CIN No. : L26943RJ1979PLC001935Phone : 01462228101-6Toll Free : 18001806003/6004Fax: 01462228117/228119E-Mail: [email protected] : www.shreecement.in
SHREE CEMENT LTD. eD .s:B~100J.ri .ri. .~I.Regd. Office: . () . :\I ~ • ~
BANGUR NAGAR, POST BOX NO.33, BEAWAR 305 901, RAJASTHAN, INDIA ~665~" WS83a6 "AiS71.(,6
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SCL/RAS/MoEF/2016-17 2010512016
To
The Director (Industry)Ministry of Environment, Forest& Climate Change,Indira Paryavaran BhavanJorbagh RoadNew Delhi - 110 003
Sub: - Compliance of environmental clearance of Mis Shree Cement Limited situated nearVillage Ras, Tehsil - Jaitaran, District Poli. Rajasthan.
Ref: - EC letter No. letter no. J-11011/34312012-IA-1i (I) dated: 10.09.2015.
Dear Sir,
Kindly refer to the above subject matter and referred EC letter. We are submitting herewilhthe compliance report for the period from Oct-2015 to Mar, 2016.
This is for your kind information please.
Thanking you,
Yours faithfully,For Shree Cement Ltd.
~(Rakesh Bhargava)Vice President (Environment)
Copy to: 1) The Chief Conservator of Forest (C), Ministry of Environment & Forest, Regional Office(Central Region), Kendriya Bhavan, 5th Floor, Sector 'H' Aliganj, Lucknow (U.P.), Pin-226024
2) The In-Charge (Zonal Office), Central Pollution Control Board (CPCB), 3rd Floor,SahkarBhawan, North T.T. Nagar, Bhopal-462003(M.P.)
3) The Member Secretary, Rajasthan Pollution Control Board, 4, Institutional Area,JhalanaDoongri, JAIPUR-302004 (Rajasthan).
61Ui)Of)~ ~trr./!;~t!~C'1 I ~
JAIPUR OFFICE: SB-187, Bapu Nagar, Opp. Rajasthan University, JLN Marg, Jaipur-302 015Phone: 0141 4241200,4241204, Fax: 0141 4241219
NEW DELHI OFFICE: 122-123, Hans Bhawan, 1, Bhadurshah Zafar Marg, New Delhi 110002Phone: 01123370828,23379218,23370776, Fax: 011 23370499 .
CORP. OFFICE: 21, Strand Road, Kolkata 700 001 Phone: 033-22309601-4 Fax: 033 22434226
SHREE CEMENT LIMITED; RAS (PALI) RAJASTHAN
COMPLIANCE STATUS OF ENVIRONMENT CLEARANCE LETTER NO.:
J-11011/343/2012-IA-II (I) dated: September 10, 2015
October-2015 to March-2016
Sr.
No.
Environment Clearance conditions Compliance
i The project proponent should install 24x7 air
devices to monitor air emission, as provided
by CPCB and submit report to Ministry and
its Regional Office
Opacity meters have been installed for continuous monitoring
of PM at the stack of Kiln, Clinker cooler, cement mill, coal mill
and Boiler.
CEMS have been installed for continuous monitoring of SO2 and
NOx at the stack of Kiln and Boiler
Emission level for the period of Oct-2016 to Mar-2016 are
enclosed as annexure 1.
ii The standards prescribed for cement plants
vide the recent MOEF&CC notification
GSR612 (E) dated 25.08.2014 shall be
implemented.
Presently the stack of Kiln, Clinker cooler, Coal mill, Cement mill
are complying with PM<50 mg/Nm3
Order has been given and consent have been obtained to
replace the kiln ESP with bag to meet the new Standards of
PM<30 mg/Nm3.
iii Project shall not start without EC for
expansion of captive limestone mines.
EC has been granted by MoEF& CC vide letter no. J-
11015/327/2012-IA.II(M) dated 21st July 2015 for increase of
limestone production from 17.2 to 19.6 MTPA
Copy of EC has been submitted on 18/09/2015.
iv Continuous stack monitoring facilities to
monitor gaseous emissions from the
process stacks shall be provided. After
expansion, limit of PM shall be controlled
within 50 mg/Nm3 by installing adequate air
pollution control system. Electrostatic
precipitators to clinker cooler, bag house to
raw mill kiln and bag filters to coal mill and
cement mill. Low NOx burners shall be
provided to control NOx emissions. Regular
Calibration of the instruments must be
ensured.
Opacity meters have been installed for continuous monitoring
of PM at the stack of Kiln, Clinker cooler, cement mill, coal mill
and Boiler.
CEMS have been installed for continuous monitoring of SO2 and
NOx at the stack of Kiln and Boiler
PM Emission levels are < 50 mg/Nm3.
Adequate air pollution control device have been installed.
Low NOx burners have been installed with all kilns.
Calibration of all instruments is being done on regular basis.
v Secondary fugitive emissions shall be
controlled and shall be within the
prescribed limits and regularly monitored.
Guidelines/ Code of Practice issued by the
CPCB in this regard shall be followed.
CPCB guidelines for control of fugitive emission have been
implemented.
Following measures have been taken for the control of fugitive
emission:
Use of covered vehicle for cement and clinker
transported
Use of closed containers and bulkers for fly ash
transportation
Use of Rail along with road transportation.
All movement area is cemented.
Silos for the storage of Clinker and fly ash
Covered storage for gypsum
Proposed covered storage for coal
All unlading hoppers are covered and bag dust
collectors have provided.
All conveyor belts are covered
Bag dust collectors have been provide at all material
transfer points.
Water spray system has been provided with reclaimed
and limestone unloading points.
Vacuum sweeping m/c are being used for better
housekeeping.
Planation all around the plant premises.
