boxer 532dx - parts.pdf
TRANSCRIPT
Boxer 532DX Parts ManualSN 1704 and Higher
Part No. 999-836
Manufactured by:Phone: Sales - 800-831-0042,Parts and Service - 800-255-8839 www.boxerequipment.com
Morbark, Inc.8507 S. Winn Rd., P.O. Box 1000,
Winn, Michigan 48896www.morbark.com
iii
Table of Contents
Record SERIAL Number here
MANUFACTURED BY:
MODEL NO. S.N.
ENGINE SERIAL NO.
WEIGHTPOWER
MORBARK, INCSales (800) 831-0042
Parts and Service (800) 255-8839www.morbark.com
DATE OF MANUFACTURE
LB KGHP KW
WINN, MICHIGAN, USA
Parts List and Illustrations Page NumberRoutine Maintenance Replacement Parts ..................................................................ivCreep Valve Group ..................................................................................................... 2Universal Mounting Plate and Loader Arm Group ...................................................... 4Loader Arm Group ...................................................................................................... 6Decals Group.............................................................................................................. 8Hydraulic Cooler Group ............................................................................................ 10Travel Drive Group ................................................................................................... 12Idler Wheel and Spring Group .................................................................................. 14Mid-Wheel Group ..................................................................................................... 156 Way Diverter Valve Group ..................................................................................... 16Main Control Valve Group ........................................................................................ 18Electrical Panel Parts Group .................................................................................... 20Rear Frame Group ................................................................................................... 22Hydraulic Filter and Engine Shroud Group ............................................................... 24Muffler and Exhaust Group....................................................................................... 26Engine and Radiator Group ...................................................................................... 28Diesel Fuel Supply and Filter Group......................................................................... 30Battery Group ........................................................................................................... 32Pump Drive Mounting Kit Group ............................................................................... 33Pump and Radiator Group........................................................................................ 34Hydraulic Schematics ............................................................................................... 36Electrical Schematic ................................................................................................. 37
