bangur nagar, post box no.33, beawar 305 901, …cement… · lead zinc slag of hindustan zinc...

CIN No. : L26943RJ1979PLC001935Phone : 01462228101-6Toll Free : 18001806003/6004Fax: 01462228117/228119E-Mail: [email protected] : www.shreecement.in

SHREE CEMENT LTD. eD .s:B~100J.ri .ri. .~I.Regd. Office: . () . :\I ~ • ~

BANGUR NAGAR, POST BOX NO.33, BEAWAR 305 901, RAJASTHAN, INDIA ~665~" WS83a6 "AiS71.(,6

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SCL/RAS/MoEF/2016-17 2010512016

To

The Director (Industry)Ministry of Environment, Forest& Climate Change,Indira Paryavaran BhavanJorbagh RoadNew Delhi - 110 003

Sub: - Compliance of environmental clearance of Mis Shree Cement Limited situated nearVillage Ras, Tehsil - Jaitaran, District Poli. Rajasthan.

Ref: - EC letter No. letter no. J-11011/34312012-IA-1i (I) dated: 10.09.2015.

Dear Sir,

Kindly refer to the above subject matter and referred EC letter. We are submitting herewilhthe compliance report for the period from Oct-2015 to Mar, 2016.

This is for your kind information please.

Thanking you,

Yours faithfully,For Shree Cement Ltd.

~(Rakesh Bhargava)Vice President (Environment)

Copy to: 1) The Chief Conservator of Forest (C), Ministry of Environment & Forest, Regional Office(Central Region), Kendriya Bhavan, 5th Floor, Sector 'H' Aliganj, Lucknow (U.P.), Pin-226024

2) The In-Charge (Zonal Office), Central Pollution Control Board (CPCB), 3rd Floor,SahkarBhawan, North T.T. Nagar, Bhopal-462003(M.P.)

3) The Member Secretary, Rajasthan Pollution Control Board, 4, Institutional Area,JhalanaDoongri, JAIPUR-302004 (Rajasthan).

61Ui)Of)~ ~trr./!;~t!~C'1 I ~

JAIPUR OFFICE: SB-187, Bapu Nagar, Opp. Rajasthan University, JLN Marg, Jaipur-302 015Phone: 0141 4241200,4241204, Fax: 0141 4241219

NEW DELHI OFFICE: 122-123, Hans Bhawan, 1, Bhadurshah Zafar Marg, New Delhi 110002Phone: 01123370828,23379218,23370776, Fax: 011 23370499 .

CORP. OFFICE: 21, Strand Road, Kolkata 700 001 Phone: 033-22309601-4 Fax: 033 22434226

SHREE CEMENT LIMITED; RAS (PALI) RAJASTHAN

COMPLIANCE STATUS OF ENVIRONMENT CLEARANCE LETTER NO.:

J-11011/343/2012-IA-II (I) dated: September 10, 2015

October-2015 to March-2016

Sr.

No.

Environment Clearance conditions Compliance

i The project proponent should install 24x7 air

devices to monitor air emission, as provided

by CPCB and submit report to Ministry and

its Regional Office

Opacity meters have been installed for continuous monitoring

of PM at the stack of Kiln, Clinker cooler, cement mill, coal mill

and Boiler.

CEMS have been installed for continuous monitoring of SO2 and

NOx at the stack of Kiln and Boiler

Emission level for the period of Oct-2016 to Mar-2016 are

enclosed as annexure 1.

ii The standards prescribed for cement plants

vide the recent MOEF&CC notification

GSR612 (E) dated 25.08.2014 shall be

implemented.

Presently the stack of Kiln, Clinker cooler, Coal mill, Cement mill

are complying with PM<50 mg/Nm3

Order has been given and consent have been obtained to

replace the kiln ESP with bag to meet the new Standards of

PM<30 mg/Nm3.

iii Project shall not start without EC for

expansion of captive limestone mines.

EC has been granted by MoEF& CC vide letter no. J-

11015/327/2012-IA.II(M) dated 21st July 2015 for increase of

limestone production from 17.2 to 19.6 MTPA

Copy of EC has been submitted on 18/09/2015.

iv Continuous stack monitoring facilities to

monitor gaseous emissions from the

process stacks shall be provided. After

expansion, limit of PM shall be controlled

within 50 mg/Nm3 by installing adequate air

pollution control system. Electrostatic

precipitators to clinker cooler, bag house to

raw mill kiln and bag filters to coal mill and

cement mill. Low NOx burners shall be

provided to control NOx emissions. Regular

Calibration of the instruments must be

ensured.

Opacity meters have been installed for continuous monitoring

of PM at the stack of Kiln, Clinker cooler, cement mill, coal mill

and Boiler.

CEMS have been installed for continuous monitoring of SO2 and

NOx at the stack of Kiln and Boiler

PM Emission levels are < 50 mg/Nm3.

Adequate air pollution control device have been installed.

Low NOx burners have been installed with all kilns.

Calibration of all instruments is being done on regular basis.

v Secondary fugitive emissions shall be

controlled and shall be within the

prescribed limits and regularly monitored.

Guidelines/ Code of Practice issued by the

CPCB in this regard shall be followed.

CPCB guidelines for control of fugitive emission have been

implemented.

Following measures have been taken for the control of fugitive

emission:

Use of covered vehicle for cement and clinker

transported

Use of closed containers and bulkers for fly ash

transportation

Use of Rail along with road transportation.

All movement area is cemented.

Silos for the storage of Clinker and fly ash

Covered storage for gypsum

Proposed covered storage for coal

All unlading hoppers are covered and bag dust

collectors have provided.