Fugitive emission is well and within limit. Emission level are
enclosed as annexure 2.
vi Arsenic and Mercury shall be monitored in
emissions, ambient air and water.
Arsenic and Mercury in Stack emissions, ambient air and ground
water carried out by approved lab and analysis report is
enclosing as annexure-3.
vii Efforts shall be made to reduce impact
of the transport of the raw materials
and end products on the surrounding
environment including agricultural
land. All the raw materials including fly
ash shall be transported in the closed
containers only and shall not be
overloaded. The company shall have
separate truck parking area. Vehicular
emissions shall be regularly monitored.
Following measures have been taken for the control of
transportation emission:
Cement and clinker are being transported in covered vehicles.
Fly ash is being transported in the closed containers and
bulkers.
All vehicles used in transportation are loaded as per the
capacity.
Vehicles with PUC are allowed.
Rail transportation has been adopted along with road to
reduce impact.
viii Effort shall be made to further reduce water
consumption by using air cooled
condensers. All the treated waste water
shall be recycled and reused in the process
and / or for dust suppression and green belt
development and other plant related
activities etc. No process wastewater shall
be discharged outside the factory premises
and ‘zero’ discharge shall be adopted.
All boilers of power plant & WHRS have been attached with air
cooled condensers.
Cement manufacturing process is based dry process
technology.
RO reject from CPP & WHRS is being used for synthetic gypsum
manufacturing& ash quenching.
Domestic waste water generated from office toilets, mess guest
house is being treated in STP and treated water is used for
greenbelt development.
‘Zero’ discharge has been achieved.
ix Effort shall be made to make use of rain
water harvested. If needed, capacity of the
reservoir shall be enhanced to meet the
maximum water requirement. Only balance
water requirement shall be met from other
sources.
Rain water collection pits have been developed at the
following locations to use for plant & mining activities and to
recharge the ground water.
So. Structure Water
storage
Capacity
in KL
1. Harvesting Pit-1 at Mines 650000
2. Harvesting Pit-2 at Mines 40000
3. Harvesting Pit-3 near plant gate 147000
4. Harvesting Pit-4 in Colony near
Vill. Bhagatpura 40000
Total water requirement entire Ras project (Cement, Power,
Mine and Residential colony) is 4380 KLD.
CGWA have been granted permission to withdraw 4000 KLD
ground water.
The balance 380 KLD water will be used from the rain water
collected in above pits.
x Regular monitoring of influent and effluent
surface, sub-surface and ground water shall
be ensured and treated wastewater shall
meet the norms prescribed by the State
Pollution Control Board or described under
the Environment (Protection) Act, 1986
whichever are more stringent. Leachate
study for the effluent generated and
analysis shall also be regularly carried out
and report submitted to the Ministry's
Regional of MoEF, SPCB and CPCB.
There is Rain water & ground water used for project.
There is no effluent discharge on land or outside of plant
premises.
Domestic waste water generated from office toilets, mess and
guest house is being treated in to STP, and treated water used
for greenbelt development. Analysis report of STP treated water
is enclosing as annexure 4.
Ground water level and quality monitoring are been carried
out on regular basis and results are enclosed as annexure 5.
xi All the bag filter dust, raw mill dust, coal
dust, clinker dust and cement dust from
pollution control devices shall be recycled
and reused in the process and used for
cement manufacturing. Spent oil and
batteries shall be sold to authorized recycler
/ preprocessors only.
Dust collected in air pollution control equipment is reused in
process.
Used oil and batteries are sold to authorized recycler /
preprocessors only.
xii All the fly ash shall be utilized as per Fly ash
Notification 1999 subsequently amended in
2003 and 2008. Efforts shall be made to use
fly ash maximum in making Pozzolona
Cement (PPC)
Fly ash is used for making the PPC.
Fly ash generated in captive power plant is being utilized for
cement manufacturing.
xiii A detailed study on chemical composition
of coal used particularly heavy metal and
radio activity contents shall be carried out
through a reputed institute and report shall
be submitted to Regional Office of the
Ministry. Only after ascertaining its
radioactive level shall fly ash be supplied for
utilization in cement manufacturing.
Heavy metal analysis in coal has been carried out by approved
lab and analysis report is enclosing as annexure-3
xiv Effort shall be made to use low-grade lime,
more fly ash and solid waste in the cement
manufacturing.
We have in-house R&D facility for use of fly ash and low grade
lime stone.
Lead Zinc slag of Hindustan Zinc Limited is being used as
alternative raw material in place of iron ore.
CPCB & RSPCB permissions have been obtained for the
following waste and started to use:
Paint sludge.
ETP sludge and Phosphate sludge of automobile
industries.
CETP sludge of Pali.
CPCB & RSPCB permissions have been obtained for the
following waste to start shortly:
Chemical Gypsum
Tyre chips,
Solid mix waste and liquid mix waste,
Oil soaked cotton and grinding waste,
Oily rags and incineration ash
xv Greenbelt of about 15-20 meter width shall
be developed all along the periphery of the
plant. Apart from that an area of 33% of
total plant area shall be provided for
development the green belt 3 layers of
plantation shall be provided. Tree
plantation shall more on the prevalent wind
direction based upon the outcome of
windrose at the site. Selection of plant
species shall be as per the CPCB guidelines
in consultation with the DFO.
3 layers plantation has been provide along with boundary wall.
Out of total plant area of 187.56 hectares, green belt has been
developed in 63.8 hectares (34%) area with 165311numbers of
saplings.
Local native species of plants have been planted for increase
survival rate.
CPCB guidelines for plantation have been followed.
xvi All the recommendation made in the
Charter on Corporate Responsibility for
Environment Protection (CREP) shall be
implemented.
All CREP recommendations have been implemented.
S.
No.
CREP Condition Action Plan
1. The new cement kiln to be accorded NOC/
Environmental Clearance w.e.f 1/4/03 will
meet the limit of 50 mg/Nm3 for particulate
matter emission.