Write your machines Serial Number in the space below for future reference. The serial number is located on the metal tag on the left side of the machine.NOTE: On some earlier models, the Serial Number tag was located inside the cowel assembly.
iv
Routine Maintenance Replacement PartsThe following parts should be considered as normal stock part items in your location. Keeping a supply of these will enable you to keep the Boxer in full service.
Part Name Part Number
Outer Air Filter Element ...................................................................................................29135-771Inner Air Filter Element ....................................................................................................29135-772Fuel Filter Canister ..........................................................................................................29135-831Hydraulic Oil Filter ..........................................................................................................26838-326Engine Oil Filter ...............................................................................................................29295-010Hydraulic Oil ................................................................................................................... Chevron Rykon Premium
ISO 46 or equalSeal Kit for Tilt Cylinder ..................................................................................................26820-039Seal Kit for Wheel Motor .................................................................................................26735-087Replacement cartridge for Counterbalance valve ...........................................................26633-366Replacement Ignition Key................................................................................................29295-009
1
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2
Creep Valve Group
21
22 1
232
4
56
71
89
12
1011
2013
14
15
7
1019
18
14
1614
17
14
3
5
20
18
28
27
2913
239
12
24, 25, 26
Right
Back
L eft
F ront331
30
30
3
Creep Valve Group
Item No. Description Quantity Part Number
1 TEST PORT DUST CAP 2 26538-4162 BOLT 1 21619-1033 FLAT WASHER 2 21161-0114 BOLT 1 21619-0555 HANDLE END 1 26682-5526 HYDRAULIC MANIFOLD 1 26682-5017 TEST PORT FITTING 2 24538-4258 45 DEGREE FITTING 1 26510-0539 TUBE 1 40038-805
10 TEE FITTING 2 26510-08011 90 DEGREE FITTING (8) 1 26510-10712 TUBE 1 40037-80513 SOLENOID VALVE COIL 1 26682-56014 CLAMP, SUPEREX 36-38 4 26516-41015 RETURN HOSE 1 18510-55116 FITTING 1 26517-16617 RETURN HOSE 1 18510-55018 TUBE 1 40039-80519 MOUNTING BRACKET 1 30079-80520 TUBE 1 40040-80521 FITTING (10) 1 26512-57922 90 DEGREE FITING (10) 1 26511-81323 ELECTRICAL HARNESS, SOLENOID VALVE 1 47004-80524 CREEP VALVE CONTROL HANDLE 1 26682-55225 SCREW 1 26682-55426 CREEP CONTROL VALVE 1 26682-55527 FLOW CONTROL CARTRIDGE 1 26682-55328 CHECK VALVE 1 26682-55729 POPPET VALVE CARTRIDGE 1 26682-55830 O-RING, #10 2 26511-91031 NYLOCK NUT 1 21733-45732 LOCK WASHER 1 21171-140
4
5
1
3 2
4
6
7
718
8
1715, 16
14
1011
9
12
8
12
1110
1213
1922
2120
27
26
2524
28
23
10
1029
8
9
Universal Mounting Plate and Loader Arm Group
5
Universal Mounting Plate and Loader Arm Group
Item No. Description Quantity Part Number
1 MALE COUPLER ASSEMBLY 1 40011-803
2 ROLL PIN 2 21154-015
