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Boxer 532DX Parts ManualSN 3612 and Higher

Part No. 76345-811

Manufactured by:

Phone: Sales - 800-831-0042,Parts and Service - 800-255-8839 www.boxerequipment.com

Morbark, Inc.8507 S. Winn Rd., P.O. Box 1000,

Winn, Michigan 48896www.morbark.com

B I G P O W E R I N A L L P L A C E S

®

PARTS MANUAL REVISION LOG

Rev: DateAffected:

PagesChanged:

Description of Changes:

- Oct 24, 2013 All Initial Release

iii

Table of Contents

Parts List and Illustrations Page NumberRoutine Maintenance Replacement Parts ..................................................................ivCreep Valve Group ..................................................................................................... 2Universal Mounting Plate and Loader Arm Group ...................................................... 4Loader Arm Group ...................................................................................................... 6Decals Group.............................................................................................................. 8Hydraulic Cooler Group ............................................................................................ 10Travel Drive Group ................................................................................................... 12Idler Wheel and Spring Group .................................................................................. 14Mid-Wheel Group ..................................................................................................... 156 Way Diverter Valve Group ..................................................................................... 16Main Control Valve Group ........................................................................................ 18Electrical Panel Parts Group .................................................................................... 20Rear Frame Group ................................................................................................... 22Hydraulic Filter and Engine Shroud Group ............................................................... 24Muffler and Exhaust Group....................................................................................... 26Engine and Radiator Group ...................................................................................... 28Diesel Fuel Supply and Filter Group......................................................................... 30Battery Group ........................................................................................................... 32Pump Drive Mounting Kit Group ............................................................................... 33Pump and Radiator Group........................................................................................ 34Hydraulic Schematics ............................................................................................... 36 Electrical Schematic ................................................................................................. 37

Rev: DateAffected:

PagesChanged:

Description of Changes:

- Oct 24, 2013 All Initial Release

iv

Routine Maintenance Replacement PartsThe following parts should be considered as normal stock part items in your location. Keeping a supply of these will enable you to keep the Boxer in full service.

Part Name Part Number

Outer Air Filter Element ...................................................................................................29135-771Inner Air Filter Element ....................................................................................................29135-772Fuel Filter.........................................................................................................................29211-036 Fuel Filter Element ..........................................................................................................29211-037 Fuel Filter Head ...............................................................................................................29211-663Hydraulic Oil Filter ..........................................................................................................26838-326Engine Oil Filter ...............................................................................................................29211-627Hydraulic Oil ................................................................................................................... Chevron Rykon Premium

ISO 46 or equalSeal Kit for Tilt Cylinder ..................................................................................................26820-039Seal Kit for Wheel Motor .................................................................................................26735-087Replacement cartridge for Counterbalance valve ...........................................................26633-366Replacement Ignition Key................................................................................................29211-929

1

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2

Creep Valve Group

21

22 1

232

4

56

71

89

12

1011

2013

14

15

7

1019

18

14

1614

17

14

3

5

20

18

28

27

2913

239

12

24, 25, 26

Right

Back

L eft

F ront331

30

30

3

Creep Valve Group

Item No. Description Quantity Part Number

1 TEST PORT DUST CAP 2 26538-4162 BOLT 1 21619-1033 FLAT WASHER 2 21161-0114 BOLT 1 21619-0555 HANDLE END 1 26682-5526 HYDRAULIC MANIFOLD 1 26682-5017 TEST PORT FITTING 2 24538-4258 45 DEGREE FITTING 1 26510-0539 TUBE 1 40038-805

10 TEE FITTING 2 26510-08011 90 DEGREE FITTING (8) 1 26510-10712 TUBE 1 40037-80513 SOLENOID VALVE COIL 1 26682-56014 CLAMP, SUPEREX 36-38 4 26516-41015 RETURN HOSE 1 18510-55116 FITTING 1 26517-16617 RETURN HOSE 1 18510-55018 TUBE 1 40039-80519 MOUNTING BRACKET 1 30079-80520 TUBE 1 40040-80521 FITTING (10) 1 26512-57922 90 DEGREE FITING (10) 1 26511-81323 ELECTRICAL HARNESS, SOLENOID VALVE 1 47004-80524 CREEP VALVE CONTROL HANDLE 1 26682-55225 SCREW 1 26682-55426 CREEP CONTROL VALVE 1 26682-55527 FLOW CONTROL CARTRIDGE 1 26682-55328 CHECK VALVE 1 26682-55729 POPPET VALVE CARTRIDGE 1 26682-55830 O-RING, #10 2 26511-91031 NYLOCK NUT 1 21733-45732 LOCK WASHER 1 21171-140