All Pollution Control equipment are meeting the
particulate matter emission level < 50 mg/Nm3.
2. The cement industries will control fugitive
emission from all raw material and product
storage and transfer points by December 2003.
However, the National Task Force will decide
the feasibility for the control of fugitive emission
from limestone and coal storage areas. The
NTF shall submit its recommendations within
months.
Closed storages / silos have been provided for
Clinker, Fly Ash, Gypsum and Cement storage.
Closed unloading hoppers with water sprinkling
arrangement have been provided for unloading of
limestone and coal & pet coke.
Bag filters have been provided at all material transfer
points.
All conveyor belts are covered.
All movement area is cemented and sweeping is
being done by vacuum sweeping machine.
3. Industries will submit the target date to
enhance the utilization waste material by April
2003.
Fly ash is used for making of PPC.
Lead Zinc slag of Hindustan Zinc Limited is used as
alternative raw material in place of iron ore.
4. NCBM will carry out a study on hazardous
waste utilization in cement kiln by December
2003.
CPCB & RSPCB permissions have been obtained for
use of Paint sludge, ETP sludge and Phosphate sludge
of automobile industries. CETP Sludge of Pali,
Chemical Gypsum, Tyre chips, Solid mix waste and
liquid mix waste, oil soaked cotton and grinding
waste, Oily rags and incineration ash
5. Cement industries will carry out feasible study
and submit target dates to CPCB co-
generation of power by July-2003.
All kilns are attached with waste heat recovery
system.
xvii Third Party Monitoring of air pollution shall
be furnished as part of compliance report.
Complying with. Third party Monitoring report of air pollution is
enclosing as annexure-3.
xviii All the commitments made to the public
during the Public Hearing / Public
Consultation meeting shall be satisfactorily
implemented and a separate budget for
implementing the same shall be allocated
and information submitted to the Ministry's
Regional Office.
Status of Public Hearing recommendation is attached herewith
as annexure-6
xix At least 5 % of the total cost of the project
shall be earmarked towards the Enterprise
Social Commitment (ESC) based on local
needs. The proponent shall prepare a
detailed CSR Plan for every next 5 years for
the existing-cum-expansion project, which
includes village-wise, sector-wise (Health,
Education, Sanitation, Health, Skill
Development and infrastructure
requirements such as strengthening of
village roads, avenue plantation, etc)
activities in consultation with the local
communities and administration. The CSR
Plan will include the amount of 2% retain
annual profits as provided for in Clause 135
CSR plan for next 5 year has been submitted on 18/9/2015.
Company is engaged in extensive social welfare works under
CSR activities. Total expenses on social welfare activities for the
FY 15-16 was INR 461.50 lacs for all units of cement, power and
mining.
of the Companies Act, 2013 which
provides for 2% of the average net profits of
previous 3 years towards CSR activities for
life of the project. A separate budget head
shall be created and the annual capital
and revenue expenditure on various
activities of the Plan shall be submitted as
part of the Compliance Report to Regional
Office. The details of the CSR Plan shall also
be uploaded on the company website and
shall also be provided in the Annual Report
of the company.
xx Risk and Disaster Management Plan along
with the mitigation measure shall be
prepared and a copy submitted to the
Ministry’s Regional Office, SPCB and CPCB
within 3 months of issue of environment
clearance letter.
Risk and Disaster Management Plan has been submitted on
18/09/2015.
xxi To educate the workers, all the work places
where dust may cause a hazard shall be
clearly indicate as dust exposure area
through the use of display signs which
identifies the hazard and the associate
health effects.
Training programmes is being organized for workers on regular
basis.
Signs board have been displayed at all health associated risk
area.
Adequate PPE’s such as ear muffs / ear plugs, helmet, dust
mask and shoes have been provided to workers to avoid the
health hazard.
xxii Provision shall be made for the housing of
construction labour within the site with all
necessary infrastructure and facilities such
as fuel for cooking, mobile toilets, Safe
drinking water, medical health care, crèche
etc. The housing may be in the form of
temporary structures to be removed after
the completion of the project.
All necessary facilities such as toilets, drinking water, medical
health, fuel etc. has been provided to construction labors.
General Condition
i The project authorities must strictly adhere
to the stipulations made by the Rajasthan
Pollution Control Board and me State
Government.
Yes, we are complying with all the stipulation made by the
RSPCB and state govt.
ii No further expansion or modification of the
plant shall be carried out without prior
approval of the Ministry of Environment,
Forest and Climate Change (MoEF&CC).
Yes for further expansion, prior approval will be obtained from
MOE&F.
Y Efforts should be made to achieve power
consumption of 70 units/tonne for Portland
Pozzolona Cement (PPC) and 95 unit/tonne
for Ordinary Portland Cement (OPC)
production and thermal energy
consumption of 670 Kcal/Kg of clinker.
Separate energy management cell has been established to
monitor power & fuel consumption.
All suitable measure like VFD, high efficient motors have been
adopted to reduce power consumption.
iv At least four ambient air quality monitoring
stations should be established in the
downward direction as well as where
maximum ground level concentrations of
PM10, PM2.5, SO2, NOx, are anticipated in
consultation with the SPCB. Data on
ambient air quality and Stack emission shall
be regularly submitted to this Ministry
including its Regional Office at Lucknow
and the SPCB/CPCB once in six months.
Ambient air quality monitoring is being monitored at the four
location of the plant boundary.
Complying with the National Ambient Air Quality Emission
Standards issued by the Ministry.
Monitoring results of ambient air quality at plant boundary are
enclosing as annexure 7.
Stack monitoring results are enclosing as annexure 1.
