camtools presentation 14 15

CAM TOOLS The Digital ToolRoom

Complete Precision Mould Making

Solutions…


Company Profile

CAM TOOLS is a Precision Mould Makers of plastics tooling / Die casting Dies & Supplier

of Injection Moulded Parts . We offers solutions for complex tooling challenges for many

OEMs, Tier 1 and Tier 2 customers worldwide.

CAM TOOLS takes extreme pride in our team members and unlimited capabilities in all

aspects of the tooling industry. From Engineering to new builds, modifications,

troubleshooting of tooling issues, and engineering concerns. Our team members are

highly motivated and skilled to bring you the optimum quality service you deserve. With

20 years of expertise in the tool and die industry, our dynamic team are here as your

Reliable Partner for Precision Moulds & Injection Moulded Parts.

We recognizes that effective Project Management is essential to conducting efficient

business. Each of our Project Managers has years of practical experience in mould

making and design backgrounds. They are available to provide technical support and

assist in the solving of the most difficult tooling challenges. From tool launch to tool try-out,

our Project Managers provide a reliable contact to ensure your commitments are met

both on time and on budget.

Our facility is over 7,000 sq. ft in size and is continuously growing to meet the needs of our

customers. We incorporate the latest technologies in CAD/CAM,CNC,EDM and Inspection

and daily tracking procedures to reduce shop wait times and provide improved delivery

dates in some cases as low as 6 weeks for rapid tools. Our technology, people and

processes has allowed us to manufacture Moulds for 850 Tones Moulding Machine with

benchmark delivery dates.


Key Features

• “Full-Service” supplier of precision moulds & tooling

for plastic and aluminum die-casting dies.

• Professional support for design and constrution of

high-grade precision tools at “Best cost” and in

“Short lead-time”

• Integrated capabilities in mould design, mould

making, mould-trials/moulding and part-assembly.


• Mould Making Set up : 2002

• Certification : ISO 9002

• Factory area : 7000 sq feet

• Employees : 40

• Tooling Capacity : 80-120 Moulds/year

• Max Mould Size : Mould suitable for 850 Tone

Moulding Machine.

• Location : Mumbai - INDIA

Key Features

CAM TOOLS The Digital ToolRoom Industries we Serve

Automotive

CAM TOOLS The Digital ToolRoom Industries we Serve

Medical

Electrical

Aerospace


Precision Mould Manufacturing

Injection Moulding

Pressure Die Casting Dies

Services Offered

Precision Component Machining

CAM TOOLS The Digital ToolRoom ENGINEERING

Our team of Mould Designers and Project Manager work with the

customers to design and develop the tool to fit their specific needs

(multiple slides, floating cores, Hot runner systems etc.)

Mould design process begins almost immediately in a solid format using

Unigraphics NX / Delcam Power Shape & most tools are ready for steel

approval within a week.


CAD / CAM SOFTWARE DETAILS USER DETAILS

Exchange 2011 - CAD Translation Software and Viewer - 2 Licenses

1 - CAD Engineer with 10 years of Experience in handling different CAD Format

PowerSHAPE - CAD Design and Modeling Software With ToolMaker & Electrode Module - 5

Licenses

4 - Mould Designers with at least 4-5 Years of Expertise in Complex Moulds for Auto / Electrical

/ Medical Industries

Siemens NX 8.5 2 Licenses

2 - Mould Designers with at least 4-5 Years of Expertise in Complex Moulds for Auto / Electrical

/ Medical Industries

PowerMILL With 5 Axis Machining- Total Manufacturing Solution - 5 Licenses

3 - CNC Programmers with hand on experience of CNC Machining / 2 - Programmers for 5 Axis

Trained at Delcam - U.K

CopyCAD - Reverse Engineering Software -1 Licenses

1 - CAD Engineer with 10 years of Experience in Reverse Engineering / White Light Scanning

expertise - Steinbichler's COMET 5

Power INSPECT Inspection Software - 1 Licenses 1 - Inspection Engineer / White Light Scanning

expertise - Steinbichler's COMET 5

ENGINEERING


PART FEASIBILITY STUDY

TOOLING DIRECTION UNDERCUT CREATE IN SLIDER

DRAW DIRECTION

UNDERCUT CREATE IN TOOL

DRAW DIRECTION

TOOLING DIRECTION

PARTING LINES

ENGINEERING ENGINEERING


FIX HALF MOVING HALF

DRAFT ANALYSIS

ENGINEERING ENGINEERING


MOLD TOP

MOLD BOTTOM

SLIDER 2

SLIDER 3

SLIDER 1

GATE LOCATION (PIN POINT GATE THROUGH HRS)

FEEDING POINT

EJECTION SIDE

SLIDER 4

MOULD CONCEPT DETAILS

ENGINEERING


CAM TOOLS is continually updating its machinery, we have state of the art

CNC high speed 5 axis & 3 axis machining centre CNC EDM & Wire EDM. Combined with our experienced work force these machines are the

backbone of our high quality moulds. Our skilled mould makers add to this with their expert fitting and assembly skills, producing a quality product to demanding schedules at a reasonable cost. Combined with our expert design department this enables us to maintain our position as a precision mould makers.

