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  • Axel Leijonhufvud, Executive Vice President, Supply

    Cargotec Capital Markets Day, 21 September 2010, Stargard Szczeciński, Poland

    Global footprint – local supply

  • Cargotec Supply

    Mission and vision

    Cargotec Supply drives efficiency in the supply chain. A world class supplier

    with local presence, supporting Cargotec’s global business objectives.

    21.9.2010 3

    Ambition

    Be the preferred supplier for Cargotec

    business areas and product.

    Objectives and targets

    • Quality

    • Speed and flexibility

    • Cost competitiveness

    • Continuous improvement

  • Mode of operation

    21.9.2010 4

    MAUMAU

    Customers Markets Solutions Product Supply

    Assembly

    Unit

    MAUMAUAssembly

    Unit

    MAUMAUAssembly

    Unit

    Project

    Supply

    supplier

    supplier

    supplier

    supplier

    supplier

    supplier

    supplier

    supplier

    supplier

    supplier

    supplier

    Global Coordination

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  • 21.9.2010 5

    Prod

    OHOutbound

    freight Direct

    LaborInbound

    freight Direct

    Material

    Total

    COGS

    Optimising cost of Product Supply means optimising all

    parts of cost of goods sold (COGS)

  • The Supply has developed

    21.9.2010 6

    Suppliers Suppliers Suppliers

    Assembly

    Unit

    Assembly

    Unit

    Assembly

    Unit

    Customers Customers Customers

    Local & independent plants

    • No co-ordination between Hiab, Kalmar and MacGregor.

    • Tradition manufacturing style (high level of buffers)

    • Many small, local factories serving global product lines

    • All factories worked in different ways and no common processes

    • Sourcing, logistics and quality was locally driven

    • One single Supply organisation

    • A global network

    • Lean production concept (reducing waste)

    • Factories assemble a wide range of equipment

    • New ways of working - One Company approach

    • A global sourcing, logistics and supplier quality

    organisation that take full advantage of the total

    product volumes

    Suppliers

    Assembly

    Unit

    Assembly

    Unit

    Assembly

    Unit

    Global & collaborating network

    From “Site oriented”… …to “Supply industrial system”

    CustomersCustomers Customers

  • Outsourcing of component production

    • Our core processes

    • Assembly

    • Sourcing

    • Logistics

    Component manufacturing is not a core process

    We cannot be leader in component manufacturing

    We need to increase our flexibility in order to handle volume volatility

    Component manufacturing requires significant fixed assets and working

    capital

    The consequence is that we will outsource or divest our existing

    component manufacturing over time

    21.9.2010 7

  • Tampere

    Raisio

    Hudiksvall

    Lidhult

    Zaragoza

    Bangalore

    Chungbuk

    Shanghai

    Ottawa

    Dundalk

    Ipoh

    Global footprint today

    Narva

    Stargard

    San Antonio

    Bispgården

    Singapore

    Tianjin

    Kristiansand

    21.9.2010 8

  • Supply strategy

    Growth economies

    Close to the customers

    Competitive supplier

    structure

    MAUs with competitive

    cost structure

    21.9.2010 9

  • 21.9.2010 10

    Deliveries

    • High flexibility and short

    lead times

    • Develop S&OP process

    further

    • Secure availability of

    components

    Quality

    • Multi certificate

    • Global Claim System

    • Common Tools and

    processes, ability to

    track production related

    quality cost

    Cost efficiency

    • Cargotec Production

    System (CPS)

    • Move from high to low-

    cost countries

    • Consolidation of

    suppliers

    Focus moving from downsizing and rebuilding to

    deliveries, quality and cost efficiency

    Cost/efficiency

    • Downsizing, mainly in factories >

    1,700 employees (47%)

    Factory closings in 2009: Finland, US,

    Sweden, the Netherlands and Indonesia

    • Inventories -53%

    Global footprint strategy

    • MAU Stargard

    • MAU Shanghai phase II

    • Focus on assembly (outsourcing)

    2009

    2010

  • Production system Employment Customer Focus

    To improve the efficiency of cargo flows

    Teamwork• Cross functional teams

    • Project teams

    • Problem solving teams

    • Continuous improvement

    teams

    ---------------------------------------

    • Values (understanding and

    implementation workshops)

    • MAU Performance Centre

    • Std monthly report

    • Morning meeting process

    • Policy Deployment

    • QDC process

    5 S• A method to organize,

    standardise and clean

    to get more efficient

    work places.

    ------------------------------------

    • 5S work shops incl.

    std. work

    • Checklists / Audits in

    place

    • Whole plant to be

    completed end 2010

    Standard Work• Value add analysis (VSM)

    • Work balancing

    • Standardise instructions

    • Process design

    -------------------------------------

    • AviX std. work

    • Std. documentation

    SCM• Integrate Supply and

    Demand (Pull flow)

    • Value chain analysis

    • Product lifecycle

    management

    -----------------------------------

    • S&OP

    • Supplier forecast

    • Lead-time / flexibility

    std and targets

    To be the world’s leading

    provider of cargo handling

    solutions

    1121.9.2010

    Lean production concept

    Production system

  • Production system

    • Involves using less of everything –

    capital, inventories, time, human

    effort – across all aspects of

    production and service delivery

    • Lean thinking concept, originally

    developed by Toyota

    • All MAUs have a Performance

    Centre

    21.9.2010 12

  • Responsible operational practices

    • Our environmental, workplace health and safety

    systems are based on international ISO standards.

    • In building our sustainability reporting we rely on the

    guidelines of Global Reporting Initiative (GRI).

    • Our value chain is developed with our quality

    management system.

    • We also monitor the environmental management

    principles of our suppliers.

    21.9.2010 13

  • Towards a professional and global sourcing

    21.9.2010 14

  • EMEA Eastern EU AMER APAC

    2006 2009

    Volume in USA decreased from 2006 to 2009 mainly due to weakening market

    2011

    Increasing sourcing from Eastern EU and APAC

    1521.9.2010

  • Working with suppliers - more than price…

    21.9.2010 16

    Parts price

    Lead time

    Security and trust

    Global footprint

    Continuous improvements- products

    - efficiency

    Quality

    Cooperation

  • 10 biggest suppliers cover ~40% of total direct material

    spend

    21.9.2010 17

    ~3,000

    suppliers

    10 biggest cover

    ~40% of total

    direct material

    spend

    5 of the

    biggest are

    Chinese

    Steel structures

    CastingsSteel

    Steel structures

    Cabins

    Hydraulic cylinders

    Castings

    Hydraulics

  • Sourcing focus areas in 2010

    21.9.2010 18

    Focus area Actions taken/ongoing in 2010

    1

    3

    4

    2

    Cost reduction • One Company synergies• Localisation• Supplier consolidation

    • Volume forecasting & communication function established

    • Critical supplier list by MAU• Capacity validation

    Availability

    Lead time • Localisation of supplier base in Eastern Europe and China

    • Lead times increasing due to increased demand, example steel

    • Supplier Quality Engineering• Proactive participation in R&D process• Common tools and processes

    Supplier quality

  • On top on the agenda in supply 2011–2012

    • Secure and safeguard deliveries

    • Efficient S&OP plan in place (demand

    forecasting)

    • Finalise the on-going outsourcing activities

    • Implement, sustain and verify new ways of

    working and processes

    • Painting system Europe

    21.9.2010 19