Six monthly compliance report is being submitted on regular
basis to the Ministry of RO office of the MOEF/CPCB and RPCB.
v Industrial waste water shall be properly
collected treated so as to conform to the
standards prescribed under GSR 422 (E)
dated 19th May, 1993 and 31 December,
1993 or as amended from time to time. The
treated waste water shall be utilized for
plantation purpose.
No waste water is being generated from the dry cement
manufacturing process.
RO reject water is utilizing in synthetic gypsum manufacturing.
Domestic waste water generated from office toilets, mess and
guest house is being treated in STP, and treated water is used
for plantation.
vi The overall noise levels in and around the
plant area shall be kept well within the
standards (85 dBA) by providing noise
control measures including acoustic
hoods, silencers, enclosures etc. On all
sources of noise generation. The ambient
noise levels should conform to the standards
prescribed under EPA Rules, 1989 viz. 75
dBA (daytime) and 70 dBA (nighttime).
Overall noise level in and around the plant area are well within
the prescribed standards of 85 dB (A).
Ambient noise levels at the plant boundary are well within the
standards prescribed under EPA Rules viz 75 dB (A) (Day time)
and 70 dB (A) (Night time.) monitoring results are enclosing as
annexure 8.
vii Occupational health surveillance of the
workers shall be done on a regular basis
and records maintained as per the
Factories Act.
Well-equipped Occupational Health Management Center has
been established.
Occupational Health Surveillance programme have been
carried out on regular basis and record of the same is
maintained as per Factories Act.
viii The company shall develop rain water
harvesting structures to harvest the rain
water for utilization in the lean season
besides recharging the ground water table.
Rain water collection pits have been developed at the
following locations to use for plant & mining activities and to
recharge the ground water.
Sr.
No.
Structure Water storage
Capacity in KL
1. Harvesting Pit-1 at Mines 650000
2. Harvesting Pit-2 at Mines 40000
3. Harvesting Pit-3 near plant
gate 147000
4. Harvesting Pit-4 in Colony
near Vill. Bhagatpura 40000
Following rain water harvesting measures have been
developed outside the plant premises.
S.NO. Watershed development & Construction of
Anicuts
Year 2015-2016
1. Construction of anicut in Roopnagar(Ras)
village
Year 2010-2011
1 Construction of anicut in Bagatpura village
2 Construction of anicut in Bhimgarh village
3 Construction of anicut in Kanyakhedi village
4 Rooftop water harvesting in 12 schools
5 Construction of Rapat (Nimbeti to
Jawangarh village)
Year 2009-2010
6 Watershed development project for all
villages
7 Small check dam/Anicut, Village Nimbeti
8 Construction of anicut in Nimbeti river
9 Construction of anicut in Kheda Village
10 Construction of anicut in Bhimgarh Village
11 Pal construction at Anicut Nimbeti river
Year 2008-2009
12 Construction/Repairing of anicut in Nimbeti
village
13 Jawangarh Anicut
14 Bhairav Ji Dhani Anicut Jawangarh Anicut
Artificial recharge structures (de-silting & filter pits) have been
provided with following dug wells and bore wells inside the
plant premises to recharge the ground water.
ix The project proponent shall also comply
with all the environmental protection
measures and safeguard recommended in
the EIA/EMP report. Further, the company
must undertake socio-economic
development activities in the surrounding
villages like community development
programmes, educational programmes,
drinking water supply and health care etc.
Complying with EIA/EMP study report.
x Requisite funds shall be earmarked towards
capital cost and recurring cost/annum for
environment pollution control measures to
implement the conditions stipulated by the
Ministry of Environment, Forests and Climate
Change (MoEF&CC) as well as the State
Government. An implementation schedule
for implementing all the conditions
stipulated herein shall be submitted to the
Regional Office of the Ministry at Lucknow,
The funds so provided shall not be diverted
for any other purpose.
All the pollution control measures have been implemented.
The last three years recurring cost for the environment pollution
control is given as below-
Description 2013-14 2014-15 2015-16
Plant 790.52 Lacs
719.94 Lacs 830.85 Lacs
Mines 153.34 Lacs 232.32 Lacs
Total 790.52 Lacs 873.28 Lacs 1063.17 Lacs
xi A copy of clearance letter shall be sent by
the proponent to concerned Panchayat,
Zila Parishad / Municipal Corporation, Urban
Local Body and the local NGO, if any, from
whom suggestions / representations, if any,
were received while processing the
proposal. The clearance letter shall also be
put on the web site of the company by the
proponent.
Copy of environment clearance letter has been sent on
12.9.2015 to the followings:-
Gram Panchayat, Ras
Gram Panchayat, Butiwas
Nagar Palika, Jaitaran
Zila Parishad, Pali
EC letter has been placed on our website:-
www.shreecement.in
xii The project proponent shall upload the
status of compliance of the stipulated
environment clearance conditions,
including results of monitored data on their
website and shall update the same
periodically. It shall simultaneously be sent
to the Regional Office of the MOEF&CC, the
respective Zonal Office of CPCB and the
SPCB. The criteria pollutant levels namely;
PM, SO2, NOx (ambient levels as well as
stack emissions) or critical sectoral
parameters, indicated for the projects shall
be monitored and displayed at a
convenient location near the main gate of
the company in the public domain.
Status of compliance of the stipulated environment clearance
conditions, including results of monitored data are available on
company's web site and have been displayed at the main
gate.