All conveyor belts are covered

Bag dust collectors have been provide at all material

transfer points.

Water spray system has been provided with reclaimed

and limestone unloading points.

Vacuum sweeping m/c are being used for better

housekeeping.

Planation all around the plant premises.

Fugitive emission is well and within limit. Emission level are

enclosed as annexure 2.

vi Arsenic and Mercury shall be monitored in

emissions, ambient air and water.

Arsenic and Mercury in Stack emissions, ambient air and ground

water carried out by approved lab and analysis report is

enclosing as annexure-3.

vii Efforts shall be made to reduce impact

of the transport of the raw materials

and end products on the surrounding

environment including agricultural

land. All the raw materials including fly

ash shall be transported in the closed

containers only and shall not be

overloaded. The company shall have

separate truck parking area. Vehicular

emissions shall be regularly monitored.

Following measures have been taken for the control of

transportation emission:

Cement and clinker are being transported in covered vehicles.

Fly ash is being transported in the closed containers and

bulkers.

All vehicles used in transportation are loaded as per the

capacity.

Vehicles with PUC are allowed.

Rail transportation has been adopted along with road to

reduce impact.

viii Effort shall be made to further reduce water

consumption by using air cooled

condensers. All the treated waste water

shall be recycled and reused in the process

and / or for dust suppression and green belt

development and other plant related

activities etc. No process wastewater shall

be discharged outside the factory premises

and ‘zero’ discharge shall be adopted.

All boilers of power plant & WHRS have been attached with air

cooled condensers.

Cement manufacturing process is based dry process

technology.

RO reject from CPP & WHRS is being used for synthetic gypsum

manufacturing& ash quenching.

Domestic waste water generated from office toilets, mess guest

house is being treated in STP and treated water is used for

greenbelt development.

‘Zero’ discharge has been achieved.

ix Effort shall be made to make use of rain

water harvested. If needed, capacity of the

reservoir shall be enhanced to meet the

maximum water requirement. Only balance

water requirement shall be met from other

sources.

Rain water collection pits have been developed at the

following locations to use for plant & mining activities and to

recharge the ground water.

So. Structure Water

storage

Capacity

in KL

1. Harvesting Pit-1 at Mines 650000


3. Harvesting Pit-3 near plant gate 147000

4. Harvesting Pit-4 in Colony near

Vill. Bhagatpura 40000

Total water requirement entire Ras project (Cement, Power,

Mine and Residential colony) is 4380 KLD.

CGWA have been granted permission to withdraw 4000 KLD

ground water.

The balance 380 KLD water will be used from the rain water

collected in above pits.

x Regular monitoring of influent and effluent

surface, sub-surface and ground water shall

be ensured and treated wastewater shall

meet the norms prescribed by the State

Pollution Control Board or described under

the Environment (Protection) Act, 1986

whichever are more stringent. Leachate

study for the effluent generated and

analysis shall also be regularly carried out

and report submitted to the Ministry's

Regional of MoEF, SPCB and CPCB.

There is Rain water & ground water used for project.

There is no effluent discharge on land or outside of plant

premises.

Domestic waste water generated from office toilets, mess and

guest house is being treated in to STP, and treated water used

for greenbelt development. Analysis report of STP treated water

is enclosing as annexure 4.

Ground water level and quality monitoring are been carried

out on regular basis and results are enclosed as annexure 5.

xi All the bag filter dust, raw mill dust, coal

dust, clinker dust and cement dust from

pollution control devices shall be recycled

and reused in the process and used for

cement manufacturing. Spent oil and

batteries shall be sold to authorized recycler

/ preprocessors only.

Dust collected in air pollution control equipment is reused in

process.

Used oil and batteries are sold to authorized recycler /

preprocessors only.

xii All the fly ash shall be utilized as per Fly ash

Notification 1999 subsequently amended in

2003 and 2008. Efforts shall be made to use

fly ash maximum in making Pozzolona

Cement (PPC)

Fly ash is used for making the PPC.

Fly ash generated in captive power plant is being utilized for

cement manufacturing.

xiii A detailed study on chemical composition

of coal used particularly heavy metal and

radio activity contents shall be carried out

through a reputed institute and report shall

be submitted to Regional Office of the

Ministry. Only after ascertaining its

radioactive level shall fly ash be supplied for

utilization in cement manufacturing.

Heavy metal analysis in coal has been carried out by approved

lab and analysis report is enclosing as annexure-3

xiv Effort shall be made to use low-grade lime,

more fly ash and solid waste in the cement

manufacturing.

We have in-house R&D facility for use of fly ash and low grade

lime stone.

Lead Zinc slag of Hindustan Zinc Limited is being used as

alternative raw material in place of iron ore.

CPCB & RSPCB permissions have been obtained for the

following waste and started to use:

Paint sludge.

ETP sludge and Phosphate sludge of automobile

industries.

CETP sludge of Pali.

CPCB & RSPCB permissions have been obtained for the

following waste to start shortly:

Chemical Gypsum

Tyre chips,

Solid mix waste and liquid mix waste,

Oil soaked cotton and grinding waste,

Oily rags and incineration ash

xv Greenbelt of about 15-20 meter width shall

be developed all along the periphery of the

plant. Apart from that an area of 33% of

total plant area shall be provided for

development the green belt 3 layers of

plantation shall be provided. Tree

plantation shall more on the prevalent wind

direction based upon the outcome of

windrose at the site. Selection of plant

species shall be as per the CPCB guidelines

in consultation with the DFO.

3 layers plantation has been provide along with boundary wall.

Out of total plant area of 187.56 hectares, green belt has been

developed in 63.8 hectares (34%) area with 165311numbers of

saplings.

