summer training project report of bangur cement 3
TRANSCRIPT
SUMMER TRAINING PROJECT REPORT
“BRAND AWARENESS AND PERCEPTION ABOUT BANGUR CEMENT”
SHREE CEMENT LIMITED (BANGUR CEMENT)
FOR THE PARTIAL FULFILLMENT OF THE REQUIRMENT FOR THE AWARD OF
MASTER IN BUSINESS ADMINISTRATION
SUBMITTED By
GAURAV KUMAR SHIVHARE
UNDER THE GUIDENCE OF
DR. SHIKHA SHARMA
AMITY BUSINESS SCHOOL
AMITY UNIVERSITY, RAJASTHAN
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PREFACE
The summer training project of management course plays an important role for a
management student to develop him into a well groomed professional. It provides him
the theoretical concepts and practical exposure in the field of application. Summer
training project also provides him an idea of dynamic and versatile professional world as
well as an exposure to the intricacies and complexities of the corporate world.
My summer training in BANGUR CEMENT BRAND OF SHREE CEMENT LIMITED
jaipur was an eye opening experience to see the level of customer awareness and
perception among people of the jaipur city & local area.
During MBA program I was taught about two dozen subjects which if not applied
properly are a simple waste of time. At BANGUR CEMENT (SHREE CEMENT
LMITED) I got a chance to apply management theories to the latest competitive and
marketing oriented environment.
In one and half months of market exposure, I learned a lot of various aspects of
organizational structure, departments, sales, communication and their impact. Now I
can say one thing that the best way to learn is at work. It was a real interesting
experience and I enjoyed every part of it and hope that it would be helpful in my future.
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ACKNOWLEDGEMENTS
Successfully accomplished project work and the completion of this report have been
made possible by the significant contributions of many people.
I would like to express my sincere gratitude towards Mr. RAVINDRA SOMANI, my
organizational guide for giving me the support and encouragement that I needed, and
providing many valuable suggestions and insights for my work. I would also like to thank
my institutional guide DR. SHIKHA SHARMA for her support.
Finally, I’m grateful to the entire Bangur Cement family, for co-operating with me during
my work here.
GAURAV KUMAR SHIVHARE
MBA, Session of 2011-2013
AMITY UNIVERSITY, RAJASTHAN
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-: CONTENTS:-
S.NO PARTICULAR PAGE NO.
EXCUTIVE SUMARY 6-9
1. INTRODUCTION
Company Overview
Bangur Cement- Scl’s Premium Brand
Vision of SCL
Philosophy of SCL
Mission of SCL
SCL Manufacturing units
Business & managerial challenges for SCL
Market of SCL
SCL’s Brand & Products
Strengths of SCL
SCL’s Manpower profile
Key Operational Highlights
Recognition and Awards
SCL vis-à-vis Competitors
Information Technology at SCL
Comparison between various cement brands
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2. INDUSTRY OVERVIEW
Cement industry in India
Major Players in Indian Cement Industry
Process Technology
Raw Materials for Cement Production
Process
Stages of Cement Production
Types of Cement
Scale of Operations
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3. RESEARCH METHODOLOGY
Objective of the study
Area covered
Types of research
Data collection
Data analysis and finding
Marketing research
Classification marketing research
Process of marketing research
4. QUESTIONNAIRE
Questionnaire
Dealer /sub dealer report
5. CONCLUSION
6. RECOMMENDATION
7. BIBLIOGRAPHY
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EXCUTIVE SUMMARY
Cement is a key infrastructure industry. It has been decontrolled from price and distribution on
1st March, 1989 and deli censed on 25thJuly, 1991 Moreover it is the material which plays an
important role in building not only the colossal structures but also our dreams in the form of
our houses, keeping us protected against the changing climate. Our country takes the pride of
being the second largest manufacturer of cement in the world preceded by only China. We
have constantly been exercising one of the best practices of cement production, giving rise to
productivity, quality and efficiency.
The cement industry in India is experiencing a boom on account of the overall growth of the
Indian economy. The demand for cement, being a derived demand, depends primarily on the
industrial activity, real estate business, construction activity, and investment in the
infrastructure sector. India is experiencing growth on all these fronts and hence the cement
market is flourishing like never before. Indian cement industry is globally competitive because
the industry has witnessed healthy trends such as cost control and continuous technology up
gradation. It is believed that cement demand in India is expected to grow at 10% annually in the
medium term buoyed by housing, infrastructure and corporate capital expenditures.
As mentioned above, the Indian cement industry is the second largest producer of quality
cement, which meets global standards. The cement industry comprises more than 50 cement
companies with 130 large cement plants with an installed capacity of 156.26 million tones and
more than 300 mini cement plants with an estimated capacity of 11.10 million tones making a
total installed capacity of 167.36 million tones.
Continuous technological up gradation and assimilation of latest technology has been going on
in the cement industry. Indian cement industry is modern and uses the latest technology. India
is also producing different varieties of cement like Ordinary Portland cement (OPC), Portland
Pozzolana cement (PPC), Portland Blast furnace Slag Cement (PBFS), Oil Well Cement, Sulphate
Resisting Portland Cement, White Cement, etc.
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Future growth of the industry is belief to be driven by expected GDP growth of more than 8
percent, growth of the housing sector and the development of roads, ports, airports and other
infrastructure.
This project consists of knowing the brand awareness and perception about Bangur cement.
This is one of the three brands of shree cement limited company; other two brands are shree
ultra red oxide and rock strong. These three brands have the different marketing and
distribution team. Positioning and marketing Strategy of these three brands differ from each
other. So for the development of Brand first step is to understand the brand awareness and
perception among the Customers (retailers, dealers, builders and others). A lot of secondary
research was done for it and I was the part of it. After accessing the situation we did the Survey
on all retailers, dealers and on all under construction sites in all over Jaipur. This survey helps us
to understand the awareness and perception of people about the brand which give us option to
follow market development strategy in which we must enter into the new geographical markets
and must expand our Distribution networks. With consultation of my organizational guide we
did Segmentation, targeting, & positioning for the company. Then we also divided Marketing
mix for this brand. And to find out the solution of all them we Conducted survey among dealers,
retailers, and builders. To find out their Requirement and consumers preferences for the brand
of cement. I came to Conclusion that in non trade consumers mostly demanded j.k. super and
ultratech Cement while in trade business consumers mostly demanded for ambuja cement And
ultratech and binani cement. Reasons which are included behind of these Demands are being
great brand identity, poor knowledge about quality and Manufacturing of cement and the
biggest one is dependability on Engineer/architect or other construction persons. For this
consumers had to be Pushed or diverted to buy Bangur cement. As position of the Bangur
cement Suggest a premium brand, but still, local people don’t believe that quality is a Matter.
Hence, emphasis must be laid on quality improvements and also make the people to
understand that it differ in quality with other brands. So that it becomes per with positioning.
Survey results confirm that bangur has been able to make a mark in market and perceived to
have good quality and also there is a great demand of cement in market. But survey results also
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shows that despite of above mentioned positive factors it has not been able to make a
breakthrough in building its brand name the reason come out to be its low brand awareness
(lack of dealer motivation/ meetings/ advertising) and cut-throat in-house brand competition.
To increase the brand awareness aggressive promotion need to be carried out ensuring its
effectiveness in making a mark, also as survey results confirm that it’s the
dealer/mason/contractor who is the ultimate decision maker in choosing a brand so efforts
need to be made to build long term relationship with all these people. Meetings, gifts, and kit
distribution are the best tool to ensure masons understanding and satisfaction. As dealer play a
prominent role in sale of a brand every possible effort (like training/ plant visit/ additional
margin/ sufficient POP material distribution/ grace period of three days for payment) need to
be made a strong dealer network.
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PART 1
COMPANY OVERVIEW
BANGUR CEMENT (SHREE CEMENT LIMITED)
2.1 INTRODUCTION
Shree Cement Ltd (SCL) is present in the cement and power sector. It is the largest cement producer in North India and among top six cement manufacturing groups in the country. It has cement capacity of 13.5 million ton and power capacity of 560 MW. SCL has manufacturing facilities at Beawar and Ras in Ajmer and Pali district and grinding units at Khushkhera, Suratgarh and Jaipur respectively in Rajasthan and Roorkie in Uttarakhand. SCL boasts of highly recognized brands like Shree Ultra Jung Rodhak, Bangur Cement and Rockstrong. SCL is an ISO 9001, ISO 14001, OHSAS 18001 and SA 8000 certified company and pursues best practices in Manufacturing, Energy Conservation and Environment Management. SCL has received numerous awards and recognitions at national and international levels for Excellence in Energy Management, Environment Management and Corporate Governance practices.
Company’s turnover for 12 months period of April’11-March’12 was Rs 4625 crores. SCL is a consistent dividend paying company (120% dividend for April’11-March’12). SCL commitment to energy efficiency and environment management is reflected in the fact that it set up Waste heat recovery plants of 46 MW which is the largest such capacity in the world cement industry excluding china. SCL commissioned Unit VIII in World Record time of 330 days against average period of 630 days. It enjoys approx 19% market share in North India and is leader in markets of Rajasthan, Delhi and Haryana.
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SCL is a pioneer in adopting and implementing sustainability in business operations. It has recently been nominated as “New Sustainability Champion” by the World Economic Forum. It is first Indian cement company to join Cement Sustainability Initiative of World Business Council for Sustainable Development, Switzerland. It is a member of Cement Sector Task Force of APP7, which is formed by seven Governments of India, USA, China, Japan, Korea, Canada and Australia on Clean development and Climate. It is first Cement Company to register its project under the CDM mechanism with the UNFCCC and was reckoned among 20 best employers in India in a Survey conducted by Business Today Magazine and Mercer TNS.
SCL has invested over Rs. 2000 crores in the last 2.5 years and is further going to invest Rs. 1000 crore in the next one year. Going forward there are several investment plans on the anvil and SCL will continue on its growth and investment drive.
SCL actively promotes Indian culture as reflected in its celebration of its “Shree Sankatmochan Hanuman Mahotsav” function (in honour of Lord Hanuman) each year for the last 11 years. Shobha yatra along with “Jhakis” (Tableaus) is organized which is attended by large number of people from nearby village areas. Internationally and nationally reputed artistes are invited to showcase their art and skills for villagers and local community. This function has acquired status of a mega cultural festival for local community. The magnitude of celebrations is increasing with each year and people look forward to this function in the same way as they do for a religious festival which brings happiness and cheers all around. Apart from this, SCL makes regular contribution towards social developmental activities like AIDS awareness, Education etc. and provide monetary aid towards development of health centres, schools, victims of flood/other tragedies etc.
Looking back at a journey of 26 years, SCL has over the years successfully marched ahead as a loyal partner in the growth of the nation. Company has created enormous value for its stakeholders through generating opportunities for employment, making significant investments in the state and contributed to the vast infrastructure development of the nation. Its splendid voyage through the seas of time has seen its employee strength grow from around 200 employees in 1985 to around 3500 employees at present and its turnover rising from Rs. 28 crores to over Rs. 4500 crores.
The B.G. Bangur family is the principal promoter of Shree Cement. Mr. H. M. Bangur is the
Managing Director while Mr. M. K. Singhi is the current executive director of Shree Cement. It is
located at Beawar, in Ajmer district 185 Kms. from Jaipur off the Delhi-Ahmedabad highway.
2.2 Bangur Cement – SCL’s Premium Brand
Bangur cement started with a vision to be the most effective and efficient cement brand of the
country. As in Bangur cement, SCL aimed at providing the best quality cement that ensures
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customer satisfaction. The Bangur cement is advertised with a tagline saying “The best, not
inexpensive”,(Sasta nahi sabse achha).