3 SPRING, 15/16OD X .080 2 24741-087
4 MALE COUPLER ROUND LATCH STOP 2 30042-803
5 MALE COUPLER ROUND LATCH PIN 2 30090-803
6 MALE COUPLER CASTING 1 29510-426
7 ROUND PIN 1” X 3 3/4” (3 7/8”) 2 30024-803
8 BOLT, HH 3/8-16 X 3/4 4 21619-103
9 PIN CLIP, RIGHT 2 30003-803
10 GREASE ZERK - STRAIGHT 6 26891-005
11 ROUND PIN 1” X 2 7/16” 2 30025-803
12 CONNEX BUSHING 6 23128-005
13 BOOM ARM WELDMENT (DIESEL) 1 40004-805
14 PIN RETAINER 1 30014-803
15 BUCKET TILT CYLINDER 1 26820-031
16 BUCKET TILT CYLINDER SEAL KIT 1 26820-039
17 LOCK WASHER 3/8 4 21171-140
18 PIN CLIP, LEFT 1 30004-803
19 FEMALE QUICK CONNECT 1 26538-215
20 MALE QUICK CONNECT 1 26538-216
21 MALE QUICK CONNECT 1 26538-811
22 FEMALE QUICK CONNECT 1 26538-813
23 HOSE 1 26211-122
24 HOSE, MALE 1 26593-249
25 HOSE, FEMALE 1 26593-249
26 HOSE 2 26555-098
27 BULKHEAD FITTING, #8 2 26510-305
28 HOSE 1 26211-123
29 90 DEGREE FITTING 2 26510-105
6
Loader Arm Group
1
2 3
45
11
14
1113
12
23
6
8
6
1123
11
3 7
210 8
2
98
10
29
8
15 17
1618
7
Loader Arm Group
Item No. Description Quantity Part Number
1 BOOM ARM WELDMENT 1 40004-8032 CONNEX BUSHING 8 23128-0053 ROUND PIN - 4 3/32” 2 30027-8034 BOOM CYLINDER SAFETY LOCK 1 30027-8055 SAFETYT LOCK RETAINER PIN AND RING 1 21129-4356 ARM LIFT CYLINDER 2 26820-032
SEAL KIT 1 26820-0377 ROUND FLUTED KNOB 1 29341-4968 GREASE ZERK, STRAIGHT 6 26891-0059 ROUND PIN - 2 7/16” 2 30025-80310 PIN RETAINER 2 30014-80311 PIN CLIP, CLOSED 4 30016-80312 BOLT 6 21619-10313 LOCK WASHER 6 21171-14014 90 DEGREE FITTING 2 26510-10515 HOSE 1 26211-116 16 HOSE 2 26211-12417 TEE FITTING 2 26510-076 18 HOSE 1 26211-115
8
Decals Group
2 34 5
67
8
1610
18
119
178
8
17
2
3
4
5216
78
16
20
19
14
12
1318
1415
2223
9
Decals Group
Item No. Description Quantity Part Number
1 SAFETY DECAL KIT 1 39513-423
2 BURN HAZARD 2 39510-009
3 CABLE EYE 2 39510-005
4 HOOK 2 39510-004
5 AUX VALVE TO NEUTRAL DANGER 1 39510-024
6 ATTACHMENT SECURE CAUTION 1 39510-013
7 STAY BACK, DANGER SYMBOL 2 39510-006
8 CRUSH HAZARD, DANGER SYMBOL 4 39510-001
9 BURN HAZARD, CAUTION SYMBOL 1 39510-057
10 HYD OIL RYKON PREMIUM ISO 46 1 39510-015
11 INSTALL CYL LOCK, WARNING SYMBOL 1 39510-012
12 READ MANUAL, WARNING SYMBOL 1 39510-008
13 BATTERY GROUND 1 39510-007
14 DIESEL FUEL SYMBOL 2 39510-010
15 WARNING CA PROP 65 1 39510-014
16 BOXER -LARGE 2 39510-079
17 “532DX” DECAL 2 39510-027
18 BIG POWER DECAL 2 39510-140
19 OPERATOR CONTROLS -SAFETY- 1 39510-068
20 OPERATOR CONTROLS 1 39510-067
21 CONTROL PANEL DECAL 1 39510-070
22 BOXER INTERNET ADDRESS DECAL 1 39510-023
23 MORBARK LOGO DECAL 1 39510-145
10
3
4
3
5 6 7
8
8
9
9
21
9
11
10
9
Return lin eto HydraulicFilter Assy .
To tee onthe bottom ofthe Auxiliary
Valve
Item No. Description Quantity Part Number
1 BOLT 4 21625-7052 FLAT WASHER 4 21161-1043 O-RING SEAL, #12 2 26511-9124 HYDRAULIC COOLER KIT 1 26844-131
5 12 V COOLER FAN 1 26844-1326 FLAT WASHER, M6 4 21171-0377 MOUNTING BOLT, M6 4 21625-785
8 90 DEGEE ELBOW, #12 2 26531-1469 CLAMP, MIKALOR 29-31 4 26516-410
10 RETURN HOSE 1 18510-55011 RETURN HOSE 1 18510-558
Hydraulic Cooler Group
11
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12
125
13
184
3837
6
10 8 7
65
2 3
10
714
23
1214
15 9
17
16
2122
24 23
19 20 40
26
1131
4130