Local native species of plants have been planted for increase

survival rate.

CPCB guidelines for plantation have been followed.

xvi All the recommendation made in the

Charter on Corporate Responsibility for

Environment Protection (CREP) shall be

implemented.

All CREP recommendations have been implemented.

S.

No.

CREP Condition Action Plan

1. The new cement kiln to be accorded NOC/

Environmental Clearance w.e.f 1/4/03 will

meet the limit of 50 mg/Nm3 for particulate

matter emission.

All Pollution Control equipment are meeting the

particulate matter emission level < 50 mg/Nm3.

2. The cement industries will control fugitive

emission from all raw material and product

storage and transfer points by December 2003.

However, the National Task Force will decide

the feasibility for the control of fugitive emission

from limestone and coal storage areas. The

NTF shall submit its recommendations within

months.

Closed storages / silos have been provided for

Clinker, Fly Ash, Gypsum and Cement storage.

Closed unloading hoppers with water sprinkling

arrangement have been provided for unloading of

limestone and coal & pet coke.

Bag filters have been provided at all material transfer

points.

All conveyor belts are covered.

All movement area is cemented and sweeping is

being done by vacuum sweeping machine.

3. Industries will submit the target date to

enhance the utilization waste material by April

2003.

Fly ash is used for making of PPC.

Lead Zinc slag of Hindustan Zinc Limited is used as

alternative raw material in place of iron ore.

4. NCBM will carry out a study on hazardous

waste utilization in cement kiln by December

2003.

CPCB & RSPCB permissions have been obtained for

use of Paint sludge, ETP sludge and Phosphate sludge

of automobile industries. CETP Sludge of Pali,

Chemical Gypsum, Tyre chips, Solid mix waste and

liquid mix waste, oil soaked cotton and grinding

waste, Oily rags and incineration ash

5. Cement industries will carry out feasible study

and submit target dates to CPCB co-

generation of power by July-2003.

All kilns are attached with waste heat recovery

system.

xvii Third Party Monitoring of air pollution shall

be furnished as part of compliance report.

Complying with. Third party Monitoring report of air pollution is

enclosing as annexure-3.

xviii All the commitments made to the public

during the Public Hearing / Public

Consultation meeting shall be satisfactorily

implemented and a separate budget for

implementing the same shall be allocated

and information submitted to the Ministry's

Regional Office.

Status of Public Hearing recommendation is attached herewith

as annexure-6

xix At least 5 % of the total cost of the project

shall be earmarked towards the Enterprise

Social Commitment (ESC) based on local

needs. The proponent shall prepare a

detailed CSR Plan for every next 5 years for

the existing-cum-expansion project, which

includes village-wise, sector-wise (Health,

Education, Sanitation, Health, Skill

Development and infrastructure

requirements such as strengthening of

village roads, avenue plantation, etc)

activities in consultation with the local

communities and administration. The CSR

Plan will include the amount of 2% retain

annual profits as provided for in Clause 135

CSR plan for next 5 year has been submitted on 18/9/2015.

Company is engaged in extensive social welfare works under

CSR activities. Total expenses on social welfare activities for the

FY 15-16 was INR 461.50 lacs for all units of cement, power and

mining.

of the Companies Act, 2013 which

provides for 2% of the average net profits of

previous 3 years towards CSR activities for

life of the project. A separate budget head

shall be created and the annual capital

and revenue expenditure on various

activities of the Plan shall be submitted as

part of the Compliance Report to Regional

Office. The details of the CSR Plan shall also

be uploaded on the company website and

shall also be provided in the Annual Report

of the company.

xx Risk and Disaster Management Plan along

with the mitigation measure shall be

prepared and a copy submitted to the

Ministry’s Regional Office, SPCB and CPCB

within 3 months of issue of environment

clearance letter.

Risk and Disaster Management Plan has been submitted on

18/09/2015.

xxi To educate the workers, all the work places

where dust may cause a hazard shall be

clearly indicate as dust exposure area

through the use of display signs which

identifies the hazard and the associate

health effects.

Training programmes is being organized for workers on regular

basis.

Signs board have been displayed at all health associated risk

area.

Adequate PPE’s such as ear muffs / ear plugs, helmet, dust

mask and shoes have been provided to workers to avoid the

health hazard.

xxii Provision shall be made for the housing of

construction labour within the site with all

necessary infrastructure and facilities such

as fuel for cooking, mobile toilets, Safe

drinking water, medical health care, crèche

etc. The housing may be in the form of

temporary structures to be removed after

the completion of the project.

All necessary facilities such as toilets, drinking water, medical

health, fuel etc. has been provided to construction labors.

General Condition

i The project authorities must strictly adhere

to the stipulations made by the Rajasthan

Pollution Control Board and me State

Government.

Yes, we are complying with all the stipulation made by the

RSPCB and state govt.

ii No further expansion or modification of the

plant shall be carried out without prior

approval of the Ministry of Environment,

Forest and Climate Change (MoEF&CC).

Yes for further expansion, prior approval will be obtained from

MOE&F.

Y Efforts should be made to achieve power

consumption of 70 units/tonne for Portland

Pozzolona Cement (PPC) and 95 unit/tonne

for Ordinary Portland Cement (OPC)

production and thermal energy

consumption of 670 Kcal/Kg of clinker.

Separate energy management cell has been established to

monitor power & fuel consumption.

