automated welding solutions welding solutions 50 years of experience in high value-added welding...
TRANSCRIPT
THE ART OF WELDING
Automated welding solutions
C o l d W i r e , H o t W i r e - T I G – P l a s m a
Bespoke turnkey packages
“We have always made it our business to ensure we are totally proficient in welding processes. Automation, a field in which Polysoude has been active for over 50 years, is the next logical step.”
Our approach For over 50 years, Polysoude has provided its customers with the benefit of its expertise in automated welding with TIG Cold Wire, TIG Hot Wire and PLASMA methods.
This long track record has enabled us to develop and enhance a range of “generic and modular tools” which we use for all mechanical and electronic parameters which have to be considered.
It is the welding process that determines the characteristics of the “tool” for each application, thus ensuring optimum implementation. Regardless of whether you need an orbital installation (the electrode travels around the workpiece) or an automated installation (the electrode is fixed and the workpiece is rotated), Polysoude will offer you the best advice.
Key terms Every industry has different criteria when it comes to welding.
Some prefer manufacturing throughput, full traceability of welding parameters and data integration through their network. This is generally the case for the assembly of high value-added small and medium size workpieces.
Other applications, on the other hand, such as “narrow gap” welding of heavy wall thicknesses, (in power plant construction, for example), require the equipment to be reliable at all times and a total understanding of the welding process in difficult environmental conditions. The slightest defect on any unique high-cost workpiece can have major consequences.
Advantages Digital control enables continuous
perfect management of heat input and
weld penetration
We have high performance power
sources covering an extensive range of
welding current forms and characteristics
We control the trajectory of the welding
torch relative to the seam to be welded
with the outmost precision
TIG or PLASMA: we know how to select
the most appropriate process for your
application
Wel
ding
Pro
cess
es Hot or Cold Wire TIGQuality "par excellence". Average weld speed: 80 - 150 mm/min. Higher speeds are possible, depending on the application. Butt welding up to a thickness of about 3 mm without filler wire. Use of Cold or Hot Wire in the case of thicker walled tube with end preparations, whether “standard” or “narrow gap”, up to a depth of 400 mm. With Hot Wire, as in the case of weld cladding, deposits exceed 1.5 kg/hour and can rise to 4.0 kg/hour.
Automated welding solutions50 years of experience in high value-added welding
“We have always made it our business to ensure we are totally proficient in welding processes. Automation, a field in which Polysoude has been active for over 50 years, is the next logical step.”
Our approach For over 50 years, Polysoude has provided its customers with the benefit of its expertise in automated welding with TIG Cold Wire, TIG Hot Wire and PLASMA methods.
This long track record has enabled us to develop and enhance a range of “generic and modular tools” which we use for all mechanical and electronic parameters which have to be considered.
It is the welding process that determines the characteristics of the “tool” for each application, thus ensuring optimum implementation. Regardless of whether you need an orbital installation (the electrode travels around the workpiece) or an automated installation (the electrode is fixed and the workpiece is rotated), Polysoude will offer you the best advice.
Key terms Every industry has different criteria when it comes to welding.
Some prefer manufacturing throughput, full traceability of welding parameters and data integration through their network. This is generally the case for the assembly of high value-added small and medium size workpieces.
Other applications, on the other hand, such as “narrow gap” welding of heavy wall thicknesses, (in power plant construction, for example), require the equipment to be reliable at all times and a total understanding of the welding process in difficult environmental conditions. The slightest defect on any unique high-cost workpiece can have major consequences.
Advantages Digital control enables continuous
perfect management of heat input and
weld penetration
We have high performance power
sources covering an extensive range of
welding current forms and characteristics
We control the trajectory of the welding
torch relative to the seam to be welded
with the outmost precision
TIG or PLASMA: we know how to select
the most appropriate process for your
application
Wel
ding
Pro
cess
es Hot or Cold Wire TIGQuality "par excellence". Average weld speed: 80 - 150 mm/min. Higher speeds are possible, depending on the application. Butt welding up to a thickness of about 3 mm without filler wire. Use of Cold or Hot Wire in the case of thicker walled tube with end preparations, whether “standard” or “narrow gap”, up to a depth of 400 mm. With Hot Wire, as in the case of weld cladding, deposits exceed 1.5 kg/hour and can rise to 4.0 kg/hour.
