annual environmental report 2009

Tel: 353 1 276 1428 Fax: 353 1 276 1561 Email: [email protected]

www.enviro-consult.com

Registered Office as above. Registered Number 243 412

ANNUAL ENVIRONMENTAL

REPORT

2009

For

Flight Group Ltd. (Sleever International)

IPC Licence No. P0674-01

Flight Group Ltd (Sleever International) AER 2009

Environmental Efficiency of 36 Document No.: 1216-01 v3.00

QF 1. v2 Document Lead Sheet

Document Title AER 2009

Project No. 1216

Document No. 1216-01

Client Flight Group Ltd (Sleever International)

Address 65 Heather Road, Sandyford Industrial Estate, Dublin

Signed for and on behalf of Issue Status Date Author Environmental

Efficiency Client

1.00 Approved 30/03/2010 AR

2.00 Approved 06/04/2010 AR

3.00 Approved 09/04/2010 AR

Where it is a requirement that this report be issued to a regulatory or other authority,

then the client should sign the appropriate place in the above table and, unless

specifically agreed in writing to the contrary, forward copies to the appropriate

authority (e.g. EPA).

EEC Project Manager: Bob Sutcliffe, CEng, MIMechE

EEC Document Author: Agnès Ricoux, Diplôme d’Ingénieur, Industrial

Processes

Conditions relating to the issue of this report:

1. No alteration to this report by third parties is permitted

2. Where this report is reproduced, it shall only be reproduced in full.

3. Reports remain the property of Environmental & Efficiency Consultants

(Ireland) Limited until paid for in full.



Table of Contents

1 Introduction ....................................................................................................... 5 1.1 Company Details........................................................................................ 5

2 Environmental Policy ........................................................................................ 6 3 Company Description ........................................................................................ 8

3.1 Previous site history................................................................................... 8 3.2 Company background ................................................................................ 8 3.3 Description of equipment ........................................................................... 8 3.4 Manufacturing process ............................................................................... 8 3.5 Company Organization chart...................................................................... 9

4 Emissions Summary .........................................................................................10 4.1 Emissions to sewer summary ....................................................................10 4.2 Surface water monitoring summary...........................................................10 4.3 Emissions to Atmosphere summary...........................................................11

4.3.1 Results: TOC as C.............................................................................12 4.3.2 Results: Volume Flow Rate ...............................................................13

4.4 Fugitive Emissions to Atmosphere summary.............................................14 4.5 Environmental Noise summary .................................................................15

5 Waste Management Report ...............................................................................16 6 Agency Monitoring and enforcement................................................................18 7 Resource Consumption .....................................................................................19

7.1 Energy ......................................................................................................19 7.2 Water Usage .............................................................................................19 7.3 Raw materials ...........................................................................................20

8 Bund integrity report.........................................................................................21 9 Environmental Incidences & Complaints ..........................................................22

9.1 Environmental Incidences .........................................................................22 9.2 Environmental Complaints Summary........................................................22

10 Management of the Activity..........................................................................22 10.1 Environmental Management Programme (report and proposal) .................22

11 Pollution Emission Register ..........................................................................26 12 Pollution Register and Transfer (PRTR)........................................................27



List of Tables

Table 1 Company details ........................................................................................... 5 Table 2: Results of Surface Water Analysis 2009 .....................................................10 Table 3 TOC as C results for A2-01 .........................................................................12 Table 4 TOC as C results for A2-02 .........................................................................12 Table 5 Volume flow rate for A2-01.........................................................................13 Table 6 Volume flow rate for A2-02.........................................................................13 Table 7: Details of Waste Disposal 2009 ..................................................................16 Table 8: Details of EPA Correspondence and Enforcement 2009..............................18 Table 9: Details of energy consumption 2009 ...........................................................19 Table 10: Details of water usage 2009 ......................................................................19 Table 11 Hazardous raw materials used in 2009 .......................................................20 Table 12 Summary of bund integrity test results .......................................................21 Table 13: Schedule of Environmental Objectives and Targets...................................23 Table 14 Pollution Emissions Register (all quantities in kilograms)..........................26



1 Introduction

1.1 Company Details

Table 1 Company details

Company Flight Group Ltd

Trading Name Flight Flexible

Address 65 Heather Road, Sandyford Industrial

Estate, Dublin

IPC Registration Number 674

IPPC Class of Activity (Schedule 1 of the

EPA Act 1992 as amended by PoE Act

2003)