To serve the fast growing National Capital Region (NCR) with immediate and prompt services,
Bangur cement is establishing a grinding capacity at Khuskhera in Alwar District of Rajasthan,
which is just 80 kms away from the capital. Excelling in the quality, price, availability and
packaging of the product, SCL aspires to be the first choice of the consumers. The Bangur
cement plant is one of the most modern and sophisticated plants in the India equipped with
state-of-the-art German Technology.
Following factors makes Bangur cement, the SCL’s premium brand:-
Best Quality of Lime Stone: The Ras belt is among the finest quality limestone deposits
in India. Importantly, it is a single source of limestone belt where all necessary
ingredients of cement are available in limestone and there is no dependency on outside
sources, thus enabling consistency in quality.
Better Quality Control, Clinkerisation and superior cement grinding makes the quality of
the brand one of the best in the industry.
State-of-the-art technology: The plant has been set up in the technical collaboration
with internationally acclaimed German cement manufacturer.
In line with its marketing strategy, Bangur cement realized sales predominantly in the trade
segment. The brand contribution to more then 40% of the trade sale of the company,
registering 14.20 Lac MT sales out of the total of 35.92 Lac MT .In fact , trade sales accounted
for 95% of total sales of BANGUR CEMENT while non trade sales was just 5%. BANGUR
CEMENT registered its 55% sales of its total sales in its home market, Rajasthan. By selling
within a smaller radius, the company was able to notch higher net realization because of lower
logistics.
MARKET SHARES: - Rajasthan-9%, Haryana-6%, Delhi-4%.
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2.3 Vision of SCL:-
“To drive and sustain industry leadership of the company within a global context-by developing individual Leadership competencies at every level, through a robust backbone of trust, support, innovation and reward”
2.3 Philosophy of SCL:-
Shree Cement Ltd is a professionally managed company. The company always believes in complete transparency and discharge of the fiduciary responsibilities which has been assumed by Directors as well as by the Senior Management Executives and/or Staff. Therefore in order to ensure the continuity thereof though, not written but otherwise ingrained, the Board of Directors has approved of the following Code of Conduct for all Directors as well as for the Senior Management Executive and/or personnel and other employees.
All the Directors as well as Senior Management Executive and/or Personnel owe to the Company as well as to the shareholders:With the above objects in mind the following code of conduct has been evolved and it is expected that all Directors as well as Senior Management Executives and/or personnel will adhere to it.
GUIDING PRINCIPLES:-
Enforce good corporate governance practices Encourage integrity of conduct Ensure clarity and unambiguity in communication Remain accountable to all stakeholders Encourage socially responsible behavior
2.4 Mission of SCL:-
The mission of the organization is highlighted by the following.
To harness sustainability through low carbon philosophy To sustain its reputation as one of the most efficient manufacturers globally To continually have most engaged team To drive down cost through innovative practices To continually add value to its products and operations meeting expectations of all its
stakeholders
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To continually build and upgrade skills and competencies of its human resource for growth
To be a responsible corporate citizen with total commitment to communities in which it operates and society at large
2.5 SCL manufacturing units:-
Presently Shree Cements has three units. Two units are at Beawer (incorporated in 1979
and1997) and third unit is at Ras (Started in 2005). Fourth unit at Ras has been started in March
2007 and another two units at Ras and Khushkhera near Alwar are also started to enhance the
capacity of the company to 10 mtpa from the present figure of 6 mtpa by the year 2010. The
proximity to Delhi, Jaipur and Haryana, which are the most lucrative markets in the region,
makes it a strategic location.
UNIT-1
Incorporated in 1979.
Put up in 1985.
Cement Production (Expected Production) – 1.20 million tonnes
UNIT-2
Put up in 1997.
Cement Production (Expected Production) – 2.10 million tonnes
UNIT – 3
Incorporated in 2005
Cement Production (Expected Production) – 1.50 million tonnes
UNIT – 4
Incorporated in March 2007
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Cement Production (Expected Production) – 1.50 million tonnes
UNIT - 5
Started in Ras,
Unit – 6
Grinding unit at Kuskhera in Rajasthan.
The growth of company’s market share is going hand in and with its production, supporting its
cyclical business model of produce more-sell more-reinvestment more. Capacity enhancement
at SCL has also been considerable from its 0.6 mtpa in 1985 growing 10 times to 6 mtpa
presently and is projected to touch a figure of 10 mtpa by 2010.
Figure 2.1: Per Annum Capacity Enhancement at SCL.
Source: - www.shreecementltd.com
2.6 Business & Managerial Challenges for SCL
Cement market for SCL is highly competitive with major competitors having advantage of brand
equity, capacity and early movers. The major competitors are Binani, Birla (with products like
Birla Super and Birla Chetak), Grasim (with products like Vikram and Birla Plus), Gujarat Ambuja,
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JK (with products like JK Nimbahera), Laxmi, Mangalam (with products like Mangalam and Birla
Uttam), ACC, DCM Shriram, L & T and Kamdhenu. Each of these players has their dominance
across whole Rajasthan in addition to their respective regional dominance.
Another issue is that the product (cement) cannot be differentiated clearly on the basis of
quality and hence, cost plays one of the most important roles in this industry. If the company
can control cost of manufacturing & distribution, then only would profitability of the company
increase.
Logistics is the most important cost associated with cement industry. This is the single most
important reason for strong dominance of all cement companies in the regions around their
factory. But if this system can be improved upon, and costs can be managed, then Shree
Cements Ltd. can strengthen their hold in present states of distribution as well as look forward
to gaining foothold in newer and farther regions.
2.7 Market of SCL
Each cement manufacturer has a primary and secondary market. The former is one, which is
the closest to the production centre where it fetches the best realizations while the latter is
usually at a distance where realizations are lower.
Table 2.2: Market Classification for Shree Cements Ltd.
Source: - www. Shreecementltd.com
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SCL with a market share of 19% has the second largest market presence in the northern region,
next only to the Gujarat Ambuja Cement and ACC combined. SCL positioning within Rajasthan
(in the north of the state) makes it the closest among all Rajasthan manufacturers to the
lucrative markets of Delhi, Haryana and some parts of Punjab, giving it a significant edge in
transport costs. The other cement units are located further down, at distances ranging from
150- 200 kilometers.
Shree Cements is one of the largest cement companies in North region having existing capacity
of 5.5mn tonnes of cement per annum located in central Rajasthan. The company primarily
caters to Rajasthan, Punjab, Haryana, Delhi and Uttranchal in the Northern region and Uttar
Pradesh in Central region. Rajasthan accounts for approximately 30% of the company's sales
while Delhi and Haryana together account for approximately 40% of sales.
2.8 SCL’s Brands & Products
Shree manufacturing:-
ShreeUltraShree Ultra is our flagship brand, contributing to more than half of our sales volume and is the first manifestation of our strategic move from commodity to brand marketing. Its two variants, Shree Ultra OPC and Shree Ultra Jung Rodhak Cement are distinctly positioned in the market. Shree Ultra Jung Rodhak Cement through its unique rust prevention properties has high acceptance amongst brand influencers (masons etc.) and high brand recall value. The brand, while enhancing its presence in highly educated markets of Delhi has increased. Its reach in the interior markets of Madhya Pradesh, Uttrakhand, Uttar Pradesh and Punjab.
Bangur Cement
Bangur Cement, launched as a premium brand in the market,is designd to meet the high end market segment. Its unique brand tagline "Sasta Nahin, Sabse Achcha", gives it the status of 'top of the market' value brand. It was launched in 2005.
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Rockstrong Cement
Rockstrong Cement is the youngest brand from the Shree stable. It has recorded the highest year on year growth amongst the three brands of Shree in 2009-10. Its holds a position in the market on the promise of high performance and ability to withstand exceptionally harsh environment conditions. Rock strong promotions are carried out through a series of witty hoardings on current topics,
2.9 Strengths of SCL
1.) Low Cost Producer: SCL is one of the lowest cost producers of cement in India. The prime
reasons behind this are captive power plants, use of pet coke in both captive power plant and
kiln and proximity to the markets.
2.) Limestone Reserve: SCL has a total of 700 mn tones of limestone reserve which would be
sufficient to meet its requirements for the next 40 years. Shree Cement's third unit is located at
the pithead of limestone reserve unlike the other two units in Beawar, Rajasthan. Unit IV, which
is expected to be commissioned in FY08, would also be located at the pithead of company's
limestone reserve. As the new plants are located at the pithead of limestone reserve, the raw
material cost per ton of cement is expected to go down as the company would be saving in cost
of transportation.
3.) Captive Power Plants: During FY05, the company sourced 99% of power requirement from
its captive power plant. The company has existing power plant capacity of 42 MW. The
company is installing additional power plant of 18 MW capacities, which would supply power to
its new cement units, thereby ensuring continuation of self sufficiency in terms of power
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requirement. Shree Cement's power usages per ton of cement at 75 Kwh is amongst the lowest
in the industry. The company uses low cost pet coke in both its power plants and kiln. Pet coke
is not only cheaper compared to the imported coke but also has high calorific values thereby
reducing the overall cost.
4.) Strong sales network of 28 sales offices, 1200 dealers and 4000 retailers.
5.) Progressive Management: Shree Cement supplemented its attractively low capital
investment per tonne with one of the lowest manufacturing costs in the Indian cement
industry. The path of sustainable growth has been made possible because of management
strategy of taking triple bottom-line approach of Economic, Environmental and Social
performance listed below:
Figure 2.3: Progressive Management
6.) Mining: Limestone being the predominant raw material, Shree Cement plants are situated
near limestone quarry fields. To minimize the transportation cost, Shree Cements has leased
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two mines one at Beawer and other at Ras with reserves that will last for a long time. The Ras
mines give a limestone of very good quality which is easier to process.
Figure 2.2: SCL Captive Power Generation
2003 2008 2009 2010 2011
power point capacity 60 122 122 145 160
power requirement 47 83 99 107 123
10
30
50
70
90
110
130
150
power point capacitypower requirement
2.10 SCL’s Manpower profile
Well experienced and skilled manpower resources capable of handling both project
implementation and operations.
The skill enhancement is a regular exercise under a well defined training manual.
Company imparts more than 20,000 hours of in-house training to its employees every
year
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Figure 2.5: Manpower profile at SCLbbb
ShriB.G.BangurNon-Executive Chairman
Shri B.G. Bangur is a B.Com (Hons.) from Calcutta University and he brings with him a long experience in the industry. He is also a Director in The Didwana Investment Company Ltd., NBI Industrial Finance Co. Ltd., Shree Capital Services Ltd., Khemka Properties Pvt. Ltd.
ShriH.M.BangurManaging Director
Shri H.M. Bangur is a Chemical Engineer from IIT, Mumbai and he brings to the board technical insights which are a driving force of the technical excellence achieved by the Company. Mr. Bangur is also a Director in The Kamla Co. Ltd.
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ShriR.L.GaggarDirector
Shri R.L. Gaggar is a B.A. (Hons) from Kolkata University and is a renowned solicitor and advocate based in Kolkata. He is practicing as a solicitor and an advocate at the High Court of Kolkata for more than 50 years. Mr. Gaggar is also on the Board of Somany Ceramics .
ShriO.P.SetiaDirector
Shri O.P. Setia is an M.Com from Delhi University and is an eminent banker and Ex-Managing Director of State Bank of India and has held many key positions in its associate banks.