Automated welding solutions50 years of experience in high value-added welding
Remote Control Pendant
Narrow Gap Welding Systemwith four Welding TorchesStraight Tube Welder
LongitudinalSeam Welder
Column & Boom /Positioner
Digital Weld Controller
Data Acquisition and Control of the Welding Parameters
POW - Online/Offline Programmingin Windows® environment
Automated Welding
Welding Processes
Welding Torches
Robotised Welding
Control and monitoring
Welding Processes
Welding Torches
TIGCold Wire, Hot Wire
TIGNarrow Gap
Polysoude Power Sources
Polysoude power sources, with digital
weld controller, enable all the welding
parameters for each weld to be stored.
Passive and active monitoring of actual
values throughout the welding cycle is
also possible.
This is the core of the installation: the
welding torch is fully managed by the
multi-axis power source, which controls
all the peripherals: column & boom,
turntable, motorised linear slide, wire
feeders, etc.
Your turnkey installationPolysoude’s turnkey solutions are ready to go.
They comprise of: Technical advice, Engineering and manufacture of equipment, Development of welding procedures, Other associated services.
A Polysoude project manager will support you throughout your project, from drawing up the specification, through the tender stage and right up to the start of production.
Soft plasma or keyhole with or without filler wire Average weld speed: 500 - 800 mm/min. Excellent results for thicknesses of between 0.5 - 8 mm. Higher thicknesses are possible, depending on the application. No need to change electrode during the production cycle. No risk of non-ignition due to the presence of the pilot arc. The Soft plasma is a variant for thicknesses of less than 3.5 mm combining the benefits of the TIG and Plasma process.
Adapting to all your applications !
Guidance and technical support A welding application specialist in your area will advise you on the welding process and appropriate equipment for your application.
Commissioning / TrainingA complete training program will enable you to start using the equipment immediately and in the best way possible.
Maintenance / RepairMaintenance and repair operations can be carried out at the Polysoude plant as well as on site by our service network.
Rental serviceIncrease the flexibility of your production! A large range of equipment is available for rental from our hire fleet.
POLYSOUDE : Related services
Your partners worldwideARGENTINAPOLYSOUDE S.A.S.
+33 (0) 2 40 68 11 [email protected]
AUSTRALIA POLYSOUDE S.A.S.
+33 (0) 2 40 68 11 [email protected]
AUSTRIAPOLYSOUDE AUSTRIA GmbH
+43 (0) 3613 200 [email protected]
BELGIUMPOLYSOUDE BENELUX
+31 (0) 653 84 23 [email protected]
POLYSOUDE BENELUX(SERVICE)
+31 (0) 653 38 85 [email protected]
BRAZILAJADE COMÉRCIO INSTALAÇÕESE SERVIÇOS Ltda.
+55 (0) 11 4524 [email protected]
BULGARIAKARWELD EOOD
+359 (0) 29 73 32 [email protected]
CANADAMAG Tool – West EDMONTON - ALBERTA
+1 800 661 [email protected]
MAG Tool - EastTORONTO - ONTARIO
+1 905 699 - [email protected]
CHINAPOLYSOUDE SHANGHAI CO. Ltd
+86 (0) 21 64 09 78 [email protected]
CROATIAEUROARC D.O.O.
+385 (0) 1 2 40 60 [email protected]
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+420 602 60 28 [email protected]
DENMARKHALL & CO. INDUSTRI
+45 (0) 39 56 06 76 [email protected]
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+44 (0) 1942 820 [email protected]
ESTONIAPOLYSOUDE S.A.S.