CNC MACHINING CELL


CNC MACHINING CELL

Description Make Travel Size QTY Location

CNC MACHINE

DECKEL DMG 60 T - 5 AXIS 630 X 500 X 500 1 NO CAM TOOLS

BFW BMV 45 With MITSUBISH M720 4TH Axis Attachment

630 X 500 X 450 1 NO CAM TOOLS

BFW BMV 60 With MITSUBISH M720

1050 X 610 X 500 1 NO CAM TOOLS

BFW BMV 60 With MITSUBISH M720

1500 X 700 X 650 1 NO CAM TOOLS

Graphite Machining Center Makino 600 X 500 X 400 2 NOS VENDOR

CNC MACHINING CELL

CAM TOOLS The Digital ToolRoom CNC MACHINING CELL


EDM CELL

Description Make Tank Size QTY Location

WIRE EDM (SUB MERGED) MITSUBISHI – FX10 600 X 400 X 200 1 NO CAM TOOLS

CNC - EDM CHEMER 900 X 650X 400 1 NO CAM TOOLS

CNC - EDM JOEMARS 1500 X 1100 X 400 1 NOS CAM TOOLS

ZNC - EDM JOEMARS 1100 X 650 X 400 2 NOS CAM TOOLS

EDM MACHINING CELL

CAM TOOLS The Digital ToolRoom EDM MACHINING CELL

CAM TOOLS The Digital ToolRoom CONVENTIONAL MACHINING CELL

CONVENTIONAL MACHINE CELL


Conventional Milling Machine With 3 Axis D.R.O RAMBAUDI RAM TYPE 1500 X 590 X 590 1 NO CAM TOOLS

Universal Milling Machine With 3 Axis D.R.O HURON 1200 X 400 X 400 1 NO CAM TOOLS

TOOL ROOM LATHE COLCHESTER Dia 300 X 450 1 NO CAM TOOLS

SURFACE GRINDING MACHINE CHURCHILL 860 X 360 X 350 1 NO CAM TOOLS

SURFACE GRINDING MACHINE ELLIOT 600 X 250 X 250 1 NO CAM TOOLS

HEAVY DUTY RADIAL DRILLING ASQUITH - U.K 1300 X 750 X 550 1 NO CAM TOOLS

RADIAL ARM DRILLING MACHINE. Machine Tools 600 X 400 X 500 1 NO CAM TOOLS


QUALITY CONTROL

INSPECTION CELL


CNC CMM MACHINE CARL ZEISS - VISTA 600 X 400 X 400 1 NO CAM TOOLS

SHADOW GRAPH NIKKON DIA 250 WITH 20X &

50X RANGE 1 NO CAM TOOLS

SIGMA COMPARATOR SIGMA INSTRUMENT +/- 0.00125 mm 1 NO CAM TOOLS

White Light Scanner Steinbichler's COMET 5 Camera Resolution

1360 x 1024 1 NO VENDOR

CAM TOOLS The Digital ToolRoom QUALITY CONTROL

Quality is one of the biggest drivers in the industry today. Our Quality

Assurance Department use latest white/blue light scanning technology for

inspection of Core / Cavity and Parts.

CAM TOOLS The Digital ToolRoom INSPECTION REPORT

CAM TOOLS The Digital ToolRoom MOULD ASSEMBLY

MOULD ASSEMBLY

Description Location

4 - Mould Makers with at least 12 – 15 Years

of Expertise in Complex Moulds for Auto /

Electrical / Medical Industries

CAM TOOLS

CAM TOOLS The Digital ToolRoom INJECTION MOULDING

INJECTION MOULDING CELL


INJECTION MOULDING MACHINE

ENGEL-220 225 TONES 1 NO CAM TOOLS


KAWAGAUCHI MADE IN JAPAN

550 TONES 1 NO CAM TOOLS


HAITIAN 470 TONES 1 NO VENDOR


SUPER MASTER -150 150 TONES 1 NO VENDOR

CAM TOOLS The Digital ToolRoom INJECTION MOULDING

CAM TOOLS The Digital ToolRoom Precision Mould Manufacturing

We offer Hardened Precision Injection molds, Pressure Die Casting

Tools, Compression moulds, Transfer Moulds & Prototype (soft) Moulds by

using best Tool Steel suppliers available worldwide. We use standard

components from DME, HASCO etc as per customer's request.