ShriShreekantSomanyDirector
Shri Shreekant Somany is an industrialist who holds a Bachelor of Science degree from Kolkata University and is currently on the Board of Somany Ceramics Ltd., S.R. Continental Ltd., Somany Global Ltd., Cosmo Ferrites Ltd., Sarvottam Vanijya Ltd., Scope Vinimoy Pvt. Ltd.
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Dr.Y.K.AlaghDirector
Dr. Y.K. Alagh is a noted Economist and visiting professor to several renowned national/ international institutions. He holds a Doctoral Degree and Master Degree in Economics from University of Pennsylvania. He is currently the Chancellor of Nagaland University.
ShriNitinDesaiDirector
Shri Nitin Desai is a well known Economist and has had a long and distinguished career in the Govt. of India and United Nations. Shri Desai is Member of Prime Minister's Council on Climate Change which is coordinating the national action for assessment, adaptation and.
ShriM.K.SinghiDirector
Shri M.K. Singhi is a Fellow Chartered Accountant and a Science and Law Graduate. He joined the Company as President in January, 1995 and has 32 years experience of working at senior positions. He is the leader of Indian Cement Sector Task Force for Energy.
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2.11 Key Operational Highlights
The cost of production of the Company is one of the lowest in India
Operating profit margin is highest in World Cement Industry
100% self sufficiency in meeting power requirement
100% self dependent on limestone sourcing
Consistent dividend paying company (2005-06: 50%)
Recognized as one of the most Energy Efficient units in India
Fastest growing cement company in India (capacity more than trebling in 3 years from
26 LTPA in 2004-05 to 95 LTPA in 2008-09)
Strong brand image – Bangur Cement, Shree Ultra Red Oxide Cement and Shree Ultra
Ordinary Portland Cement have high consumer recall. New super premium brand rock
strong produced with German technology has a lot of expectations.
Initiatives for global warming reduction
Pioneered in the application of innovative Electro static precipitator technology in Dg power generation to save fuel and combat pollution, and replaced HSD by LDO.
Achieved unity power factor
In electrical distribution system to reduce maximum demand, and transmission / distribution losses
Partial utilization of waste heat
For 3 MW power generation.
Initiator in the use of pet coke for power generation in India
36 MW captive thermal power plant under commissioning to generate quality power for the plant, avoid transmission and distribution losses, and provide surplus power to Rajas than.
SAVINGS: Rs 496.46 Million pa
Development of DD cones
In house development of deduiling cones cyclones resulting in reduction in pressure drop, higher outputs and lower energy consumption.
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Single roller press for tow Ball Mills
Capacity enhancement & utilization of CM –2 Roller press for capacity increase and energy saving increase CM –1, Energy saving –2.02 KWH / The
Objective, CSI (Cement sustainability initiative)
1. The purpose of the Cement Sustainability Initiative is to:2. Explore what sustainable development means for the participating companies and the
cement industry.3. Identify and facilitate actions that companies can take as a group and individually to
accelerate the move towards sustainable development.4. Provide a framework through which other cement companies can participate, and5. Provide a framework for engaging external stakeholders.
Agenda, CSI
The 10 companies involved in the CSI have chosen to develop an agenda for three reasons:
To prepare for a sustainable future by making a more efficient use of natural resources and energy, and engaging with lock issues increase emerging market To meet the expectations of stakeholders and maintain their ‘license to operate’ increase communities across the world through a greater transparency of operations effective engagement with society and initiating action, which lead to sustained positive changes, and To individually understand and build new market opportunities through process innovation, which achieve greater resource/ energy efficiency and long – term coos savings; product and service innovation to reduce environment impacts and work with other industries on novel uses of – product and waste material in cement production.
The companies have identified six key areas where they believe that the CSI can make a significant contribution towards a more sustainable society:
Climate protection.
Fuels and raw materials.
Employee health and safety.
Emissions reduction.
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Local impacts.
Internal business processes.
Productivity
Shree Cement supplemented its attractively low capital investment per tonne with one of the lowest manufacturing costs in the Indian cement industry.
Timely execution of Unit-III along with better price realization and cost optimization measures made the year a hallmark for the Company:-
The turnover of the Company has more than doubled during the year. The operating profit margin of the Company at 44.84% is highest in the Indian cement
industry. The proportion of blended cement in the total production has increased to 76% in the
current year against 54% in the previous year. Company started use of wet fly ash for producing blended cement which is economical and environment friendly.
The capacity utilization level of the Company further improved during the year from 114% to 116% with Unit-III recording 99% in its very first full year of operation. This compares well with the all India average of 94%.
Continued thrust on improving energy consumption levels has brought down power and fuel consumption as under:
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Although Power consumption for the year indicates marginal increase during the year, the unit-wise consumption has gone down from last year. The Reduction in energy consumption with increasing production base has significantly contributed to cost efficiency of the Company.
Dynamic and efficient logistic management practices have enabled Company to contain increase in freight cost in spite of rising diesel prices and loading restrictions on trucks. Company has made optimal use of its in-house railway sidings facility with appropriate route plan to limit freight cost.
The Company's marketing strategy of maintaining multiple brands competing with each other with a view to garner increased market share has yield good returns. As a result, Company has retained market leadership status in Rajasthan and Delhi.
“Jung Rodhak” brand has further strengthened its presence in its segment in the North India market.
“Bangur Cement” launched last year in the premium quality segment, has been well received in the market and has been improving its market share. Its marketing strategy of appointment of Business associates and Business partners has enabled the Company to keep its debtors levels at zero and minimizing the Working Capital requirement.
Company has introduced another premium quality brand “rockstrong cement”. The new brand has started attracting customer’s attention and is getting good response.
The proportion of trade sale to total sale increased during the year from 66% to 74% showing higher customer recall and satisfaction.
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The Company continued with its highest credit rating of PR1+ for its short-term debt and AA for its long-term debt enabling containment of its cost of funds despite large borrowing requirements for its capital expenditure programme.
The interest cost has been kept at a low level in the rising interest rate environment through optimal utilization of funds and judicious mix of rupee and fully hedged foreign currency borrowings.
Timely execution of projects is a hallmark of the Company. The 1.5 MTPA capacity expansion with captive power plant of 18 x 3 MW completed in Feb 08 has been achieved well within the targets both time and budget.
During the year Company has undertaken implementation of an “Enterprise Resource Planning” (ERP) Project with Oracle E-Business Suite to manage its expanding business operations. ERP Project shall help it in improving its business matrices by process optimization, improving logistics and integration across disciplines. The project is operated in FY 2008-09.
Table 2.3: SCL Key Figures
Source: - www.marketresearch.com
2.12 Recognition and Awards
• Whitehopleman UK - International Cement Consultants have consistently maintained 4 star
rating for Shree since 2000 (No one in the world has been assigned a 5 star rating!!)
• Excellence in Energy Management Award 2006 from Confederation of Indian Industry for the
second time
27
• National Awards for Energy Conservation and Best Thermal and Electrical Energy from
Ministry of Power, Govt of India
• National Safety Awards by Ministry of Labour, Govt. of India
• ICWAI National award 2005 for excellence in cost management
• Golden Peacock Award-2006 &2008 in recognition of its excellent Environment Management
practices
2.13 SCL vis-à-vis Competitors
SCL has been omnipresent in the performance with various achievements within a short period
of time. Following figures suggests that it has been doing the best job among its peers in terms
of high capacity utilization, low power consumption, low power generation cost, and low fuel
consumption ratio.
Table 2.4: SCL figures vis-à-vis competitors
Source:- www. Shreecementltd.com
It has also been encountering the lowest Variable Cost in its peer group because of its constant
efforts in saving cost of power and fuel consumption which is not only the lowest but is approx.
75% of the average of other players. Freight and selling expenses of for SCL is also the lowest
amongst all.
28
Table 2.5: SCL’s Variable Cost Comparison with others:-
Source:- www.shreecementltd.com
SCL’s ability to produce cement with lowest power consumption and other low costs of
production and raw material procurement has resulted into the top EBITDA Margin figures for
29
Figure 2.6: Power Cost Comparison
Source:- www.shreecementltd.com
Figure 2.7: EBITDA Margin Comparison
Source: - www.shreecementltd.com
30
2.14 Information Technology at SCL
SCL has embraced Information Technology in a big manner and made investments to establish
strong IT infrastructure:
• IT Policy & Quality Standards: SCL has clearly defined IT policy. Backup and Disaster
Recovery Policy, SCL Internet/Network Access Policy and Business Continuity Plans have been
endorsed and religiously implemented.
• ‘SUMriddhi’ - Shree Enterprise Resource Planning: The Shree ERP programme, christened
‘SUMriddhi’, was developed deploying Oracle 9i RDBMS and Developer 2000 platform. A
comprehensive ERP program was designed to integrate all functional modules, namely Financial
Accounting & Costing (FA), Material Management (MM), Personnel and Payroll (PP), Laboratory
and Quality Control, Integrated Management System (IMS) and Raw Material Procurement
(RMP) with the objective to make operations online. The company expects to implement ERP
‘live’ across the organization in 2004-05.
• Online operations of Sales and Distribution: Company successfully implemented the
computerization of its sales and distribution functions by integrating all branches/dealers
through a secured connectivity with the plant for online order processing. In the second phase,
necessary enhancements will make the system work in a centralized manner using dedicated
and secure Virtual Private Network (VPN) across its branch/dealer network.
• SCL’s IT Infrastructure: The Company has a scalable, state-of-the-art IT network
infrastructure, with optic fiber cable-based gigabit backbone, high-end layer 3 switches, Cisco
routers and IBM corporate-computing servers. Shree has a secure network across its corporate
and site locations with e-trust firewall supplemented with intrusion detection system and
Active Virus Defense Solution from Network Associates. The organization is provided with the
latest computing tools in hardware and software.
• SCL’s corporate website: The Company launched its content-exhaustive corporate website
shreecement.com on 1 August 2003. The portal is dynamic, informative and user-friendly with a
31
menu-driven interface. The website contains the latest information about the company with
news flashes and a photo gallery. The website is e-commerce enabled, which provides access to
customers on their latest account statement and vendors/ suppliers on order positions for the
e-procurement program.
• E-Procurement: Shree implemented an e-procurement programmed to facilitate purchases
through the reverse auction process to maximize price benefits and transparency.
• Paperless office: Shree is moving towards the ultimate goal of achieving a paperless office
environment through a widespread use of e-mails and instant messaging for daily
communication across all its offices. A program was undertaken for storing and cataloguing the
huge archive of blueprints of technical drawings in a digitized form for instant accessibility.
• Raw material procurement: The entire raw material procurement operation was integrated
with ‘SUMriddhi’ - Shree ERP, to increase efficiency and control.
• Training: Shree is committed to enhance the IT skills of not only employees across all
functions but their family members as well. As a result, training is an ongoing process and more
than 200 personnel were imparted training across departments.
• Online Knowledge management: Shree has launched a platform for sharing knowledge across
the enterprise. A knowledge management tool was developed and implemented through which
people across all levels can contribute and share achievements, domain expertise, social and
cultural ideas. This also provides a ‘public folder’ for up-to-date information on the cement
industry and the company.
• Network Security: SCL network is protected by the high end e-Trust Firewall from Computer
Associates and Network Associates Intrusion Detection System (IDS). SCL has implemented
Network Associates Active Virus Defense for virus protection and SPAM control. All network
resources are protected by adopting strong password policies. SCL has enforced three-layer
security for all data and information systems.