12.2.2 The manufacturing or use of coating

materials in processes with a capacity to

make or use at least 10 tonnes per year of

organic solvent not included in paragraph

12.2.1

NACE Code*1

DE – manufacture of pulp, paper and paper

products, publishing and printing

Number of full-time staff equivalents 25

Contact Name Sydney Oosthuizen

Position QSE Manager

Telephone (01) 295 5133

Fax (0)1 295 7673

Email Email: [email protected]

*1 As according to NACE codes referenced from Commission Regulation EC No 29/2002 amending

Council Regulation (EEC) No 3037/90 on the statistical classification of economic activates in the

European Community



2 Environmental Policy

Flight Group Ltd (Sleever International) regards environmental protection as an

essential requirement of its operations. The company will undertake to conduct its

business in a manner which protects the environment in which it operates. The

company’s objective is to balance the need to achieve its business aims with the need

to protect the environment.

To achieve this goal the company will adhere to the following guiding principles:

Guiding Principles:

� Ensure continued compliance with all Irish and EU legislative environmental

requirements.

� Continually assess activities with the specific goal of preventing pollution,

minimising and reducing the environmental impact.

� Ensure that Environmental Policy objectives and targets have equality with

other business interests.

� Maintain a programme of Environmental awareness training (train staff to act in

an environmentally responsible manner).

� Communicate its Environmental Policy to employees, suppliers, visitors and

interested parties.

� Maintain an open information policy towards all parties affected, interested and

involved in its activities and to issues, which concern the environment.

� Ensure that its employees have the knowledge, resources and authority to

implement these guiding principles.

In particular, Flight Group Ltd (Sleever International) will:

� Establish and comply with an Environmental Management System.

� Meet environmental objectives and targets set in the Environmental

Management Programme and review within each management review meeting

for their continuing suitability and effectiveness in achieving the aims of the

Environmental Policy.

� Ensure all hazardous materials are stored in an environmentally safe manner

� Reduce wherever practicable the level of effluent, air and noise emissions



� Ensure good Waste Management practices e.g. reuse rather than dispose

whenever possible, promote recycling and used licensed waste contractors

The objectives of this policy are achieved through the implementation of the

Environmental Management System documented in the Environmental Manual,

Environmental Procedures and Environmental Forms. This Environmental Policy

covers all activities at Flight Group Ltd (Sleever International) site, and has the full

commitment and support of Management. Commitment to this policy involves almost

every aspect of the company’s business and its employees and resources shall be

made available to implement these guiding principles.

Signed: _____________________ Date: __________________

(Company Director)

Signed: _____________________ Date: __________________

(Environmental Manager)



3 Company Description

3.1 Previous site history

Flight Group Ltd (Sleever International) was set up in 1991. No environmental issues

are associated with the previous nature of the site.

3.2 Company background

Flight Group Ltd (Sleever International) primarily manufactures gravure printed

shrink sleeves for various companies but has also facilities to produce flexo and plain

printed sleeves as well as tamper evident sleeves. The company primarily provides

product to Irish and UK markets.

The company was awarded ISO 9002 in 1992 and re-assessed and accredited for ISO

9001:2008 in 2009. The company has only required and received an IPC licence since

May 2004. The company employs approximately 25 staff and during times of high

demand operates on a two-shift basis Monday to Friday.

3.3 Description of equipment

The main energy consuming equipment is:

� Flexographic Printing Press

� Rotogravure Printing Press

3.4 Manufacturing process

Sleeves are mainly printed on PET, OPS or PVC and range in micronage from 40 mic

to 75 mic

Gravure printed sleeves are produced on the 8 colour Rotogravure printer while flexo

printed sleeves are produced on the 6 colour press and are generally supplied to

contract packers who specialize in their application onto the product. Lead times on

flexo sleeves are quicker than gravure because of the use of plates rather than

engraved cylinders. Tear tape may be added to produce tamper evident packaging.

Flight Flexible currently use water based inks and solvent based inks with the

objective of eliminating solvent based inks.