29
28
27
39
3233
34
35
36
11
Travel Drive Group
13
Item No. Description Quantity Part Number
1 RUBBER TRACK 2 29510-4062 DRIVE SPROCKET 2 30109-8033 BOLT 12 22425-2554 ROUND, HUB -DRIVE- 2 30106-8035 RIGHT TRACK MODULE 1 40016-8056 FITTING 4 26510-1087 MID-WHEEL SPOOL ASSEMBLY 10 SEE PAGE 158 DRIVE MOTOR 2 26735-0079 BOLT 8 21411-27710 LEFT TRACK MODULE 1 40018-80511 FRONT IDLER ASSEMBLY 2 SEE PAGE 1312 LEFT GUIDE ROD 2 40028-80513 HARDENED WASHER 8 21161-04414 BOLT 8 21411-27615 BOLT 4 21411-27616 LOCK WASHER 16 21171-14317 COTTER PIN 2 21126-02218 RIGHT GUIDE ROD 2 40027-80319 TRACK WIDENING CYLINDER 1 26820-033
SEAL KIT 1 26820-03820 FITTING 2 26510-10521 PIVOT PIN 2 30025-80322 2 2 30014-80323 LOCK WASHER 2 21171-14024 BOLT 2 21619-10325 BOLT 2 21625-37026 NUT 2 21733-30727 HOSE 2 26265-082 28 TUBE, CONTROL VALVE TO LEFT SIDE OF LEFT CBV 1 40035-80529 FITTING, 90 DEGREE, #10 6 26510-10830 O-RING, #10 8 26511-91031 COUNTERBALANCE VALVE 2 26633-35632 FITTING, #10 2 26510-21333 TUBE, CONTROL VALVE TO RIGHT SIDE OF LEFT CBV 1 40036-80534 TUBE, CONTROL VALVE TO LEFT SIDE OF RIGHT CBV 1 40033-80535 TUBE, CONTROL VALVE TO RIGHT SIDE OF RIGHT CBV 1 40034-80536 LOCK WASHER 12 21171-14337 BOLT 2 21619-10538 LOCK WASHER 2 21161-01139 HOSE 2 26265-08340 HOSE 2 26211-131 41 CARTRIDGE VALVE 2 26633-366
Travel Drive Group
14
12
34
510
78
14 138
7 12
1110
9
15
6
Idler Wheel and Spring Group
Item No. Description Quantity Part Number
1 TENSION LOCK PLATE 1 30010-8032 JACKING BOLT WELDMENT 1 40020-8033 SPRING TENSIONER WELDMENT 1 40007-8034 SPRING 1 29510-4385 TRACK FORK WELDMENT 1 40006-8036 IDLER WHEEL ASSEMBLY 1 40009-803
7 BEARING 2 29510-4278 IDLER SPACER TUBE 2 30017-8039 IDLER PIN 1 40018-803
10 SEAL 2 29510-43111 SNAP RING 1 24125-00812 FRONT IDLER WHEEL 1 29510-40413 LOCK WASHER 1 21171-14314 BOLT 1 21619-25315 FLAT WASHER 1 32217-901
15
Mid Wheel Group
23
45
6
7
54
32
1
Item No. Description Quantity Part Number
1 MID-WHEEL ASSEMBLY 1 40010-803
2 NUT 2 21733-4103 SEAL 2 29510-4284 SNAP RING 1 29510-4295 BEARING 1 29510-4306 MIDWHEEL 1 30102-8037 MIDWHEEL AXLE 1 30029-803
16
1
23
1
6
4 5
4
24
25
22
23
16
12
13
10
98
7
TO HYDRAULICTANK
14
14
15
15
17
20
18
21
19
11
26
6 Way Diverter Valve Group
17
6 Way Diverter Valve Group
Item No. Description Quantity Part Number
1 KNOB 2 29341-4972 MAIN AUXILIARY LEVER 1 30101-8053 TEXTURED GRIP 1 29341-4634 AUXILIARY LEVER 2 30100-8055 BOLT 3 21619-0626 SPACER 1 30077-8057 WALVOIL 6-WAY VALVE 1 26661-2088 FITTING, #8 2 26510-2079 TEE FITTING, #8 1 26512-615
10 FITTING, #8 1 26531-14411 CLAMP 1 26516-41012 FITTING, #8 2 26510-20913 PLUG, #8 1 26511-08514 HOSE, 2ND AUXILARY 2 18510-17615 HOSE, TRACK EXTENSION 2 26211-11216 FITTING, #8 1 26512-21117 TUBE, LOWER AUX BULKHEAD 1 40032-80518 BULKHEAD FITTING, #10 2 26510-32019 O-RING, #10 2 26511-91020 TUBE, UPPER AUX BULKHEAD 1 40031-80521 TUBE, MANIFOLD TO AUXILIARY 1 40037-80522 FITTING, #8 2 26512-21223 O-RING, #8 9 26511-90824 NYLOCK NUT 3 21733-45725 NUT 2 21731-70826 NUT 1 21731-710
18
1
3
4
24
23
2
7
TO CREEPVALVE
821
20
10
18
19
TO AUXILIARYVALVE
9
1112
13
14
15
16
16
17
5
6
7
77
Main Control Valve Group
19
Main Control Valve Group
Item No. Description Quantity Part Number