Emission levels are being submitted on regular basis to ministry,
CPCB and SPCB.
xiii The project proponent shall also submit six
monthly reports on the status of the
compliance of the stipulated environmental
Compliance of the stipulated environment clearance
conditions, including results of monitored data are being
submitted on six monthly basis to the Ministry of Environment
conditions including results of monitored
data (both in hard copies as well as by e-
mail) to the respective Regional Office of
MOEF, the respective Zonal Office of CPCB
and the SPCB. The Regional Office of this
Ministry at Lucknow/CPCB/RSPCB shall
monitor the stipulated conditions.
and Forests, its Regional Office, Lucknow, Central Pollution
Control Board and State Pollution Control Board.
xiv The environmental statement for each
financial year ending 31st March in Form-V
as is mandated to be submitted by the
project proponent to the concerned State
Pollution Control Board as prescribed under
the Environment (Protection) Rules, 1986, as
amended subsequently, shall also be put on
the website of the company along with the
status of compliance of environmental
conditions and shall also be sent to the
respective Regional Offices of the
MOEF&CC at Lucknow by e-mail.
Every year in the month of September, Environment statement is
being submitted to the concerned authorities.
Environment Statement & EC compliance have also been
placed on the website:-www.shreecement.in
xv Project Proponent shall inform the public
that the project has been accorded
environmental clearance by the Ministry
and copies of the clearance letter are
available with the RSPCB and may also be
seen at the Website of the Ministry of
Environment, Forests and Climate Change
(MoEF&CC) at http:/envfor.nic.in. This
should be advertised within seven days from
the date of issue of the clearance letter at
least in two local newspapers that are
widely circulated in the region of which one
shall be in the vernacular language of the
locality concerned and a copy of the same
shall be forwarded to the Regional office at
Lucknow.
Advertisement has been given in two local newspapers widely
circulated in the region namely, Dainik Bhaskar and Dainik
Navjyoti on 18/09/2015. Copy has been submitted on
18/09/2015.
xvi The Project Authorities shall inform the
Regional Office as well as the Ministry, the
date of financial closure and final approval
of the project by the concerned authorities
and the date of commencing the land
development work.
The date of commissioning of various units is given as below:
Cement plant Unit-III : 2005
Cement plant Unit-IV : 2007
Clinker Unit-V : 2007
Clinker Unit-VI : 2008
Clinker Unit-VII : 2009
Clinker Unit-VIII : 2010
Clinker Unit-IX : 2013
Clinker Unit -X :2014
Ras New Cement Unit : 2014
CPP 80 MW : 2007 –2008
CPP 100 MW : 2010
Waste heat recovery power plant : 2010
Nimbeti Limestone mine : Since 1997
Annexure 1
Stack Emission Monitoring Data: (All Values in mg/Nm3)
Units Location of Stack Oct-2015
Nov-
2015
Dec-
2015
Jan-
2016 Feb-2016
Mar-
2016
Cement Plant
Unit-III
Raw mill & Kiln ESP Stack 28 26 22 23 19 20
Coal mill Bag House Stack 27 19 16 18 17 12
Cooler ESP Stack 28 20 29 26 13 9
Cement mill Bag House Stack 26 20 22 27 18 11
Cement Plant
Unit-IV
Raw mill & Kiln ESP Stack NR 25 22 24 19 12.3
Coal mill Bag House Stack NR 23 29 22 20 8.3
Cooler ESP Stack NR 22 12 19 15 12.36
Cement mill Bag House Stack 28 27 27 21 12 12
Cement Plant
Unit-V
Raw mill & Kiln Bag House
Stack
29 24 20 23 20 SD
Coal mill Bag House Stack 27 23 10 19 12 SD
Cooler ESP Stack 30 22 26 20 13 SD
Cement Plant
Unit-VI
Raw mill & Kiln ESP Stack NR NR 29 25 10 11.2
Coal mill Bag House Stack NR NR 19 21 11 12.3
Cooler ESP Stack NR NR 25 19 17 13.9
Cement Plant
Unit-VII
Raw mill & Kiln ESP Stack 29 25 17 20 21 11
Coal mill Bag House Stack 27 21 16 19 17 10
Cooler ESP Stack 30 20 18 22 22 23
Cement Plant
Unit-VIII
Raw mill & Kiln ESP Stack 28 25 18 21 27 27
Coal mill Bag House Stack 29 18 17 23 10 12
Cooler ESP Stack 26 17 15 19 11 10
Cement Plant
Unit-IX
Raw mill & Kiln Bag House
Stack
24 19 19 17 22 15
Coal mill Bag House Stack 27 17 12 19 11 11
Cooler ESP Stack 28 15 10 21 12 11
Cement Plant
Unit-X
Raw mill & Kiln Bag House
Stack
25 20 29 23 15 17
Coal mill Bag House Stack 26 15 12 19 12 9
Cooler ESP Stack 25 18 24 17 10 9
RNCU(VRM) Cement mill Bag House Stack 24 22 10 21 11 12
RNCU(Ball
Mill)
Cement mill Bag House Stack 26 18 12 17 12 12
Synthetic
Gypsum
Mixer and Den Three Stage
Wet Scrubber
NR NR 15 19 NR NR
Captive
Power Plant
Boiler-I ESP Stack NR NR SD SD SD SD
Boiler-II ESP Stack 22 NR 18 21 15 15
Boiler- III ESP Stack 25 NR 22 18 SD SD
Boiler- IV ESP Stack 27 21 21 22 22 19
Boiler- V ESP Stack 27 23 28 24 12 12
Boiler- VI ESP Stack 26 24 27 21 23 34
Boiler- VII ESP Stack 29 25 26 19 25 25
Annexure 2
Fugitive Emission :-( All Values in µg/m3)
Location
Month
Gypsum
storage
Lime stone
stock pile
Coal storage
area Fly ash silo
Packing
plant
Norms 5000 5000 2000 5000 5000
Oct-2015 4156 4306 1382 4098 4310
Nov-2015 4200 4500 1522 3989 4412
Dec-2015 4125 4465 1542 4100 4312
Jan-2016 4113 4429 1506 4167 4298
Feb-2016 4200 4318 1289 4103 4258
Mar-2016 4123 4400 1290 4400 4039
Annexure 4
(STP Treated Water Quality)
S.
