flow and pressure drop information please refer to your cartridge manufacturer guidelines.

Note: add suffix “-6” for 316 option. Example: HBC 4-1-6 (4 round, 9-3/4” or 10” cartridge, 316 stainless steel).

Ordering Information

End Caps

Specifications

HARMSCO®

Filtration ProductsP.O. Box 14066, North Palm Beach, FL 33408(561) 848-9628 • Toll-free: (800) 327-3248 • Fax: (561) 845-2474 • E-mail: [email protected]

© Harmsco, Inc. 12E 08 7/11

www.harmsco.com

Note: This publication is to be used as a guide. The data within has been obtained from many sources and is considered to be accurate. Harmsco does not assume liability for the accuracy and/or completeness of this data. Changes to the data can be made without notification. Temperature, Pressure, Flow Rates, Differential Pressures, Chemical Combinations and other unknown factors can affect performance in unknown ways. Limited Warranty: Harmsco warrants their products to be free of material and workmanship defects. Determination of suitability of Harmsco products for uses and applications contemplated by Buyer shall be the sole responsibility of Buyer. The end user/installer/buyer shall be liable for the product’s performance and suitability regarding their specific intended applications. End users should perform their own tests to determine suitability for each application.

4R

5R

12R

7R

22R

Uses 2-1/2” or 2-3/4” O.D. Cartridges

Harmsco® HBC Cartridge Housings come standard with alternative compression / hold down plates that allow for the use of DOE, 222 / Flat or 222 / Fin end caps.

Drawings available upon request.

4R / 5R7R12R22R DOE 222 Fin

Page 3: Cartridge Filter O&M Manual - Hitachi

±.138.35

4

REF

16.8 B.C.LOCATED ON

9 33 3

8 "

QTY 2

"

1/2" FNPT

"8115

43 "3

90°

12"

16.70

9

45°

REF5.94

REF11.88

5.94REF

"X"

.55, QTY 3 AS SHOWN

16.8

±.25

34 "

14.34REF

1/2" FNPT

3" FLANGE1/4" FNPT

INLET

OUTLET3" FLANGE

3" FLANGE

INLET OUTLET3" FLANGE

HBC12 _POLY COAT HOUSING

12 ROUNDMULTI-CARTRIDGE

RS 7-14-11

OF HARMSCO INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT

DIMENSIONS ARE IN INCHES

+/- 30'

DESCRIPTION DATE APPROVEDREVISIONSE FILE:

DECIMALS

APPROVED

HBC 12PROPRIETARY / CONFIDENTIALREV.

SCALE

"1:8"FRACTIONS +/- 1/8

EXPRESSED WRITTEN CONSENT IS PROHIBITED.

+/- .060

PART NO.

DATEDRAWN HARMSCO INC.

P.O. BOX 14066 N. PALM BEACH, FL

DRAWN ON CAD DO NOT SCALE

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY

TOLERANCES ARE:

APPROVALS

UNLESS OTHERWISE SPECIFIED

ANGLES

DRAWING SIZE: B

STOCK MAX. CART. SERVICE CUSTOMERCODE LENGTH HEIGHT * INITIALS

HBC12-3 51" 30" 81" 20" x 19" x 56" 128 lbHBC12-4 61" 40" 101" 20" x 19" x 64" 139 lbHBC12-3-6 51" 30" 81" 20" x 19" x 56" 128 lbHBC12-4-6 61" 40" 101" 20" x 19" x 64" 139 lb* - SERVICE HEIGHT BASED ON MAXIMUM CARTRIDGE LENGTH.PORTS ARE NPT ANSI B1.20.1 UNLESS NOTED OTHERWISE.FINISH - POLY COAT, EXTERIOR ONLYO-RING MATERIAL: BUNA-NALL STOCK CODES RATED FOR 150 PSI @ 250°F MAX WORKING PRESSURE.

COMPANY:

NAME (printed):

SIGNATURE:

DATE:

CUSTOMER APPROVAL

316SS

MATERIAL"X" WEIGHTSHP. BOX SIZE

304SS

Page 4: Cartridge Filter O&M Manual - Hitachi

1

HBC Cartridge Filter Vessel

Installation & Service Instructions

1. Place vessel on a flat surface and secure using mounting legs. 2. Prior to install, note port labels to confirm proper flow direction (inlet/outlet). 3. Connect piping to inlet/outlet ports. 4. Loosen T-nut and remove band-clamp. 5. Open lid. 6. Inspect lid o-ring to confirm that it is free of defects and/or debris. 7. Loosen & remove hand-nut(s) from threaded rods and remove hold-

down/compression plate(s). 8. Install filter cartridges. If using DOE cartridges, place cap/spring assembly on top of

each cartridge. 9. Install hold-down/compression plate. 10. Tighten hand-nut(s) to compress springs/secure cartridges. 11. Close lid & reinstall band-clamp. 12. Tighten T-nut and confirm that band-clamp is evenly engaged around the vessel lid

(a gap of ~1/2” should remain between each of the clamp segments). 13. Close outlet valve. 14. Slowly open inlet valve to allow liquid to fill vessel. 15. Open vent valve at top of vessel- leave open until steady stream of liquid is present. 16. Close vent valve. 17. Slowly open outlet valve. 18. Open inlet valve completely. 19. Inspect lid and all port connections for leaks.