32
2.16 COMPARISON OF POTENTIALITY
OF VARIOUS CEMENT BRANDS
COMPARISON OF POTENTIALITY OF VARIOUS CEMENT BRANDS IN RAJASTHAN
BRAND NAME SALES (IN MATRIC TONES)
AMBUJA 121000
ULTRA-TACH 145000
BINANI 103000
BANGUR 55000
SHREE ULTRA 100000
TUFF CEMENTO 40000
J.K.LAXMI 83000
ACC 17000
MANGLAM 40000
BIRLA CHETAK 81000
J.K.SUPER 65000
SHREE RAM 6000
Source:- www.shreecementltd.com
COMPARISON OF POTENTIALITY OF VARIOUS CEMENT BRANDS IN RAJASTHAN (IN TRADE)
BRAND NAME SALES (IN MATRIC TONES)
JAIPUR DISTRICT JAIPUR LOCAL
AMBUJA 25000 17000
ULTRA-TACH 26000 14000
33
BINANI 12000 10000
BANGUR 6500 4000
SHREE ULTRA 8500 7500
TUFF CEMENTO 4500 3000
J.K.LAXMI 7500 5500
ACC 4500 3000
BIRLA UTTAM 4000 3000
BIRLA CHETAK 5000 3000
J.K.SUPER 6500 5000
Source:- www.ibef.org
34
PART 2
2.1 INUSTRY OVERVIEW
2.2 CEMENT INDUSTRY IN INDIA
Cement industry is a capital intensive and cyclical industry. The demand for cement is linked to
economic activity, can be categorized into two segments, household construction and
infrastructure creation.
The Indian Cement Industry today is the second largest in capacity and production with an
installed capacity of around 157 mtpa after China. The Indian Industry charted a fast track
growth of around 10% per year on an average during the last decade. Demand has shown an
upward surge in recent times buoyed by housing sector, infrastructure development, and
increase in capital expenditure by corporate and growing retail sector. The cement demand in
the country is expected to grow at an annual rate of 8% for the next five years.
The Indian cement industry is a mixture of mini and large capacity cement plants, ranging in
unit capacity per kiln as low as 10 tonnes per day (tpd) to as high as 7500 tpd. Majority of the
production of cement in the country (94%) is by large plants, which are defined as plants having
capacity of more than 600 tpd.
The Industry faces several bottlenecks in high cost of inputs like fuel and power, high taxes and
duties and transportation cost. More than 70% of the input cost in cement manufacture is
beyond the control of the industry and is administered by regulatory authorities. These include
royalties and cess on limestone, tariff for coal, rail transport and power, duties on finished
goods, namely, central excise, local sales tax, octroi, etc.
The only areas where industry can induce cost controls and economy are reduction in
consumption of inputs like fuel and power through energy efficiency, improved productivity
35
through planned maintenance and reduction of stoppages, etc. The continuous efforts by the
industry in these areas have brought in good results. It is noteworthy that the energy
consumption by the most efficient cement plants in India at the level of 665 Kcal per kg of
clinker and 69 kWh per tonne of cement are comparable with the best achieved in the world.
2.3 Major Players in Indian Cement Industry:
Domestic players:
1.) ACC Limited
2.) Ambuja Cements Limited
3.) Birla Corporation Limited
4.) UltraTech Cement
5.) Binani Cement
6.) Shree Cements Limited
7.) India Cements
8.) J K Cement
9.) Grasim
10.) Jaypee Group
11.) Madras Cements
12.) Century Textiles
Major foreign players:
1.) Holcim
2.) Lafarge
3.) Italcementi
36
2.4 PROCESS TECHNOLOGY
2.4.1 Raw Materials for Cement Production
Cement is usually used in mortar or concrete. Here it is mixed with inert material (called
aggregate), like sand and coarse rock. Portland cement consists of compounds of lime mixed
with oxides like silica, alumina and iron oxide.
There are three major raw materials for cement:
1.) Limestone
Limestone is the main raw material and is the source of calcium carbonate. Calcium carbonate
is burnt to obtain calcium oxide (CaO). The other sources of calcium carbonate are marl, chalk,
seashell and coral reef. Limestone is the most abundant source of CaO. The other user
industries for limestone are iron & steel, fertilizer and chemicals. Cement is the biggest
limestone user.
India accounting for over 75-80% of limestone produced in India. The composition of limestone
used by the various sectors varies. For cement, the CaO content of limestone should be a
minimum of 44%. Typically, 1.4-1.5 tonnes of limestone are required per tonne of clinker. Thus,
for a 1 million tonne cement plant, assured availability of cement grade limestone reserves of
the order of 50-60 mt in the close vicinity is important.
2.) Gypsum
Gypsum is used as a retarding agent. Ground clinker, on contact with water, tends to set
instantaneously because of the very fast reaction between tri-calcium aluminates and water. In
the presence of gypsum, the desired setting time can be achieved. Gypsum is added to the
extent of 5% during the clinker grinding stage. Gypsum is naturally available in abundance in
Rajasthan, Gujarat and Tamilnadu.
3.) Granulated Blast Furnace Slag (GBFS) and Fly Ash
37
The other raw materials that are also used in the manufacture of cement are blast furnace slag
(a waste product obtained from iron-smelting furnaces) and fly ash (leftover ash from a thermal
power station). Limestone contains about 52% of lime and about 80% of this lime is lost during
ignition of the raw materials. Similarly, Clay contributes about 57% silica of which about 25% is
lost during ignition. GBFS is obtained by granulation of slag obtained as a by-product during the
manufacture of steel. It is a complex calcium aluminum silicate and has latent hydraulic
properties. That is why it is used in the manufacture of Portland blast furnace slag cement.
2.5 PROCESS
2.5.1 Stages of Cement Production
There are seven stages of cement production at a cement plant:
1. Procurement of raw materials
2. Raw Milling - preparation of raw materials for the pyroprocessing system
3. Pyroprocessing - pyroprocessing raw materials to form cement clinker
4. Cooling of cement clinker
5. Storage of cement clinker
6. Finish Milling
7. Packing and loading
38
Figure 2.1: Cement manufacturing from the quarrying of limestone to the bagging of cement
While adding fresh capacities, the cement manufacturers are very conscious of the technology
used. In cement production, raw materials preparation involves primary and secondary
crushing of the quarried material, drying the material (for use in the dry process) or undertaking
a further raw grinding through either wet or dry processes, and blending the materials.
Clinker production is the most energy-intensive step, accounting for about 80% of the energy
used in cement production. Produced by burning a mixture of materials, mainly limestone,
silicon oxides, aluminum, and iron oxides, clinker is made by one of two production processes:
wet or dry; these terms refer to the grinding processes although other configurations and
mixed forms (semi-wet, semi-dry) exist for both types.
In the dry process, the raw materials are ground, mixed, and fed into the kiln in their dry state.
In the wet process, the crushed and proportioned materials are ground with water, mixed, and
fed into the kiln in the form of slurry.
The choice among different processes is dictated by the characteristics and availability of raw
materials. For example, a wet process may be necessary for raw materials with high moisture
39
content (greater than 15%) or for certain chalks and alloys that can best be processed as a
slurry. The dry process is the more modern and energy-efficient configuration. In general, the
dry process is much more energy efficient than the wet process, and the semi-wet somewhat
more energy efficient than the semi-dry process. The semi-dry process has never played an
important role in Indian cement production and accounts for less than 0.2% of total production.
In 1960, around 94% of the cement plants in India used wet process kilns. These kilns have been
phased out over the past 46 years and at present, 96.3% of the kilns are dry process, 3% are
wet, and only 1% are semidry process. Dry process kilns are typically larger, with capacities in
India ranging from 300- 8,000 tonnes per day or tpd (average of 2,880 tpd). While capacities in
semi-dry kilns do range from 600-1,200 tpd (average 521 tpd), capacities in wet process kilns
range from 200-750 tpd (average 425 tpd).
Over the last decade, increased preference is being given to the energy efficient dry process
technology so as to obtain a cost advantage in a competitive market. Moreover, since the
initiation of the decontrol process, many manufactures have switched over from the wet
technology to the dry technology by making suitable modifications in their plants. Due to new,
even more efficient technologies, the wet process is expected to be completely phased out in
the near future. Due to the dominant use of carbon intensive fuels such as coal in clinker
making, the cement industry has been a major source of carbon dioxide (CO2) emissions.
Besides energy consumption, the clinker making process also emits CO2 due to the calcining
process.
2.6 TYPES OF CEMENT
There are different varieties of cement based on different compositions according to specific
end uses, namely, Ordinary Portland Cement, Portland Pozzolana Cement, White Cement,
Portland Blast Furnace Slag Cement and Specialised Cement
The basic difference lies in the percentage of clinker used.
1.) Ordinary Portland cement (OPC):
40
OPC, popularly known as grey cement, has 95 per cent clinker and 5 per cent gypsum and other
materials. It accounts for 70 per cent of the total consumption.
2.) Portland Pozzolana Cement (PPC):
PPC has 80 per cent clinker, 15 per cent Pozzolana and 5 per cent gypsum and accounts for 18
per cent of the total cement consumption. It is manufactured because it uses fly ash/burnt
clay/coal waste as the main ingredient.
3.) White Cement:
White cement is basically OPC - clinker using fuel oil (instead of coal) with iron oxide content
below 0.4 per cent to ensure whiteness. A special cooling technique is used in its production. It
is used to enhance aesthetic value in tiles and flooring. White cement is much more expensive
than grey cement.
4.) Portland Blast Furnace Slag Cement (PBFSC):
PBFSC consists of 45 per cent clinker, 50 per cent blast furnace slag and 5 per cent gypsum and
accounts for 10 per cent of the total cement consumed. It has a heat of hydration even lower
than PPC and is generally used in the construction of dams and similar massive constructions.
5.) Specialised Cement:
Oil Well Cement is made from clinker with special additives to prevent any porosity.
6.) Rapid Hardening Portland cement:
Rapid Hardening Portland Cement is similar to OPC, except that it is ground much finer, so that
on casting, the compressible strength increases rapidly.
7.) Water Proof Cement:
Water Proof Cement is similar to OPC, with a small portion of calcium stearate or non-
saponifiable oil to impart waterproofing properties.
41
In India, the different types of cement are manufactured using dry, semi-dry, and wet
processes. In the production of Clinker Cement, a lot of energy is required. It is produced by
using materials such as limestone, iron oxides, aluminium, and silicon oxides. Among the
different kinds of cement produced in India, Portland Pozzolana Cement, Ordinary Portland
Cement, and Portland Blast Furnace Slag Cement are the most important because they account
for around 99% of the total cement production in India.
The Portland variety of cement is the most common one among the types of cement in India
and is produced from gypsum and clinker. The Ordinary Portland cement and Portland Blast
Furnace Slag Cement are used mostly in the construction of airports and bridges. The
production of white cement in the country is very less for it is very expensive in comparison to
grey cement. In India, while cement is usually utilized for decorative purposes, marble
foundation work, and to fill up the gaps between tiles of ceramic and marble.
The different types of cement in India have registered an increase in production in the last few
years. Efforts must be made by the cement industry in India and the government of India to
ensure that the cement industry continues innovation and research to come up with more and
more varieties in the near future.
