bionic lightweight designprototyping biological principles 11 suitable biological archetypes...

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Bionic Lightweight Design Dr. Moritz Maier Head of R&D - Department Bionic Lightweight Design at the Alfred-Wegener- Institute for Polar and Marine Research (Bremerhaven) Markus Hollermann Innovation Manager & Biomimetics Specialist at Pumacy Technologies AG (Berlin) 10th, International CFK-Valley Stade Convention 15–16 June 2016, STADEUM Stade (Germany)

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Page 1: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

Bionic Lightweight Design

Dr. Moritz Maier Head of R&D - Department Bionic Lightweight Design at the Alfred-Wegener-Institute for Polar and Marine Research (Bremerhaven) Markus Hollermann Innovation Manager & Biomimetics Specialist at Pumacy Technologies AG (Berlin) 10th, International CFK-Valley Stade Convention 15–16 June 2016, STADEUM Stade (Germany)

Page 2: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

What is bionics / biomimetics? (Airbus Concept Plane)

2 Airbus Group

Page 3: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

Biomimetics: Just three steps!

3 die Bioniker GbR

Page 4: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

Terminology and Methodology: ISO/DIS 18458 Biomimetic Optimization: ISO/DIS 18459

Biomimetics: Just three steps*

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*or few more

Page 5: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

Biomimetics – Simple? (Biomimetic Bucket)

5 Evologics GmbH / Vileda – picture by Leif Kniese

Page 6: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

Biomimetics – the Future! (Airbus Bionic Partition)

6 Airbus Operations / Autodesk

Page 7: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

How can we systematically transfer lightweight solutions from nature to technical lightweight designs? 14

Page 8: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

State of the art approach in technique

Systematic lightweight design process (Klein, 2001)

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Lightweight design project

Boundary conditions

Manufacturing documents

Concept

Validation

Approval

Draft

Prototyping

Problem • Expert knowledge • Improvements of existing solutions • Only one concept • Small innovation, no revolution

Goal: Systematic learning from nature

Page 9: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

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Specialization

Transfer of principles

Systematic bionic lightweight design process

Lightweight design project

Boundary conditions

Concept

Draft

Manufacturing documents

Validation

Approval

Prototyping

Biological principles Concepts based on mechanical principles of nature

Understanding the principles of nature Transfer to engineering

Page 10: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

Effective area

Effective area

Effective area

Effective area 10

Functional similarity search

Specialization

Transfer of principles

Lightweight design project

Boundary conditions

Draft

Manufacturing documents

Validation

Approval

Prototyping

Biological principles

Page 11: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

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Suitable biological archetypes

Specialization

Transfer of principles

Lightweight design project

Boundary conditions

Draft

Manufacturing documents

Validation

Approval

Prototyping

Biological principles

Page 12: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

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Transfer of biological principles

23

Specialization

Transfer of principles

Lightweight design project

Boundary conditions

Draft

Manufacturing documents

Validation

Approval

Prototyping

Biological principles

Page 13: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

Specialization

13

Specialization

Transfer of principles

Lightweight design project

Boundary conditions

Draft

Manufacturing documents

Validation

Approval

Prototyping

Biological principles

Page 14: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

› Weight reduction: 48% › Cost reduction: 300.000 € per foundation › Use of standard pipes › Efficient transport saves logistic costs

Bionic offshore foundation

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Page 15: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

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Bionic surface reinforcements

Page 16: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

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Bionic algorithms for surface reinforcements

Page 17: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

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Inspiring fibers in nature: glass sponge

Page 18: Bionic Lightweight DesignPrototyping Biological principles 11 Suitable biological archetypes Specialization Transfer of principles Lightweight design project Boundary conditions Draft

Danke. Thanks. 감사합니다.

Dr. Moritz Maier [email protected] www.elise.de

Markus Hollermann [email protected] www.pumacy.de