btc gate valves

BTC and BTCO2 Gate Valve

Introduction 2

General Information 3

Certification 4

Parts and Injection Assembly 5

Assembly Weights 6

Product Number Scheme Class 400, 600, 900, and 1500 7

Dimensions and Pressure Ratings Class 400 and Class 600 8 Class 900 and Class 1500 9

Charts Product Illustrations Bonnet 10 Side Cross Section 11 Seats 12 Class 400 and 600 Gate Valve 13 Class 900 and 1500 Gate Valve 16 Parts and Weights Class 400 and 600 - 1”, 2”, 3” 14 Class 400 and 600 - 4”, 6”, S”x6” 15 Class 900 and 1500 - 1”, 2”, 2 1/2” 17 Class 900 - 3”, 4”, 6” 18 Class 1500 - 3”, 4”, 6” 19Material Specification Standard Trim 20 Optional Trim 20 Brine Applications 21Trim and Flow Coefficient 22Seat Seal Properties and Selection 23

Repair Instructions Disassembly/Reassembly 24

TABLEof

CONTENTS

1

Introduction

SPD BTC Gate Valves are through-conduit, unrestricted flow valves designed for waterflood and gasinjection operations in corrosive/erosive environments typically associated with enhanced oil recovery, aswell as standard production flow line applications.

Design Features:• Full-floating transmitting “T” nut between the stem and gate provides two degrees of freedom. This

permits a positive seal between the gate and seat even with gas pressures as low as 50 psi.

• The abbreviated gate design enables a reduction in total weight for easier handling and superioreconomics.

• Through conduit I.D.

• Totally field serviceable while inline.

• Minimal number of turns is required to open and close the valve.1" 3 ½ turns 3” 5 ½ turns2” 4 ½ turns 4” 6 ½ turns / 10 Rising stem design2 ½” 5 turns 6” 8 ½ turns / 32 Rising stem design

Patent#5169125

2

General Information

• Water, oil, and gas lines• Wellheads• C02 gas injection• Waterflood injection• Sour gas and crude oil• Up to 3705 psi and 400°F with Viton seals• Up to 3705 psi and 225ºF with Nitrile seals• Secondary recovery projects

General Application

• ASTM A-216-WCB Carbon Steel on 400/600• ASTM A-487-2Q Steel Body and Bonnet on 900/1500• ASTM A-351 Stainless Steel Gate and UNS S31600 Stainless Steel Stem• 90 Durometer A Peroxide Cured Nitrile Seat and Seals

Standard Trim

• Class 400 l “, 2”, 3”, 4”• Class 600 l “, 2”, 3”, 4”, 6”,8”x 6”• Class 900 l “, 2”, 2 ½”, 3”, 4”, 6”• Class 1500 l “, 2”, 2 ½”, 3”, 4”, 6”

Sizes

• NACE Compliance• Charpy Requirements*Certification provided upon request at an additional charge.

Material Traceability*

• Screwed End• Raised Face (RF) or Ring Type Joint (RTJ), Flanged End

Connections

BTC GATE VALVES ARETESTED WITH WATER

BTCO2 GATE VALVES ARETESTED WITH NITROGEN

Testing and Pressure Ratings

3

Class Working Pressure

Test Pressure

400 990 psi 1480 psi600 1480 psi 2225 psi900 2220 psi 3350 psi1500 3705 psi 5575 psi

Certification

1” Steel 1” Aluminum Bronze

4

” Aluminum Bronze1” Steel 1”

Injection Assembly

5

* Option

ITEM DESCRIPTION1 EUE 8rd BTC Gate Valve2 EUE Injection Tee3 Needle Valve4 Gauge5 Gravity Ball Check6 SCH 80 Pipe Nipple7 In-Line Choke

*7a BTE Top Entry Choke8 SCH 80 Pipe Nipple9 316SS Meter, 5000 psi10 “Y” Strainer11 SCH 80 316SS Pipe Nipple12 316SS Ball Valve13 316SS Union15 45 ELL 316SS, 3000 psi16 Adjustable and Removable Pipe

Support

6

Assembly Weights

ANSI Class 400 ANSI Class 600

Pressure Rating (990 psi WP and 1480 psi Test) (1480 psi WP and 2225 psi Test)Size 1” 2” 3” 4” 1” 2” 3” 4” 6” 8” x 6”

SCREWED END

Base Part No. N / A 93701 93703 93704 N / A 93711 93713 93714 N / A N / A

Weight, lbs. 30 61 102 30 61 102

FLANGED END

(RF) & (RTJ)Base Part No. 93709 93701 93703 N / A 93719 93711 93713 93714 93716 9391687Z4Weight, lbs. 24 46 93 170 24 46 93 170 390 480