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FINLANDSUOMEN TEKNOHAUS OY
+358 (0) 927 47 2 [email protected]
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GERMANYPOLYSOUDE DEUTSCHLAND GmbHDUSSLINGEN
+49 (0) 7072 60076 [email protected]
GREAT BRITAINPOLYSOUDE UK
+44 (0) 1942 820 [email protected]
GREECEPOLYSOUDE S.A.S.
+33 (0) 2 40 68 11 [email protected]
HUNGARYPOLYWELD Kft.
+36 (0) 20 29 88 [email protected]
INDIAPOLYSOUDE INDIA
+91 (0) 20 40 03 59 [email protected]
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JAPANGMT CO Ltd - KAWASAKI
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GMT CO Ltd - OSAKA +81 (0) 798 35 6751
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MALAYSIAPOLYSOUDE SINGAPORE OFFICE
+65 0734 [email protected]
NETHERLANDSPOLYSOUDE BENELUX
+31 (0) 653 84 23 [email protected]
POLYSOUDE BENELUX(SERVICE)
+31 (0) 653 38 85 [email protected]
NEW ZEALANDPOLYSOUDE S.A.S.
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NORWAYTEMA NORGE AS
+47 (0) 51 69 25 [email protected]
PAKISTANPOLYSOUDE S.A.S.
+33 (0) 2 40 68 11 [email protected]
PHILIPPINESPOLYSOUDE S.A.S.
+33 (0) 2 40 68 11 [email protected]
POLANDUNIDAWELD - BEDZIN
+48 (0) 32 267 05 [email protected]
PORTUGALPOLYSOUDE IBERIA OFFICE
+34 609 154 [email protected]
ROMANIADEBISUD CONCEPT S.R.L.
+40 (0) 255 21 57 [email protected]
RUSSIA + C.I.S.POLYSOUDE RUSSIA
+7 495 564 86 [email protected]
SAUDI ARABIAALRUQEE INDUSTRIAL MARKETING Co. Ltd
+966 (0) 3857 [email protected]
SINGAPOREPOLYSOUDE SINGAPORE OFFICE
+65 0734 [email protected]
SLOVAKIAPOLYSOUDE CZ
+420 602 60 28 [email protected]
SOUTH AFRICAPOLYSOUDE S.A.S.
+33 (0) 2 40 68 11 [email protected]
SOUTH KOREACHEMIKO CO Ltd
+82 (0) 2 567 [email protected]
SPAINPOLYSOUDE IBERIA OFFICE
+34 609 154 [email protected]
SWEDENHALL & CO. INDUSTRI
+45 (0) 39 56 06 76 [email protected]
SWITZERLANDPOLYSOUDE (SWITZERLAND) Inc.
+41 (0) 43 243 50 [email protected]
TAIWAN R.O.C.FIRST ELITE ENT. CO. Ltd
+886 (0) 287 97 88 [email protected]
THAILANDPOLYSOUDE S.A.S.
+33 (0) 2 40 68 11 [email protected]
TURKEYEGE MAKINE
+90 (0) 212 237 36 [email protected]
UNITED ARAB EMIRATESSALWO TRADING Ltd.
+971 (0) 48 81 05 [email protected]
UKRAINEPOLYSOUDE RUSSIA
+7 (0) 495 564 86 [email protected]
UNITED STATESASTRO ARC POLYSOUDE Inc.
+1 661 702 01 [email protected]
VENEZUELAENRIVA C.A.
+58 (0) 412 34 82 602 [email protected]
VIETNAMANH DUONG IT Ltd
+84 22 159 [email protected]
Polysoude S.A.S. Z.I. du Bois Briand • 2 rue Paul Beaupère
F - 44316 NANTES Cedex 3Tél. : +33 (0) 2 40 68 11 00 • Fax : + 33 (0) 2 40 68 11 88
www.polysoude.com • e-mail : [email protected] ART OF WELDING
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