2.7 SCALE OF OPERATIONS
The cement industry has witnessed a significant change in the scale of operations. In 1961, the
largest kiln in operation had a capacity of 750 tpd. In 1970, of the total 119 kilns, 1 had over
1,000 tpd capacity, with 55 having less than 400 tpd capacity. In 1980, 11 of the total 141 kilns
were over the 1000 tpd mark, with 1 kiln having a capacity larger than 3,000 tpd (roughly 1
mtpa). The 1990s saw still higher capacity 4500-5000 tpd (or 1.5 mtpa) kilns. The recent
practice for a large size plant is to have 6,500-7,000 tpd (or 2.5 mtpa) capacity.
2.7.1 Industrial production:
42
The cement industry is enhancing its production levels as new homes and offices are being
built, and in keeping with the economy’s annual growth rate. According to the Cement
Manufacturers Association, the overall cement production rose by 8.11 per cent during 2009-10
to 188.32 million tonnes (mt) as against 155.66 mt in 2006-07.
Table 2.1 : Statistics
Cément (million tonnes)
2007-2008 2009-2010
(Apr-Mar)
(a) Production 168.31 188.32
(b)Dispatches (Including Export)
167.67 182.39
(c) Export 5.89 6.54
(d) Cap. Uti. (%) 94 96
Source: Cement Manufacturers’ Association
PRODUCTION SITES OF VARIOUS BRANDS OF CEMENT
BRAND NAME PRODUCTION SITE
Shree Beawer Distt. Ajmer
Bangur Rass Distt. Pali. Jetaran
Rockstrong Rass Distt. Pali. Jetaran
Ambuja Rabriyawas Distt. Pali. Jeteran
43
Binani Pindwada Distt. Sirohi
Ultra Tack Shambhupura Distt. Chittorgarh
Birla Chetak Chittorgarh
Birla Uttam Modak Distt. Kota
J.K. Laxmi Banas Distt.Sirohi
J.K. Super Nimbaheda Distt. Chittorgarh
ACC Lakheri, Distt. Bundi
The export of Indian cement has increased over the years, giving a boost to the Indian cement
industry. The demand for cement in the foreign countries is a derived demand, for it depends
on industrial activity, real estate, and construction activity. The cement industry in India has
around 300 mini cement plants and 130 large cement plants. The total production capacity of
these plants is around 167.36 million tons. The India cement industry is technologically very
advanced, as a result of which the quality of Indian cement is now considered the second best
in the world. This has given a major boost to the Indian export of cement. The production of
cement in India is not only able to meet the domestic demand, but large amounts are also
exported. A fair amount of clinker and cement by-products are also exported by India. As the
quality of Indian cement is very good, its demand in the international market is always high.
In 2001-2002, 3.38 million tons of cement was exported from India. That figure stood at 3.47
million tons in 2002-03, and 3.36 million tons in 2003-04. In 2001-2002, 1.76 million tons of
clinker was exported from India. In 2002- 2003 clinker exports amounted to 3.45 million tons,
44
and in 2003- 2004 the figure stood at 5.64 million tons. This shows that the export of Indian
cement has been increasing at a steady pace over the years. Export of India cement has been
mostly to the West Asian countries.
The major companies exporting Indian cement are:
• Gujarat Ambuja
• Ultra Tech Cement
• Aditya Cement
Export of Indian cement has registered growth a fair amount of growth, giving a boost to the
Indian economy. That it continues to rise, more efforts must be made by the cement industry in
India and the government of India.
The types of cement in India have increased over the years with the advancement in research,
development, and technology. The Indian cement industry is witnessing a boom as a result of
which the production of different kinds of cement in India has also increased.
By a fair estimate, there are around 11 different types of cement that are being produced in
India. The production of all these cement varieties is according to the specifications of the BIS.
2.8 GROTH OF CEMENT INDUSTRY:-
India is the world's second largest producer of cement with total capacity of 224 million tonnes
(MT) as on April 30, 2010, according to the Cement Manufacture’s Association.
During May 2010, the cement production touched 14.50 MT as compared to 13.28 MT in May
2009. The cement dispatches quantity was 14.21 MT in May 2010 over 13.06 MT in the
corresponding month.
Moreover, the government's continued thrust on infrastructure will help the key building
material to maintain an annual growth of 9-10 per cent in 2010, according to India's largest
cement company, ACC.
45
In January 2010, rating agency Fitch predicted that the country will add about 50 million tonne
cement capacity in 2010, taking the total to around 300 million tonne.
Further, speaking at the Green Cementech 2010, a seminar jointly organized by the
Confederation of Indian Industry (CII) and the Cement Manufacturer's Association in Hyderabad
in May 2010, G Jayaraman, Executive President, Birla Corporation Ltd, said that in 2009, 40 MT
of capacity was added and he expects a similar trend to follow this year.
Cement and gypsum products have received cumulative foreign direct investment (FDI)
of US$ 1708.69 million between April 2000 and March 2010, according to the
Department of Industrial Policy and Promotion.
Madras Cements Ltd is planning to invest US$ 178.4 million to increase the
manufacturing capacity of its Ariyalur plant in Tamil Nadu to 4.5 MT from 2 MT by April
2011.
Surya Group plans to invest US$ 873.3 million in a new 5 million MT cement plan to be
set up in Gujarat.
My Home Industries Limited (MHI), a 50:50 joint venture (JV) between the Hyderabad-
based My Home Group and Ireland's building material major CRH Plc, plans to scale up
its cement production capacity from the existing 5 million tonne per annum (mtpa) to
15 mtpa by 2016. The company would undertake this capacity expansion at a cost of
US$ 1 billion.
Shree Cement, plans to invest US$ 97.13 million this year to set up a 1.5 million MT
clinker and grinding unit in Rajasthan. Moreover, in June 2010, Shree Cement signed a
memorandum of understanding (MoU) with the Karnataka government to invest US$
423.6 million for setting up a cement unit and a power plant. US$ 317.7 million will be
used to set up a cement manufacturing unit with an annual capacity of 3 mtpa while the
balance will be for the 100 mega watt power plant.
Jaiprakash Associates plans to invest US$ 640 million to increase its cement capacity.
Swiss cement company Holcim plans to invest US$ 1 billion in setting up 2-3 Greenfield
manufacturing plants in the country in the next five years to serve the rising domestic
46
demand. Holcim is present in the country through ACC and Ambuja Cements and holds
around 46 per cent stake in each company. While ACC operates 16 cement plants,
Ambuja Cements controls five plants in India. The Aditya Birla group is the largest
cement-making group by capacity in the country and controls Grasim Industries and
Ultratech Cement.
KKR- Dalmia Cement signed a deal worth US$ 159.57 million in May 2010.
French cement company Vicat acquired a 51 per cent stake in Bharathi Cement
Company Ltd, promoted by Y S Jagan Mohan Reddy, Member of Parliament, to tap the
southern markets, which represent 40 per cent of the total Indian cement market.
2.9 POLICY INITIATIVES
FDI Policy: the cement sector has been gradually liberalized. 100 per cent FDI is now permitted
in the cement industry.
2.10FUTURE OUTLOOK
Considering an expected production and consumption growth of 9 to 10 per cent, the demand-
supply position of the cement industry is expected to improve from 2008-09 onwards, resulting
in an expected price stabilization. The cement industry is poised to add 111 million tones of
annual capacity by the end of 2012-13 (FY 10), riding on the back of an estimated 141
outstanding cement projects.
2.11 SIGNIFICANT CONSOLIDATIONS
As discussed earlier in this report, the cement industry is witnessing a number of Mergers &
Acquisitions (M&As). The extent of concentration in the industry has increased over the years.
47
This concentration is mainly because of the focus of the larger and the more efficient units to
consolidate their operations by restructuring their business and taking over relatively weaker
units. The relatively smaller and weaker units are finding it difficult to withstand the cyclical
pressure of the cement industry.
Some of the key benefits accruing to the acquiring companies from these acquisition deals
include:
Economies of scale resulting from the larger size of operations
Savings in the time and cost required to set up a new unit
Access to new markets
Access to special facilities / features of the acquired company
Benefits of tax shelter.
The relative market share of large players in the cement industry has changed significantly over
the years. Consolidation of capacities has seen UltraTech, Grasim, India Cement and Gujarat
Ambuja emerging as the leading players in India apart from ACC, which has been the market
leader during all the years excepting FY2001. All the players have resorted to a combination of
Greenfield capacities as well as takeover of existing capacities for growth.
Some examples of the consolidation witnessed among domestic players in the recent past
include:
Gujarat Ambuja taking a stake of 14 per cent in ACC
Gujarat Ambuja taking over DLF Cements and Modi Cement.
ACC taking over IDCOL
India Cement taking over Raasi Cement and Sri Vishnu Cement
Grasim's acquisition of the cement business of L&T
Grasim taking over Indian Rayon's cement division.
Grasim taking over Sri Digvijay Cements.
L&T taking over Narmada Cement.
1.11 Competitor & Environment Analysis
48
PORTER’S MODEL
PART: - 3
3.1 Research Methodology
The research methodology is the way systematically solves the research problems. The main
49
objective of the product was to know the market condition of Lafarge Cement and to study the
sales promotion activities undertaken by various cement companies. For this, right at the
beginning the research plan was prepared. This includes all the detail of how to go about
research work of BANGUR Cement.
Title of the Study
“A Survey on Cement Industry to know about brand awareness and perception about bangur
cement”
Duration of the Project
Project duration is 45 days.
3.1.1 Objective of the Study
This project was undertaken for four main objectives was
To carry out market survey for knowing prevailing brand awareness and perception of
bangur Cement, in Rajasthan (Rajasthan).
To study the sales and promotion activities undertaken by bangur cement and other
player in the market.
To analyze the transportation facilities for bangur cement and other cement companies.
To analyze the frequency of visit of marketing representative of various companies.
Thus it attempt to find ways to increase market share, to increase customer awareness and thus
increase the business prospects.
3.1.2 AREA COVERED
Any study that is conducted has a scope. The scope here signifies the geographical limits within which the study will be carried discrepancies in the study due to a large number of extraneous variables in the area.
50
The market survey was conducted on the retailers, dealers, sub-dealers, builders of cement brands to measure the most potential brand in jaipur territory.
The study was under BANGUR BRANDS in jaipur. The geographical scope of my study was limited to the area of jaipur territory where by different area were covered.
Mansarovar
Jagatpura
Pratap Nagar
vaishali Nagar
C-scheme
Vidhyadhar Nagar
Sirsi road
Sitapura
Saganer
Tonk phatak
Kalawar road
Jhotwada
22 godam
Sodala
Hawa sadak
Goshala Jawahar circle
3.1.3 Type of Research
(A) Research Objective
51
Major:
To find out the brand awareness and perception of consumers in jaipur City.
To find out the position of bangur cement in jaipur city.
Minor:
To find out brand equity about bangur cement and its market share.
RESEARCH INSTRUMENTATS
The Research instrument chosen for conducting the survey was structured questionnaire
was prepared as show as in the annexure. The questionnaire includes open ended as well
as close ended question, few open ended question were included to obtain the perception
of the retailers. The questionnaire designed and a pilot survey was made with the
questionnaire and then changes were made accordingly with the questionnaire.
(B) Methodology
For this purpose both primary data and secondary data were used.
1) PRIMARY DATA
It is those data, which are collected fresh and first time, and they happen to be original in
characteristics. This may be done by either surveying and asking person to survey or going in
the field and collecting data. This type of data is more confidential and chance or error is
minimized. In this project surveying the retailers is the source of collecting primary data. The
normal procedure is to conduct personal interview and telephonic interview for primary data. A
primary survey was conducted at jaipur city
2) SECONDARY DATA
It those data which are already collected by someone else and which have already been past
through the statistical process, secondary data provide the starting point research and offer the
advantage of low cost and ready availability.
52
3.1.4 DATA COLLECTION
The descriptive nature of research necessitates collection of primary data from retailers
through market survey, personal interview technique was used and interview were conducted
through structured questionnaire the question were asked in prearranged manner. The market
research was conducted over a period of 45 days. Data was tabulated, analyzed and suggestion
and recommendation were given.
CONTACT METHOD
Mostly personal and sometimes telephonic interview methods were used for conducting the
market survey. Personal interview had the benefit one to one communication between the
researcher and the respondent. If the respondent is having any doubt or queries in their mind,
they can get their doubts clarified from the researcher on the spot and so superior of data was
collected from the survey was collected from the survey.
Tele – interview was conducted with the structured questionnaire. Tele-interview was less
costly and less time consuming but the data could not be collected in detail from the
respondents. Also any doubt or queries of respondent could not be clarified.
Data Collection Method (Secondary)
Previous records of company.
From various commercial magazines, books, articles, internet.
Research Approach
Survey with structured schedule at different areas of jaipur city.
Random visits to retailers.
SAMPLE PLAN
A sampling technique was chosen for the study was Random Sampling Technique. This is
the most common method of selecting the sample. This is because the retailers are
localized in different part of the marker a group of retailers are chosen are random from
53
large group. It gives all retailers in a group and equal chance of being selected for the purpose
of the survey.
Research Methodology
Research design - Exploratory research design
Sampling planning universe- jaipur
Total Response - 200 Retailers, dealers, builders
Data collected instrument - Questionnaire
Data collected method - Personal interview method which in the
form of a questionnaire
3.1.5 SAMPLE SIZE
Out of nearly 200 retailers, dealers, builders in cement market of jaipur around randomly
70% of total population was considered as the sample size.
Scope of the study
1. The study has been done for the Cement so more or less it helps in understanding the
consumer preference towards the cement market.
2. The study can help in analyzing certain weak point, improving on which a company can
overcome the low sales of its cement.
Limitations of study
1. Some dealers & Retailers are not ready to give any information to me.
I have no authorization to tell the dealers & Retailers that I am coming. I have completed my
vocational training programmed at Bangur cement under wonderful environment and learn
things very much there. But to complete my vocational training, some limitations/difficulties I
have to face they are :-
54
1. Lack of cooperation from the retailers in regard to giving interview.
2. It was found in some cases dealers showed inclination towards certain brands which
gave them more margins when compared to others.
3. It was experienced during the survey that it was difficult to convince or make the
retailers and dealers understand the important of the project.
As the retailers and dealers thought that it was unwise for them to give their details of business
as they feared competitors would take advantage of this.
3.1.6 DATA ANALYS
Q.1 Name the current cement brands you are aware of?
AWARENESS
55
AWARENESS0
20
40
60
80
100 90 85 85 80 80
65
40 4030 30 30
AMBUJA ULTRA-TECH BINANI BANGUR
SHREE ULTRA TUFF CEMENTO J.K.LAXMI ACC
BIRLA UTTAM BIRLA CHETAK J.K.SUPER
During the period of survey we interviewed 200 entrepreneurs doing small and big business in respect to cement, we come to know that out of the total 200:
90% of the people are highly aware of Ambuja.
85% of the people are aware of Ultra-tech & Binani.
80% of the people are aware of Bangur & Shree Ultra.
65% of the people are aware of rockstrong.
40% of the people are aware of ACC & J.K.Laxmi.
30% of the people are aware of Birla Uttam & Birla Chetak & J.K.Super.
Q.2 Name of the company of the brand you are aware of?
56
AWARENESS0
20
40
60
8080
7060 55
80
5040 40
20 20 20
AMBUJA - AMBUJA ULTRA-TECH - ADITYA BIRLA GROUPBINANI - BRAJ BINANI GROUPBANGUR - SHREE CEMENT LTD.SHREE ULTRA - SHREE CEMENT LTD.TUFF CEMENTO - SHREE CEMENT LTD.J.K.LAXMI - J.K.GROUPACC - ACCBIRLA UTTAM - B.K.BIRLA GROUPBIRLA CHETAK - M.P.BIRLA GROUPJ.K.SUPER - J.K.GROUP
During the period of survey we interviewed 200 entrepreneurs doing small and big business in respect to cement, we come to know that out of the total 200:
80% of the people are highly aware of Ambuja – Ambuja & Shree Ultra – Shree Cement Ltd.
70% of the people are aware of Ultra-tech – Aditya Birla Group.
60% of the people are aware of Bangur - Shree Cement Ltd.
50% of the people are aware of rockstrong – Shree Cement Ltd.
40% of the people are aware of ACC - ACC & J.K. LaxmI -J.K.Group.
30% of the people are aware of Birla Uttam – B. K. Birla Group & Birla Chetak – M.P. Birla Group & J.K. Super – J.K. Group.
Q.3 Name the brands you deal with?
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DEALING
DEALING0
10
20
30
40
50 40
50
40
30
20
10 105 5 5 5
AMBUJA ULTRA-TECH BINANI BANGUR
SHREE ULTRA TUFF CEMENTO J.K.LAXMI ACC
BIRLA UTTAM BIRLA CHETAK J.K.SUPER
In respect of dealing with cement brand, we found that out of the total 200 respondents: -
50%of the people are dealing with ultra-tech.
40%of the people are dealing with Ambuja & Binani
30%of the people are dealing with Bangur.
20%of the people are dealing with Shree Ultra
10%of the people are dealing with rockstrong & J.K. Laxmi.
5%of the people are dealing with ACC, Birla Uttam, and Birla Chetak, J.K. super.
Q.4 You are authorized dealer of ?
AUTHORISED DEALER
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AUTHORIZED DEALER05
10152025
15
25
15
510 10
5 4 2 2 2
AMBUJA ULTRA-TECH BINANI BANGUR
SHREE ULTRA TUFF CEMENTO J.K.LAXMI ACC
BIRLA UTTAM BIRLA CHETAK J.K.SUPER
From the following 200 respondents, it was analyzed that authorized dealer pertaining to various cement brands have been distributed as follows: -
25 Authorized dealer of Ultra-tech.
15 Authorized dealers of Ambuja & Binani.
10 Authorized dealer of Shree Ultra & rockstong.
5 Authorized dealer of Bangur & J.K. Laxmi.
4 Authorized dealer of ACC.
2 Authorized dealer of Birla Uttam, Birla Chetak & J.K. Supers.
Q.5 Rank the following brands in quality terms:
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QUALITY0
10
20
30
40
50
6055
45 45
20
10 105 4 4 4 4
AMBUJA ULTRA-TECH BINANI BANGUR
SHREE ULTRA J.K.LAXMI ACC BIRLA UTTAM
BIRLA CHETAK J.K.SUPER
Also, In respect of quality of products it was observed that:
According to 55% people, of Ambuja is excellent.
Around 45% People told that quality of Ultra-tech & Binani is very good.
Around 20% of people told that quality of Bangur is very good.
10% people told that quality of Shree Ultra & rockstrong is good.
5&4% J.K. Laxmi, ACC, Birla Uttam, Birla Chetak & J.K. Super is average.
Q.6 Have you seen the TV advertisement of cement brand’s?
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TV ADVERTISMENT
TV (ADVERTISEMENT)0
20406080
10090
70
45 45
2030
205 5 5 5
AMBUJA ULTRA-TECH BINANI BANGUR
SHREE ULTRA TUFF CEMENTO J.K.LAXMI ACC
BIRLA UTTAM BIRLA CHETAK J.K.SUPER
90% of the people had seen the TV advertisement of Ambuja.
70% of the people had seen the TV advertisement of Ultra-tech.
45% of the people had seen the TV advertisement of Bangur & Binani.
20% of the people had seen the TV advertisement of Shree Ultra & J.K. Laxmi.
30% of the people had seen the TV advertisement of rockstrong.
5% of the people had seen the TV advertisement of Birla Uttam & Birla Chetak, J.K.Super & ACC.
Q.7 Rank the following brands in price terms:
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PRICE 'A'0
10203040506070
70
35 35
7 7 7 7 2 2 2 2
AMBUJA ULTRA-TECH BINANI BANGUR
SHREE ULTRA TUFF CEMENTO J.K.LAXMI ACC
BIRLA UTTAM BIRLA CHETAK J.K.SUPER
Also, In respect of PRICE of products it was observed that:
According to 70% people told that price of Ambuja is very high price than other brands.
Around 35% People told that price of Ultra-tech & Binani is very high.
Around 7% of people told that price of Bangur Shree Ultra & rockstrong, J.K. Laxmi is high.
2% of the people told that price of ACC, Birla Uttam, and Birla Chetak & J.K. Super is high.
3.2.4 FINDINGS
AWARENESS
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Ambuja, Ultra-Tech, Binani, Bangur & Shree Ultra are highly aware brand in jaipur city.
Rockstrong, J.K. Laxmi, Birla Uttam, Birla chetak, J.K. Super & ACC are also reasonable awared.
AWARENESS OF COMPANY WITH BRANDS
Ambuja, Ultra-Tech, Binani, Bangur & Shree Ultra & rockstong are highly aware of brand with company in jaipur city.
J.K. Laxmi, Birla Uttam Birla chetak, J.K. Super & ACC are also reasonable awared.
DEALING
Maximum dealers are dealing with Ambuja, Ultra-Tech, and Binani.
Mainly dealers are dealing with multiple brands.
Retailers having good sale are authorized dealer of a company.
QUALITY
Ambuja, Ultra-Tech & Binani are considered to be best quality product.
Shree Ultra, Bangur, J.K. Laxmi, Birla Uttam Birla chetak, J.K. Super & ACC are also among good perception about quality.
PRICE
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Ambuja, Ultra-Tech & Binani are considered to be best price product in the market (higher price than other product).
Shree Ultra, Bangur, J.K. Laxmi, Birla Uttam Birla chetak, J.K. Super & ACC are also normal price in the market.
MARKET RESEARCH
MARKETING RESEARCH
Marketing research in the systematic gathering, recording and analyzing of data about problems connected with the market place i.e. H.P’s in order to find justified solutions for the problem.
IMPORTANCE
Consumer oriented marketing.
Effective managerial decision.
Identification of opportunities.
Reduces risk.
Stimulates sales.
Assessment of real image of company.
Integrating the company and consumer interest.
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3.2 CLASSIFICATION OF MARKETING REASEARCH
1. Research on consumer
Studying consumer tastes, reactions and brand preference.
Customer satisfaction study
2. Research on market Study on market size / potential / market growth.
Study on market segment.
Detailed market surveys.
3. Research on distribution: Measuring dealer reaction to the company and its products and services.
Distribution cost Analysis.
4. Research on advertising effectiveness. Studies on advertising effectiveness.
Studies on media.
Assessing and effectiveness and ad impact.
Studies on sales promotion effectiveness.
3.2.1 PROCESS OF MARKETING RESEARCH
PROBLEM FORMULATION
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DETERMINATION OF
RESEARCH OBJECTIVE
PLANNING AND CONDUCT
FORMAL INVESTIGATION
COLLECTION OF PRIMARY DATA
DATA PROCESSING
ANALYSIS AND INTERPRETATION
REPORT WRITING
FOLLOW UP
PART-4
QUESTIONNAIRE
66
QUESTIONNAIRE
Name of shop _____________________________
Owner of Shop ____________________________Address ______________________________
Dealership _______________________________
Q.1 Name the current cement brands you are aware of?