Full PortClass 400 and 600

Regular PortClass 600

ANSI Class 900 ANSI Class 1500Pressure Rating (2220 psi WP and 3350 psi Test) (3705 psi WP and 5575 psi Test)

Size 1” 2” 2 1/2” 3” 4” 6” 1” 2” 2 1/2” 3” 4” 6”SCREWED

ENDBase Part No. 93729 93721 93722 93723 93724 N / A 93739 93731 93732 93733 93734 N / A

Weight, lbs. 16 38 74 87 148 16 38 74 87 148FLANGED END

(RF) & (RTJ)Base Part No. 93729 93721 93722 93723 93724 93726 93739 93731 93732 93733 93734 93736Weight, lbs. 34 80 141 150 233 509 34 80 141 184 279 509

Full PortClass 900 and 1500

Product Number Scheme

7

BASE PART NUMBER1st to 3rd Digits

BTC 937

BTCO2 938

BTC 939

(937, 938 Full Port)

(939 Regular Port)

SIZE5th Digit

1” - 9 2” - 1

2 1/2” - 2 3” - 3

4” - 4 6” - 6

*6”x4”- 5 *8”x6”- 6

(1500 only) (600 only)

GATE MATERIAL7th Digit

316SS w/”V” packing 7

BODY MATERIAL 9th Digit

**Aluminum Bronze 4

316SS 5 Alloy Steel 6

WORKING PRESSURE4th Digit

Class 400 0

Class 600 1

Class 900 2

Class 1500 3

END CONNECTION6th Digit

Screwed: LP-0, NUE-1, EUE-2

Flanged: RTJ-7, RF-8

SEAT MATERIAL8th Digit

90 DPC

Nitrile Viton 90 DPC Z N Teflon PEEK T V

Q.A. & Testing to API 6Donly (Same requirementsas “D” certified

Statement of ComplianceHydrostatic Test Report

Statement of ComplianceMill CertsHydrostatic Test Report

Statement of ComplianceMill CertsHydrostatic Test ReportCharpy Impacts-Pressure Containing Part

Statement of ComplianceMill CertsHydrostatic Test ReportCharpy Impacts-Pressure Containing PartHydrostatic Test Report

6

A

B

C

D

DigitStandard Testing - Dye Penetrant per QAP 207

Standard Testing - Magnetic Particle Inspection (MPI) perQAP 206

Standard Testing - Dye Penetrant per QAP 207 & MPI perQAP 206

Standard Testing - Radiograph per QAP 212

D

M

P

R

I.R.C - Independent DesignReview Certificate

NACE MR0175 Documentation

I.R.C. & NACE MR0175Documentation

3rd Party Inspection

3rd Party Inspection & I.R.C.

3rd Party Inspection & NACE

3rd Party Inspection / I.R.C. /NACE MR0175 Documentation

Special

B

N

S

T

U

V

W

X

Digit DigitCODE 10th DIGIT CODE 11th DIGIT CODE 12th DIGIT

The Valves do not conform to ANSI 16.34 material requirements. The AB Gate Valves will conform to NACE MR0175-02, Table 2: Non-ferrous materials are acceptable for direct exposure to sour environments, aluminum base alloys. BTC Gate Valves are in compliance with ANSI 16.5 Flange dimensions, ANSI 16.34 testing criteria, and ANSI 16.10 Face-to-Face and End-to-End dimensions.

Regular Port Valves

**

*

Class 400, 600, 900 and 1500

Dimensions and Pressure RatingsClass 400 and 600

8

Size 1” 2” 3” 4” 6” 1” 2” 3” 4” 6” 8”x6”

Pressure RatingClass 400

(990 psi WP - 1480 psi Test)Class 600

(1480 psi WP - 2225 psi Test)

N /A - Not Available

A Screwed End N / A 8 7/8 10 1/4 11 7/8 N / A N / A 8 7/8 10 1/4 11 7/8 N / A N / A Flanged -RF 8½ 11 ½ 14 N / A 19 1/2 8 1/2 11 1/2 14 17 22 26 Flanged-RTJ 8½ 11 5/8 14 1/8 N / A 19 5/8 8½ 11 5/8 14 1/8 17 1/8 22 1/8 26 1/8 B Open 7 7/16 10 12 1/8 13 7/8 19 1/4 7 7/16 10 12 1/8 13 7/8 19 1/4 19 1/4 C Seat Bore 1 1/16 2 1/16 3 1/8 4 1/16 6 1/8 1 1/16 2 1/16 3 1/8 4 1/16 6 1/8 6 1/8 D Handle Clearance 9 1/2 11 12 5/8 14 1/4 20 9 1/2 11 12 5/8 14 1/4 20 20 F Flange Diameter 4 7/8 6 1/2 8 1/4 N / A N / A 4 7/8 6 1/2 8 1/4 10 3/4 14 16 1/2 Flange Bolt (Qty) (4) (8) (8) N / A N / A (4) (8) (8) (8) (12) (12) Flange Bolt (Size) 5/8 5/8 3/4 N / A N / A 5/8 5/8 3/4 7/8 1 1 1/8 Ring No. RTJ R16 R23 R31 N / A N / A R16 R23 R31 R37 R45 R49