1 CONTROL KNOB 4 29341-4622 ROUND LEVER SHAFT, DRIVE CONTROLS 2 30098-8033 ROUND LEVER SHAFT, BOOM/BUCKET CONTROLS 2 30097-8034 LOCK NUT 4 21731-7085 O-RING, #10 1 26511-9106 FITTING 1 26511-8137 O-RING, #6 8 26511-9068 FITTING 4 26510-2089 HOSE 2 40029-80510 FITTING 4 26510-20911 TUBE, CONTROL VALVE TO RIGHT SIDE OF LEFT CBV 1 40036-80512 TUBE, CONTROL VALVE TO CREEP VALVE 1 40038-80513 TUBE, CONTROL VALVE TO LEFT SIDE OF RIGHT CBV 1 40035-80514 TUBE, CONTROL VALVE TO RIGHT SIDE OF RIGHT CBV 1 40034-80515 TUBE, CONTROL VALVE TO LEFT SIDE OF LEFT CBV 1 40033-80516 HOSE 2 40029-80517 CAP 1 25844-75518 TEE FITTING 1 26510-33519 STRAIGHT FITTING 1 26512-50520 BOLT 4 21625-71521 WALVOIL CONTROL VALVE BLOCK 1 26661-20722 CAST HANDLE 2 30098-80323 NUT - M10 X 1.5 ZC 4 21731-71024 TRAVEL CONTROL HANDLE, CAST 2 29341-498
20
20
21
222324
25
261
2
19
18
17 1615
13
12
14
5
3
46
28
27
7
111110
9
109
8
Electrical Panel Parts Group
21
Item No. Description Quantity Part Number
1 REGULATOR, RECTIFIER 1 29295-1032 BOLT 2 21625-0053 IGNITION SWITCH 1 29295-0074 IGNITION SWITCH COVER 1 29295-0085 IGNITION KEY 1 29295-0016 NUT WITH NYLON INSERT 4 22522-0067 FUSE PANEL 1 27311-9158 MACH PAN HEAD MACHINE SCREW 4 22341-4109 BLADE TYPE FUSE ATO-1 2 27311-903
10 BLADE TYPE FUSE ATO-3 2 27311-90511 BLADE TYPE FUSE ATC-15 2 27311-91012 OIL PRESSURE GAUGE 1 29317-15213 WATER TEMPERATURE GAUGE 1 29316-85514 PLUG 1 24722-01515 PLUG 1 24722-00816 PLUG 1 24722-01917 HIGH RANGE GROUND HARNESS 1 47005-80518 TOGGLE SWITCH BOOT 1 29295-02719 TOGGLE SWITCH 1 29295-02620 HIGH RANGE WIRING HARNESS 1 47004-80521 PLUG 1 24722-01022 HOUR METER 1 29316-96223 HOUR METER TO TERMINAL STRIP HARNESS 1 47001-80524 HOUR METER TO GROUND HARNESS 1 47002-80525 GAUGE PANEL WELDMENT 1 40024-80526 NUT 2 21733-45627 MAIN WIRING HARNESS 1 47007-80528 FUSE PANEL GROUND HARNESS 1 47003-805
Electrical Panel Parts Group
22
Rear Frame Group
212019
4
6 518171615
14
13
1279
11 10
8
2627
25
22
124
3
223
ToEngineIntake
28
2829
30
32
31 32
3334
36
35
23
Rear Frame Group
Item No. Description Quantity Part Number
1 BOLT 2 21619-2052 CONTROL PANEL 1 40006-8053 LOCKING ACCESS PANEL 1 40007-8054 FUEL TANK MOUNTING LOCK - RH 1 30054-8055 FLAT WASHER 2 21161-0086 NUT 2 21733-4577 SPRING 3 24741-1888 STOP PLATE 2 30045-8059 FLANGED NUT 2 21733-411
10 BOLT 2 21619-41311 FLAT WASHER 2 21161-11612 OPERATOR PLATFORM 1 40026-80513 RUBBER MATT 1 32233-90114 FUEL TANK 2 39236-43115 FUEL TANK CAP/FUEL GAUGE 2 26849-17016 FUEL TANK MOUNTING LOCK - LH 1 30055-80517 FLAT WASHER 2 21161-00818 BOLT 2 21619-05519 BOLT 2 21625-10620 LOCK WASHER 2 21171-14021 PUMP GUARD 1 30071-80522 LOCKING LATCH 2 29341-49523 HAND GRIP 2 29341-46424 FLAT WASHER 2 21161-00825 WING NUT 2 21713-21226 WRENCH 1 30051-80327 RUBBER GROMMET 2 24721-37928 AIR CLEANER BODY ASSEMBLY 1 29295-00229 AIR FILTER ELEMENT - OUTER 1 29135-77130 AIR FILTER ELEMENT - INNER 1 29135-77231 AIR CLEANER MOUNTING BRACKET 1 30070-80532 NYLOCK NUT 4 21733-45733 CARRIAGE BOLT 2 21661-02334 BOLT 2 21619-05335 THROTTLE CABLE ASSEMBLY 1 24731-00236 THROTTLE LEVER KNOB 1 24731-018
24
2 34
5
6
7
8
9
4
10
11
412
13
16
17
18LOCATED ON THEBOTTOM OF THEHYDRAULIC TANKIN-FRONTOF THESUCTION PORT.