3.5 Company Organization chart

Chairman/Owner

Eric Fresnel (Sleever)

Plant Manager

Jason Dingle

QSE Manager:

Sydney Oosthuizen

Purchasing and Production co-ordinator

Brian Byrne

Sales and Customer service:

Kevin Cleary



4 Emissions Summary

4.1 Emissions to sewer summary

Condition 6.2 and Schedule 2ii of the company's IPC licence dictate that the company

must conduct quarterly monitoring of emissions to SE-01. The company ceased

discharging any trade emissions to sewer in June 2003 on the advice of their suppliers

who informed them that the inks that were being used are not suitable for discharge to

sewer. It was therefore not necessary to collect any sewer samples during 2008. A

report was sent to the EPA out-lining this decision (Environmental Efficiency

Document No: 593-01 and 593-02)

4.2 Surface water monitoring summary

According to Condition 9.1.2 and Schedule 4i, surface water monitoring is to occur

bimonthly and the results are to be submitted to the EPA bi-annually. The IPC licence

does not define any limits for the parameters that are monitored at Flight Group Ltd

(Sleever International) Following high BOD and COD results in September 2008, the

Agency requested that warning levels be defined. Above these thresholds, an

investigation will be carried out to investigate the origin of the high results. The table

below shows the analysis results of all surface water samples collected by

Environmental Efficiency Consultants Ltd in 2009 along with the warning levels.

Table 2: Results of Surface Water Analysis 2009

Sample

Number 593/44 593/45 593/46 593/47 593/48 593/49 Proposed

Period Jan/Feb Mar/Apr May/June Jul/Aug Sep/Oct Nov/Dec Warning

Levels

BOD mg/L 17.0 26 24 21 3 26 20

COD mg/L 31.8 <15 115 <15 16.7 19.6 100

Conductivity µS/cm 352.0 136.8 298.0 235 271 298 N/A

pH pH Units

7.80 7.48 7.39 8.49 7.94 7.06 N/A

Temperature ˚C _ 11.3 16.6 16.4 13.8 7.4 N/A



4.3 Emissions to Atmosphere summary

Condition 5.6 and Schedule 1ii of Flight Group Ltd (Sleever International)’s IPC

licence requires air emission monitoring of TOC as C and volume flow rates be

carried out at the Rotogravure Printer (A2-01) on a quarterly basis and the

Flexographic Printer (A2-02) on an annual basis.

With the water-based ink programme, the company was able to reduce their solvent

consumption under 15 tonnes per year. A Technical Amendment was issued on the 20

January 2010 to reflect this and the limits for the TOC as C were changed as follows:

Please note that on the 20 January 2010, the limits for TOC as C were changed as to:

Emission Point New Limit

A2-01 When annual solvent consumption <15tonnes : 630mg/Nm3

When annual solvent consumption ≥15tonnes: 100mg/Nm3



A summary of the air monitoring results is given in the following tables.



4.3.1 Results: TOC as C

Table 3 TOC as C results for A2-01

Period Q1 2009 Q1 2009 Q2 2009 Annual

2009 Units

Date 19/03/2009 19/03/2009 23/06/2009 01/02/2010 N/A

TOC as C (mg/Nm3) 166.5 151.8 114.9 85.5 mg/Nm3

Compliance with ELV

(100mg/Nm3)

Non-

Compliant

Non-

Compliant

Non-

Compliant Compliant N/A


Period 2009 EPA

Monitoring 2009 Units

Date 19/03/2009 01/10/2008 01/02/2010 N/A

TOC as C (mg/Nm3) 89.9 37.15 37.3 mg/Nm3

Compliance with ELV

(100mg/Nm3)

Compliant Compliant Compliant N/A



4.3.2 Results: Volume Flow Rate

Table 5 Volume flow rate for A2-01


2009 Units

Date 19/03/2009 19/03/2009 23/06/2009 01/02/2010 N/A

Volume Flow (Nm3/hr) 4,915 6,405 6,399 6,633 mg/Nm3

Compliance with ELV

(11,000 Nm3/hr)

Compliant Compliant Compliant Compliant N/A


Period 2009 EPA

Monitoring

Annual

2009 Units

Date 19/03/2009 01/10/2008 01/02/2010 N/A

Volume Flow rate 691 Not reported 1,780 Nm3/hr

Compliance with ELV

(1,800Nm3/hr)




4.4 Fugitive Emissions to Atmosphere summary

Condition 5.10 of the IPC licence states that:

“fugitive emission (including venting from the ink store) to air of volatile organic

compounds shall be reduced to meet the following limit subject to Condition 3 of this

licence: 25% of the total solvent input, where solvent consumption is 15-25 tonnes per

year or 20% of solvent input where solvent consumption is greater than 25 tonnes per

year”.

The annual solvent input for the year 2009 was calculated at 5,773.7kg (TOC as C)

and thus the limit for the fugitive emission percentage is 25% of the solvent input.

The fugitive emissions represent 10.5% and thus the company is in compliance.