Dimensions and Pressure RatingsClass 900 and 1500

9

A Screwed End 6 3/4 9 1/4 10 13 N / A 6 3/4 9 1/4 10 11 13 N / A Flanged -RF 10 14 1/2 16 1/2 18 24 10 14 1/2 16 1/2 18 1/8 21 1/2 27 3/4 Flanged-RTJ 10 14 5/8 16 5/8 18 1/8 24 1/8 10 14 5/8 16 5/8 18 5/8 21 5/8 28B Open 7 9/16 9 5/8 12 7/8 16 1/8 21 7 9/16 9 5/8 12 7/8 13 3/4 16 1/8 21C Seat Bore 1 1/16 2 1/16 2 9/16 4 1/16 6 1/8 1 1/16 2 1/16 2 9/16 3 1/8 4 1/16 6 1/8D Handle Clearance 9 1/2 14 16 18 20 9 1/2 14 16 16 18 20F Flange Diameter 5 7/8 8 1/2 9 5/8 11 1/2 15 5 7/8 8 1/2 9 5/8 10 1/2 12 1/4 15 1/2 Flange Bolt (Qty) (4) (8) (8) (8) (12) (4) (8) (8) (8) (8) (12) Flange Bolt (Size) 7/8 7/8 1 1 1/8 1 1/8 7/8 7/8 1 1 1/8 1 1/4 1 3/8 Ring No. RTJ R16 R24 R27 R37 R45 R16 R24 R27 R35 R39 R46

Size 1” 2” 2 1/2” 4” 6” 1” 2” 2 1/2” 3” 4” 6”

Pressure RatingClass 900

(2220 psi WP - 3350 psi Test)Class 1500

(3705 psi WP - 5575 psi Test)

N /A - Not Available

Bonnet Illustration

10

* - The Chevron “V” packing system is currently being phased out and replaced by a “loaded lip” system.

*

Seat Illustration

“T” Nut

11

Seat Illustration

12

90 Durometer A Peroxide Seats

Dual Seal Seats

Product IllustrationClass 400 and 600

13

ITEM DESCRIPTION1 3 - Arm Handle2 Roll Pin

3** Lube Fitting4 Stem Seal Assembly5 Retainer Nut6 Stem7 Set Screw 8 Bonnet

ITEM DESCRIPTION9 Body Stud10 Body Stud Nut11 Bonnet Seal12 Body14 “T” Nut15 Gate16 Seat Assembly

** - Not Shown

Parts and WeightsClass 400 (990 psi WP-1480 psi Test) & Class 600 (1480 psi WP-2225 psi Test)