14
15
1
19
2021
Hydraulic Filter and Engine Shroud Group
25
Hydraulic Filter and Engine Shroud Group
Item No. Description Quantity Part Number
1 HYDRAULIC FILTER ASSEMBLY 1 26835-3152 HEX HEAD BOLT 3 26838-3293 HYDRAULIC FILTER TOP COVER PLATE 1 26838-3304 O-RING SEAL KIT 1 26838-3275 HYDRAULIC FILTER PRESSURE SPRING 1 26838-3286 HYDRAULIC FILTER ELEMENT 1 26838-3267 HYDRAULIC HOSE 1 18510-5588 CLAMP 2 26516-4119 90 DEGREE MALE FITTING 1 26510-108
10 VENTED CAP WITH DIPSTICK 1 26849-16711 FILTER HOLDER BASKET 1 26838-33112 BOLT 2 21619-05513 LOCK WASHER 2 21171-139
14 O-RING, #12 1 26511-91215 PLUG, #12 1 26511-08716 HYDRAULIC TANK CLEAN-OUT COVER 2 26849-40217 HYDRAULIC TANK CLEAN-OUT COVER GASKET 2 26849-44018 CERAMIC MAGNET 1 26849-17219 FLAT WASHER 2 21161-00720 BOLT 2 21619-05321 ENGINE SHROUD 1 30076-805
26
4
1
2
TO ENGINEEXHAUSTMANIFOLD
6
5
7
5
11
109
11
10
1012 3
9
9 11
8
9
10
Muffler and Exhaust Group
27
Muffler and Exhaust Group
Item No. Description Quantity Part Number
1 BOLT 4 21625-7162 EXHAUST MANIFOLD GASKET 1 29295-0213 EXHAUST PIPE ASSEMBLY 1 40020-805
4 EXHAUST PIPE 1 30105-8055 MUFFLER CLAMP 2 22963186 MUFFLER 1 29295-1047 EXHAUST TIP 1 29135-834
8 BOLT 1 21619-0539 LOCK WASHER 4 21171-139
10 FLAT WASHER 6 21161-00811 BOLT 3 21619-05512 MUFFLER GUARD 1 30026-805
28
1
2
3
45
4
6
8
1415
16
17
19
21
22
23
26
27
2829
3031
32 33 3436
37
38
39
40
41
4243
44
49
47
46
35
45
10
111213
7
24
25
9
1820
2
48
Engine and Radiator Group
29
Engine and Radiator Group
Item No. Description Quantity Part Number
1 AIR CLEANER ASSEMBLY 1 Reference only2 HOSE CLAMP 2 26516-0233 TUBE, AIR INTAKE 1 29295-0584 HOSE CLAMP 2 26516-0165 INTAKE HOSE ELBOW 1 32237-9016 PUMP GUARD 1 40044-8057 WATER TEMP SENDER 1 29317-1258 OIL PRESSURE SENDER 1 29316-8379 ELBOW FITTING 1 25434-321
10 TERMINAL INSULATOR 1 29315-04611 POWER CABLE 1 29315-53412 LOCK WASHER 1 21171-18913 LOCK NUT 1 21733-50714 BOLT 4 1913328C15 FLAT WASHER 8 21161-04416 FLAT WASHER 8 21161-10417 BOLT 8 21625-70518 ISOLATOR MOUNT, LOWER 2 29295-09519 NUT 2 21733-30320 ISOLATOR MOUNT, UPPER 2 29295-09421 WASHER AND ISOLATORS FURNISHED WITH ENGINE 2 See engine manual22 BOLT 2 21625-11223 OIL FILTER 1 29295-01024 HOSE CLAMP 2 26516-41125 SUCTION HOSE 1 18510-57626 BOLT 10 21619-00327 LOCK WASHER 10 21171-13728 INSERT 10 21737-40629 PROTECTIVE SCREEN 1 2393532.010.0330 RADIATOR SHROUD 1 30074-80531 INSERT 2 21737-40632 RADIATOR OVERFLOW BOTTLE 1 29326-92633 BOLT 10 21619-00334 LOCK WASHER 10 21171-13735 BOLT 2 21619-00336 RADIATOR SHROUD TOP 1 30075-80537 FLAT WASHER 4 21161-00738 LOCK WASHER 4 21171-13739 BOLT 4 21619-00340 RADIATOR MOUNT 2 30063-80541 NUT 2 21733-52042 FLAT WASHER 2 21161-00743 RUBBER MOUNT 2 24721-01944 RADIATOR 1 2393532.0145 RADIATOR CAP 1 29326-93146 AIR INTAKE HOSE 1 32232-90147 RADIATOR COVER 1 30076-80548 FLAT WASHER 8 21161-00749 BOLT 4 21619-053