4.5 Environmental Noise summary

On the 23/02/2009, the company sent a letter to the EPA to request that noise

monitoring be removed from their regular monitoring. The reason for this request is

that the company is located in an industrial estate and also very close to the M50 (less

than 150m) and that therefore the readings for the noise surveys do not reflect the

noise emissions generated by the company alone. The company is still awaiting the

response from the Agency on this matter.

It should be noted that the company has never received any complaint with regards to

the noise emissions from the site.



5 Waste Management Report

Schedule 3i and 3ii of Flight Group's IPC licence details the disposal/recovery methods for specified wastes. All wastes are managed so as to

minimise their impact on the environment and appropriately licensed contractors are used in all cases.

Table 7: Details of Waste Disposal 2009

European

Waste

Code

Quantity

T/Yr Description of Waste

Name and

Licence / Permit

No. of Recoverer

/ Disposer /

Broker

Address of Recoverer /

Disposer / Broker

Name and Address of

Final Destination i.e.

Final Recovery /

Disposal Site

(HAZARDOUS

WASTE ONLY)

Licence / Permit

No. of Final

Destination i.e.

Final Recovery /

Disposal Site

(HAZARDOUS

WASTE ONLY)

08 03 14 6.8 Waste Sludge Guardian Silver Lining/ W0122-01

Unit 61, Cookstown Industrial Estate, Tallaght, Dublin 24, Ireland

Recyfuel (Belgium) Not available

15 02 02 0.043 Used cleaning rags Guardian Silver Lining/ W0122-01



08 03 12 0.036 Waste solvent (rationalisation) Guardian Silver Lining/ W0122-01



20 03 01 1.620 General and canteen waste

OZO/ DCC Waste Permit WP 98101 DCC Waste Collection Permit CPD961

Jamestown Road Inchicore, Dublin 8



European

Waste

Code

Quantity


Name and

Licence / Permit

No. of Recoverer

/ Disposer /

Broker


Disposer / Broker

Name and Address of


Final Recovery /

Disposal Site

(HAZARDOUS

WASTE ONLY)

Licence / Permit

No. of Final

Destination i.e.

Final Recovery /

Disposal Site

(HAZARDOUS

WASTE ONLY)

15 01 01 4.16 Paper and cardboard packaging waste



15 01 02 49.920 Reels of backing/ Offcuts (PVC/PET) and Plastic wrapping



15 01 10 1.128

Empty 200L steel drums (solvent-based inks) and empty 20kg steel pails (solvent-based inks)

Guardian Silver Lining/ W0122-01



6 Agency Monitoring and enforcement

The following table details documentation regarding EPA monitoring and

enforcement in 2009.

Table 8: Details of EPA Correspondence and Enforcement 2009

Date Content

23/02/2009 Letter to EPA re. Noise monitoring

Early July 2009 Meeting with the EPA to discuss the

company’s emissions status

15/07/2009

Letter to EPA requesting a licence technical

amendment as the annual solvent

consumption is now below 15t.

31/07/2009 EPA Letter re. Enforcement Category

19/10/2009 Site Inspection Report

09/11/2009 Response letter to EPA’s Site Inspection

Report


7 Resource Consumption

7.1 Energy

Table 9: Details of energy consumption 2009

Source Energy Consumption

Electricity 304,571 kWh

Gas 188,294 kWh

7.2 Water Usage

The following table details water use by the company.

Table 10: Details of water usage 2009

Water Source Volume

On-site groundwater N/A

On-site surface water N/A

Municipal Supply 548,000L

N/A - Not applicable, not used by the company


7.3 Raw materials

The total quantities of solvents and solvent-based inks consumed during 2009 are

summarised in the table below. The detailed figures for each product are provided in

Appendix 2 and Appendix 3.

Table 11 Hazardous raw materials used in 2009

Quantity

consumed

in 2008,

kg

Quantity

consumed

in 2009,

kg

Equivalent

TOC as C

2009

Totals Inks 22,082 5,607 1,557.5

Totals Solvents 15,138 7,835 4,216.2

Total 37,220 13,442 5,773.7


8 Bund integrity report

The integrity test of all the bunds was carried out on the 07/09/2007.