14

N/A - Not Avilable

1 Handle Ductile

0519132003 lb

0518927003 lb

0519928003 lb

2 Roll Pin Steel

WWL1081800.1 lb

WWL11D1500.1 lb

WWL11D1500.1 lb

3 Lube Fitting Steel

WWW00C0000.1 lb

WWW00C0000.1 lb

WWW00C0000.1 lb

4 Retainer Nut Steel N/A

0519795100.1 lb

0519941200.1 lb

4a Back-Up Ring Teflon® WWD115T10 N/A N/A

4b Stem Seal 90D PC Nitrile WWB115P400.1 lb

N/A N/A

5 Stem Seal AssemblyChevron “V” Packing (5 Ring) N/A

0519824020.1 lb

0519815020.1 lb

6 Stem 316SS

0519133280.5 lb

0519273281 lb

0519581281.2 lb

7Set Screw N/A

WWG60808F0.2 lb

WWG60808F0.2 lb

8 Bonnet Material Steel Al/Brnz 316SS

268

0519524X03 lb3 lb3 lb

0519933X06 lb6 lb6 lb

0519936X011 lb11 lb11 lb

9 Body Stud Steel

WWHS1HASA(4 required) 0.1 lb

WWHS1M2HA(4 required) 0.1 lb

WWHS1S3HA(4 required) 0.5 lb

10 Body Stud Nut Steel

WWJ11H12B(4 required) 0.1 lb

WWJA1M400(4 required) 0.2 lb

WWJA1S400(4 required) 0.5 lb

11 Bonnet Seal 90D PC Nitrile 90D Viton

p40v40

WWB143XXX0.1 lb0.1 lb



12 Body Connection Screwed

Flanged

Material Steel Al/Brnz 316SS

LP

EUE

NUE

RTJ

RF

268

NA

N/A

N/A

0519522x014 lb

0519523x014 lb

0519411X0 14 lb

0519412x014 lb

0519413X014 lb

0519313X031 lb

0519314X031 lb

05196722033 lbN/A

N/A

0519557X069 lb

0519558x069 lb

14 ‘T’ Nut 316SS

W519344F00.1 lb

W519244F00.1 lb

W519355F00.1 lb

15 Gate 316SS

0519345081 lb

0519261083 lb

0519505087 lb

16

16a

Seat Repair Kit AssemblyIncludes 2 Seats & 2 Seals Assembly 90D PC Nitrile

90D Viton

Seat Seal 90D PC Nitrile 90D Viton

P40V40

0519591001 lb

0519983001 lb

WWB026XXX0.1 lb

0519307001 lb

0519317001 lb

WWB229XXX0.1 lb

0519526004 lb

0519527004 lb

WB239XXX0.1 lb

17

17a

17b

Dual Seal Seat Repair Kit AssemblyIncludes 2 Seat, 2 Inner & 2 OuterSeals Assembly 90D PC Nitrile

90D Viton

Inner Seat Seal 90D PC Nitrile 90D VitonOuter Seat Seal 90D PC Nitrile 90D Viton

P40V40P40V40

N/A

N/A

N/A

N/A

0519845021 lb

0519845011 lb

WWB138XXX0.1 lb

WWB229XXX0.1 lb

0519846024 lb

0519846014 lb

WWB152XXX0.1 lb

WWB239XXX0.1 lb

IndexDescription 1” 2” 3”


15

1 Handle Ductile Iron

0518942007 lb

05195880015 lb

05195880015 lb

2 Roll Pin Steel

WWL11D2000.1 lb

WWL11D3000.1 lb

WWL11D3000.1 lb


WWW00C0000.1 lb

WWW00C0000.1 lb

WWW00C0000.1 lb

4 Retainer Nut Steel

0519942200.1 lb

0519858200.1 lb

0519858200.1 lb

5 Stem Seal Assembly Chevron “V” (5 Ring)

0519856020.1 lb

0519856020.1 lb

0519856020.1 lb

6 Stem 316SS

0518915281.2 lb

0519586283 lb

0519586283 lb

7 Set Screw WWG60808F0.2 lb

WWG60808F0.2 lb

WWG60808F0.2 lb


268

0519938X018 lb18 lb18 lb

0519939X054 lb54 lb54 lb

05199396054 lb54 lb54 lb

9 Body Stud Steel

WWHS103SA(4 required) 1 lb

WWHS104SA(4 required) 1 lb

WWHS1D4SA(4 required) 1 lb


WWJA10400(4 required) 1 lb



11 Bonnet Seal 90D PC Nitrile 90DViton

P40V40





Flanged


LP

EUE

NUE

RTJ

RF

268

0519414X058 lb

0519415X058 lb

0519416X058 lb

0519315X0***126 lb

0519316X0***125 lb

N/A

N/A

N/A

0519583X0***282 lb

0519584X0***282 lb

N/A

N/A

N/A

N/A

051964860***350 lb

14 ‘T’ Nut 316SS

W519321F00.1 lb

W519321F00.1 lb

W519321F00.1 lb

15 Gate 316SS

05193200811 lb

05193350823 lb

05193350823 lb

16

16a

Seat Repair Kit Assembly Includes 2 Seats, 2 Inner & 2 Outer Seals Assembly 90D PC Nitrile

90D Viton

Seat Seal 90D Nitrile 90D Vition

P40V40

0519529004 lb

0519862014 lb

WWB156XXX0.1 lb

WWB246XXX0.1 lb

05195320010 lb

05195340010 lb

WWB261XXX0.1 lb

05195320010 lb

05195340010 lb

WWB261XXX0.1 lb

17

17a

17b

Dual Seal Seat Repair Kit Assembly Includes 2 Seats & 2 Seals Assembly 90D PC Nitrile

90D Viton

Inner Seat Seal 90D PC Nitrile 90D Viton 90D PC Nitrile Outer Seat Seal 90D Viton