All suitable measure like VFD, high efficient motors have been

adopted to reduce power consumption.

iv At least four ambient air quality monitoring

stations should be established in the

downward direction as well as where

maximum ground level concentrations of

PM10, PM2.5, SO2, NOx, are anticipated in

consultation with the SPCB. Data on

ambient air quality and Stack emission shall

be regularly submitted to this Ministry

including its Regional Office at Lucknow

and the SPCB/CPCB once in six months.

Ambient air quality monitoring is being monitored at the four

location of the plant boundary.

Complying with the National Ambient Air Quality Emission

Standards issued by the Ministry.

Monitoring results of ambient air quality at plant boundary are

enclosing as annexure 7.

Stack monitoring results are enclosing as annexure 1.

Six monthly compliance report is being submitted on regular

basis to the Ministry of RO office of the MOEF/CPCB and RPCB.

v Industrial waste water shall be properly

collected treated so as to conform to the

standards prescribed under GSR 422 (E)

dated 19th May, 1993 and 31 December,

1993 or as amended from time to time. The

treated waste water shall be utilized for

plantation purpose.

No waste water is being generated from the dry cement

manufacturing process.

RO reject water is utilizing in synthetic gypsum manufacturing.

Domestic waste water generated from office toilets, mess and

guest house is being treated in STP, and treated water is used

for plantation.

vi The overall noise levels in and around the

plant area shall be kept well within the

standards (85 dBA) by providing noise

control measures including acoustic

hoods, silencers, enclosures etc. On all

sources of noise generation. The ambient

noise levels should conform to the standards

prescribed under EPA Rules, 1989 viz. 75

dBA (daytime) and 70 dBA (nighttime).

Overall noise level in and around the plant area are well within

the prescribed standards of 85 dB (A).

Ambient noise levels at the plant boundary are well within the

standards prescribed under EPA Rules viz 75 dB (A) (Day time)

and 70 dB (A) (Night time.) monitoring results are enclosing as

annexure 8.

vii Occupational health surveillance of the

workers shall be done on a regular basis

and records maintained as per the

Factories Act.

Well-equipped Occupational Health Management Center has

been established.

Occupational Health Surveillance programme have been

carried out on regular basis and record of the same is

maintained as per Factories Act.

viii The company shall develop rain water

harvesting structures to harvest the rain

water for utilization in the lean season

besides recharging the ground water table.

Rain water collection pits have been developed at the

following locations to use for plant & mining activities and to

recharge the ground water.

Sr.

No.

Structure Water storage

Capacity in KL



3. Harvesting Pit-3 near plant

gate 147000

4. Harvesting Pit-4 in Colony

near Vill. Bhagatpura 40000

Following rain water harvesting measures have been

developed outside the plant premises.

S.NO. Watershed development & Construction of

Anicuts

Year 2015-2016

1. Construction of anicut in Roopnagar(Ras)

village

Year 2010-2011

1 Construction of anicut in Bagatpura village

2 Construction of anicut in Bhimgarh village

3 Construction of anicut in Kanyakhedi village

4 Rooftop water harvesting in 12 schools

5 Construction of Rapat (Nimbeti to

Jawangarh village)

Year 2009-2010

6 Watershed development project for all

villages

7 Small check dam/Anicut, Village Nimbeti

8 Construction of anicut in Nimbeti river

9 Construction of anicut in Kheda Village

10 Construction of anicut in Bhimgarh Village

11 Pal construction at Anicut Nimbeti river

Year 2008-2009

12 Construction/Repairing of anicut in Nimbeti

village

13 Jawangarh Anicut

14 Bhairav Ji Dhani Anicut Jawangarh Anicut

Artificial recharge structures (de-silting & filter pits) have been

provided with following dug wells and bore wells inside the

plant premises to recharge the ground water.

ix The project proponent shall also comply

with all the environmental protection

measures and safeguard recommended in

the EIA/EMP report. Further, the company

must undertake socio-economic

development activities in the surrounding

villages like community development

programmes, educational programmes,

drinking water supply and health care etc.

Complying with EIA/EMP study report.

x Requisite funds shall be earmarked towards

capital cost and recurring cost/annum for

environment pollution control measures to

implement the conditions stipulated by the

Ministry of Environment, Forests and Climate

Change (MoEF&CC) as well as the State

Government. An implementation schedule

for implementing all the conditions

stipulated herein shall be submitted to the

Regional Office of the Ministry at Lucknow,

The funds so provided shall not be diverted

for any other purpose.

All the pollution control measures have been implemented.

The last three years recurring cost for the environment pollution

control is given as below-

Description 2013-14 2014-15 2015-16

Plant 790.52 Lacs

719.94 Lacs 830.85 Lacs

Mines 153.34 Lacs 232.32 Lacs

Total 790.52 Lacs 873.28 Lacs 1063.17 Lacs

xi A copy of clearance letter shall be sent by

the proponent to concerned Panchayat,

Zila Parishad / Municipal Corporation, Urban

Local Body and the local NGO, if any, from

whom suggestions / representations, if any,

were received while processing the

proposal. The clearance letter shall also be

put on the web site of the company by the

proponent.

Copy of environment clearance letter has been sent on

12.9.2015 to the followings:-

Gram Panchayat, Ras

Gram Panchayat, Butiwas

Nagar Palika, Jaitaran

Zila Parishad, Pali

EC letter has been placed on our website:-

www.shreecement.in

xii The project proponent shall upload the

status of compliance of the stipulated

environment clearance conditions,

including results of monitored data on their

website and shall update the same

periodically. It shall simultaneously be sent

to the Regional Office of the MOEF&CC, the

respective Zonal Office of CPCB and the

SPCB. The criteria pollutant levels namely;

PM, SO2, NOx (ambient levels as well as

stack emissions) or critical sectoral

parameters, indicated for the projects shall

be monitored and displayed at a

convenient location near the main gate of

the company in the public domain.