No. Month→
Parameter ↓
Limits Oct-
2015
Nov-
2015
Dec-
2015
Jan-
2016
Feb-
2016
Mar-
2016
1 Total Suspended Solids 100 mg/l 54.2 55.4 57.0 56.8 58.1 59.1
2 pH* 5.5-9.0 7.6 7.4 7.5 7.6 6.8 6.9
3 Oil and Grease** 10 mg/l 0.3 0.2 0.3 0.4 0.2 0.1
4 Total Residual Chlorine 1.0 mg/l 0.6 0.5 0.4 0.6 0.3 0.2
5 Ammonical Nitrogen (as N) 50 mg/l 19.1 20.1 19.6 18.4 17.1 17.5
6 BOD 3days 27°C 30 mg/l 11.3 12.1 13.5 12.8 11.8 11.5
7 Sulphide(as S) 2.0mg/l 0.1 0.2 0.1 0.2 0.1 0.2
8 Chlorides 1000 mg/l 86.4 85.5 91.3 89.4 90.1 85.3
10 COD 250 mg/l 68.4 72.3 71.3 72.4 80.1 75.3
Annexure 5
Ground water level & quality monitoring
Ground water level in meter below ground level (Year-2013)
S.No Location of well Season Winter
(Jan.,13)
Pre-Monsoon
(May,13)
Monsoon
(August, 13)
Post-Monsoon
(Nov,13)
1 B/W Near Old Mines Office
(Within Plant Area)North Side 14.8 18.3 17.3 18.2
2 O/W JassaNath Ji ki Mandi
(Outside plant Area)East Side 14.5 18.0 19.8 20.2
3 Open Well # 9 Stacker &
reclaimer area West side 16.3 20.6 19.4 20.2
4 Open Well # 2 Near mess
area South side 15.7 19.2 18.6 19.5
S.
N
Location of
Well Bore Well within Plant Area Near Old Mines
Office North Side
Open Well outside plant Area
JassaNath Ji ki Mandi East Side
Season
Parameters
Winter
(Jan.,13)
Pre-
Monsoon
(May,13)
Monsoon
(August,
13)
Post-
Monsoon
(Nov,13)
Winter
(Jan.,13)
Pre-
Monsoon
(May,13)
Monsoon
(August,
13)
Post-
Monsoon
(Nov,13)
1 pH 7.24 7.37 7.09 7.52 7.13 7.18 7.21 7.19
2 Turbidity
(NTU) 3.6 4.5 4.2 3.5 3.50 2.54 3.25 3.44
3 Total
Hardness
mg/l
421 426 382 381 362 353 371 358
4 Alkalinity
mg/l 233 211 209 236 221 231 204 216
5 Iron
mg/l 0.51 0.28 0.23 0.28 0.40 0.39 0.41 0.34
6 Chloride
mg/l 405 364 334 349 246 284 275 268
7 TDS
mg/l 1168 1232 1198 1264 774 825 963 934
8 Calcium
mg/l 114 119 115 123 97 96 98 99
9 Magnesium
mg/l 49 40 39 40 29 31 35 33
10 Sulphate
mg/l 63 73 72 65 61 58 62 65
11 Nitrate
mg/l 8.2 14 15 13 3 8 17 14
12 Fluoride
mg/l 1.21 1.13 1.2 1.17 0.87 0.95 1.1 1.2
S.
N
Location of
Well Open Well # 9 Stacker & reclaimer area West
side
Open Well # 2 Near mess area South side
Season
Parameters
Winter
(Jan.,13)
Pre-
Monsoon
(May,13)
Monsoon
(August,
13)
Post-
Monsoon
(Nov,13)
Winter
(Jan.,13)
Pre-
Monsoon
(May,13)
Monsoon
(August,
13)
Post-
Monsoon
(Nov,13)
1 pH 7.15 7.52 7.28 7.13 7.21 7.27 7.85 7.45
2 Turbidity
(NTU) 4.4 3.5 3.50 2.54 3.25 3.44 2.70 2.72
3 Total
Hardness
mg/l
386 388 361 353 371 358 374 357
4 Alkalinity
mg/l 209 236 221 231 204 216 226 231
5 Iron
mg/l 0.23 0.28 0.40 0.39 0.41 0.34 0.25 0.28
6 Chloride
mg/l 334 349 286 284 275 268 356 341
7 TDS
mg/l 1198 1264 774 825 963 934 1207 1169
8 Calcium
mg/l 115 123 97 96 98 99 135 124
9 Magnesium
mg/l 45 41 39 41 35 33 43 42
10 Sulphate
mg/l 72 65 61 58 62 65 73 76
11 Nitrate
mg/l 15 13 3 8 17 14 10.6 10.8
12 Fluoride
mg/l 1.2 1.17 0.87 0.95 1.1 1.2 1.24 1.18
Ground water level & quality monitoring
Ground water level in meter below ground level (Year-2014)
S.No Location of well Season Winter
(Jan.,14)
Pre-Monsoon
(May,14)
Monsoon
(August, 14)
Post-Monsoon
(Nov,14)
1 B/W Near Old Mines Office
(Within Plant Area) North
Side
18.8 20.4 16.5 18.0
2 O/W JassaNathJikiMandi
(Outside plant Area)East
Side
21.4 23.4 16.3 11.9
3 Open Well # 9 Stacker &
reclaimer area West side 19.6 21.2 16.9 19.0
4 Open Well # 2 Near mess
area South side 20.4 22.8 16.2 19.2
S.