Table 12 Summary of bund integrity test results

Bund No. Pallet Type/Application Location Pass/Fail

44229 Bunded pallet – Solvent storage Stores Pass




52159 Bunded pallet – Ink storage Press Room Pass



48164 Bunded pallet – Temp storage Press Room Pass

48193 Bunded pallet – Solvent storage Chesnut Pass

53962 Bunded pallet – THF & Sludge Press Room Pass

5632 Bunded pallet – Ink storage Ink Room Pass


4946 Barrel station (4 x solvent barrel storage) Press Room Pass

66051 Bunded pallet – Empty barrel storage Container Pass

01 Press-side spill tray – Inks & Solvents Aquaflex Pass



04 Press-side spill tray – Inks & Solvents Chesnut Pass




08 Ink trolley spill trays Press Room Pass


10 Toner trolley spill trays Press Room Pass

11 Shelving spill trays (under grated shelves) Ink Room Pass


13 Solvent bath spill tray Ink Room Pass

14 Catchment tray Chesnut Pass

As can be seen in the previous table, all the bunds passed the integrity test.


9 Environmental Incidences & Complaints

9.1 Environmental Incidences

There were no environmental incidences on site during the course of 2009.

9.2 Environmental Complaints Summary

There were no environmental complaints associated with the site during the course of

2009.

10 Management of the Activity

10.1 Environmental Management Programme (report and proposal)

The table below summarises the objectives (set out in the AER 2005) achieved to date

and sets out a Schedule of Environmental Objectives and Targets for 2010.


Table 13: Schedule of Environmental Objectives and Targets

Ref.

No. Date Objective description

Licensee’s

Target

EMP

status Current status

OT1 13-Dec-04 Ensure that spill incidents are minimised

and managed N/A Ongoing

This is an ongoing objective. Flight is constantly

striving to minimize spills. Our Environmental

procedures ensure minimal spills but we are always

improving on them. No spills were reported for 2009.

OT2 13-Dec-04

Implement a rationalisation programme to

minimise the storage of redundant solvents

on site

N/A Ongoing

Numerous ink rationalisations have taken place during

the year 2008. Our stock of solvent based inks have

begun to diminish during this period as we have

developed our water-based inks program to a stage

where most orders are produced on water based inks.

With the successful transfer from solvent inks to water

based inks a substantial amount of solvent based inks

were disposed of through the company’s hazardous

waste contractor (GSL). This initiative will be ongoing

in 2010.


Ref.


Licensee’s

Target

EMP


OT4 13-Dec-04 Ensure that all hazardous materials are

managed and stored correctly N/A Ongoing

Flights procedures dictate that all solvents and inks are

managed and stored in the correct manner. These

procedures are ISO14001 based and are policed by day-

to-day inspections and a monthly site inspection, which

is discussed at monthly environmental meetings. As a

result of the water based programme less ink is stored

on site. This has resulted in 3 bunded pallets being made

obsolete and placed into storage. This initiative will

continue on in 2010.

OT5 13-Dec-04 Ensure the protection of surface water N/A Ongoing

This is an ongoing objective. Flight monitor surface

water every two months and submit a report bi-

annually. No unusual activity regarding surface water

monitoring for 2009. Monitoring to continue in 2010.

OT7 13-Dec-04 Minimise the generation of fugitive

emissions N/A Ongoing

Through investigation we have realised new methods of

reducing fugitive emissions and the fugitive emission

level for 2009 was found to be 6.9%, which is a further

reduction.


Ref.


Licensee’s

Target

EMP


OT8 13-Dec-04 Ensure appropriate management of waste

generated by company N/A Ongoing

This is an ongoing objective. Our waste is segregated

and disposed of according to our environmental

procedures, which dictate that all wastes are stored and

disposed of in the correct manner and the correct

documentation is present. In late 2009 the company

employed the services of Greyhound waste contractors.

OT12 21-Aug-06 Investigate compliance with 2007 Toc as C

emissions limits N/A Closed

During 2008 Flight conducted quarterly monitoring.

Through this monitoring and in conjunction with their

water based inks program, the company was able to

analyse their processes and how best to achieve

compliant emissions results. Both monitoring and water

based program implementation to continue in 2009 to

comply with our IPC licence. As the annual solvent

consumption was below 15 tonne in 2009 and

application was made and approved by the EPA to

increase the ELVs, the company is now compliant.