4

5

1

3 2

4

6

7

7188

1715, 16

14

1011

9

12

8

12

1110

1213

1922

2120

27

26

2524

28

23

10

1029

8

9

3130

3233

Universal Mounting Plate and Loader Arm Group

5

Universal Mounting Plate and Loader Arm Group


1 MALE COUPLER ASSEMBLY 1 40011-803

2 ROLL PIN 2 21154-015

3 SPRING, 15/16OD X .080 2 24741-087

4 MALE COUPLER ROUND LATCH STOP 2 30042-803

5 MALE COUPLER ROUND LATCH PIN 2 30090-803

6 MALE COUPLER CASTING 1 29510-426

7 ROUND PIN 1” X 3 3/4” (3 7/8”) 2 30024-803

8 BOLT, HH 3/8-16 X 3/4 4 21619-103

9 PIN CLIP, RIGHT 2 30003-803

10 GREASE ZERK - STRAIGHT 6 26891-005

11 ROUND PIN 1” X 2 7/16” 2 30025-803

12 CONNEX BUSHING 6 23128-005

13 BOOM ARM WELDMENT (DIESEL) 1 40004-805

14 PIN RETAINER 1 30014-803

15 BUCKET TILT CYLINDER 1 26820-031

16 BUCKET TILT CYLINDER SEAL KIT 1 26820-039

17 LOCK WASHER 3/8 4 21171-140

18 PIN CLIP, LEFT 1 30004-803

19 FEMALE QUICK CONNECT 1 26538-215

20 MALE QUICK CONNECT 1 26538-216

21 MALE QUICK CONNECT 1 26538-811

22 FEMALE QUICK CONNECT 1 26538-813

23 HOSE 1 26211-122

24 HOSE, MALE 1 26593-249

25 HOSE, FEMALE 1 26593-249

26 HOSE 2 26555-098

NS PROTECTIVE SLEEVE (FOR #26) 2 32257-901

27 BULKHEAD FITTING, #8 2 26510-305

28 HOSE 1 26211-123

29 90 DEGREE FITTING 2 26510-105

30 RELIEF BLOCK 1 26614-681

31 BOLT, RELIEF BLOCK 2 21454-028

32 FITTING 2 26510-213

33 FITTING 1 26510-205

6

Loader Arm Group

1

2 3

45

11

14

1113

12

23

6

8

6

1123

11

3 7

210 8

2

98

10

29

8

15 17

1618

7

Loader Arm Group


1 BOOM ARM WELDMENT 1 40004-805

2 CONNEX BUSHING 8 23128-005

3 ROUND PIN - 4 3/32” 2 30027-803

4 BOOM CYLINDER SAFETY LOCK 1 30027-805

5 SAFETY LOCK RETAINER PIN AND RING 1 21129-435

6ARM LIFT CYLINDER 2 26820-032

SEAL KIT 1 26820-037

7 ROUND FLUTED KNOB 1 29341-496

8 GREASE ZERK, STRAIGHT 6 26891-005

9 ROUND PIN - 2 7/16” 2 30025-803

10 PIN RETAINER 2 30014-803

11 PIN CLIP, CLOSED 4 30016-803

12 BOLT 6 21619-103

13 LOCK WASHER 6 21171-140

14 90 DEGREE FITTING 2 26510-105

15 HOSE 1 26211-125

16 HOSE 2 26211-124

17 TEE FITTING 2 26510-076

18 HOSE 1 26211-115

8

Decals Group

2 34 5

67

8

1610

18

119

178

8

17

2

3

4521

6

78

16

20

19

14

24

12

131814

15

22 23

9

Decals Group


1 SAFETY DECAL KIT 1 39513-423

2 BURN HAZARD 2 39510-009

3 CABLE EYE 2 39510-005

4 HOOK 2 39510-004

5 AUX VALVE TO NEUTRAL DANGER 1 39510-024

6 ATTACHMENT SECURE CAUTION 1 39510-013

7 STAY BACK, DANGER SYMBOL 2 39510-006

8 CRUSH HAZARD, DANGER SYMBOL 4 39510-001

9 BURN HAZARD, CAUTION SYMBOL 1 39510-057

10 HYD OIL RYKON PREMIUM ISO 46 1 39510-015

11 INSTALL CYL LOCK, WARNING SYMBOL 1 39510-012