P40V40P40V40

0519862024 lb

0519862014 lb

WWB156XXX 0.1 lb

WWB246XXX 0.1 lb

05199220210 lb

05199220110 lb

WWB259XXX 0.1 lb

WWB261XXX0.1 lb

05199220210 lb

05199220110 lb

WWB259XXX0.1 lb

WWB261XXX0.1 lb

IndexDescription 4” 6” 8” - 6”

*** Class 600 onlyN / A - Not Available

Product IllustrationsClass 900 and 1500

16

ITEM DESCRIPTION1 3 - Arm Handle2 Roll Pin

3** Lube Fitting4 Stem Seal Assembly5 Retainer Nut6 Stem7 Set Screw 8 Bonnet

ITEM DESCRIPTION9 Body Stud10 Body Stud Nut11 Bonnet Seal12 Body13 Handle Seal14 “T” Nut15 Gate16 Seat Assembly

** Not Shown


17


051957400 3 lb

0519253006 lb

051936600 7 lb

2 Roll Pin Steel

WWL1081800.1 lb

WWL11D1500.1 lb

WWL11D150 0.1 lb


WWW00C000 0.1 lb

WWW00C0000.1 lb

WWW00C0000.1 lb

4 Retainer Nut Steel N/A

0519795200.1 lb

0519810200.1 lb

5 Stem Seal Assembly Chevron “V” Packing (5 Ring) N/A

0519824020.1 lb

0519815020.1 lb

5a

5b

5c

Stem Seal, Pressure

Stem Seal, Grease 90D PC Nitrile Back-up Ring Teflon®

051959508 0.1 lb

WWB115P400.1 lb

WWD115T100.1 lb

N/A N/A

6 Stem 316SS

0519541280.5 lb

0519273281 lb

0519353281.5 lb

6a Up Stop Ring 051954008 0.1 lb

N/A N/A

7 Set Screw N/A WWG60806F WWG60806F


268

0519536X04 lb4 lb 4 lb

0519796X08 lb8 lb8 lb

0519842X016 lb16 lb16 lb

9 Body Stud Steel

WWHS1H1SA(8 Required) 0.1 lb

WWHS1M2HA(6 Required) 0.1 lb

WWHS1S3H(6 Required) 0.5 lb


WWJ11H12B(8 Required) 0.1 lb

WWJA1M400(6 Required) 0.2 lb

WWJA1S400(6 Required) 0.5 lb


P40V40

WWB143XXX 0.1 lb0.1 lb




Flanged


LP

EUE

NUE

RTJ

RF

268

0519571X08 lbN/A

N/A

0519537X023 lb

0519538X023 lb

0519257X018 lb

0519258X018 lb

0519417X18 lb

0519276X033 lb

0519277X033 lb

0519418x040 lb

0519351X040 lb

0519419X040 lb

0519420X0107 lb

0519421X0107 lb

13 Handle Seal 90D PC Nitrile 90D Viton

P40 V40

WWB219XXX0.1 lb

WWB222XXX0.1 lb

WWB224XXX0.1 lb

14 ‘T’ Nut 316SS

W519344F00.1 lb

W519244F00.1 lb

W519355F00.1 lb

15 Gate 316SS

0519345080.1 lb

0519261080.1 lb

0519352080.1 lb

16

16a

Seat Repair Kit Assembly Includes 2 Seats & 2 Seals Assembly 90D PC Nitrile

90D Viton

Seat Seal 90D PC Nitrile 90D Viton

P40 V40

0519641001 lb

0519983001 lb

WWB026XXX0.1 lb

0519307001 lb

0519170001 lb

WWB229XXX0.1 lb

0519525002 lbN/A

WWB234XXX.1 lb

17

17a

17b

Dual Seal Seat Repair Kit Assembly Includes 2 Seats, 2 Inner & 2 Outer Seals Assembly 90D PC Nitrile

90D Viton

Inner Seat Seal 90D PC NItrlie 90D Viton Outer Seat Seal 90D PC Nitrile 90D Viton

P40V40P40 V40

N/A

N/A

N/A

N/A

0519845021 lb

0519317001 lb

WWB138XX0.1 lb

WWB229XXX 0.1 lb

0519915022 lb

0519915012 lb

WWB147XXX0.1 lb

WWB234XXX0.1 lb

IndexDescription 1” 2” 2 - 1/2”

Parts and WeightsClass 900 (2220 psi WP-3350 psi Test)