N
Location of
Well Bore Well within Plant Area Near Old Mines
Office North Side
Open Well outside plant Area
JassaNath Ji kiMandi East Side
Season
Parameters
Winter
(Jan.,14)
Pre-
Monsoon
(May,14)
Monsoon
(August,
14)
Post-
Monsoon
(Nov,14)
Winter
(Jan.,14)
Pre-
Monsoon
(May,14)
Monsoon
(August,
14)
Post-
Monsoon
(Nov,14)
1 pH 7.75 7.54 7.85 7.45 7.35 7.42 7.52 7.62
2 Turbidity
(NTU) 3.40 2.80 2.70 2.72 3.40 2.85 2.78 2.74
3 Total
Hardness
mg/l
345 366 374 357 352 357 365 360
4 Alkalinity
mg/l 227 230 226 231 217 241 231 234
5 Iron
mg/l 0.31 0.27 0.25 0.28 0.21 0.37 0.39 0.32
6 Chloride
mg/l 365 368 356 341 296 276 279 283
7 TDS
mg/l 1254 1266 1207 1169 967 1024 1056 1042
8 Calcium
mg/l 127 122 135 124 105 109 99 43
9 Magnesium
mg/l 48 46 43 42 39 41 44 43
10 Sulphate 64 69 73 76 68 55 66 69
mg/l
11 Nitrate
mg/l 8.9 9.4 10.6 10.8 11.5 10.5 11.2 10.8
12 Fluoride
mg/l 1.24 1.23 1.24 1.18 1.05 1.12 1.13 1.2
S.
N
Location of
Well Open Well # 9 Stacker & reclaimer area West
side
Open Well # 2 Near mess area South side
Season
Parameters
Winter
(Jan.,14)
Pre-
Monsoon
(May,14)
Monsoon
(August,
14)
Post-
Monsoon
(Nov,14)
Winter
(Jan.,14)
Pre-
Monsoon
(May,14)
Monsoon
(August,
14)
Post-
Monsoon
(Nov,14)
1 pH 7.28 7.32 7.15 7.18 7.85 7.63 7.26 7.29
2 Turbidity
(NTU) 2.4 2.06 2.10 2.08 2.97 2.56 2.54 2.84
3 Total
Hardness
mg/l
538 489 338 356 412 502 398 403
4 Alkalinity
mg/l 290 285 208 209 276 784 265 238
5 Iron
mg/l 0.29 0.33 0.32 0.38 0.38 0.36 0.34 0.28
6 Chloride
mg/l 298 295 291 286 287 275 265 249
7 TDS
mg/l 1305 1264 853 1025 815 985 862 874
8 Calcium
mg/l 144 153 95 106 97 132 146 109
9 Magnesium
mg/l 36 37 29 37 31 32 37 31
10 Sulphate
mg/l 82 79 62 68 87 81 79 86
11 Nitrate
mg/l 4 3 2 3 5 4 3 2
12 Fluoride
mg/l 1.08 1.04 0.79 0.98 0.84 0.95 0.68 1.04
Ground water level & quality monitoring
Ground water level in meter below ground level (Year-2015)
S.No Location of well
Season
Winter
(Jan.,15)
Pre-Monsoon
(May,15)
Monsoon
(August, 15)
Post-Monsoon
(Nov,15)
1 B/W Near Old Mines
Office (Within Plant
Area)North Side
18.2 20.4 17.2 18.7
2 O/W JassaNathJikiMandi
(Outside plant Area) East
Side
20.4 22.6 18.6 14.2
3 Open Well # 9 Stacker &
reclaimer area West side 17.9 20.1 16.1 18.2
4 Open Well # 2 Near mess
area South side 18.6 21.4 17.2 20.2
S.
N
Location of
Well Bore Well within Plant Area Near Old Mines
Office North Side
Open Well outside plant Area
JassaNath Ji kiMandi East Side
Season
Parameters
Winter
(Jan.,15)
Pre-
Monsoon
(May,15)
Monsoon
(August,
15)
Post-
Monsoon
(Nov,15)
Winter
(Jan.,15)
Pre-
Monsoon
(May,15)
Monsoon
(August,
15)
Post-
Monsoon
(Nov,15)
1 pH 7.46 7.21 7.19 7.36 7.51 7.20 7.18 7.41
2 Turbidity
(NTU) 2.83 3.25 3.44 3.29 2.83 4.1 4.6 4.20
3 Total
Hardness
mg/l
362 371 358 456 349 413 375 439
4 Alkalinity
mg/l 235 204 216 231 238 214 218 231
5 Iron
mg/l 0.29 0.41 0.34 0.36 0.34 0.21 0.25 0.28
6 Chloride
mg/l 328 275 268 305 256 350 355 298
7 TDS
mg/l 1156 963 934 1025 1082 1225 1215 1243
8 Calcium
mg/l 118 98 99 370 113 117 114 350
9 Magnesium
mg/l 42 35 33 86 38 38 37 89
10 Sulphate
mg/l 58 62 65 54 54 71 73 68
11 Nitrate
mg/l 9.8 17 14 16.0 10.3 11 17 18.0
12 Fluoride
mg/l 1.19 1.1 1.2 1.15 1.21 1.12 1.1 1.2
S.
N
Location of
Well Open Well # 9 Stacker & reclaimer area West
side
Open Well # 2 Near mess area South side
Season
Parameters
Winter
(Jan.,15)
Pre-
Monsoon
(May,15)
Monsoon
(August,
15)
Post-
Monsoon
(Nov,15)
Winter
(Jan.,15)
Pre-
Monsoon
(May,15)
Monsoon
(August,
15)
Post-
Monsoon
(Nov,15)
1 pH 7.26 7.42 7.26 7.32 7.21 7.26 7.38 7.51
2 Turbidity
(NTU) 2.85 2.92 2.96 3.20 3.25 2.65 2.81 2.63
3 Total
Hardness
mg/l
362 386 391 462 371 374 368 587
4 Alkalinity
mg/l 256 281 208 229 204 198 207 204
5 Iron
mg/l 0.29 0.36 0.40 0.35 0.41 0.38 0.36 0.32
6 Chloride
mg/l 372 363 352 269 275 359 364 268
7 TDS
mg/l 1102 1096 986 997 963 1065 987 1036
8 Calcium
mg/l 123 164 108 363 98 105 121 485
9 Magnesium
mg/l 36 42 46 99 35 41 46 102
10 Sulphate
mg/l 71 62 68 58 62 61 70 56
11 Nitrate
mg/l 9.5 14 19 16.0 17 9.8 12 13.0
12 Fluoride
mg/l 1.1 1.2 1.25 1.1 1.1 1.05 1.2 1.1
Annexure 6
Public Hearing Compliance of Public Hearing held on 18/02/2014
S. No. Activities Action undertaken Fund Allocation
(Rs. In lac)
Action Taken
Expenditure
Incurred (Rs.