12 READ MANUAL, WARNING SYMBOL 1 39510-008

13 BATTERY GROUND 1 39510-007

14 DIESEL FUEL SYMBOL 2 39510-010

15 WARNING CA PROP 65 1 39510-014

16 BOXER -LARGE 2 39510-079

17 “532DX” DECAL 2 39510-027

18 BIG POWER DECAL 2 39510-140

19 OPERATOR CONTROLS -SAFETY- 1 39510-068

20 OPERATOR CONTROLS 1 39510-067

21 CONTROL PANEL DECAL 1 39510-070

22 BOXER INTERNET ADDRESS DECAL 1 39510-023

23 MORBARK LOGO DECAL 1 39510-145

24 CALL BEFORE YOU DIG DECAL 1 39510-149

25 TAG, MOD, WT, HP (NOT SHOWN) 1 39510-156

26 TAG, SN, MAN DATE (NOT SHOWN) 1 39510-154

10

3

4

3

5 6 7

8

8

9

9

21

9

11

10

9

Return lin eto HydraulicFilter Assy .

To tee onthe botto m o fthe A uxiliary

Valve


1 BOLT 4 21625-7052 FLAT WASHER 4 21161-1043 O-RING SEAL, #12 2 26511-9124 HYDRAULIC COOLER KIT 1 26844-131

5 12 V COOLER FAN 1 26844-1326 FLAT WASHER, M6 4 21171-0377 MOUNTING BOLT, M6 4 21625-785

8 90 DEGEE ELBOW, #12 2 26531-1469 CLAMP, MIKALOR 29-31 4 26516-410

10 RETURN HOSE 1 18510-55011 RETURN HOSE 1 18510-558

Hydraulic Cooler Group

11

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12

125

13

184

3837

6

10 8 7

65

2 3

10

714

23

1214

15

42

9

17

16

2122

24 23

19 20 40

26

1131

4130

29

28

27

39

3233

34

35

36

11

Travel Drive Group

13


1 RUBBER TRACK 2 29510-4062 DRIVE SPROCKET 2 30109-8033 BOLT 12 22425-2554 ROUND, HUB -DRIVE- 2 30106-8035 RIGHT TRACK MODULE 1 40016-8056 FITTING 4 26510-1087 MID-WHEEL SPOOL ASSEMBLY 10 SEE PAGE 158 DRIVE MOTOR 2 26735-007

CASTLE NUT 2 26735-055WOODRUFF KEY 2 26735-088

9 BOLT 8 21411-25710 LEFT TRACK MODULE 1 40018-80511 FRONT IDLER ASSEMBLY 2 SEE PAGE 1412 LEFT GUIDE ROD 2 40028-80513 HARDENED WASHER 8 21161-04414 BOLT 8 21411-27615 BOLT 4 21411-27616 LOCK WASHER 16 21171-14317 COTTER PIN 2 21126-02218 RIGHT GUIDE ROD 2 40027-80319 TRACK WIDENING CYLINDER 1 26820-033

SEAL KIT 1 26820-03820 FITTING 2 26510-10521 PIVOT PIN 2 30025-80322 FORK, PIVOT PIN 2 30014-80323 LOCK WASHER 2 21171-14024 BOLT 2 21619-10325 BOLT 2 21625-37026 NUT 2 21733-30727 HOSE 2 26270-001 28 TUBE, CONTROL VALVE TO LEFT SIDE OF LEFT CBV 1 40035-80529 FITTING, 90 DEGREE, #10 6 26510-10830 O-RING, #10 8 26511-91031 COUNTERBALANCE VALVE 2 26633-35632 FITTING, #10 2 26510-21333 TUBE, CONTROL VALVE TO RIGHT SIDE OF LEFT CBV 1 40036-80534 TUBE, CONTROL VALVE TO LEFT SIDE OF RIGHT CBV 1 40033-80535 TUBE, CONTROL VALVE TO RIGHT SIDE OF RIGHT CBV 1 40034-80536 LOCK WASHER 12 21161-11637 BOLT 2 21619-10538 LOCK WASHER 2 21161-01139 HOSE 2 26270-00340 HOSE 2 26211-131 41 CARTRIDGE VALVE 2 26633-36642 BUSHING, VARIABLE WIDTH TRACK ADJUSTMENT 4 23121-165

Travel Drive Group

14

12

34

510

78

14 138

7 12

1110

9

15

6

Idler Wheel and Spring Assembly


1 TENSION LOCK PLATE 1 30010-8032 JACKING BOLT WELDMENT 1 40057-8013 SPRING TENSIONER WELDMENT 1 40007-8034 SPRING 1 24741-1905 TRACK FORK WELDMENT 1 40055-8016 WHEEL ASSEMBLY 1 40070-803

7 BEARING 2 29510-4278 IDLER SPACER TUBE 2 30017-8039 IDLER PIN 1 40018-803

10 SEAL 2 29510-43111 SNAP RING 1 24125-00812 FRONT IDLER WHEEL 1 29510-40413 LOCK WASHER 1 21171-14314 BOLT 1 21612-61115 FLAT WASHER 1 32217-901

15

Mid Wheel Assembly

32

456

7

8

65432

1


1 MID-WHEEL ASSEMBLY 1 40010-803

2 NUT 2 21733-4103 FLAT WASHER 2 21161-1164 SEAL 2 29510-4285 SNAP RING 1 29510-4296 BEARING 1 29510-4307 MIDWHEEL 1 30102-8038 MIDWHEEL AXLE 1 30029-803

16

1

23

1

6

4 5

4

24

25

22

23

16

12

13

10

98

7

TO HYDRAULICTANK

14

14

15

15

17

20

18

21

19

11

26

6 Way Diverter Valve Group

17

6 Way Diverter Valve Group


1 KNOB 2 29341-4972 MAIN AUXILIARY LEVER 1 30101-8053 TEXTURED GRIP 1 29341-4634 AUXILIARY LEVER 2 30100-8055 BOLT 3 21619-0626 SPACER 1 30077-8057 WALVOIL 6-WAY VALVE 1 26661-2088 FITTING, #8 2 26510-2079 TEE FITTING, #8 1 26512-615

10 FITTING, #8 1 26531-14411 CLAMP 1 26516-41012 FITTING, #8 2 26510-20913 PLUG, #8 1 26511-08514 HOSE, 2ND AUXILARY 2 18510-17615 HOSE, TRACK EXTENSION 2 26211-11216 FITTING, #8 1 26512-21117 TUBE, LOWER AUX BULKHEAD 1 40032-80518 BULKHEAD FITTING, #10 2 26510-32019 O-RING, #10 2 26511-91020 TUBE, UPPER AUX BULKHEAD 1 40031-80521 TUBE, MANIFOLD TO AUXILIARY 1 40037-80522 FITTING, #8 2 26512-21223 O-RING, #8 9 26511-90824 NYLOCK NUT 3 21733-45725 NUT 2 21731-70826 NUT 1 21731-710

18

1

3

4

24

23

2

7

TO CREEPVALVE

821

20

10

18

19

TO AUXILIARYVALVE

9

1112

13

14

15

16

16

17

5

6

7

77

Main Control Valve Group

19

Main Control Valve Group


1 CONTROL KNOB 4 29341-4622 ROUND LEVER SHAFT, DRIVE CONTROLS 2 30098-8033 ROUND LEVER SHAFT, BOOM/BUCKET CONTROLS 2 30097-8034 LOCK NUT 4 21731-7085 O-RING, #10 1 26511-9106 FITTING 1 26511-8137 O-RING, #6 8 26511-9068 FITTING 4 26510-2089 HOSE 2 40029-805

10 FITTING 4 26510-20911 TUBE, CONTROL VALVE TO RIGHT SIDE OF LEFT CBV 1 40036-80512 TUBE, CONTROL VALVE TO CREEP VALVE 1 40038-80513 TUBE, CONTROL VALVE TO LEFT SIDE OF RIGHT CBV 1 40035-80514 TUBE, CONTROL VALVE TO RIGHT SIDE OF RIGHT CBV 1 40034-80515 TUBE, CONTROL VALVE TO LEFT SIDE OF LEFT CBV 1 40033-80516 HOSE 2 40029-80517 CAP 1 25844-75518 TEE FITTING 1 26510-33519 STRAIGHT FITTING 1 26512-50520 BOLT 4 21625-71521 WALVOIL CONTROL VALVE BLOCK 1 26661-20722 CAST HANDLE 2 30098-80323 NUT - M10 X 1.5 ZC 4 21731-71024 TRAVEL CONTROL HANDLE, CAST 2 29341-498

20

20

21

2223

2425

261

2

19

18

17 1615

13

12

14

5

3

46

28

27

7

111110

9

109

8

Electrical Panel Parts Group

21


1 REGULATOR, RECTIFIER 1 29295-1032 BOLT 2 21625-0053 IGNITION SWITCH W/KEY 1 29211-9354 IGNITION SWITCH COVER 1 29295-0085 IGNITION KEY 1 29211-9296 NUT WITH NYLON INSERT 4 22522-0067 FUSE PANEL 1 27311-9158 MACH PAN HEAD MACHINE SCREW 4 22341-4109 BLADE TYPE FUSE ATO-1 2 27311-903

10 BLADE TYPE FUSE ATO-3 2 27311-90511 BLADE TYPE FUSE ATC-15 2 27311-91012 OIL PRESSURE GAUGE 1 29317-15213 WATER TEMPERATURE GAUGE 1 29316-85514 PLUG 1 24722-01515 PLUG 1 24722-00816 PLUG 1 24722-01917 HIGH RANGE GROUND HARNESS 1 47005-80518 TOGGLE SWITCH BOOT 1 29295-02719 TOGGLE SWITCH 1 29295-02620 HIGH RANGE WIRING HARNESS 1 47004-80521 PLUG 1 24722-01022 HOUR METER 1 29316-96223 HOUR METER TO TERMINAL STRIP HARNESS 1 47001-80524 HOUR METER TO GROUND HARNESS 1 47002-80525 GAUGE PANEL WELDMENT 1 40024-80526 NUT 2 21733-45627 MAIN WIRING HARNESS 1 47007-80528 FUSE PANEL GROUND HARNESS 1 47003-805

Electrical Panel Parts Group

22

Rear Frame Group

212019

4

6 51817

1615

14

13

1279

11 10

8

2627

25

22

124

3

223

ToEngineIntake

28

2829

30

32

31 32

3334

36

35

23

Rear Frame Group


1 BOLT 2 21619-2052 CONTROL PANEL 1 40006-8053 LOCKING ACCESS PANEL 1 40007-8054 FUEL TANK MOUNTING LOCK - RH 1 30054-8055 FLAT WASHER 2 21161-0086 NUT 2 21733-4577 SPRING 3 24741-1888 STOP PLATE 2 30045-8059 FLANGED NUT 2 21733-411

10 BOLT 2 21619-41311 FLAT WASHER 2 21161-11612 OPERATOR PLATFORM 1 40026-80513 RUBBER MATT 1 32233-90114 FUEL TANK 2 39236-43115 FUEL TANK CAP/FUEL GAUGE 2 26849-17016 FUEL TANK MOUNTING LOCK - LH 1 30055-80517 FLAT WASHER 2 21161-00818 BOLT 2 21619-05519 BOLT 2 21625-10620 LOCK WASHER 2 21171-14021 PUMP GUARD 1 40044-80522 LOCKING LATCH 2 29341-495NS KEY, ACCESS PANEL LOCK 2 29341-48023 HAND GRIP 2 29341-46424 FLAT WASHER 2 21161-00825 WING NUT 2 21713-21226 WRENCH 1 30051-80327 RUBBER GROMMET 2 24721-37928 AIR CLEANER BODY ASSEMBLY 1 29295-13629 AIR FILTER ELEMENT - OUTER 1 29135-77130 AIR FILTER ELEMENT - INNER 1 29135-77231 AIR CLEANER MOUNTING BRACKET 1 30070-80532 NYLOCK NUT 4 21733-45733 CARRIAGE BOLT 2 21661-02334 BOLT 2 21619-05335 THROTTLE CABLE ASSEMBLY 1 24731-00236 THROTTLE LEVER KNOB 1 24731-018NS SPACER, CONTROL PANEL 2 33107-703NS MANUAL CONTAINER 1 39234-210

24

2

45

6

7

89

4

1011

412

13

16

17

18LOCATED ON THE BOTTOM OF THE HYDRAULIC TANK IN FRONT OF THE SUCTION PORT..

1415

1

19

2021

3

222

23

Hydraulic Filter and Engine Shroud Group

25

Hydraulic Filter and Engine Shroud Group


1 HYDRAULIC FILTER ASSEMBLY 1 26835-3152 HEX HEAD BOLT 3 26838-3293 HYDRAULIC FILTER TOP COVER PLATE 1 26838-3364 O-RING SEAL KIT 1 26838-3275 HYDRAULIC FILTER PRESSURE SPRING 1 26838-3286 HYDRAULIC FILTER ELEMENT 1 26838-3267 HYDRAULIC HOSE 1 18510-5588 CLAMP 2 26516-4119 90 DEGREE MALE FITTING 1 26510-108

10 VENTED CAP WITH DIPSTICK 1 26849-16711 FILTER HOLDER BASKET 1 26838-33112 BOLT 2 21619-05513 LOCK WASHER 2 21171-139

14 O-RING, #12 1 26511-91215 PLUG, #12 1 26511-08716 HYDRAULIC TANK CLEAN-OUT COVER 2 26849-40217 HYDRAULIC TANK CLEAN-OUT COVER GASKET 2 26849-44018 CERAMIC MAGNET 1 26849-17219 FLAT WASHER 2 21161-00720 BOLT 2 21619-05321 ENGINE SHROUD 1 30076-80522 90 DEGREE MALE FITTING 1 26510-11023 HOSE, PRESSURE RELIEF LINE 1 26900-061

26

4

1

2

TO ENGINEEXHAUST

MANIFOLD

6

5

7

5

11

109

11

10

1012 3

9

9 11

8

9

10

Muffler and Exhaust Group

27

Muffler and Exhaust Group


1 BOLT 4 21625-7162 EXHAUST MANIFOLD GASKET 1 29211-6793 EXHAUST PIPE ASSEMBLY 1 40020-805

4 EXHAUST PIPE 1 40049-8055 MUFFLER CLAMP 2 29323-4546 MUFFLER 1 29295-1047 EXHAUST TIP 1 29135-834

8 BOLT 1 21619-0539 LOCK WASHER 4 21171-139

10 FLAT WASHER 6 21161-00811 BOLT 3 21619-05512 MUFFLER GUARD 1 30026-805

28

50

13

54

8

1415

1617

19

21

22

23

6

26

27

2829

3031

32 33 3436

37

38

39

40

41

4243

44

49

46

35

45

10

111213

7

24

25

9

1820

2

2

22

32

4748

Engine and Radiator Group

29

Engine and Radiator Group


1 AIR CLEANER ASSEMBLY 1 Reference only2 HOSE CLAMP 2 26516-0233 TUBE, AIR INTAKE 1 29295-0584 HOSE CLAMP 2 26516-0165 INTAKE HOSE ELBOW 1 32237-9016 PUMP GUARD 1 40044-8057 WATER TEMP SENDER 1 29317-1258 OIL PRESSURE SENDER 1 29317-1189 ELBOW FITTING 1 25434-321

10 TERMINAL INSULATOR 1 29315-04611 POWER CABLE 1 47004-80312 LOCK WASHER 1 21171-18913 LOCK NUT 1 21733-50714 BOLT 4 21624-25515 FLAT WASHER 8 21161-04416 FLAT WASHER 8 21161-10417 BOLT 8 21625-70518 ISOLATOR MOUNT, LOWER 2 29295-09519 NUT 2 21733-30320 ISOLATOR MOUNT, UPPER 2 29295-09421 WASHER AND ISOLATORS FURNISHED WITH ENGINE 2 See engine manual22 BOLT 2 21625-11223 OIL FILTER 1 29211-62724 HOSE CLAMP 2 26516-41125 SUCTION HOSE 1 18510-57626 BOLT 10 21619-00327 LOCK WASHER 10 21171-13728 INSERT 10 21737-40629 PROTECTIVE SCREEN 1 29211-03430 RADIATOR SHROUD 1 30074-80531 INSERT 2 21737-40632 RADIATOR OVERFLOW BOTTLE 1 29326-92633 BOLT 10 21619-00334 LOCK WASHER 10 21171-13735 BOLT 2 21619-00336 RADIATOR SHROUD TOP 1 30075-80537 FLAT WASHER 4 21161-00738 LOCK WASHER 4 21171-13739 BOLT 4 21619-00340 RADIATOR MOUNT 2 30063-80541 NUT 2 21733-52042 FLAT WASHER 2 21161-00743 RUBBER MOUNT 2 24721-01944 RADIATOR 1 29211-42945 RADIATOR CAP 1 29326-93146 AIR INTAKE HOSE 1 32232-90147 RADIATOR COVER 1 30076-80548 FLAT WASHER 8 21161-00749 BOLT 4 21619-05350 CLAMP, AIR BREATHER 1 29295-11151 NUT 4 21733-305

30

TO FUEL FEED/INJECTION PUMPON ENGINE(RIGHT SIDE)

RETURN LINEFROM ENGINEFUEL GALLER Y(RIGHT SIDE)

1 2

3

46

7

23

2221

24

18

15

6

9

106

121113

116

9

19

26

65

8

25

11

14

16

17

20

Diesel Fuel Supply and Filter Group

31

Diesel Fuel Supply and Filter Group


1 FUEL HOSE 1 32249-901

2 BREATHER 1 26849-1433 FITTING 1 25978-1364 BREATHER TUBE 1 32267-9015 FUEL HOSE 1 32271-9016 SPRING CLAMP 5 26516-2307 TEE FITTING 1 25978-1658 ELBOW FITTING 1 25978-1349 BUSHING 2 25312-001

10 FUEL SHUT OFF VALVE 2 29295-01311 HOSE CLAMP 3 26516-11012 FUEL HOSE 1 32269-901

13 TEE FITTING 1 25978-16814 FUEL HOSE 1 32258-90115 FUEL HOSE 1 32270-90116 FUEL FILTER ASSEMBLY 1 29211-036

17 FUEL FILTER ELEMENT 1 29211-03718 FUEL FILTER HEAD 1 29211-663

19 PLUG 1 39236-44220 NUT 2 21733-45621 FLAT WASHER 2 21161-00722 BOLT 2 21625-00523 ELBOW FITTING 1 25978-13524 BREATHER TUBE 1 32268-901

32

56

1 2

3

4

3

7

Battery Group


1 BATTERY TERMINAL INSULATOR, RED 1 29315-0472 NEGATIVE BATTERY CABLE 1 47007-8033 BATTERY HOLDOWN, WITH BOLTS, WING NUTS, FLAT WASHERS 1 29315-3024 12V BATTERY 1 29315-2655 POSITIVE BATERY CABLE 1 47008-8056 CORRUGATED FABRIC LOOM 1 18763-0737 TERMINAL INSULATOR, RED 1 29315-306

NS POWER CABLE 1 47004-803

33

23

4ENGINE FLY

WHEEL 6

78

9

5

1

Pump Drive Mounting Kit Group


1 PUMP DRIVE MOUNTING KIT 1 29295-098

2 MOUNTING FLANGE 1 29295-1163 CAP SCREWS (PUMP MOUNT FASTENER KIT) 10 21451-6314 PUMP DRIVE HOUSING 1 29295-0995 FLAT WASHER 2 21161-0116 BOLT (PUMP MOUNT FASTENER KIT) 2 21612-0287 PUMP DRIVE HUB 1 29295-011

8 HYDRAULIC PUMP 1 26711-0019 BOLT 2 21619-105

34

13

3534

32

33

1315 14

17

18

192021222324

25

26

2728

30

31

29

1361

2

111210

9

16

4

76 5

8

Pump and Radiator Group

35

Pump and Radiator Group


1 HOSE CLAMP 4 29211-4402 LOWER RADIATOR HOSE 1 29211-9823 UPPER RADIATOR HOSE 1 29295-0934 SPEED NUT 4 21732-5555 WASHER 4 21161-0076 LOCK WASHER 4 21171-1377 BOLT 4 21619-0038 BOLT 4 29295-0689 LOCK WASHER 1 21171-140

10 NUT 1 22533-25211 THROTTLE BRACKET 1 30066-80512 NUT 1 21733-45713 THROTTLE LEVER 1 32231-90114 SCREW 1 21266-01215 THROTTLE CABLE CLAMP 1 29295-02516 WASHER 1 21161-00817 BOLT 1 21619-05618 BOLT 1 21625-72919 BOLT 16 21612-75320 LOCK WASHER 16 21171-14021 RIGHT HAND ENGINE MOUNTING PLATE 1 30068-80522 CLAMP 1 27112-26123 O-RING, #16 1 26511-91624 FITTING 2 26517-51825 O-RING, #10 2 26511-91026 FITTING 1 26510-11127 FITTING 1 26510-21028 LEFT HAND ENGINE MOUNTING PLATE 1 30069-80529 TUBE, HYDRAULIC 1 42009-80430 TUBE, HYDRAULIC 1 42008-80431 ENGINE 1 29211-40332 FAN BELT 1 29295-02033 SPACER 1 29295-06734 FAN 1 29326-92735 FAN SAFETY SCREEN 1 29295-07136 HYDRAULIC TANK HOSE 1 18510-576

36

LIFT

CYL.

RIGHT

LIFT CYL.

LEFT

COOL

ER FILTER,

IN

TANK

TILT

CYL

INOU

T

MANIFO

LD

ROD

END

ROD

END

ROD

END

TRACK

WIDENING

CYL

PUMP

VALVE

C'BALANCE

LEFT

AE

C F

D

B

AUX.

VALVE

3 SECT.

CONTROL

VALVE

VALVE

C'BALANCE

RIGHT

SUCTION

FROM TANK

RETURN

TO TANK

AUX.

HOSES

LEFT

MOTOR

LEFT

MOTOR

RIGHT

BOTTOM

BOTTOM

AUX HOSES

RIGHT

HYDRAULIC

MOTORS ONLY

26211-124

26211-124

26211-116

26211-115

40040-805

18510-551

26555-098

26555-098

26211-122

26211-122

26593-24926593-249

18510-558

18510-550

26211-131

26211-131

40034-805

40035-805

26270-003

26270-003

26270-001

26265-083

40037-805

40038-805

BULKHEAD

40032-80540031-805

18510-576

40033-805

40036-805

40039-805

Hydraulic Schematic

48000-805

37

STARTER

SOLENOID

CRAWL

SPEED

SOLENOID

OIL

PRESSURE

GAUGE

WATER

TEMP

GAUGE

ALTERNATOR

OIL COOLER FAN

IGNITION

SWITCH

(+)

(+)

(S)

12

GG

SI

IS

1 A 1 A

15 A

15 A

3 A

3 A

(B)

(A)

CRAWL

SPEED

SWITCH

A B30 A

FUSE

HOUR

METER

GROUND

WATER

TEMPERATURE

SENDER

GLOW

PLUGS

FUEL

SOLENOID

OIL

PRESSURE

SENDER

SEE KUBOTA D1105-T ENGINE SCHEMATICS FOR

MORE DETAILS

16 BRN/BLACK

14 YEL

30

AC

17 19

50

12 BLK

12 BLK

12 RED/WHT

12 BRN

16 RED/WHT

14 BLU16 BLU

16 BRN

16 RED/WHT

16 BLK

14 YEL

12 RED/WHT

18 YEL

18 GRN

16 BLK

16 BLK

16 RED

16 BRN

16 BLU

18 YEL

16 BLK/WHT

16 RED/WHT

18 GRN

16 RED

16 BRN

16 BLU

12 ORG

14 YEL

16 BLK

18 YEL

12 BLK

16 BRN

16 BRN/BLK

14 BLU

18 GRN 16

BLU

16 BLK

16 BLU

16 BLK

16 BRN

12 BLK

18 GRN

16 BRN/BLK

Electrical Schematic

47000-805

Phone: Sales - 800-831-0042,Parts and Service - 800-255-8839 www.boxerequipment.com ®

Morbark, Inc.8507 S. Winn Rd., P.O. Box 1000,

Winn, Michigan 48896www.morbark.com

Manufactured by:

B I G P O W E R I N A L L P L A C E S

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