11 Pollution Emission Register

Table 14 Pollution Emissions Register (all quantities in kilograms)

POLLUTANTS SUMMARY

Outputs

Pollutant Name CAS

Number Input

Note 1 Gross Usage Air MOM

Liquid Effluent

MOM Waste MOM Product MOM Recovered MOM Treated MOM Unaccounted

2-methoxy-1-methylethyl acetate 31.36 31.36 16.2 M, E 0.0 O 11.6 E 0.0 M, E 0.0 E 0.0 O 3.6

4-Methyl-pentane-2-one 41.40 41.40 21.4 M, E 0.0 O 15.3 E 0.0 M, E 0.0 E 0.0 O 4.7

Ethanol 2,115.98 2,115.98 1,094.7 M, E 0.0 O 780.6 E 0.0 M, E 0.0 E 0.0 O 240.7

Ethyl Acetate 1,221.01 1,221.01 631.7 M, E 0.0 O 450.4 E 0.0 M, E 0.0 E 0.0 O 138.9

Methyl Ethyl Ketone 107.33 107.33 55.5 M, E 0.0 O 39.6 E 0.0 M, E 0.0 E 0.0 O 12.2

N-Propyl Acetate 1,011.27 1,011.27 523.2 M, E 0.0 O 373.1 E 0.0 M, E 0.0 E 0.0 O 115.0

Propan-1-ol 86.33 86.33 44.7 M, E 0.0 O 31.8 E 0.0 M, E 0.0 E 0.0 O 9.8


Ethoxypropanol 228.46 228.46 118.2 M, E 0.0 O 84.3 E 0.0 M, E 0.0 E 0.0 O 26.0

N-Propanol 877.95 877.95 454.2 M, E 0.0 O 323.9 E 0.0 M, E 0.0 E 0.0 O 99.9

Tetrahydrofuran 0.00 0.00 0.0 M, E 0.0 O 0.0 E 0.0 M, E 0.0 E 0.0 O 0.0

TOTAL (kg) 5,827.8 5,827.8 3,015.0 0.0 2,149.9 0.0 0.0 0.0 662.9

MOM = Method of Measurement, Codes taken from the EPA Guidance Note for AER: M = Direct Measurement B = Material Balance E = Engineering Estimates O = Other

Note 1: The purchased quantities were used for the PRTR as the stocks for the individual substances are not known.


12 Pollution Register and Transfer (PRTR)

| PRTR# : P0674 | Facility Name : Sleever International LTD | Filename :

P0674_2009.xls | Return Year : 2009 |

Version 1.1.10

REFERENCE YEAR 2009

1. FACILITY IDENTIFICATION

Parent Company Name Sleever International LTD

Facility Name Sleever International LTD

PRTR Identification Number P0674

Licence Number P0674-01

Waste or IPPC Classes of Activity

No. class_name

12.2

The manufacture or use of coating materials in processes with a

capacity to make or use at least 10 tonnes per year of organic

solvents, and powder coating manufacture with a capacity to produce

at least 50 tonnes per year.

Address 1 65 Heather Road

Address 2 Sandyford Industrial Estate

Address 3 Dublin 18

Address 4

Country Ireland

Coordinates of Location -6.21314 53.272

River Basin District IEEA

NACE Code 2030

Main Economic Activity

Manufacture of paints, varnishes and similar coatings, printing ink

and mastics

AER Returns Contact Name Sydney Oosthuizen

AER Returns Contact Email Address [email protected]

AER Returns Contact Position Quality/Environment Manager

AER Returns Contact Telephone Number 01-2957588

AER Returns Contact Mobile Phone Number

AER Returns Contact Fax Number 01-2957674

Production Volume 0.0

Production Volume Units

Number of Installations 0

Number of Operating Hours in Year 0

Number of Employees 0

User Feedback/Comments

Web Address

2. PRTR CLASS ACTIVITIES

Activity Number Activity Name

50.1 General

3. SOLVENTS REGULATIONS (S.I. No. 543 of 2002)

Is it applicable? Yes

Have you been granted an exemption ? No

If applicable which activity class applies (as per

Schedule 2 of the regulations) ?

Is the reduction scheme compliance route being

used ? No

AER Returns Worksheet


4.1 RELEASES TO AIR | PRTR# : P0674 | Facility Name : Sleever International LTD | Filename : P0674_2009.xls | Return Year : 2009 | 01/04/2010 18:49

8 8 16 16 24 24 6 6 6

SECTION A : SECTOR SPECIFIC PRTR POLLUTANTS

QUANTITY

No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year

0.0 0.0 0.0 0.0

* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button

SECTION B : REMAINING PRTR POLLUTANTS

QUANTITY


07 Non-methane volatile organic compounds (NMVOC) M ISEN13526-2002 FID 3015.0 3623.8 0.0 608.8


SECTION C : REMAINING POLLUTANT EMISSIONS (As required in your Licence)

QUANTITY

Pollutant No. Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year

0.0 0.0 0.0 0.0


Additional Data Requested from Landfill operators

Landfill: Sleever International LTDPlease enter summary data on the

quantities of methane flared and / or

utilised

additional_pollutant_no T (Total) kg/Year M/C/E Method Code

Designation or

Description

Facility Total Capacity m3

per hour

Total estimated methane generation (as per

site model) 0.0 N/A

Methane flared 0.0 0.0 (Total Flaring Capacity)