30
TO FUEL FEED/INJECTION PUMPON ENGINE(RIGHT SIDE)
RETURN LINEFROM ENGINEFUEL GALLERY(RIGHT SIDE)
1 2
3
4
6
7
23
22
21
24
18
15
6
9
106
121113
116
9
19
65
8
11
14
16
17
20
Diesel Fuel Supply and Filter Group
31
Diesel Fuel Supply and Filter Group
Item No. Description Quantity Part Number
1 FUEL HOSE 1 32249-901
2 BREATHER 1 26891-0463 FITTING 1 25978-1364 BREATHER TUBE 1 32267-9015 FUEL HOSE 1 32271-9016 SPRING CLAMP 5 26516-2307 TEE FITTING 1 25978-1658 ELBOW FITTING 1 25978-1349 BUSHING 2 25312-001
10 FUEL SHUT OFF VALVE 2 29295-01311 HOSE CLAMP 3 26516-11012 FUEL HOSE 1 32269-901
13 TEE FITTING 1 25978-16814 FUEL HOSE 1 32258-90115 FUEL HOSE 1 32270-90116 FUEL FILTER ASSEMBLY 1 29295-070
17 FUEL FILTER ELEMENT 1 29295-07418 FUEL FILTER HEAD 1 2393532.014
19 PLUG 1 166625120 NUT 2 21733-45621 FLAT WASHER 2 21161-00722 BOLT 2 21625-00523 ELBOW FITTING 1 25978-13524 BREATHER TUBE 1 32268-901
32
56
1 2
3
4
3
7
Battery Group
Item No. Description Quantity Part Number
1 BATTERY TERMINAL INSULATOR, RED 1 29315-0472 NEGATIVE BATTERY CABLE 1 29315-5353 BATTERY HOLDOWN, WITH BOLTS, WING NUTS, FLAT WASHERS 1 29315-3024 12V BATTERY 1 29315-2655 POSITIVE BATERY CABLE 1 29315-5366 CORRUGATED FABRIC LOOM 1 18763-0737 TERMINAL INSULATOR, RED 1 29315-049
33
23
4ENGINE FLY
WHEEL 6
78
9
5
1
Pump Drive Mounting Kit Group
Item No. Description Quantity Part Number
1 PUMP DRIVE MOUNTING KIT 1 29295-098
2 MOUNTING FLANGE 1 2394151.0033 CAP SCREWS (PUMP MOUNT FASTENER KIT) 10 2394151.0044 PUMP DRIVE HOUSING 1 29295-0995 FLAT WASHER 2 21161-0116 BOLT (PUMP MOUNT FASTNER KIT) 2 2394151.0047 PUMP DRIVE HUB 1 29295-011
8 HYDRAULIC PUMP 1 26711-00119 BOLT 2 21619-105
34
13
3534
32
33
1315 14
17
18
192021222324
25
26
2728
30
31
29
1361
2
111210
9
16
4
76 5
8
Pump and Radiator Group
35
Pump and Radiator Group
Item No. Description Quantity Part Number
1 HOSE CLAMP 4 26516-4112 LOWER RADIATOR HOSE 1 29295-0203 UPPER RADIATOR HOSE 1 29295-0934 SPEED NUT 4 21732-5555 WASHER 4 21161-0076 LOCK WASHER 4 21171-1377 BOLT 4 21619-0038 BOLT 4 29295-0689 LOCK WASHER 1 21171-14010 NUT 1 22533-25211 THROTTLE BRACKET 1 30066-80512 NUT 1 21733-45713 THROTTLE LEVER 1 32231-90114 SCREW 1 21266-01215 THROTTLE CABLE CLAMP 1 29295-02516 WASHER 1 21161-00817 BOLT 1 21619-05618 BOLT 1 21625-73319 BOLT 16 21612-75320 LOCK WASHER 16 21171-14021 RIGHT HAND ENGINE MOUNTING PLATE 1 30068-80522 CLAMP 1 27112-26123 O-RING, #16 1 26511-91624 FITTING 2 26517-51825 O-RING, #10 2 26511-91026 FITTING 1 26510-11127 FITTING 1 26510-21028 LEFT HAND ENGINE MOUNTING PLATE 1 30069-80529 TUBE 1 42009-80530 TUBE 1 42008-80531 ENGINE 1 29211-40332 FAN BELT 1 29295-02033 SPACER 1 29295-06734 FAN 1 29326-81735 FAN SAFETY SCREEN 1 29295-07136 HYDRAULIC TANK HOSE 1 18510-576
36
LIFT
CYL.