Status of compliance of the stipulated environment clearance

conditions, including results of monitored data are available on

company's web site and have been displayed at the main

gate.

Emission levels are being submitted on regular basis to ministry,

CPCB and SPCB.

xiii The project proponent shall also submit six

monthly reports on the status of the

compliance of the stipulated environmental

Compliance of the stipulated environment clearance

conditions, including results of monitored data are being

submitted on six monthly basis to the Ministry of Environment

http://www.shreecement.in/

conditions including results of monitored

data (both in hard copies as well as by e-

mail) to the respective Regional Office of

MOEF, the respective Zonal Office of CPCB

and the SPCB. The Regional Office of this

Ministry at Lucknow/CPCB/RSPCB shall

monitor the stipulated conditions.

and Forests, its Regional Office, Lucknow, Central Pollution

Control Board and State Pollution Control Board.

xiv The environmental statement for each

financial year ending 31st March in Form-V

as is mandated to be submitted by the

project proponent to the concerned State

Pollution Control Board as prescribed under

the Environment (Protection) Rules, 1986, as

amended subsequently, shall also be put on

the website of the company along with the

status of compliance of environmental

conditions and shall also be sent to the

respective Regional Offices of the

MOEF&CC at Lucknow by e-mail.

Every year in the month of September, Environment statement is

being submitted to the concerned authorities.

Environment Statement & EC compliance have also been

placed on the website:-www.shreecement.in

xv Project Proponent shall inform the public

that the project has been accorded

environmental clearance by the Ministry

and copies of the clearance letter are

available with the RSPCB and may also be

seen at the Website of the Ministry of

Environment, Forests and Climate Change

(MoEF&CC) at http:/envfor.nic.in. This

should be advertised within seven days from

the date of issue of the clearance letter at

least in two local newspapers that are

widely circulated in the region of which one

shall be in the vernacular language of the

locality concerned and a copy of the same

shall be forwarded to the Regional office at

Lucknow.

Advertisement has been given in two local newspapers widely

circulated in the region namely, Dainik Bhaskar and Dainik

Navjyoti on 18/09/2015. Copy has been submitted on

18/09/2015.

xvi The Project Authorities shall inform the

Regional Office as well as the Ministry, the

date of financial closure and final approval

of the project by the concerned authorities

and the date of commencing the land

development work.

The date of commissioning of various units is given as below:

Cement plant Unit-III : 2005

Cement plant Unit-IV : 2007

Clinker Unit-V : 2007

Clinker Unit-VI : 2008

Clinker Unit-VII : 2009

Clinker Unit-VIII : 2010

Clinker Unit-IX : 2013

Clinker Unit -X :2014

Ras New Cement Unit : 2014

CPP 80 MW : 2007 –2008

CPP 100 MW : 2010

Waste heat recovery power plant : 2010

Nimbeti Limestone mine : Since 1997

http://www.shreecement.in/

Annexure 1

Stack Emission Monitoring Data: (All Values in mg/Nm3)

Units Location of Stack Oct-2015

Nov-

2015

Dec-

2015

Jan-

2016 Feb-2016

Mar-

2016

Cement Plant

Unit-III

Raw mill & Kiln ESP Stack 28 26 22 23 19 20

Coal mill Bag House Stack 27 19 16 18 17 12

Cooler ESP Stack 28 20 29 26 13 9

Cement mill Bag House Stack 26 20 22 27 18 11

Cement Plant

Unit-IV

Raw mill & Kiln ESP Stack NR 25 22 24 19 12.3

Coal mill Bag House Stack NR 23 29 22 20 8.3

Cooler ESP Stack NR 22 12 19 15 12.36


Cement Plant

Unit-V

Raw mill & Kiln Bag House

Stack

29 24 20 23 20 SD

Coal mill Bag House Stack 27 23 10 19 12 SD

Cooler ESP Stack 30 22 26 20 13 SD

Cement Plant

Unit-VI

Raw mill & Kiln ESP Stack NR NR 29 25 10 11.2

Coal mill Bag House Stack NR NR 19 21 11 12.3

Cooler ESP Stack NR NR 25 19 17 13.9

Cement Plant

Unit-VII




Cement Plant

Unit-VIII




Cement Plant

Unit-IX


Stack

24 19 19 17 22 15



Cement Plant

Unit-X


Stack

25 20 29 23 15 17



RNCU(VRM) Cement mill Bag House Stack 24 22 10 21 11 12

RNCU(Ball

Mill)


Synthetic

Gypsum

Mixer and Den Three Stage

Wet Scrubber

NR NR 15 19 NR NR

Captive

Power Plant

Boiler-I ESP Stack NR NR SD SD SD SD

Boiler-II ESP Stack 22 NR 18 21 15 15

Boiler- III ESP Stack 25 NR 22 18 SD SD

Boiler- IV ESP Stack 27 21 21 22 22 19

Boiler- V ESP Stack 27 23 28 24 12 12

Boiler- VI ESP Stack 26 24 27 21 23 34

Boiler- VII ESP Stack 29 25 26 19 25 25

Annexure 2

Fugitive Emission :-( All Values in µg/m3)

Location

Month

Gypsum

storage

Lime stone

stock pile

Coal storage

area Fly ash silo

Packing

plant

Norms 5000 5000 2000 5000 5000

Oct-2015 4156 4306 1382 4098 4310

Nov-2015 4200 4500 1522 3989 4412

Dec-2015 4125 4465 1542 4100 4312

Jan-2016 4113 4429 1506 4167 4298

Feb-2016 4200 4318 1289 4103 4258

Mar-2016 4123 4400 1290 4400 4039

Annexure 4

(STP Treated Water Quality)

S.

No. Month→

Parameter ↓

Limits Oct-

2015

Nov-

2015

Dec-

2015

Jan-

2016

Feb-

2016

Mar-

2016

1 Total Suspended Solids 100 mg/l 54.2 55.4 57.0 56.8 58.1 59.1

2 pH* 5.5-9.0 7.6 7.4 7.5 7.6 6.8 6.9

3 Oil and Grease** 10 mg/l 0.3 0.2 0.3 0.4 0.2 0.1

4 Total Residual Chlorine 1.0 mg/l 0.6 0.5 0.4 0.6 0.3 0.2

5 Ammonical Nitrogen (as N) 50 mg/l 19.1 20.1 19.6 18.4 17.1 17.5

6 BOD 3days 27°C 30 mg/l 11.3 12.1 13.5 12.8 11.8 11.5

7 Sulphide(as S) 2.0mg/l 0.1 0.2 0.1 0.2 0.1 0.2

8 Chlorides 1000 mg/l 86.4 85.5 91.3 89.4 90.1 85.3

10 COD 250 mg/l 68.4 72.3 71.3 72.4 80.1 75.3

Annexure 5

Ground water level & quality monitoring

Ground water level in meter below ground level (Year-2013)

S.No Location of well Season Winter

(Jan.,13)

Pre-Monsoon

(May,13)

Monsoon

(August, 13)

Post-Monsoon

(Nov,13)

1 B/W Near Old Mines Office

(Within Plant Area)North Side 14.8 18.3 17.3 18.2

2 O/W JassaNath Ji ki Mandi

(Outside plant Area)East Side 14.5 18.0 19.8 20.2

3 Open Well # 9 Stacker &

reclaimer area West side 16.3 20.6 19.4 20.2

4 Open Well # 2 Near mess

area South side 15.7 19.2 18.6 19.5

S.

N

Location of

Well Bore Well within Plant Area Near Old Mines

Office North Side

Open Well outside plant Area

JassaNath Ji ki Mandi East Side

Season

Parameters

Winter

(Jan.,13)

Pre-

Monsoon

(May,13)

Monsoon

(August,

13)

Post-

Monsoon

(Nov,13)

Winter

(Jan.,13)

Pre-

Monsoon

(May,13)

Monsoon

(August,

13)

Post-

Monsoon

(Nov,13)

1 pH 7.24 7.37 7.09 7.52 7.13 7.18 7.21 7.19

2 Turbidity

(NTU) 3.6 4.5 4.2 3.5 3.50 2.54 3.25 3.44

3 Total

Hardness

mg/l

421 426 382 381 362 353 371 358

4 Alkalinity

mg/l 233 211 209 236 221 231 204 216

5 Iron

mg/l 0.51 0.28 0.23 0.28 0.40 0.39 0.41 0.34

6 Chloride

mg/l 405 364 334 349 246 284 275 268

7 TDS

mg/l 1168 1232 1198 1264 774 825 963 934

8 Calcium

mg/l 114 119 115 123 97 96 98 99

9 Magnesium

mg/l 49 40 39 40 29 31 35 33

10 Sulphate

mg/l 63 73 72 65 61 58 62 65

11 Nitrate

mg/l 8.2 14 15 13 3 8 17 14

12 Fluoride

mg/l 1.21 1.13 1.2 1.17 0.87 0.95 1.1 1.2

S.

N

Location of

Well Open Well # 9 Stacker & reclaimer area West

side

Open Well # 2 Near mess area South side

Season

Parameters

Winter

(Jan.,13)

Pre-

Monsoon

(May,13)

Monsoon

(August,

13)

Post-

Monsoon

(Nov,13)

Winter

(Jan.,13)

Pre-

Monsoon

(May,13)

Monsoon

(August,

13)

Post-

Monsoon

(Nov,13)

1 pH 7.15 7.52 7.28 7.13 7.21 7.27 7.85 7.45

2 Turbidity

(NTU) 4.4 3.5 3.50 2.54 3.25 3.44 2.70 2.72

3 Total

Hardness

mg/l

386 388 361 353 371 358 374 357

4 Alkalinity

mg/l 209 236 221 231 204 216 226 231

5 Iron

mg/l 0.23 0.28 0.40 0.39 0.41 0.34 0.25 0.28

6 Chloride

mg/l 334 349 286 284 275 268 356 341

7 TDS

mg/l 1198 1264 774 825 963 934 1207 1169

8 Calcium

mg/l 115 123 97 96 98 99 135 124

9 Magnesium

mg/l 45 41 39 41 35 33 43 42

10 Sulphate

mg/l 72 65 61 58 62 65 73 76

11 Nitrate

mg/l 15 13 3 8 17 14 10.6 10.8

12 Fluoride

mg/l 1.2 1.17 0.87 0.95 1.1 1.2 1.24 1.18



S.No Location of well Season Winter

(Jan.,14)

Pre-Monsoon

(May,14)

Monsoon

(August, 14)

Post-Monsoon

(Nov,14)

1 B/W Near Old Mines Office

(Within Plant Area) North

Side

18.8 20.4 16.5 18.0

2 O/W JassaNathJikiMandi

(Outside plant Area)East

Side

21.4 23.4 16.3 11.9




area South side 20.4 22.8 16.2 19.2

S.