Methane utilised in engine/s 0.0 0.0 (Total Utilising Capacity)

Net methane emission (as reported in Section

A above) 0.0 N/A

POLLUTANT METHOD

Method Used

For the purposes of the National Inventory on Greenhouse Gases, landfill operators are requested to provide summary data on landfill gas (Methane)

flared or utilised on their facilities to accompany the figures for total methane generated. Operators should only report their Net methane (CH4)

emission to the environment under T(total) KG/yr for Section A: Sector specific PRTR pollutants above. Please complete the table below:

Method Used

Method Used

RELEASES TO AIR

POLLUTANT METHOD

Method Used

POLLUTANT

RELEASES TO AIR

RELEASES TO AIR

METHOD


4.2 RELEASES TO WATERS | PRTR# : P0674 | Facility Name : Sleever International LTD | Filename : P0674_2009.xls | Return Year : 2009 | 30/03/2010 13:27

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SECTION A : SECTOR SPECIFIC PRTR POLLUTANTS Data on ambient monitoring of storm/surface water or groundwater, conducted as part of your licence requirements, should NOT be submitted under AER / PRTR Reporting as this onl

QUANTITY


0.0 0.0 0.0 0.0



QUANTITY


0.0 0.0 0.0 0.0


SECTION C : REMAINING POLLUTANT EMISSIONS (as required in your Licence)

QUANTITY


0.0 0.0 0.0 0.0


RELEASES TO WATERS

Method Used

RELEASES TO WATERS

RELEASES TO WATERS

Method Used

POLLUTANT

Method Used

POLLUTANT

POLLUTANT

4.3 RELEASES TO WASTEWATER OR SEWER | PRTR# : P0674 | Facility Name : Sleever International LTD | Filename : P0674_2009.xls | Return Year : 2009 |30/03/2010 13:27

8 8 16 16 6 6 6 6

SECTION A : PRTR POLLUTANTS

QUANTITY


0.0 0.0 0.0 0.0


SECTION B : REMAINING POLLUTANT EMISSIONS (as required in your Licence)

QUANTITY


0.0 0.0 0.0 0.0


OFFSITE TRANSFER OF POLLUTANTS DESTINED FOR WASTE-WATER TREATMENT OR SEWER


Method Used

Method Used

POLLUTANT METHOD

POLLUTANT METHOD


4.4 RELEASES TO LAND | PRTR# : P0674 | Facility Name : Sleever International LTD | Filename : P0674_2009.xls | Return Year : 2009 | 30/03/2010 13:27

8 8 16 16 6 6 6 6


QUANTITY

No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year

0.0 0.0 0.0



QUANTITY

Pollutant No. Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year

0.0 0.0 0.0


POLLUTANT METHOD

Method Used

RELEASES TO LAND

RELEASES TO LAND

POLLUTANT METHOD

Method Used

5. ONSITE TREATMENT & OFFSITE TRANSFERS OF WASTE | PRTR# : P0674 | Facility Name : Sleever International LTD | Filename : P0674_2009.xls | Return Year : 2009 | 30/03/2010 13:27

5 11 3

Quantity

(Tonnes per

Year)

Haz Waste : Name and

Licence/Permit No of Next

Destination Facility Non

Haz Waste: Name and

Licence/Permit No of

Recover/Disposer

Haz Waste : Address of Next

Destination Facility

Non Haz Waste: Address of

Recover/Disposer

Name and License / Permit No. and

Address of Final Recoverer /

Disposer (HAZARDOUS WASTE

ONLY)

Actual Address of Final Destination

i.e. Final Recovery / Disposal Site

(HAZARDOUS WASTE ONLY)

Transfer Destination

European Waste

Code Hazardous Quantity T/Year Description of Waste

Waste

Treatment

Operation M/C/E Method Used

Location of

Treatment Name and Licence / Per mit No. of Recoverer / Disposer / Br oker Addr ess of Recoverer / Disposer / Br oker Name and Address of F inal Destination i.e. F inal Recovery / Disposal Site (HAZARDOUS WAST E ONLY) Licence / Permit No. of Final Destination i.e. Final Recover y / Disposal Site ( HAZ ARDOUS WASTE ONLY)