Removal of Spent Cartridges

1. Close inlet valve. 2. Open vent valve. 3. Open drain valves. 4. Loosen T-nut and remove band-clamp. 5. Open lid. 6. Loosen & remove hand-nut(s) from threaded rods and remove hold-

down/compression plate(s). 7. Remove spent filter cartridges. 8. Inspect lid o-ring to confirm that it is free of defects and/or debris. Replace if

necessary. 9. Repeat steps #8-19.

Warning/Safety

• If improperly used, pressure vessels may cause serious injury or death. • Always wear proper protective clothing for the liquid being filtered. Check your MSDS

sheets for instructions or suggestions. • Do not operate the vessel in excess of the rated pressure and/or temperature found on

the vessel label. • Confirm chemical compatibility of selected o-ring and vessel material prior to vessel

installation.

Page 5: Cartridge Filter O&M Manual - Hitachi

HARMSCO® BCBBand Clamp Bag Housings

Paint

Coatings

LubricantsProcess Water Solvents

Ground Water Remediation

Plating Solutions Hydraulic Fluids

Industrial Waste Water TreatmentCutting Fluids

Designed with Snap Fit “V” Ring Bag

BCB Series Bag Housings are designed for a variety of industrial filtration applications where clean effluent is critical. Offered in Extended Area bag sizes to increase contaminant removal and provide longer bag life.

Made in USAHARMSCO® Filtration Products

304 stainless steel construction, standard

Band clamp closure to simplify maintenanceInternal parts are 304 stainless steelDrill in-place legs

150 psi (10.3 bar) pressure ratingFlow rates up to 200 gpmAll filter housings hydrostatically tested

Electropolished finish, standard

Patented Extended Area replacement bags available (approx. 30% more surface area vs. Std. bags)1.5” FNPT or 2” FNPT connections available316 stainless steel perforated basket, standard

Options:316 stainless steelChemical resistant coating

BCB-1 BCB-2

Features

Applications

Commercial Grade

Page 6: Cartridge Filter O&M Manual - Hitachi

Harmsco® Band Clamp Bag Housings BCB

Chemical Resistant CoatingHarmsco® Band Clamp Bag Housings are available with a 3M fusion bonded epoxy coating for chemical resistance. The coating is NSF Standard 61 Certified. It is applied to all stainless steel surfaces (inside and out), and is far more resistant than 316L stainless steel. Fusion bonded epoxy coating is ideal for sea water applications and when resistance to agressive chemicals is required.

#2

B

AC

Standard #2 Bag Housing

BCB-2D

Extended #2

Basket Option

Extended #1

Basket Option

Standard #2

Basket Option

Standard #1

Basket Option

Chemical Resistant Coating Available

Finish - ElectropolishedInlet/Outlet - 1.5” FNPT or 2” FNPTConstruction - 304 stainless steel, standard; 316 stainless steel and/or chemical resistant coating, optional

Closure - O-ring Housing Seal - Buna-NTemperature - up to 250°F(121°C), housing onlyPressure - Up to 150 psi (10.3 bar)

Specifications

HARMSCO®

Filtration ProductsP.O. Box 14066, North Palm Beach, FL 33408(561) 848-9628 • Toll-free: (800) 327-3248 • Fax: (561) 845-2474 • E-mail: [email protected]

© Harmsco, Inc. 16B 10 7/11

www.harmsco.comMade in USA

Note: This publication is to be used as a guide. The data within has been obtained from many sources and is considered to be accurate. Harmsco does not assume liability for the accuracy and/or completeness of this data. Changes to the data can be made without notification. Temperature, Pressure, Flow Rates, Differential Pressures, Chemical Combinations and other unknown factors can affect performance in unknown ways. Limited Warranty: Harmsco warrants their products to be free of material and workmanship defects. Determination of suitability of Harmsco products for uses and applications contemplated by Buyer shall be the sole responsibility of Buyer. The end user/installer/buyer shall be liable for the product’s performance and suitability regarding their specific intended applications. End users should perform their own tests to determine suitability for each application.