(A) Ambuja (B) Ultra-tech
(C) Binani (D) Bangur
(E) Shree Ultra (F) Rockstrong
(G) J.K.Laxmi (H) ACC
(I) Birla Uttam
Q.2 Name of the company of the brand you are aware of?
(A) Ambuja (Ambuja)
(B) Aditya Birla Group (Ultra-tech)
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(C) Barj Binani Group (Binani)
(D) Shree Cement Ltd (Bangur)
(E) Shree Cement Ltd (Shree Ultra)
(F) Shree Cement Ltd (Rockstrong)
(G) J.K. Group (J.K.Laxmi)
(H) ACC (ACC)
(I) B.K. Birla Group (Birla Uttam)
(J) M.P. Birla Group (Birla Chetak)
(K) J.K. Group (J.K. Super)
Q.3 Name the brands you deal with?
(A) Ambuja (B) Ultra-tech
(C) Binani (D) Bangur
(E) Shree Ultra (F) Rockstrong
(G) J.K.Laxmi (H) ACC
(I) Birla Uttam
Q.4 You are authorized dealer of?
(A) Ambuja (B) Ultra-tech
(C) Binani (D) Bangur
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(E) Shree Ultra (F) Rockstrong
(G) J.K.Laxmi (H) ACC
(I) Birla Uttam (J) Birla Chetak
(K) J.K.Super
Q.5 Rank the following brands in quality terms:
(A) Ambuja (B) Ultra-tech
(C) Binani (D) Bangur
(E) Shree Ultra (F) Rockstrong
(G) J.K.Laxmi (H) ACC
(I) Birla Uttam (J) Birla Chetak
(K) J.K.Super
Q.6 Have you seen the TV advertisement of cement brand’s?
(A) Ambuja (B) Ultra-tech
(C) Binani (D) Bangur
(E) Shree Ultra (F) Rockstrong
(G) J.K.Laxmi (H) ACC(I) Birla Uttam (J) Birla Chetak
Q.7 Rank the following brands in price term:-
(A) Ambuja (B) Ultra-tech
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(C) Binani (D) Bangur
(E) Shree Ultra (F) Rockstrong
(G) J.K.Laxmi (H) ACC(I) Birla Uttam (J) Birla Chetak
(K) J.K.Super
DEALERS / SUBDEALERS/RETAILERS REPORT:-
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S NO.
NAME OF FIRM WITH ADDRESS NAME OF OWNER
DEALER /SUBDEALER
SALE (P/M) BRAND
1 MAIHTA BUILDING MATERIAL & SUPPLAIR (SIRSI ROAD)
MAHESH JI RETAILER
2000BAGE
SHRI ULTRA & JK LAXMI
2 RAKESH BUILDING MATERIAL & SUPPLAIR (MEENA WALA
SHIRSHI ROAD)
RAKESH JI DEALER 3000BAGE BIRLA UTTAM
3 JANU SALES CORPORATION (MEENA WALA SHIRSHI ROAD)
JADGISH JI DEALER 3000BAGE JK LAXMI
4 CHANDN BULDING MATERIAL & SUPPLAIR (MEENA WALA
SHIRSHI ROAD)
GYARASHI LAL SHARMA
SUBDEALER 800 BAGE ULTRA-TECH & AMBUJA
5 SHARMA BUILDING MATERIAL (MEENA WALA SHIRSHI ROAD)
RAKESH JI RETAILER 900BAGE ULTRA-TECH
6 BAGDA BUILDING MATERIAL (PACHAWALA SHIRSHI ROAD)
PARBHU JI BAGDA
RETAILER 1000BAGE ULTRA-TECH
7 GAYATRI BUILDAING MATERIAL & SUPPLAIR (PACHAWALA
SHIRSHI ROAD)
YOGESH JI GUPTA
SUBDEALER 2000BAGE BANGUR & AMBUJA &
BINANI
8 BALAJI SALES CORPORATION (PACHAWALA SHIRSHI ROAD)
PRALAD JI SHARAMA
RETAILER 1000BAGE BIRLA UTTAM
&ULTRA-TECH
&SHREE ULTRA
9 BAGDA BUILDING MATERIAL (PACHAWALA SHIRSHI ROAD)
RAMGOPAL JI BAGDA
DEALER 2000BAGE ULTRA-TECH&
BANGUR&BINANI
71
10 KATAREYA BUILDING MATERIAL (PACHAWALA SHIRSHI ROAD)
RAM KARAN JI KATAREYA
SUBDEALER 900BAGE ULTRA-TECH
11 KHANDELWAL TRADERS (NIWARU ROAD 200 BY PASS)
SHYAM KHANDLAWAL
DEALER 3000BAGE AMBUJA
12 ANIL TRADERS (LAXMI NAGAR NIWARU ROAD JHOTWARA)
ANIL JI DEALER 9000BAGE ULTRA-TECH
13 SHREE MAHA LAXMI TRADERS (NEAR BY PASS KALWAR ROAD
KANTA)
SUBHAS JI AGRAWAL
DEALER 1000BAGE BANGUR CEMENT
14 PUJA BUILDING MATERIAL SAGANER ROAD GOUSHALA
PAPU JI RETAILER 300BAGE JK LAXMI & AMBUJA
15 AGRAWAL TRADERS (A 26 HEERA BADI NIWARU ROAD
JHOTWARA)
KISHAN KUMAR SHARMA
DEALER 2500BAGE ULTRA-TECH
16 RAJDHANI BUILDING MATERIAL SAGANER ROAD GOUSHALA
SHYAM LAL SHENI
SUBDEALER 700BAGE AMBUJA
17 LAXMI CEMENT AGENCY
SAGANER ROAD GOUSHALA
RAMKISHOR SHENI
DEALER 3500BAGE AMBUJA &ULTRA-TECH& JK
18 TRILOK BUILDING MATERIAL SONPATH, MANSAROVAR
BABULAL SHENI SUBDEALER 800BAGE AMBUJA & JK
19 LAXMI BUILDING MATERIAL SONPATH, MANSAROVAR
ANIL GOYAL DEALER 8000BAGE AMBUJA
20 SHENI SALES CORPORATION (MADHYAM
MARG,MANSAROVAR)
GOVIND RAM DEALER 2000BAGE BINANI & JK WHITE
21 MUNA TRADERS (MADHAYAM MARG, MANSAROVAR)
MUNA BHAI DEALER 400BAGE AMBUJA
72
22 GARIB TRADERS (VIJAY PATH, MANSAROVAR)
HASHIM BHAI RETAILER 500BAGE AMBUJA
23 GOVIND STONE BUILDING (TONK PHATAK, TONK ROAD )
LALU LAL &GOVIND
SUBDEALER 2500BAGE AMBUJA
24 BALAJI TRADERS (TONK PHATAK,TONK ROAD)
BHAWATI PARSAD
DEALER 3000BAGE ACC & ULTRA-TECH
25 CHANTAHARAN BUILDING MATERIAL (TONK PHATAK,
TONK ROAD)
SHIV KUMAR SUBDEALER 2000BAGE AMBUJA BIRLA WHITE
26 GOVIND TRADERS (SHOP NO.7, TONK PHATAK, TONK ROAD)
DINESH KUMAR SUBDEALER 1800BAGE ULTRA-TECH & AMBUJA
27 SHREE SHYAM TRADING COMPANY (GATTA KE PAS,
TONK ROAD)
SUNILGUPTA DEALER 3000BAGE BANGUR & ULTRA-TECH
& SHREE ULTRA
28 SHREE RAM TRADERS (GATTA KE PAS, TONK ROAD)
VINEY SHARMA SUBDEALER 2000BAGE BANGUR &AMBUJA
29 MACHIWAL AGENCYS (NEAR TO GOPALPURA BYPAS,TONK
ROAD)
JUGAL KISHOR MACHIWAL
DEALER 4000BAGE ULTRA-TECH
30 VINAYAK CEMENT (NEAR TO GOPALPURA BYPAS TONK
ROAD)
DEEPAK DEALER 2000BAGE BANGUR &AMBUJA
31 JAIN TRADERS (MAHAVIR NAGAR, TONK ROAD)
DOLAT SINGH DEALER 1700BAGE ROCK-STRONG
32 JOYTI TRADING COMPANY (MAHAVIR NAGAR, TONK
ROAD)
GOPAL CHODHYRI
SUBDEALER 1000BAGE ULTRA-TECH
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33 BALAJI TRADERS (MAHAVIR NAGAR, TONK ROAD)
MAHANDRA SINGH
DEALER 2000BAGE ULTRA-TECH
34 SHREE LAXMI CEMENT AGENCY (AJMER ROAD NEAR 200 FIT BY
PASS)
RAM LAL KUMAWAT
DEALER 7000BAGE AMBUJA
35 BHARAT TRADING COMPANY (AJMER ROAD)
HARPHOOL SINGH
DEALER 2000BAGE AAC
36 SHREE LAXMI CEMENT BUIED PLAZA (AJMER ROAD NEAR 200
FIT BY PASS)
LAXMI NARAYAN DEALER 7000BAGE ULTRA-TECH
37 SHREE LAXMI CEMENT SUPPLAIRS (AJMER ROAD
OPP.TO BRIDGE)
SAGAR MAL DEALER 2000BAGE
SHREE ULTRA,
BANGUR CEMENT
38 SHREE RAM CEMENT AGENCY (AJMER ROAD, DCM MARKET)
OM PRAKASH SUBDEALER 2000BAGE ULTRA-TECH & J.K.LAXMI
39 AASIWAL AGENCY (AJMER ROAD BHAKROTA)
RAJESH SUBDEALER 1500BAGE ULTRA-TECH & BINANI
40 SHIV TRADERS (AJMER ROAD BHAKROTA)
RAKESH JI DEALER 2500BAGE J.K.LAXMI
41 RAJENDER TRADERS (AJMER ROAD)
RAJENDER JI DEALER 3000BAGE ULTRA-TECH
42 PARDEEP TRADERS (AJMER ROAD)
JUGAL KISHOR SUBDEALER 1500BAGE AMBUJA & ULTRA-TECH
43 SAKHAWAT BUILDING MATERIAL ( MURLIPURA
AJMER ROAD)
GERIRAJ SINGH DEALER 4000BAGE ULTRA-TECH
44 NIRANIYA TRADERS (SODALA) ASHOK NIRANIYA SUBDEALER 2000BAGE ULTRA-TECH
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& J.K.LAXMI & AMBUJA
45 NAVEEN TRADING COMPANY (SODALA)
RAJ KUMAR SUBDEALER 1700BAGE ULTRA-TECH & J.K.LAXMI & AMBUJA
46 RAMA AGENCY (SODALA) VINOD SINGH SUBDEALER 2000BAGE AMBUJA & ULTRA-TECH
47 GODEALA TRADING COMPANY (SODALA)
BADRI PARSAD DEALER 6000BAGE BINANI
48 DEEPAK MARBALS (KALWAR ROAD 200FIT BY PASS)
DEEPAK RETAILER 1000BAGE AMBUJA
49 KIRAN SUPPLAIRS (KALWAR ROAD KATA PHANKA)
SANGRAM SINGH
DEALER 3000BAGE ACC ULTRA-TECH
50 SEAKAWATY CEMENT UDAEG (KALWAR ROAD KATA PHANKA)
JAY SINGH DEALER 2000BAGE ULTRA-TECH
51 R.K. TRADERS (KALWAR ROAD KATA PHANKA)
RAM KUMAR DEALER 2000BAGE ULTRA-TECH
52 ANKIT TRADING COMPANY (KALWAR ROAD KATA PHANKA)
AHKASH SUBDEALER 1000BAGE ULTRA-TECH
53 GNAESH STONECOMPANY (KALWAR ROAD KATA PHANKA)
OM JI RETAILER 800BAGE J.K.LAXMI
54 H S CORPORATION&BUILDING MATERIAL (KALWAR ROAD
KATA PHANKA)
HANUMAN SHAYE
DEALER 2500BAGE SHREE ULTRA
55 MANISH TRADERS (SUBIKISHA MOBILE STORE KALWAR ROAD
JHOTWARA)
SITA RAM JI SUBDEALER 2100BAGE ULTRA-TECH
56 MAHALAXMI SALES P.K.SINGH DEALER 3000BAGE ULTRA-TECH
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CORPORATION (MEDICALCENTER KALWAR
ROADJHOTWARA)
57 BAJARNG BUILDING MATERIAL (KEARDHANI NAGAR KALWAR
ROAD)
BAJARNG LAL RETAILER 700BAGE ULTRA-TECH
58 JAGDAMBA TRADING COMPANY (SUBIKISHA MOBILE
STORE KALWAR ROAD)
MOHAN LAL DEALER 2000BAGE ULTRA-TECH
59 KUMAWAT TRADING COMPANY (KALWAR ROAD KATA PHANKA)
S.N.KUMAWAT DEALER 2000BAGE ULTRA-TECH
60 VESAVEKARMASTON SUPPLAIRS (GOVINDPURA KALWAR ROAD)
CHOOTMAL DEALER 1700BAGE
ULTRA-TECH, BINANI
CEMENT, SHRI ULTRA
61 VIJAYBUILDING MATERIAL (RAVANGAT KALWAR ROAD)
SURESH DEALER 3000BAGE ULTRA-TECH
62 KARDANI CEMENT UDUGH (SURJEET NAGAR KALWAR
ROAD)
BASIDHAR KUMAWAT
DEALER 2000BAGE
ULTRATECH
63 YADAV SALES CORPORATION (KEARDHANI NAGAR KALWAR
ROAD)
GANAGARAM JI DEALER 2500BAGE BINANI
64 SANGEETA STONE (KEARDHANI NAGAR KALWAR ROAD)
SANJAY DEALER 1500BAGE J.K.LAXMI
65 MARWAL STONE SUPPLAIRS (CHANDR NAGAR KEARDHANI
KALWAR ROAD)
HANUMAN JI DEALER 2000BAGE ACC
66 GOVIND BUILDING MATERIAL (TAKYA KI CHOOKI BAJARNG
GOVINDRAM DEALER 2000BAGE ULTRA-TECH
76
DAWAR KALWAR ROAD)
67 GURU KRIPA BUILDING MATERIAL (KEARDHANI NAGAR
KALWAR ROAD)
LAXMI NARAYAN DEALER 2000BAGE
AMBUJA, BIRLA
SAMRAT68 SIANI BUILDING MATERIAL
(SIRSI ROAD)JAGDISH PARSAD RETAILER 500BAGE J.K.LAXMI
PART – 5
5.1 CONCLUSIONS
Brand Awareness and Perception
Awareness and Perception are the two key metrics that any company would use to measure their brand strength.
