bluestar technology (shenzhen) co., ltd profile 2013

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Total Automotive Plastic Solution Supplier CONFID ENTIAL CONFIDENTIAL CONFID ENTIAL 1 201402 v3.1 mold Total Automotive Plastic Solution Supplier BSM GROUP Since 1992, In China

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BSM Group Ltd. was founded in 1992 and is located in Shenzhen, China. With our 20 years of experience we have become a reliable strategic partner of fortune 100 companies worldwide. The BSM Group is comprised of seven domestic companies including Fareast Precision Mold&Molding Engineering Ltd.,Bluestar Technology(shenzhen)Co.,Ltd., Globalsocial Technology(shenzhen)Co.,Ltd. The BSM Group is stable with growth in proven industries, manufacturing, processing, and R&D for the markets of Automotive, Electronics and Health Care. Diversification in developing industries include hotel operating, smart appliances, communication and IT technology. BSM Group Ltd. covers an area of 20,000 square meters, consisted of office buildings, large-scale tooling shop, precision mold manufacturing workshop, injection workshop, screen printing workshop, assembly line, together with specialized, advanced manufacturing technique and equipment to trial and support production. The total staff is more than 550 people. In an increasingly competitive international situation, BSM Group Ltd. always adhere to the development strategy from the "Made in China" to "Innovated in China” , focus on new high-tech technology and new product development, design, manufacture and export. As of 2006 the BSM Group has successively passed ISO9001, ISO14001, ROHS and TS16949 quality management system certification. Email: [email protected]

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  • 1. 1 201402 v3.1 mold Total Automotive Plastic Solution Supplier BSM GROUP Since 1992, In China