18


0519366007 lb

05189460010 lb

05194380016 lb

2 Roll Pin Steel

WWL11D1500.1lb

WWL11D2000.1lb

WWL11D300 0.1lb


WWW00C0000.1lb

WWW00C0000.1lb

WWW00C0000.1lb


0519810200.1lb

051985820 0.1lb

0519858200.1lb

5 Stem Seal Assembly Chevron “V” Packing (5 Ring)

0519815020.1lb

051985602 0.1lb

0519856020.1lb

6 Stem 316SS

0519506282 lb

051953528 3 lb

0519329283 lb


WWG60808F0.2 lb

WWG60808F0.2 lb


268

05198096020 lb20 lb20 lb

0519853X033 lb33 lb33 lb

05199296072 lb72 lb72 lb

9 Body Stud Steel

WWHS1S3HA(10required) 0.5 lb

WWHS1W3HA(10required) 1 lb

WWHS2H586(4 required) 1 lb


WWJA1S400(10required) 0.5 lb

WWJA1W400(10required) 1 lb

WWJ11H400(4 required) 1 lb


P40V40

WWB251XXX0.1lb0.1lb

WWB258XXX0.1lb0.1lb

WWB446XXX0.1lb0.1lb


Flanged


LP

EUENUERTJ

RF

26 8

N/A

N/AN/A

0519491X0106 lb

0519492X0106 lb

0519674X083 lbN/AN/A

0519514X0168 lb

0519515X0168 lb

N/A

N/AN/A

0519338X0380 lb

0519339X0380 lb


P40V40

WWB224XXX0.1lb

WWB226XXX0.1 lb

WWB230XXX0.1 lb

14 ‘T’ Nut 316SS

W519355F00.2 lb

W519321F00.6 lb

W519321F00.6 lb

15 Gate 316SS

0519505087lb

051932008 11lb

05193350823 lb

16

16a


90D Viton

90D PC Nitrile 90D Viton

P40V40

0519526004lb

0519528004lb

WWB239XXX0.1lb

0519529004 lb

0519531004 lb

WWB246XXX0.1 lb

05195320010 lb

05195340010 lb

WWB261XXX0.1 lb

17

17a

17b


90D Viton

Inner Seat Seal 90D PC Nitrile 90D Viton Outer Seat Seal 90D PC Nitrile 90D Viton

P40V40

P40 V40

0519846024lb

0519846014lb

WWB152XXX0.1lb

WWB239XXX0.1lb

0519862024lb

0519862014lb

WWB156XXX0.1lb

WWB246XXX0.1lb

05199220210 lb

05199220110 lb

WWB259XXX0.1lb

WWB261XXX0.1lb


Parts and WeightsClass 1500 (3705 psi WP-5575 psi Test)

19


0519366007 lb

05189460010 lb

05194380010 lb

2 Roll Pin Steel

WWL11D1500.1lb

WWL11D2000.1lb

WWL11D300 0.1lb


WWW00C0000.1lb

WWW00C0000.1lb

WWW00C0000.1lb


0519810200.1lb

051985820 0.1lb

0519858200.1lb

5 Stem Seal Assembly Chevron “V” Packing (5 Ring)

0519815020.1lb

051985602 0.1lb

0519856020.1lb

6 Stem 316SS

0519506282 lb

051953528 3 lb

0519329283 lb


WWG60808F0.2 lb

WWG60808F0.2 lb


268

0519809X020 lb20 lb20 lb

0519853X033 lb33 lb33 lb

05198866072 lb72 lb72 lb

9 Body Stud Steel

WWHS1S3HA(10required) 0.5 lb

WWHS1W3HA(10required) 1 lb

WWHS205H6(10 required) 1 lb


WWJA1S400(10required) 0.5 lb

WWJA1W400(10required) 1 lb

WWJ11H400(4 required) 1 lb


P40V40

WWB251XXX0.1lb0.1lb

WWB258XXX0.1lb0.1lb

WWB446XXX0.1lbN / A


Flanged


LP

EUENUERTJ

RF

26 8

N/A

N/AN/A

0519485X0141lb

0519486X0141 lb

0519674X083 lbN/AN/A

0519512X0214lb

0519513X0214 lb

N/A

N/AN/A

051987560380 lb

N/A


P40 V40

WWB224XXX0.1lb

WWB226XXX0.1 lb

WWB230XXX0.1 lb

14 ‘T’ Nut 316SS

W519355F00.2 lb

W519321F00.6 lb

W519321F00.6 lb

15 Gate 316SS

0519505087lb

051932008 11lb

05193200911 lb

05193350811 lb

16

16a


90D Viton

90D PC Nitrile 90D Viton

P40V40

0519526004lb

0519528004lb

WWB239XXX0.1lb

N/A

N/A

N/A

N/A

N/A

N/A

17

17a

17b


90D Viton

Inner Seat Seal 90D PC Nitrile 90D Viton Outer Seat Seal 90D PC Nitrile 90D Viton