N

Location of


Office North Side


JassaNath Ji kiMandi East Side

Season

Parameters

Winter

(Jan.,14)

Pre-

Monsoon

(May,14)

Monsoon

(August,

14)

Post-

Monsoon

(Nov,14)

Winter

(Jan.,14)

Pre-

Monsoon

(May,14)

Monsoon

(August,

14)

Post-

Monsoon

(Nov,14)

1 pH 7.75 7.54 7.85 7.45 7.35 7.42 7.52 7.62

2 Turbidity

(NTU) 3.40 2.80 2.70 2.72 3.40 2.85 2.78 2.74

3 Total

Hardness

mg/l

345 366 374 357 352 357 365 360

4 Alkalinity

mg/l 227 230 226 231 217 241 231 234

5 Iron

mg/l 0.31 0.27 0.25 0.28 0.21 0.37 0.39 0.32

6 Chloride

mg/l 365 368 356 341 296 276 279 283

7 TDS

mg/l 1254 1266 1207 1169 967 1024 1056 1042

8 Calcium

mg/l 127 122 135 124 105 109 99 43

9 Magnesium

mg/l 48 46 43 42 39 41 44 43

10 Sulphate 64 69 73 76 68 55 66 69

mg/l

11 Nitrate

mg/l 8.9 9.4 10.6 10.8 11.5 10.5 11.2 10.8

12 Fluoride

mg/l 1.24 1.23 1.24 1.18 1.05 1.12 1.13 1.2

S.

N

Location of


side


Season

Parameters

Winter

(Jan.,14)

Pre-

Monsoon

(May,14)

Monsoon

(August,

14)

Post-

Monsoon

(Nov,14)

Winter

(Jan.,14)

Pre-

Monsoon

(May,14)

Monsoon

(August,

14)

Post-

Monsoon

(Nov,14)

1 pH 7.28 7.32 7.15 7.18 7.85 7.63 7.26 7.29

2 Turbidity

(NTU) 2.4 2.06 2.10 2.08 2.97 2.56 2.54 2.84

3 Total

Hardness

mg/l

538 489 338 356 412 502 398 403

4 Alkalinity

mg/l 290 285 208 209 276 784 265 238

5 Iron

mg/l 0.29 0.33 0.32 0.38 0.38 0.36 0.34 0.28

6 Chloride

mg/l 298 295 291 286 287 275 265 249

7 TDS

mg/l 1305 1264 853 1025 815 985 862 874

8 Calcium

mg/l 144 153 95 106 97 132 146 109

9 Magnesium

mg/l 36 37 29 37 31 32 37 31

10 Sulphate

mg/l 82 79 62 68 87 81 79 86

11 Nitrate

mg/l 4 3 2 3 5 4 3 2

12 Fluoride

mg/l 1.08 1.04 0.79 0.98 0.84 0.95 0.68 1.04



S.No Location of well

Season

Winter

(Jan.,15)

Pre-Monsoon

(May,15)

Monsoon

(August, 15)

Post-Monsoon

(Nov,15)

1 B/W Near Old Mines

Office (Within Plant

Area)North Side

18.2 20.4 17.2 18.7

2 O/W JassaNathJikiMandi

(Outside plant Area) East

Side

20.4 22.6 18.6 14.2




area South side 18.6 21.4 17.2 20.2

S.

N

Location of


Office North Side


JassaNath Ji kiMandi East Side

Season

Parameters

Winter

(Jan.,15)

Pre-

Monsoon

(May,15)

Monsoon

(August,

15)

Post-

Monsoon

(Nov,15)

Winter

(Jan.,15)

Pre-

Monsoon

(May,15)

Monsoon

(August,

15)

Post-

Monsoon

(Nov,15)

1 pH 7.46 7.21 7.19 7.36 7.51 7.20 7.18 7.41

2 Turbidity

(NTU) 2.83 3.25 3.44 3.29 2.83 4.1 4.6 4.20

3 Total

Hardness

mg/l

362 371 358 456 349 413 375 439

4 Alkalinity

mg/l 235 204 216 231 238 214 218 231

5 Iron

mg/l 0.29 0.41 0.34 0.36 0.34 0.21 0.25 0.28

6 Chloride

mg/l 328 275 268 305 256 350 355 298

7 TDS

mg/l 1156 963 934 1025 1082 1225 1215 1243

8 Calcium

mg/l 118 98 99 370 113 117 114 350

9 Magnesium

mg/l 42 35 33 86 38 38 37 89

10 Sulphate

mg/l 58 62 65 54 54 71 73 68

11 Nitrate

mg/l 9.8 17 14 16.0 10.3 11 17 18.0

12 Fluoride

mg/l 1.19 1.1 1.2 1.15 1.21 1.12 1.1 1.2

S.

N

Location of


side


Season

Parameters

Winter

(Jan.,15)

Pre-

Monsoon

(May,15)

Monsoon

(August,

15)

Post-

Monsoon

(Nov,15)

Winter

(Jan.,15)

Pre-

Monsoon

(May,15)

Monsoon

(August,

15)

Post-

Monsoon

(Nov,15)

1 pH 7.26 7.42 7.26 7.32 7.21 7.26 7.38 7.51

2 Turbidity

(NTU) 2.85 2.92 2.96 3.20 3.25 2.65 2.81 2.63

3 Total

Hardness

mg/l

362 386 391 462 371 374 368 587

4 Alkalinity

mg/l 256 281 208 229 204 198 207 204

5 Iron

mg/l 0.29 0.36 0.40 0.35 0.41 0.38 0.36 0.32

6 Chloride

mg/l 372 363 352 269 275 359 364 268

7 TDS

mg/l 1102 1096 986 997 963 1065 987 1036

8 Calcium

mg/l 123 164 108 363 98 105 121 485

9 Magnesium

mg/l 36 42 46 99 35 41 46 102

10 Sulphate

mg/l 71 62 68 58 62 61 70 56

11 Nitrate

mg/l 9.5 14 19 16.0 17 9.8 12 13.0

12 Fluoride

mg/l 1.1 1.2 1.25 1.1 1.1 1.05 1.2 1.1

Annexure 6

Public Hearing Compliance of Public Hearing held on 18/02/2014

S. No. Activities Action undertaken Fund Allocation

(Rs. In lac)

Action Taken

Expenditure

Incurred (Rs.