2. 2 201402 v3.1 mold Contents: + Overview of BSM Group + Capacity of BSM Group - Tool Making - Processing, Injection Molding - Secondary Operations - R & D Center + Quality Management System + Working Process + Products Portfolio + Main Customers + Main Suppliers + Global Network 3. 3 201402 v3.1 mold + Overview of BSM Group - Group structure 4. 4 201402 v3.1 mold + Overview of BSM Group - Management 5. 5 201402 v3.1 mold 550 employees worldwide 15% delivered to China 30% delivered to Europe 30% delivered to North America 25% delivered to Japan /Australia /Others Share 2013 by product family 65 million US Dollars of Turnover 2013 Mold size from 150mmX150mm to 2.5mX3.5M, up to 35T. Certifications ISO9001:2008 since 2006 ISO14001:2004 since 2008 TS16949:2009 since 2010 Tooling 70% Molding 30% Appliance, 8% Automotive, 75% Electronics, 5% Healthcare, Medical/Dental , 6% Industrial, 3% Other, 3% Industry Breakdown + Overview of BSM Group - Key figures 0 20 40 60 80 100 33 35 30 40 55 60 65 85 Turnover (in USD Million) 6. 6 201402 v3.1 mold CNC *19 Maximum machining capability 3.2 x 1.9m Mori Seiki CNC machine, 1500 x 600m, tolerance 0.003mm Mikron CNC machine, 710 x 400mm, tolerance 0.005mm Fanuc CNC machine, 500 x 400 x 200mm, tolerance 0.005mm EDM *15 Sodick mirror EDM machine, tolerance 0.002mm Other EDM machines Wire-cut *9 Makino Wire-cut machine , tolerance 0.005mm Charmilles Wire-cut machine , tolerance 0.005mm Sodick Wire-cut machine, tolerance 0.002mm Tolerance 0.002mm + Capacity of BSM Group - Tool Making 7. 7 201402 v3.1 mold 36 injection machines with robot from 50T to 2000T Toshiba high speed injection machines from 100T to 350T Vertical injection molding machines Haitian injection machines Haitian Horizontal Bi-injection machine 530T Trial run High volume production ABS, PC, PC + ABS, POM, PMMA, PA, PPT, PE, PVC and other common materials and engineering plastics + Capacity of BSM Group - Processing, Injection Molding 8. 8 201402 v3.1 mold 4 automated production lines with robots built with reference to Toyota Thailand standards 2 of 4 are under constant temperature and humidity control Class 100,000 clean room Ultrasonic welding Laser engraving Electro plating Screen printing Spray painting Robotic Fully automated UV cure Anti-static PU paint Advanced inspection + Capacity of BSM Group - Secondary Operations 9. 9 201402 v3.1 mold Mainly engaged in auto components, body parts, internal and external products research, design and development with totally19 staffs. Cooperate with Guangdong Mold Association and Automobile Research Institute in South China University of Technology. 200 square meters of laboratory space area, with various kinds of testing equipments for optics, materials, environment, mechanics, etc, which can meet different kinds of tests like product abrasion resistance, moisture resistance, cold resistance, wet & heat cycle, hardy impact, light aging resistance, high temperature aging resistance, materials tensile. + Capacity of BSM Group - R & D Center 10. 10 201402 v3.1 mold Certifications ISO9001:2008 since 2006 ISO14001:2004 since 2008 TS16949:2009 since 2010 + BSM Quality System BSM have the systems in place ensure traceability down to every process on a single part, component and material; from design to delivery. 11. 11 201402 v3.1 mold APQP P-FEMA A new mold Contract review: Variation analysis Confirmation of APQP requirement Project team establishment DFMEA Functional requirements considerations/ Preliminary special product process characteristics identification Focus on special product process characteristics according to function Mold design Risk based design Design verification plan Risk based verification Manufacturing process flow chart New equipments/ facilities/gages/supplies Risk based verification PFMEA Risk based design Manufacturing process verification plan MSA plan Risk based analysis Pre launch control plan Pre launch MSA/ process capacity study/ product verification/ process evaluation Manufacturing control plan Work instruction PPAP Production validation PPAP Submission Confirmation of special product process characteristics Feedback Acceptance criteria of manufacturing process Drawing Failure effect analysis Drawing Failure mode analysis Process flow Product characteristics list Process flow analysis Product characteristics analysis Customer complaint, defects card experiences accumulation Severity evaluation reference table Failure detection evaluation form Failure incidence evaluation form Effect severity evaluation RPN evaluation Failure detection evaluation Failure incidence evaluation Failure mechanism analysis RPN acceptance evaluation Process improvment Continual improvement O K ? Note: Process route - - - - Information route OK ? Y N 12. 12 201402 v3.1 mold + Working Process 13. 13 201402 v3.1 mold + Working Process - Details Technical Dept. has 7 senior engineers, who are specialized to do DFM and Moldflow. Technical Dept. We do trial-production and keep the mould running well in the machine for around 6 hours. Mold Trial Team Tooling Dept. has about 200 professional mold makers. We can produce 600~700 sets of molds per year, from 150mmX150mm to 2.5mX3.5M, up to 35T. Tooling Dept. Design Dept. has 40 design engineers, they use Pro Engineer, UG, SolidWork, AutoCAD and Master cam UG to design and program. Design Dept. Mold Checking Team has 10 Mold checking engineers. They check the manufacturing process and inspect the molds. Mold Checking Team 14. 14 201402 v3.1 mold Automotive Tooling Automotive Injection Molding Automotive Component Assembly Automotive Paint and Texturing Automotive Engineering Automotive External - Bumpers - Fenders - Grille Automotive Internal - Speaker Panels - Instrument Panels - Console Covers Automotive Technical - Distributor - Air Conditioning - Tanks + Product Portfolio - Automotive 15. 15 201402 v3.1 mold Holder, Hood Stay Rear Door Box Cover Panel Sub Assy Instr Cluster Finisher Garnish Sub Assy Instr Cluster Finisher Lower Centre Quarter Panel Mudguard + Product Portfolio - Automotive - Toyota Corolla Control Pillar Lower Front Side Panel Reclining Adjuster Release Handle Door Console Front Sear Hinge Lower Cover Front Floor Cup HolderFront Seat Cushion Inner Shield Grip Assy Control Armrest Hinge Rear Door Trim Lower Front Seat Cushion Shield Base Seat Track Bracket Inner Cover Front Fender Mudguard Instrument Panel Under Cover LH Console Box Insert Instrument Panel Under Cover RHFront Door Armrest Insert Grill Front Seat Cushion Edge Protector 16. 16 201402 v3.1 mold + Product Portfolio - Automotive - Honda CRV Base Fr Lic Plate Spacer Rear Bumper SideCover Filler Pipe Cor Up Beam R&L Fr Bumper Bracket Fog ECU Cover Upper Duct L&R Front Bumper Cover & Holder Garn &. Grille Front Bumper Side Upper Duct Front Bumper Cover Intake Cover & Cap T Gate Bracket Garn Rear Garn Control Garn Rear Corner Garn Ctr Corner 17. 17 201402 v3.1 mold + Product Portfolio - Automotive - Skoda Rapid - Middle Console B Pillar Wheel Cover Bar Middle Console Inner part Middle Console Outer part Middle Console Assembly Middle Console 18. 18 201402 v3.1 mold + Product Portfolio - Automotive - BMW Instrument panel Central wheel Central panel Lateral L/R defrost cover Speaker Glove box Radiator Outlet Radiator Inlet CAC Tank Inlet & Outlet CAC tank 19. 19 201402 v3.1 mold Cup holder Bumper Door handleFender Side trim + Product Portfolio - Automotive - Other cars & Trucks Instrument panel Rear reflector Front housing Front lensRear light 20. 20 201402 v3.1 mold Printer Washer Air Conditioning Lawn Mower Switch GearTelephone Medical Cart + Product Portfolio - Others 21. 21 201402 v3.1 mold + Main Customers 22. 22 201402 v3.1 mold Steel Hot runner Texture Mold base Resin Hydro- cylinder Standard parts + Main Suppliers 23. 23 201402 v3.1 mold Alagoas, Brazil Paris, France Slavkov, Czech Gunma, Japan London, UK Shenzhen, China After sales service center Technical and customer service office Ontario, Canada New York, USA Arizona, USA + Global Network 24. 24 201402 v3.1 mold