P40V40

P40 V40

0519846024lb

0519846014lb

WWB152XXX0.1lb

WWB239XXX0.1lb

0519862024lb

0519862014lb

WWB156XXX0.1lb

WWB246XXX0.1lb

0519922024 lb

519922014lb

WWB259XXX0.1lb

WWB261XXX0.1lb


Material Specifications

20

Value Material Alloy Steel Aluminum Bronze Stainless Steel Item

Value Material Alloy Steel Aluminum Bronze Stainless Steel Item

400/600 Only, Not Recommended or Sold for Offshore Use400/600900/1500

*

**

Standard Trim

Optional Seat

Seal for CO2 Service

Insert

Elastomer

N/A

N/A

316SS

90 Durometer APeroxide Cured Nitrile

Teflon® / Peek

316SS


Teflon® / Peek Seal for H2S Service

Insert

Elastomer

316SS

90 Durometer Viton® Teflon® / Peek

316SS


316SS


N/A - Not Available

Body ASTM A-487-2Q**ASTM A-216-WCB

ASTM B-148Alloy 955D

ASTM A-351GR CF8M

BonnetASTM A-487-2Q**ASTM A-216-WCB

ASTM B-148Alloy 955D

ASTM A-351GR CF8M

StemUNS S31600

316SSUNS S31600

316SSUNS S31600

316SS

Gate ASTM A-351

316SSASTM A-351

316SSASTM A-351

316SS

Seat Insert

Elastomer

316SS

90 Durometer A Peroxide Cured Nitrile

316SS

90 Durometer A Peroxide Cured Nitrile

316SS


Material Comparison Chart for BRINE Applications

21

For purposes of analysis, the BRINE solution is divided into its three major chloride components: Sodium Chloride,Potassium Chloride, and Calcium Chloride, and are listed in order of their usual proportions.

Best Material for:

• Sodium Chloride Aluminum Bronze • Potassium Chloride Stainless Steel or Aluminum Bronze • Calcium Chloride Stainless Steel

• The best overall material is either Aluminum Bronze or Stainless Steel depending on the exact concentrations of each chlorideNOTE: All data obtained from testing done by NACE “National Association of Corrosion Engineers”

Sodium Chloride

Steel10%20%30%

.05”.02” - .05”

.02”

505050

316 Stainless Steel10% - 30%20% - 30 %

.02”

.02”50

100-200

Aluminum Bronze 10% - 30% .002” 50-200

Potassium Chloride

Steel10%

30%

.02”

.02” - .005”

50

50-100

316 Stainless Steel 10% - 30% .02” 50-200

Aluminum Bronze 10% - 30% .002” 50-200

Calcium Chloride

Steel10% - 70%

30%

.02”

.05”

50-150

50

316 Stainless Steel 10% - 80% .02” 50-100

Aluminum Bronze No Data No Data No Data

Medium Material PercentConcentrate

Corrosion Rate(thousands of an inch/year)

Temperature(Fahrenheit)

Trim and Flow Coefficient

22

General oilfield water,oil or gas

ANSI 400, 600,900, 1500

SteelASTM A-216-WCB*

ASTM A-487-2Q**

316 SSASTM A-351

SS GateUNS S31600

SS Stem

316 SS 90 Durometer A Peroxide Cured

Steel Nitrileor Dual Seal

90 Durometer APeroxide Cured

Nitrile

General oilfield plusslight CO2; no H2S

ANSI 400, 600, 900, 1500

SteelASTM A-216-WCB*

ASTM A-487-2Q**

316 SSASTM A-351

SS GateUNS S31600

SS Stem




Nitrile

General oilfield plus slight CO2 and/or H2S

NACE MR0-175

ANSI 900,1500

Steel or StainlessSteel

HRC22 MAX

316 SSASTM A-351

SS GateUNS S31600

SS Stem

316 SS 90 Durometer A

Vitonor Dual Seal


Nitrile

Waterflood ANSI 400, 600, 900, 1500

955D AluminumBronze

or Stainless Steel

316 SSASTM A-351

SS GateUNS S31600

SS Stem




Nitrile

CO2 Gas Injection ANSI 600, 900, 1500

955D AluminumBronze

or Stainless Steel

316 SSASTM A-351

SS GateUNS S31600

SS Stem

316 SS andDual Seal


Nitrile

Body & BonnetServiceCondition

PressureSeals

Type andClass

Stem andGate

Seat

Material

* 400/600 only** 900/1500 only

Actual values subject to laboratory confirmation.