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Awareness in simple terms - how many people know my brand? Usually, awareness is measured through a survey that asks participants a series of questions for example “What brand comes to your mind if you want to buy shoes? In general, companies measure unaided awareness- what % of survey participants mentioned the brand without any kind of hint. For top brands like Coke, McDonalds the awareness will be close to 100%.Perception is the values consumers attach to a brand. For example, perception for Volvo will be safety. To measure perception of a car company, survey will have questions like “How do you rank car brands in terms of safety? And various questions will be asked on quality, performance, or green. Outcome of the survey reveal the brand perception. List of questions depends on what is goal for the brand and how you want customers to think of your brand.Studies have shown that awareness and perception plays a big role in the market share of a product. What is important? Awareness or perception? For a growing company (trend) like Twitter, awareness would be the prime driver to grow the product usage. As more people are aware of micro blogging and Twitter, more people would use Twitter. Hence % of awareness level would decide Twitter’s growth and penetration among online population. On the other hand, for a mature business segment like ’cars’, awareness may not be the major driver of market share. Close to 100% of people might be aware of BMW but many would not buy BMW cars. Hence perception matters the most for BMW. Not only the stage of company and industry, other factors such as type of product, level of competition, switching cost, risk of switching also drive the importance of awareness vs. perception.Generally, it takes at least frequency of 5-6 ads through various mass media to gain 1% increase in awareness among population. Cost for such a campaign will be close to $100M. Since consumers are constantly bombarded with huge number of ads, new products and brands, cost for gaining awareness is constantly going up. Given the high cost involved in conventional mass media, small startups leverage non conventional and inexpensive media like Twitter, Facebook, Blogs, and YouTube to generate brand awareness and perception. Most importantly, companies leverage current user base to generate awareness and perception. Facebook and Twitter effectively used their user base to increase awareness. Services like Facebook are useful to consumers only when more people use the service. Hence users inherently have an incentive to popularize the service. For any company to be successful in the future, its product or service should have some way to provide an incentive for the users to recommend the product to others.
So this is exactly same for the cement industry. For making good profit margin and good sales a company must have the great awareness and good perception in consumers mind. To complete
78
this purpose we did the survey for Bangur cement and find out the all main following conclusion:-
To attain the objective of the project detailed information was collected from the
market of jaipur. The market research has revealed many facts and figures about
the cement scenario in the market prevailing.
In the market, Bangur cement is well known brand of cement. This is the result of the
good quality of the Bangur cement along with their effective marketing efforts, which
covers the whole market customers of Bangur cement are highly satisfied with the use
of it, as they do not face any problem after using it.
Bangur has two major competitors- in trade business ambuja cement and ultra tech
cement, while in nontrade it has the competition with j.k. super and binani.
Bagur is well established in the markets as far as quality is concerned.
Introduction of new attractive incentive schemes can bring new dealers & retailers for
bangur cement.
Price is the major factor that matters for a customer while purchasing cement
Market share can increases with the increase in no. of dealers.
The market survey undertaken shows that effective marketing efforts play a vital role
in creating the goodwill for the brand. The distribution channel of cement industry
must be well designed and made effective this ensures timely availability of cement to
customers. Good marketing creates good image i.e. brand awareness and brand
perception.
Quality and Brand image of the cement brands are having a significant relationship with
one another. This is an important factor because good quality helps in building the loyal
customers due to which demand of that brand increases and dealers have to go with the
brand whose demand is more.
5.2 RECOMMENDATIONS
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Based upon the time spent by me in the market, useful suggestions of the dealers & retailers
and the findings from the survey, following recommendations can be suggested for increasing
sales and effectiveness of Bangur Cement:
First of all, Bangur has to show its presence in the market not in the terms of dealers but
should also reach to the customers via different means. Mason meets and Dealer meets
should be organized in every two months (stress should be laid in rural areas, where
brand visibility is very low). Along with mason and dealer meets, company can also go
for customer meets, telling about the quality of the product and explaining them why
they should choose SCL’S Brands. Advertisement is another medium to reach to the
customers; effective medium should be adopted for the same.
Company can adopt the strategy of making exclusive dealers, by providing them extra
benefits. This will help them to reduce competition. As in the case of multi brand
dealers, dealer tend to sale only those brand which gives high profit margin.
There should be control on the price variation. Due to this, image of being a premium
brand is diluted and we no longer are considered as premium brand.
One of the main reasons of price variation is the secondary freight benefit being
provided to the dealers. Companies carry the “Trolla Movement” to give benefit to their
dealers. Also, other two brands of Shree Cement Limited give the same benefit.
Therefore, Bangur has also started giving the same benefit to counter the competitors
move.
I strongly support this type of benefits should not be there which adversely affects the
brand image. Instead we can give other benefits to the dealers may be in form of Gold
schemes or more margin in achieving target sales.
Another threat is from in-house competition. Company management should take
adequate steps to reduce this competition and should aim to build the brand image,
rather than to have high collective sales.
When the price of cement increases, the company does not provide cement at short
antic time is the general grievance of our dealer's as the competitors companies inform
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their dealer's about the incepted price like and book orders on the previous prices. The
same must be done by us also because of this our dealers will earn more profit and be
interested more to sale our brand in the market.
The company should initiate dealers/retailer schemes based on monthly target dealers
for better sales.
The company must fine the price of cement lags to be charged by its dealers for retailers
as well as customers. Direct sale to consumer by the company dealer's must be not at
the similar an which it sold to a retailer in the area. This will caret more interest among
its retailers and will be able to create more sales in the market.
The company must organize mesons meeting in different regions to familiarize them
with Bangur cement.
On interviewing Dealers/Retailers the most important thing they said was about
the price flexibility, they want that the company should give them the price flexibility
to play in the market. (As the company has outlined that the price offered by the
company should only be offered to the customer, it should not increased to the
customer, it should not be increased or decreased).
What matters for most of the cement buyers is the price of the cement and then the
quality. While visiting market for cement purchase, they don’t care about which brand
they are going to buy. They simply know that X is ongoing price of the cement, if any
brand costs higher than X, they will not buy that brand. Bangur Cement usually costs 4-5
Rs. Higher than the other counterparts. So the buyers, too much extant not interested in
buying bangur cement. This extra price is the main reason behind lower sales.
Therefore, Bangur need to take some serious steps to reduce the selling price somehow.
POSSIBLE ADVERTISEMENT METHODS
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All of the cement brands use the similar methods of advertising like- painting walls, use
banners, giving free gifts to the dealers and masons etc.There are still many possible methods
of advertisement and creating brand awareness, which are untouched. Some of these methods
are as below:
Local cable T.V. can be used for advertising as well as to give details about the major
dealer/dealers in the city. Details like address, contact no. of the dealer, different
schemes, current market price etc can be shown.
Local F.M. stations of jaipur are also reaching a good part of listeners. So these can also
be used for the same purpose.
Banners, paintings are used mainly on the tractor trolleys, dealer’s shop and on walls
only. We can think about using banners on rickshaws, autos and buses also.
Different type of incentive schemes, free gifts are mainly for dealers and sometimes for
the masons. As a change, we can also try to attract the customers directly. For ex-
discount coupons, small free gifts, scratch cards etc can be made available for the
customers.
A number of meetings are organized by all the cement companies with the local
masons. Most of the masons are very less educated. They attend many meetings. So it
may become difficult for them to recognize a particular cement brand. What we can do
in this case is to take help of Advertising i.e. we need to put the Bangur logo on the
hands of these masons. So that next time they saw this logo, they found themselves a
bit familiar with the company.
The ‘masons meet’ are organized by the company regularly. This needs some
improvements. We need to decrease the frequency of these meets. What we can do is
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that organize a big meet with a no. of people, higher company officials, entertainment,
and snacks for all. The presence of company officials in the meeting is not alone
sufficient. We need to call some big personalities from that city only. The people like
these masons are more impressed by the presence of Govt.officials.
5.3 BIBLIOGRAPHY
Following are sources, which helped me during my summer training:
BOOKS:
KOTHARI C.R.: Research methodology management, 3rd Edition
KOTLER PHILIP: Marketing management” 12th edition, 2007
S.P.GUPTA: - Statistical Methods “Thirteen Revised Edition, 2001
MAGZINES:
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INDIA TODAY
BUSINESS WORLD
REFERENCES
www.shreecementltd.com www.ibef.org www.marketresearch.com www.indianinfoline.com www.busineessconnect.com www.indiancementindustry.com
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