We have a set-up consisting of CAD/CAM software such as Power

Shape, Power Mill, from DELCAM, along with other facilities with tie-up such

as 3D Digitizing, 5 Axis Machining, Prototyping and Inspection. Our team of

skilled engineers is capable of precisely understanding your requirements,

proposing a complete solution and executing it on time.

We have executed numerous projects for the Automobile industry,

Aerospace Industries, and companies into White goods, Electrical &

Medical products, right from Product Design, Rapid Prototyping, Mould

Design, Mould making & Supply Chain services. With the experience of

successful mold making, we have implemented the best practices in all our

Designs & Manufacturing to ensure the end result is you getting what you

want.

CAM TOOLS The Digital ToolRoom PROJECT MANAGEMENT – Tooling

Process Tracking

To efficiently manage the projects and achieve the required lead time,

Proper project planning is used to monitor the progress of manufacture. Process

charts are issued every week via email including digital photographs of the

work in progress, creating a real time tooling process assessment


PROJECT MANAGEMENT – Tooling Process Tracking

CAM TOOLS The Digital ToolRoom CASE STUDY FOR COMPLET ASSEMBLY

OF AUTOMOTIVE PARTS

CAM TOOLS The Digital ToolRoom STORAGE BIN

Part Thickness : 2- 2.3mm Part Size in mm : 243.9 x 219.77 x 243.59 Part Weight : 259 gms

CAM TOOLS The Digital ToolRoom INNER LID

Part Thickness : 2 mm Part Size in mm : 189.31 X 187.03 X 143.4 Part Weight : 163.32 GM

CAM TOOLS The Digital ToolRoom STORAGE BIN

Part Thickness : 2- 2.3mm Part Size in mm : 243.9 x 219.77 x 243.59 Part Weight : 259 gms


88

2 m

m

STORAGE BIN


FIXED HALF

CAM TOOLS The Digital ToolRoom MOVING HALF


Part Thickness : 2 mm Part Size in mm : 189.31 X 187.03 X 143.4 Part Weight : 163.32 GM


80

2 m

m


PUNCH HALF CAVITY HALF

INNER LID


MOULD IN

CLOSE CONDITION

CAVITY INSERT

COLLAPCIBLE

CORES


SLIDER 1 & 2

MOULD WORKING IN OPEN CONDITION

CAVITY

INSERT

COLLAPCIBLE

CORES

CAM TOOLS The Digital ToolRoom CASE STUDY FOR COMPLET

ASSEMBLY OF AUTOMOTIVE PARTS

CAM TOOLS The Digital ToolRoom VIEWS PART

CAM TOOLS The Digital ToolRoom DIMENSIONS / VIEWS / WEIGHT OF TOOL

10

48

mm

Epaisseur moule (CRO incluses) : 1048 mm

Poids total moule (CRO incluses) : 4.14 Tons

Poids total moule (sans CRO) : 3.65 Tons

Poids partie fixe : 1.96 Tons

Poids partie mobile : 1.69 Tons


SLINGING

M36 pour levage

moule complet M36 pour levage

Single fixed half M36 pour levage

Single moving half

CAM TOOLS The Digital ToolRoom PUNCH HALF

CAM TOOLS The Digital ToolRoom CAVITY HALF


SAFETY CONTATCTORS - EJECTION

C2- demoulding position

C1-moulding position

---C2+C4 (Ejection – Demoulding)

C4- demoulding position

C3- moulding position

---C1+C3 (Ejection – Moulding)

CAM TOOLS The Digital ToolRoom CINEMATIC INJECTION

CAM TOOLS The Digital ToolRoom MOLD FLOW


INSERTS MATRIX

CAM TOOLS The Digital ToolRoom VIEW MOVEMENT KERNELS

Slide 1


VUES CALES DROITES

7 Angle Lifters

CAM TOOLS The Digital ToolRoom VUES CALES MONTANTES

Angle Lifter - E


SLEEVE EJECTOR

VIEWS SLEEVE EJECTORS

L =250 D=6 D1=4

D

L

CAM TOOLS The Digital ToolRoom OVERVIEW COOLING SYSTEM MATRIX


VUES MATRICE CIRCUIT 1 ET 2


VUES POINCON CIRCUIT 3

VIEW HYDRAULIC SYSTEM MATRIX

EJECTOR COOLING CIRCUIT

CAM TOOLS The Digital ToolRoom HOT RUNNER SYSTEM

CAM TOOLS The Digital ToolRoom STEEL CERTIFICATE


MAINTENANCE INSTRUCTION

MOLD DISMANTLING:

Remove handling bar, separate core half and cavity half.

FIXED HALF DISMANTLING:

• Remove cooling hose pipes of core, cavity and cooling.

• Remove Locating ring. (Register ring).

• Remove TOP plate by means of M20 bolts in top and manifold.

• Place Ø 14.0 pin (given with mold for hrs guiding) properly in holes of manifold spacer.