#1

A

BC

Standard #1 Bag Housing

BCB-1D

Bag Options

Standard #1 Standard #2 (shown)Extended #1Extended #2

Standard #1 and #2 Bag Housings

Ordering Information

FilterModel

Max FlowRate*(GPM)

Max FlowRate*(LPM)

Max FlowRate*(M3/Hr)

AHeight

BDiameter

CHeight

DHeight

I/OFNPT

StandardBag Size

BCB-1-1.5-STD 90 341 20.4 28-1/4” 8” 22-3/4” 4-1/2” 1.5” 1 StdBCB-1-2-STD 90 341 20.4 28-1/4” 8” 22-3/4” 4-1/2” 2” 1 StdBCB-2-1.5-STD 200 757 45.4 42-3/4” 8” 37-1/4” 4-1/2” 1.5” 2 StdBCB-2-2-STD 200 757 45.4 42-3/4” 8” 37-1/4” 4-1/2” 2” 2 Std

FilterModel

Max FlowRate*(GPM)

Max FlowRate*(LPM)

Max FlowRate*(M3/Hr)

AHeight

BDiameter

CHeight

DHeight

I/OFNPT

ExtendedBag Size

BCB-1-1.5-EXT 90 341 20.4 28-1/4” 8” 22-3/4” 4-1/2” 1.5” 1 ExtBCB-1-2-EXT 90 341 20.4 28-1/4” 8” 22-3/4” 4-1/2” 2” 1 ExtBCB-2-1.5-EXT 200 757 45.4 42-3/4” 8” 37-1/4” 4-1/2” 1.5” 2 ExtBCB-2-2-EXT 200 757 45.4 42-3/4” 8” 37-1/4” 4-1/2” 2” 2 Ext

*Flow rates shown above are for guidelines only. Actual flow rates are based on bag type, micron rating, viscosity, solids content and various other factors. For complete flow and pressure drop information please refer to your bag manufacturer guidelines.

Extended #1 and #2 Bag Housings

Page 7: Cartridge Filter O&M Manual - Hitachi

1

BCB Bag Filter Vessel

Installation & Service Instructions

1. Place vessel on a flat surface and secure using mounting legs. 2. Prior to install, note port labels to confirm proper flow direction (inlet/outlet). 3. Connect piping to inlet/outlet ports. Recommended that isolation valves be installed

in inlet, and outlet ports or piping. A drain port can be created by fitting a pipe tee with a drain valve in the outlet piping between the vessel and outlet isolation valve (valves & fittings provided by others).

4. Loosen T-nut and remove band-clamp and open lid. 5. Remove ¼” NPT plug from lid vent port and install venting valve or petcock (valve

provided by others). 6. Inspect lid o-ring to confirm that it is free of defects and/or debris. 7. Remove bag basket. Inspect inside of vessel for any shipping or construction debris

and remove as needed. 8. Reinstall bag basket and install filter bag (sold separately). Flange of filter bag must

be set into the filter bag receiver ring for proper seal. 9. Close lid & reinstall band-clamp. 10. Tighten T-nut of band-clamp and confirm that band-clamp is evenly engaged around

the vessel lid (a gap of ~1/2” should remain between each of the clamp segments). 11. Close outlet valve, if open and drain valve, if installed. 12. Slowly open inlet valve to allow liquid to fill vessel. 13. Open vent valve at top of vessel, leave open until steady stream of liquid is present. 14. Close vent valve. 15. Slowly open outlet valve. 16. Open inlet valve completely. 17. Inspect lid and all port connections for leaks.

Removal of Spent Filter Bag 1. Close inlet and outlet valve. 2. Slowly open drain valve, if installed, if not use vent valve to release any pressure

inside vessel. Use caution while slowly opening valves. 3. Open vent valve and allow vessel to drain. 4. Loosen band-clamp T-nut, remove band-clamp and open lid. 5. Remove spent filter bag. 6. If drain valve is installed flush any debris inside of vessel to drain as needed. 7. Install new filter bag. Flange of filter bag must be set into the filter bag receiver ring

for proper seal. 8. Inspect lid o-ring to confirm that it is free of defects and/or debris. Replace if

necessary. 9. Repeat steps #9-17.

Warning/Safety • If improperly used, pressure vessels may cause serious injury or death. • Always wear proper protective clothing for the liquid being filtered. Check your MSDS

sheets for instructions or suggestions. • Do not operate the vessel in excess of the rated pressure and/or temperature found on

the vessel label. • Confirm chemical compatibility of selected o-ring, filter bag, and vessel material prior to

vessel installation.

Page 8: Cartridge Filter O&M Manual - Hitachi

41

APPENDIX H: PRESSURE VESSEL S SP ECIFICATIONS AND OPERATI ON INSTRUCTIONS

Page 9: Cartridge Filter O&M Manual - Hitachi
Page 10: Cartridge Filter O&M Manual - Hitachi

Page 1

Wave Cyber (Shanghai) Co., Ltd.

8” End Port Membrane Housing User’s Guide

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