In Lac)

1. Plantation in nearby area 5,000 trees will be planted in

nearby area.

5.0 12,870 plants has been

planted. Fodder Seeds

and 7 orchards were

developed

3.59

2. Increase of availability of

ambulance

Three ambulance available at

the site

1.0 144 visits for Ambulance

camp and 34 time’s

ambulance services for

delivery have been

provided.

13.27

3. Increase of drinking

water supply in summer

season.

Additional 5 Nos. of water tanks

will be provided

5.0 674 Nos. water

Tankers & Construction

of Water tanks & Kheli..

4.21

4. More efforts on control

of dust emission and

vibration.

Installation of high efficient Bag

house, ESPs and Bag filters to

meet emission level

< 50mg/Nm3.

All movement area is

cemented.

Completion of railway line

shortly to reduce the road

traffic density.

Better housekeeping.

Regular water spray on haul

road and proper maintenance

Cost has already

included in

project cost.

Good housekeeping is

being maintained

Part of

project cost.

5. More employment to

local people

Out of Total 1817

Employees 1411

employee are from

Rajasthan & 85 are from

Pali district.

Out of Total 1965 workers 1349

workers are from Pali district.

- Regular training is given

to the local villagers.

Skilled development

trainings have been

provided to 47 persons

and expenditure of Rs.

2.4 lacs has been

incurred so far.

2.4

6. Investment in irrigation for

the Development of

Agriculture

Distribute better quality seeds,

training of farmers by agriculture

experts and financial aid for

water sprinkling system.

5.0 Rs. 17 lacs has been

incurred on distribution

of better quality seeds,

training of farmers by

agriculture experts and

financial aid for water

sprinkling system etc.

17.0

Total 16.0 40.47

7. CSR activities Health & Family Welfare Programmes, Education

Promotion Programmes, Women Empowerment &

Development Programme, Contribution in

Religious & Social Programmes, Community

Infrastructure Development Projects, Agriculture &

land development, community development

project & Natural resource management

Rs. 254.32 Lacs

proposed for year 2016 -

17(Rs. 461.50 lacs

incurred during 2015-16.)

Annexure 7

Ambient Air Quality Monitoring Data :-( All Values in µg/m3)

Locati

on Near Main Gate Near Mess

Towards Stacker &

Reclaimer

Towards Vill: Khera &

Jawangarh

Month PM

2.5

PM

10

SO2 NOx PM

2.5

PM

10

SO2 NOx PM

2.5

PM

10

SO2 NOx PM

2.5

PM

10

SO2 NOx

Oct-

2015 24 44 8.8 10.9 28 47 9.4 11.3 27 47 8.7 10.7 26 49 8.9 10.9

Nov-

2015 23 44 8.9 11.0 28 47 9.5 11.4 28 48 8.8 10.9 25 48 8.9 11.0

Dec-

2015 24 42 8.9 10.9 28 46 9.4 11.4 27 46 8.8 10.8 25 47 8.9 10.9

Jan-

2016 25 46 8.9 11.1 24 45 9.4 11.6 28 48 8.8 11.0 26 47 9.0 11.2

Feb-

2016 25 44 8.8 11.3 24 46 9.4 11.7 28 46 8.7 11.2 26 46 8.9 11.3

Mar-

2016 25 42 8.8 11.1 25 45 9.4 11.5 29 44 8.7 11.0 27 44 8.9 11.1

Annexure 8

Noise level within Plant Area: all values in dB (A)

S.No Month

Location Oct-2015 Nov-2015 Dec-2015 Jan-2016 Feb-2016 Mar-2016

1 Raw Mill Area 81.1 81.0 80.3 81.6 81.0 79.7

2 Coal Mill Area 80.0 78.8 77.1 78.1 77.4 76.4

3 Cooler Area 80.8 79.2 77.4 79.3 78.0 78.1

4 Cement Mill Area 79.2 80.7 77.8 79.6 77.8 75.3

5 Compressor House 81.4 80.2 79.3 80.2 78.8 78.5

6 Packing Plant Area 77.0 77.4 77.0 75.9 75.5 73.1

7 Boiler Area 80.9 79.2 76.6 79.7 78.4 78.7

8 Turbine House Area 80.6 80.7 79.6 82.1 81.0 80.9

Ambient noise level at Plant Boundary (Common for Cement plant & Power plant): all values in dB (A)

Location Near Main Gate Near Mess Towards

Stacker &Reclaimer

Towards Vill :

Khera&Jawangarh

Month Day Night Day Night Day Night Day Night

Oct-2015 63.8 55.3 66.4 59.2 67.2 61.2 65.8 59.6

Nov-2015 62.2 56.2 65.3 55.8 66.3 56.3 65.15 56.7

Dec-2015 61.3 55.2 64.6 53.5 67.2 56.3 63.12 55.3

Jan-2016 62.5 54.6 65.4 55.8 66.9 57.2 64.1 56.3

Feb-2016 61.0 50.1 62.5 57.6 60.3 52.3 65.3 53.2

Mar-2016 58.3 49.6 61.2 54.6 56.2 51.2 62.3 52.1

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