RIGHT
LIFT CYL.
LEFT
COOL
ER FILTER,
IN
TANK
TILT
CYL
INOU
T
MANIFO
LD
ROD
END
ROD
END
ROD
END
TRACK
WIDENING
CYL
PUMP
VALVE
C'BALANCE
LEFT
AE
C F
D
B
AUX.
VALVE
3 SECT.
CONTROL
VALVE
VALVE
C'BALANCE
RIGHT
SUCTION
FROM TANK
RETURN
TO TANK
AUX.
HOSES
LEFT
MOTOR
LEFT
MOTOR
RIGHT
BOTTOM
BOTTOM
AUX HOSES
RIGHT
HYDRAULIC
MOTORS ONLY
26211-124
26211-124
26211-116
26211-115
40040-805
18510-551
26555-098
26555-098
26211-122
26211-122
26593-24926593-249
18510-558
18510-550
26211-131
26211-131
40034-805
40035-805
26265-082
26265-082
26265-083
26265-083
40037-805
40038-805
BULKHEAD
40032-80540031-805
18510-576
40033-805
40036-805
40039-805
Hydraulic Schematic
48000-805
37
STARTER
SOLENOID
CRAWL
SPEED
SOLENOID
OIL
PRESSURE
GAUGE
WATER
TEMP
GAUGE
ALTERNATOR
OIL COOLER FAN
IGNITION
SWITCH
(+)
(+)
(S)
12
GG
SI
IS
1 A 1 A
15 A
15 A
3 A
3 A
(B)
(A)
CRAWL
SPEED
SWITCH
A B30 A
FUSE
HOUR
METER
GROUND
WATER
TEMPERATURE
SENDER
GLOW
PLUGS
FUEL
SOLENOID
OIL
PRESSURE
SENDER
SEE KUBOTA D1105-T ENGINE SCHEMATICS FOR
MORE DETAILS
16 BRN/BLACK
14 YEL
30
AC
17 19
50
12 BLK
12 BLK
12 RED/WHT
12 BRN
16 RED/WHT
14 BLU16 BLU
16 BRN
16 RED/WHT
16 BLK
14 YEL
12 RED/WHT
18 YEL
18 GRN
16 BLK
16 BLK
16 RED
16 BRN
16 BLU
18 YEL
16 BLK/WHT
16 RED/WHT
18 GRN
16 RED
16 BRN
16 BLU
12 ORG
14 YEL
16 BLK
18 YEL
12 BLK
16 BRN
16 BRN/BLK
14 BLU
18 GRN 16
BLU
16 BLK
16 BLU
16 BLK
16 BRN
12 BLK
18 GRN
16 BRN/BLK
Electrical Schematic
47000-805
Phone: Sales - 800-831-0042,Parts and Service - 800-255-8839 www.boxerequipment.com
Morbark, Inc.8507 S. Winn Rd., P.O. Box 1000,
Winn, Michigan 48896www.morbark.com
Part No. 999-836 (SN 1704 and Higher)
Manufactured by: