ULTRASONIC CLEANING

EQUIPMENT

Compact cleaners

1.5 – 28 l

Tube resonators – Immersible transducers –

Ultrasonic generators

Industrial tanks Method Of

Ultrasonic Cleaning

Ultrasonic Cleaning Systems

Application Areas

HI PRECISION ULTRASONIC CLEANING

EQUIPMENT

BEFORE CLEANING AFTER CLEANING

WE BLAST OUT CONTAMINATION TO

ENSURE CLEANLINESS When it comes to cleaning small and large parts in general mechanical engineering, the ultrasonic cleaning process has been the method preferred for many years, as being far superior to traditional cleaning processes. Ultrasonics can remove all kinds of dirt and other particles such as chips, mud, grinding and polishing residue, as well as oil, grease. Its scope of application ranges from cleaning the movement of a watch to overhauling the engines of a Jumbo jet. The cleansing effect of ultrasound is due to the phenomenon of cavitation. Billions of minute gas bubbles implode, causing shock waves that undermine the dirt and blast it off. A great advantage is the fact that even completely inaccessible places can be cleaned. .

Microprocessor Based Ultrasonic

Compact Cleaners

Ultrasonics, i.e. high frequency vibrations, generate agitation in liquid resulting into 'Cavitation', which is rapid formation and collapse of minute bubbles in liquid. Implosion of bubbles with high pressure on exposed surface of component dislodges and removes contamination like dirt, dust, oil, grease, chips, wax, lapping paste, carbon etc. Very high degree of cleaning can be achieved in multi-chamber/multi-operation cleaning system with proper orientation of components, filtration of cleaning liquid, rinsing of components and drying with air and/or vacuum.

FEATURES

Latest technology

Very simple operation

Generously dimensioned heating

system for rapid heating of the

liquid, thermostatically continuously

variable between 20 and 80°C

Complete unit made of stainless

steel, easy maintenance and drip-

proof

Timer operation 1-99 min and

continuous operation

Remaining cleaning time is optically

displayed

Ultrasonic frequency 30 kHz

Tank contents 1.5 - 28 ltr.

Digital Control of time and

temperature

Longer tank life

Low noise level

Suitable for continuous operation

Rugged and easy to clean stainless

steel housing

Fully transistorized generator

Automatic frequency tuning for

maximum output.

Maintenance-free

APPLICATIONS

Cleaning Of :

Filters Probes

Syringes Antiques

Watches Jewellery

Castings Fuel Jets Templates Magnetics Hearing Aids Rotary Tools Pacemakers Micropipettes Microturbines Milling Cutters Drills Armatures Camera Closures Balloon or Flasks Integrated Circuits Test Glasses or Tubes Micro Pneumatic Parts Printed Circuits Relays Dental Instrumentations Surgical Instrumentations Sieve for PH-Electrodes Lens and Glass Frames Polished Precious Metals Radioactive contaminated parts Electronic Parts Semiconductors Gear (Ball-Bearing) Pens Blood Pumps Timers Crystals Valves Ocular Gravures Spray Jets Electrodes Drawing dies Heavy Engineering Parts Automotive Parts and many more

Ultrasonic Tube resonators™, Immersible

transducers and Ultrasonic Eco generators

ULTRASONIC CLEANING SYSTEM ECO

The success of a large cleaning system depends mainly on Ultrasonic Generators and Transducers. We offer efficient ECO-Generators. Due to their compact design they require less space and are usable in a raw environment. This is allowed by an indirect cooling which ensures that the cooling air does not get in contact with the electronic components. The generators all-purpose housing allows the application as a table top version in 19’’ switchboards or DIN-rails. The ECO’s power spectrum includes 750 W to 1500 W for tube resonators and immersing transducers

FEATURES

Suitable for large output powers

Every generator can be adapted to the customer's needs (19’’ installation,

table housing or DIN rail mounting)

Designed for tube resonator, immersing transducers and transducer plate fitted to tank

Optional communication via RS-232 interface

Three free programmable relay outputs

Five DC-isolated 24V inputs, for external power setting for instance

Over -temperature and over-current turn off

Protected against short-circuit and no-load operation

Coefficient of efficiency >90%

Fully automatic control and monitoring

Table Top housing, 19’’ Rack mounted version, DIN-rail-mounting or wall fastening

TECHNICAL DATA

Frequency 20, 25, 30, 40 kHz ± 1 kHz (automatic control)

Power 750/1000/1500 Watts Dimensions table top version (B x L x T )

105 x 155 x 390 mm

Options Mounting brackets (wall and control cabinet mounting kit) Service connector RS232 (monitoring control interface)

ULTRASONIC TUBE RESONATORS ECO©

This patented novel design of transducer in tabular form ensures ultrasonics in all 360 degrees and ease in retrofitting in existing system. This is available in various frequencies and different mounting lengths. The tubular resonator is made of high quality stainless steel and can be provided in different sizes to cover a wide range of applications. It can be used in the vertical or horizontal direction either partially or fully immersed.

FEATURES

Very intensive and homogeneous

sound field due to 360° radiation

Low weight and volume allows

mounting in confined spaces

Possible to mount in pressure and

vacuum tanks

No dirt deposit onto the radiation

surface

Ideal retrofit for existing tanks

Multiple application thanks to different

mounting lengths

Low power consumption due to high

coefficient of efficiency (>92 %)

Frequency: 20/25/ 40 kHz

(comparison b/w bonded transducers and tube resonators should be in downloads section)

IMMERSIBLE TRANSDUCERS

Customer-specific dimensions Homogeneous sound field through optimal array

of the transducer elements Suitable for all tub materials High temperature resistance Various installation options: side hanging, floor

mounting, cable conduit, wall bushing Frequencies: 20, 30, 40, 80 kHz

IMMERSIBLE BOX

This is available in different sizes, with different output power.

METHOD OF ULTRASONIC CLEANING

Ultrasonic cleaning is used in different

industry branches. Ultrasound travels in

liquids in form of a longitudinal wave.

These longitudinal waves produce areas

with overpressure and vacuum which have

influence on the evaporation of the liquid.

A liquid is conjoined through cohesions. If

the intensity of ultrasonic intensity is

increased in the liquid continuously, the

liquid will partially evaporate in the

vacuum phase and microscopic tiny steam

bubbles emerge.

In the following overpressure phase, the

steam bubbles implode (cavitation). In this

procedure, extreme high forces arise

leading to micro blast waves and micro

streaming.

The cavitation is influenced by a lot of

parameters. It is depending on the external

pressure, the temperature, the sonic

frequency and intensity, the type of liquid

and other sonic values.

Finally, the cavitation causes an excellent

cleaning effect comparable to the attack of

countless micro brushes.

Advantages of ultrasonic cleaning

Easy handling Shorter cleaning time Less chemistry Low cleaning temperatures Reproducible result

ULTRASONIC INDUSTRIAL CLEANING

TANKS

The demand for industrial cleaning has been ever increasing as highly cleaned components are in- dispensable for various production units. This is not only to create conditions for trouble free manufacturing but also decides the quality and service life of the product. Which cleaning should be applied for demand will depend on various aspects: type of component, material, surface quality, type of contamination and required cleanliness.

When it comes to cleaning small and large parts in general mechanical engineering, the ultrasonic cleaning process has been the method preferred for many years, as being far superior to traditional cleaning processes. Ultrasonics can remove all kinds of dirt and other particles such as grinding and polishing residue, as well as oil, grease. Its scope of application ranges from cleaning the movement of a watch to overhauling the engines of a Jumbo jet.

FEATURES

Features of RTUL Industrial Cleaners

Ultrasonic and heat insulation Sloped floor for complete emptying Edged work area prevents liquid from

dropping down Beveled cover guides water

condensation back to the tank Protection against dry running for

ultrasound and heating Ultrasonic generator is integrated Temperature regulation Timer for ultrasonic activity Contents of 50, 70, 110, 170, 250

liters Working frequencies 25, 40 kHz Tank, cover, sheathing and drainage

tap made of stainless steel Overflow edge with connection (set

watertight) We also manufacture Industrial ultrasonic

cleaners with filtration capability.

For which industrial sectors is ultrasound cleaning suitable?

Optics and glass industry Electro industry Chemical industry Galvanic industry

Precision mechanics industry Power plants Metal industry Automobile industry

Technical Specifications

DETAILS MODEL IT-120 MODEL IT-280 MODEL IT-360 MODEL IT-500

TANK CAPACITY 12LTRS. 28 LTRS. 36 LTRS. 50 LTRS.

TANK SIZE (mm) 280x220x200mm 485x275x200mm 500x360x250mm 550x475x275mm

OVERFLOW @ 250mm @ 300mm @ 350mm @ 425mm

TANK MATERIAL

& THICKNESS SS 304 - 2mm SS 304 - 2mm SS 304 - 2mm SS 304 - 2mm

ULTRASONIC

POWER (Avg/PP) 300W 600W 750W 1500W

BONDED

TRANSDUCER 4 8 15 20

FREQUENCY

(KHz) 20/30/40KHZ 20/30/40KHZ 20/30/40KHZ 20/30/40KHZ

HEATER 2KW 3KW 4KW 5KW

TEMPERATURE

CONTROL

VARIABLE PROVIDED PROVIDED PROVIDED PROVIDED

TIMER VARIABLE PROVIDED PROVIDED PROVIDED PROVIDED

Special Tanks

On request, we also produce individual tanks and higher volumes for customer-specific

applications.

HIGH PRECISION INDUSTRIAL ULTRASONIC

CLEANING SYSTEMS

Highest Cleaning Quality Through Advanced Industrial Cleaning Techniques

Till today, many industries use chlorinated

solvents for cleaning various components.

Although solvent based cleaning system like

ultrasonic vapor degreasing systems does

give good cleaning results but adopting new

technology has become imperative to avoid

use of highly chlorinated solvents due to strict

environmental regulations worldwide.

A highly advanced semi-automated /

automated high efficiency ultrasonic cleaning

systems are built depending on the job

specifications. High quality aqueous solutions

not only offer efficient alternative cleaning but

also allow maximum environment & labor

protection, highest cleaning quality with better

output, low solution & energy consumption,

easier waste disposal etc.

We at ROOP TELSONIC offer you highly

sophisticated & modern AQUEOUS BASED

ultrasonic cleaning systems consisting of

various cleaning, rinsing & drying stages.

Depending on the cleaning tasks, complete

systems are provided with filtration &

recovery units, oil separators. The desired

cleaning result is achieved by rotation,

lifting/lowering movements of the baskets.

* Importance of Ultrasonic Cleaning

* Multi Chamber Cleaning Systems

*Single chamber Multi Operation Cleaning Systems

* Applications

COMPONENT CLEANING - INTEGRAL PART OF

MODERN PRODUCTION SEQUENCE Cleaning is, almost by definition, a part of any manufacturing process for the removal of sufficient surface contamination to make something suitable for the next phase of its use. It may come in at the raw material prep stage, some intermediate manufacturing stage, and prior to surface finishing such as plating or painting or before final packaging. Industrial cleaning system plays a key role during final manufacturing stages for the cleaning of various components .It's demand has been ever increasing as highly cleaned components are needed for various production units in reduced/less time. This is not only to create conditions for trouble free manufacturing but also decides the quality and service life of the end product. The cleaning sequence depend on various aspects like: type of component, material, surface quality, type of contamination and required cleanliness level in terms of Millipore as well as particle Size.

RANGE OF PRODUCTS

Industrial Cleaners: From 50 Lts To 250 Lts

Customized Single chamber Ultrasonic cleaners of any capacity

Conveyorized Ultrasonic cleaning systems

Online Ultrasonic wire / strip cleaning system

Multi-chamber Ultrasonic cleaning systems

Single chamber multi operation cleaning systems ( coarse /intermediate / fine cleaning)

Vapor degreasing systems

Ultrasonic Components :TUBE RESONATORS , ECO-GENERATORS, IMMERSIBLE BOXES,TRANSDUCERS etc.

ULTRASONIC MULTI CHAMBER CLEANING

SYSTEMS

Salient Features:

Advanced proven SWISS TECHNOLOGY

Micro-processor controlled Ultrasonic Generators

Options available for multiple frequencies: 20 /25 / 30/ 36 / 40 / 80 /120 Khz

Use of high efficiency Ultrasonic components like patented Tube Resonators /

Immersible Transducers , box / conventional Transducers

Various options available to choose from: High pressure jet cleaning /Inject flood

washing / Turbulence / Plain dip / Ultrasonic cleaning /Ultrasonic rinsing / Anti-rust

coating / Hot air drying / vacuum drying

Provided with filtration / recovery units / oil separators

Automated Material Handling systems .Design of baskets / trays / fixtures to get the

optimum throughput with required cleanliness level

We have a state of the art lab available for Millipore testing which allows selecting /

recommending / designing optimum system for desired cleanliness level.

Typical Stages Of Multichamber

Cleaning Systems Pre-cleaning Ultrasonic-cleaning Rinsing Anti-rust coating Hot air drying Vacuum drying Selection of number of stages depends upon the desired Cleanliness level Available systems: - 3 to 10 chambers

A TYPICAL PROCESS DIAGRAM OF MULTICHAMBER CLEANING

We develop and offer complete cleaning solution for any of your cleaning requirements. Our most advanced technologies provide long term cleaning and environmental solution to the industry. Our special application & technology support cell members are always available to guide our customers. The machine is transported in READY TO INSTALL assembled condition.

ULTRASONIC SINGLE CHAMBER MULTI

OPERATION CLEANING SYSTEMS

Features:

Single chamber multi-operational

Versatile yet compact

Various MODES available: Jet /

Turbulence /cleaning / Rinsing /

Drying

Auto fill up available

Basket rotation possible

Bag Filtration available

Front load / Unload

Totally PLC controlled operation

Various warning alarms for any

malfunction

User friendly front panel

Front load / Unload conveyor roller

arrangement ( single / tri-

directional)

Provision of Oil skimmer

Process Selection:

Spray Cleaning

Turbulence Cleaning

Ultrasonic Cleaning (Optional)

Spray Rinsing

Turbulence Rinse

Ultrasonic Rinse (Optional)

Hot Air Drying

Single Chamber Multi Operation cleaning systems, are especially useful where there are floor space constraints. The machine is designed to occupy minimum floor space with ergonomically designed operation panel for ease of operation.

BEFORE CLEANING AFTER CLEANING

APPLICATIONS OF ULTRASONIC CLEANING

SYSTEMS

AUTOMOBILE SEGMENT:

Automotive components cleaning: Cutting

Oils /Coolant / chips removal from

Machined Metal Components like Engine

Block, Cylinder Head, fuel injection parts,

carburetors, valves, brake parts, piston &

piston rings, steering unit parts etc

OTHER ENGINEERING MANUFACTURING: Cleaning of Gears, tools, castings, precision

and Non-precision Bearings, Engine

Transmissions, Wire Drawing Lubricant

Removal, hydraulic components, a/c

components, compressor parts etc

TEXTILE INDUSTRY: Cleaning of Spinnerets, Candle Filter,

Ceramic-Nozzles/Jet Inserts, Texturing

Discs, Spinning Aprons, Machine

Components etc.

PRINTING INDUSTRY: Cleaning of anilox rolls / gravure cylinders

and toners

PLASTIC INDUSTRY: Cleaning of injection moulds

ELECTRONIC INDUSTRY: Cleaning of PCBs, video heads, transistor

leads, stencils etc

MEDICAL INDUSTRY: Cleaning of Dental & surgical instrument,

endoscope tubes. Orthopedic implants,

surgical blades, hypodermic needles,

specimen slides etc.

OPTICAL INDUSTRY: Cleaning of lenses / glasses / glass moulds

CHEMICAL / PHARMA INDUSTRY:

Cleaning of sieving mesh, sonication of

liquids, degassing of HPLC solvent etc

GEMS & JWELLERY: Cleaning of precious metals & jewelry

MISC APPLNS: Cleaning of watch / clock parts, cutlery,

hardware (taps etc.), brassware (handles

etc.), aerospace components, ball-pen tips

etc.

AND MANY MORE..

APPLICATION AREAS

AUTOMOBILE SEGMENT:

Automotive components cleaning: Cutting Oils /Coolant / chips removal from Machined Metal

Components like Engine Block, Cylinder Head, fuel injection parts, carburetors, valves, brake parts,

piston & piston rings, steering unit parts etc

OTHER ENGINEERING MANUFACTURING: Cleaning of Gears, tools, castings, precision and Non-precision Bearings, Engine Transmissions, Wire

Drawing Lubricant Removal, hydraulic components, a/c components, compressor parts etc

TEXTILE INDUSTRY: Cleaning of Spinnerets, Candle Filter, Ceramic-Nozzles/Jet Inserts, Texturing Discs, Spinning Aprons,

Machine Components etc.

PRINTING INDUSTRY: Cleaning of anilox rolls / gravure cylinders and toners

PLASTIC INDUSTRY: Cleaning of injection moulds

ELECTRONIC INDUSTRY: Cleaning of PCBs, video heads, transistor leads, stencils etc

MEDICAL INDUSTRY: Cleaning of Dental & surgical instrument, endoscope tubes. Orthopedic implants, surgical blades,

hypodermic needles, specimen slides etc.

OPTICAL INDUSTRY: Cleaning of lenses / glasses / glass moulds

CHEMICAL / PHARMA INDUSTRY: Cleaning of sieving mesh, sonication of liquids, degassing of HPLC solvent etc

GEMS & JWELLERY: Cleaning of precious metals & jewelry

MISC APPLNS: Cleaning of watch / clock parts, cutlery, hardware (taps etc.), brassware (handles etc.), aerospace

components, ball-pen tips etc.

AND MANY MORE..