• Remove HRS manifold bolts. Remove HRS keeping guide in these pin properly and carefully not to damage the

heater coils & place it in safe place .Keep the spacer button (below hrs manifold) and the bolts separate.

• Remove Manifold Spacer plate.

MOVING HALF DISMANTLING:

• Remove all cooling.

• Remove Guide rails and stoppers.

• Remove sliders.

• Remove lifters.

• Remove hydraulic cylinders.

• Keep jack in between core and ejector assembly.

• Keep moving half bottom plate up condition. Remove Mold lifting blocks.

• Loose limit switch base bolt and move backward in safe distance.

• Remove ejector guide pillar. Remove back plate.

• Remove ejector back plate.

• Remove all ejector pins, return pins and remove ejector plate.


MAINTENANCE INSTRUCTION

AFTER DISMANTLING:

• Complete cleaning

• Check all end plugs, hydraulic plugs connectors for leak. Check ”O” rings ,seal and gaskets. Replace if required.

• Lubricate functioning parts where required.

• Check hot runners connections ,coils ,heaters and cooling leakage if any. Check hrs connectors.

• Place neutral film on sharp edges as well as protect parting surface.

• Check all sliding elements, ejecting elements, part puller mech.

AFTER REASSEMBLY:

• Complete cleaning.

• Check all end plugs, hydraulic plugs connectors for leak. Check ”O” rings ,seal and gaskets. Replace if required.

• Lubricate functioning parts where required .

• Check hot runners connections,coils,heaters and cooling leakage if any. Check hrs connectors.

• Check water circuit. Check it’s! Flow.

• Check electrical system and actuations.

• Reconfirm that all functional parts are properly fitted and working properly in required sequence.

PREVENTIVE MAINTENACE:

• Complete cleaning regularly.

• First overhaul after 5000 parts.

• Preventive maintenance every 18000 parts.

CAM TOOLS The Digital ToolRoom CONTROLE 3D CORE

CAM TOOLS The Digital ToolRoom LUBRICATION & GREASING PHOTOS

CAM TOOLS The Digital ToolRoom TOOL DISPATCH PHOTOS

TOOL LIFTING


Technical file , Drawing & Spares Parts.


VIEWS PART


DIMENSIONS / VIEWS / WEIGHT OF TOOL

Epaisseur moule (CRO incluses) : 794 mm

Poids total moule (CRO incluses) : 3.03 Tons

Poids total moule (sans CRO) : 2.94 Tons

Poids partie fixe : 1.05 Tons

Poids partie mobile : 1.89 Tons

11

46 m

m


SLINGING

M36 pour levage

moule complet M36 pour levage

Single fix half M36 pour levage

Single moving half


PUNCH HALF

CAM TOOLS The Digital ToolRoom CAVITY HALF


SAFETY CONTATCTORS - EJECTION

C2- de moulding position

C1-moulding position

C4- de moulding position

C3- moulding position

---C2+C4 (ejection – démoulding)

---C1+C3 (ejection – moulding)


MOLD FLOW

CAM TOOLS The Digital ToolRoom MOULD FLOW

CAM TOOLS The Digital ToolRoom INSERTS MATRIX


Slide 1

Slide 3

Slide 2


Slide 1

CAM TOOLS The Digital ToolRoom SLIDE 2

CAM TOOLS The Digital ToolRoom VUES CALES DROITES

8 Angle Lifters


VUES CALES MONTANTES

Angle Lifter - 7

CAM TOOLS The Digital ToolRoom VUES CALES MONTANTES

Angle Lifter - 8


OVERVIEW COOLING SYSTEM MATRIX


VUES MATRICE CIRCUIT

CAM TOOLS The Digital ToolRoom OVERVIEW COOLING SYSTEM PUNCH


EJECTOR COOLING CIRCUIT

VIEW HYDRAULIC SYSTEM MATRIX

CAM TOOLS The Digital ToolRoom CONTROLE 3D CORE


LUBRICATION & GREASING PHOTOS


BUBBLE PAPER WRAP ON TOOL.

SHRINK WRAP


TOOL DISPATCH PHOTOS

TECHNICAL FILE , DRAWING &

SPARES PARTS.


MOLD FLOW


INSERTS MATRIX

7 inserts like to show


SLIDER-02

SLIDER-03

SLIDER-04

SLIDER-01


SLIDE 1

CAM TOOLS The Digital ToolRoom OVERVIEW COOLING SYSTEM MATRIX


VUES MATRICE CIRCUIT 1 ET 2

CAM TOOLS The Digital ToolRoom VUES MATRICE CIRCUIT 3


VUES POINCON CIRCUIT 5

camtools presentation 14 15

Automotive

hydraulic plugs connectors

injection moulded parts

lubricate functioning parts

moulding position c4

precision moulds

3mm part size

lid part thickness

check hrs connectors