In Lac)
1. Plantation in nearby area 5,000 trees will be planted in
nearby area.
5.0 12,870 plants has been
planted. Fodder Seeds
and 7 orchards were
developed
3.59
2. Increase of availability of
ambulance
Three ambulance available at
the site
1.0 144 visits for Ambulance
camp and 34 time’s
ambulance services for
delivery have been
provided.
13.27
3. Increase of drinking
water supply in summer
season.
Additional 5 Nos. of water tanks
will be provided
5.0 674 Nos. water
Tankers & Construction
of Water tanks & Kheli..
4.21
4. More efforts on control
of dust emission and
vibration.
Installation of high efficient Bag
house, ESPs and Bag filters to
meet emission level
< 50mg/Nm3.
All movement area is
cemented.
Completion of railway line
shortly to reduce the road
traffic density.
Better housekeeping.
Regular water spray on haul
road and proper maintenance
Cost has already
included in
project cost.
Good housekeeping is
being maintained
Part of
project cost.
5. More employment to
local people
Out of Total 1817
Employees 1411
employee are from
Rajasthan & 85 are from
Pali district.
Out of Total 1965 workers 1349
workers are from Pali district.
- Regular training is given
to the local villagers.
Skilled development
trainings have been
provided to 47 persons
and expenditure of Rs.
2.4 lacs has been
incurred so far.
2.4
6. Investment in irrigation for
the Development of
Agriculture
Distribute better quality seeds,
training of farmers by agriculture
experts and financial aid for
water sprinkling system.
5.0 Rs. 17 lacs has been
incurred on distribution
of better quality seeds,
training of farmers by
agriculture experts and
financial aid for water
sprinkling system etc.
17.0
Total 16.0 40.47
7. CSR activities Health & Family Welfare Programmes, Education
Promotion Programmes, Women Empowerment &
Development Programme, Contribution in
Religious & Social Programmes, Community
Infrastructure Development Projects, Agriculture &
land development, community development
project & Natural resource management
Rs. 254.32 Lacs
proposed for year 2016 -
17(Rs. 461.50 lacs
incurred during 2015-16.)
Annexure 7
Ambient Air Quality Monitoring Data :-( All Values in µg/m3)
Locati
on Near Main Gate Near Mess
Towards Stacker &
Reclaimer
Towards Vill: Khera &
Jawangarh
Month PM
2.5
PM
10
SO2 NOx PM
2.5
PM
10
SO2 NOx PM
2.5
PM
10
SO2 NOx PM
2.5
PM
10
SO2 NOx
Oct-
2015 24 44 8.8 10.9 28 47 9.4 11.3 27 47 8.7 10.7 26 49 8.9 10.9
Nov-
2015 23 44 8.9 11.0 28 47 9.5 11.4 28 48 8.8 10.9 25 48 8.9 11.0
Dec-
2015 24 42 8.9 10.9 28 46 9.4 11.4 27 46 8.8 10.8 25 47 8.9 10.9
Jan-
2016 25 46 8.9 11.1 24 45 9.4 11.6 28 48 8.8 11.0 26 47 9.0 11.2
Feb-
2016 25 44 8.8 11.3 24 46 9.4 11.7 28 46 8.7 11.2 26 46 8.9 11.3
Mar-
2016 25 42 8.8 11.1 25 45 9.4 11.5 29 44 8.7 11.0 27 44 8.9 11.1
Annexure 8
Noise level within Plant Area: all values in dB (A)
S.No Month
Location Oct-2015 Nov-2015 Dec-2015 Jan-2016 Feb-2016 Mar-2016
1 Raw Mill Area 81.1 81.0 80.3 81.6 81.0 79.7
2 Coal Mill Area 80.0 78.8 77.1 78.1 77.4 76.4
3 Cooler Area 80.8 79.2 77.4 79.3 78.0 78.1
4 Cement Mill Area 79.2 80.7 77.8 79.6 77.8 75.3
5 Compressor House 81.4 80.2 79.3 80.2 78.8 78.5
6 Packing Plant Area 77.0 77.4 77.0 75.9 75.5 73.1
7 Boiler Area 80.9 79.2 76.6 79.7 78.4 78.7
8 Turbine House Area 80.6 80.7 79.6 82.1 81.0 80.9
Ambient noise level at Plant Boundary (Common for Cement plant & Power plant): all values in dB (A)
Location Near Main Gate Near Mess Towards
Stacker &Reclaimer
Towards Vill :
Khera&Jawangarh
Month Day Night Day Night Day Night Day Night
Oct-2015 63.8 55.3 66.4 59.2 67.2 61.2 65.8 59.6
Nov-2015 62.2 56.2 65.3 55.8 66.3 56.3 65.15 56.7
Dec-2015 61.3 55.2 64.6 53.5 67.2 56.3 63.12 55.3
Jan-2016 62.5 54.6 65.4 55.8 66.9 57.2 64.1 56.3
Feb-2016 61.0 50.1 62.5 57.6 60.3 52.3 65.3 53.2
Mar-2016 58.3 49.6 61.2 54.6 56.2 51.2 62.3 52.1