Where: Cv =Flow coefficient, gals/min required to produce a one psi pressure drop through the valve [Table below] d =Inside diameter (ID), inches. Pipe ID is assumed to be smaller than full port valve ID in classes 900 and up k =Valve resistant coefficient

Estimated Flow Coefficient, Cv* for SPD Gate Valves

Cv = 29.9xd2

k

Size 400/600

ANSI CLASS900 1500

1” 42 42 392” 310 290 220

2 1/2” 490 430 3603” 720 680 5804” 1280 1170 9806” 2980 2730 2330

8” x 6” 3110 3110 3110

* Theoretical values

Seat Seal Properties and Selection

23

Durometer Shore A 90 90 N/A

Temperature Range, Fahrenheit

High +225 +400 400

Low -20 -40 -40

Hydrogen Sulfide, H2S Hot Fair Good Best

Cold Fair Good Best

Carbon Dioxide, CO2 Wet Good Fair Best

Dry Good Fair Best

Dilute Acidics Good Good Best

Dilute Caustics Fair Good Best

Sour Oil and Gas C / E C / E C / E

Salt Water Good Good Best

Oil Good Good Best

Sweet Gas Best Good Best

Viton Dual Seal SeatTeflon® / Peek*

BASE ELASTOMER

NitrileProperties

* - Not a true ElastomerC / E - Consult EngineeringN / A - Not Available

Repair Instructions

24

SPD BTC and BTC02 Gate Valves are designed to be disassembled and reassembled without removingthe Body from the line. Inspection and repair may be accomplished in a short period of time to restore theValve to its full operating efficiency.

Release all existing pressure from the line in which the Valve is located. If the Valve in repair is downstream from another closed Valve under pressure, safety precaution measures should be taken such as tagging or sealing closed Valve in order to prevent opening during repairs. Fully open the Valve to be repaired. Unbolt the bonnet flange and withdraw the bonnet/gate assembly from the body. Remove the handle. Remove the stem from the bonnet and remove the gate from the stem. Using a screw driver, remove seats from the body. At this point, consideration should be given to replacement of the seats and/or gate. If it is desired to check other parts, the following instructions apply. Remove the 0-Ring grease seals, set screw “V” packing retainer and “V” packing from the bonnet. Remove the bonnet seal from the body and the 0-Ring seals from the seats. Thoroughly clean all parts and inspect them for wear and damage. It is recommended that all seals be replaced especially if they are worn or cut. Inspect the stem in seal areas for nicks and/or scratches and smooth out with a fine emery cloth, if necessary. Before reassembly, apply a light coat of a clean, general purpose grease to all threads, seals, and seal surfaces.

A.

B.

C.

D.

E.

Shoulder the gate to the stem shoulder. From the bottom of the bonnet, install the gate/stem assembly to metal-to-metal stop. Rotate gate clockwise to the gate stop in the bonnet. Holding the gate against counter clockwise rotation, from the top of the bonnet rotate the stem counter clockwise to reseat gate to the stem shoulder. Install the handle on the bonnet without rotating the stem. Align the handle/stem pin holes and install the roll pin. Rotate handle counter clockwise to stop. The dimension from the lowest surface of the bonnet to the bottom of the gate should be 3-1/4 to 3-5/16 for the 2” valve; 4-1/8 to 4-3/16 on the 2-1/2” valve; 5-3/16 to 5-1/4 on the 3 valve; 5-1/16 top 5-1/8 on the 4 valve; and 7-9/16 to 7-5/8 on the 6” valve. Install seats. Place bonnet assembly on the body while keeping the gate parallel to the seats, and bolt the flanges. The valve is now ready for inline service.

The most frequent damage to this type of valve is thread damage caused by over-tightening of the handle inan attempt to stop a leak. This is a full floating gate/seat design that does not require a wedging force toeffect a tight seal. Over-tightening the handle will only strip the stem and handle threads.

A.B.

C.

D.

E.F.

G.

Disassembly

Reassembly

www.ForumSPD.com

LIT

BR

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SP

D00

7090

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SPD 4302 Profit, San Antonio • Texas 78219 • Tel 1-800-688-5650 or 1-210-304-5650 • Fax: (210) 304-5641© 2007 SPD. All rights reserved.

SPD–San Antonio, Texas

Location: 4302 Profit San Antonio, Texas 78219

Established: 1981

Facility Site: 7.5 acres

Overall Size: 80,000 sq ft

Quality Accreditations:

ISO 9001: 1994

At SPD, we are committed to meeting and exceeding our customers’ expectations. To achieve this objective, we conform with ISO 9001:2000 for operational pro-cedures and we have adopted “continuous improvement” as a guiding principle throughout the company. Founded in 1981, SPD has the depth of experience in sales, operations, engineering, and manufacturing to meet your needs.

For more information about SPD vist us at www.ForumSPD.com, ore-mail us at [email protected].

btc gate valves

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