To Other Countries 08 03 14 Yes 6.8 Ink sludge D10 M Weighed Abroad

Guardian Silver

Lining,W0122-01

Unit 61,Cookstown Industrial

Estate,Tallaght,Dublin

24,Ireland

Recyfuel,Not

available,.,.,.,.,Belgium .,.,.,.,Belgium

To Other Countries 15 02 02 Yes 0.043 Used cleaning rags D10 M Volume Calculation Abroad

Guardian Silver

Lining,W0122-01



24,Ireland

Recyfuel,Not


To Other Countries 08 03 12 Yes 0.036 Waste Solvent (Rationalisation) D10 M Weighed Abroad

Guardian Silver

Lining,W0122-01



24,Ireland

Recyfuel,Not


Within the Country 20 03 01 No 1.62 General and canteen waste D1 M Weighed Offsite in Ireland

OZO,DCC Waste Permit WP

98101

Jamestown

Road,.,Inchicore,Dublin

8,Ireland

Within the Country 15 01 01 No 4.16 Paper and cardboard packaging waste R3 M Weighed Offsite in Ireland


98101

Jamestown


8,Ireland

Within the Country 15 01 02 No 49.92

Reels of backing/ Offcuts (PVC/PET) and

Plastic wrapping R5 M Weighed Offsite in Ireland


98101

Jamestown


8,Ireland

Within the Country 15 01 10 Yes 1.128

Empty 200L steel drums (solvent-based

inks) and empty 20kg steel pails (solvent-

based inks) R4 M Weighed Onsite in Ireland

Guardian Silver

Lining,W0122-01



24,Ireland

Method Used


Appendix 1 Contact details for waste contractors

Company Contact Details

Guardian Silver Lining Unit 61,

Cookstown Industrial Estate,

Belgard Road,

Tallaght,

Dublin 24

01-4587270

OZO Jamestown Road,

Inchicore,

Dublin 8,

Ireland

01 616 0610


Appendix 2 Details of solvent based inks consumed in 2009

Ink description Qty (kg)

component % kg TOC as C

INK CAP SHRINK WHITE 1360 Ethanol 50 680 354.78

Propan-2-ol 5 68 40.80

P/R FINELAP NT 710 WHITE 920 Ethyl Acetate 37.5 345 188.18

Methyl Ethyl Ketone 17.5 161 107.33

Propan-2-ol 6.25 57.5 34.50

4-Methyl-pentane-2-one 6.25 57.5 41.4

2-methoxy-1-methylethyl acetate 6.25 57.5 31.36

PVC SHRINK 072 BLUE /20KG 20 Ethanol 50 10 5.22

Propan-2-ol 5 1 0.60

PVC SHRINK 872C GOLD /20KG 20 Ethanol 50 10 5.22


PVC SHRINK BLACK/20KG 600 Ethanol 50 300 156.52

Propan-2-ol 5 30 18.00

PVC SHRINK GREEN /20KG 30 Ethanol 50 15 7.83

Propan-2-ol 5 1.5 0.90

SOLVENT PRIMER 995 Unknown

STILETTO BLACK TONER /20KG 100 Ethanol 37.5 37.5 19.57

Ethyl Acetate 12.5 12.5 6.82

N-Propyl Acetate 12.5 12.5 7.35

Propan-1-ol 12.5 12.5 7.50

STILETTO BLACKTHORN GOLD 10 Ethanol 37.5 3.75 1.96



Propan-1-ol 12.5 1.25 0.75

STILETTO BLUE TONER 10 Ethanol 37.5 3.75 1.96






Propan-1-ol 12.5 1.25 0.75

STILETTO CYAN TONER 80 Ethanol 37.5 30 15.65

Ethyl Acetate 12.5 10 5.45

N-Propyl Acetate 12.5 10 5.88

Propan-1-ol 12.5 10 6.00

STILETTO MEDIUM /170-90KG 80 Ethanol 37.5 30 15.65



Propan-1-ol 12.5 10 6.00

STILETTO MEDIUM /20KG 220 Ethanol 37.5 82.5 43.04



Propan-1-ol 12.5 27.5 16.50

STILETTO ORANGE TONER /20KG 20 Ethanol 37.5 7.5 3.91



Propan-1-ol 12.5 2.5 1.50

STILETTO PROCESS BLACK/20KG 80 Ethanol 37.5 30 15.65



Propan-1-ol 12.5 10 6.00

STILETTO PROCESS MAGENTA /20KG 100 Ethanol 37.5 37.5 19.57



Propan-1-ol 12.5 12.5 7.50

STILETTO PROCESS YELLOW 80 Ethanol 37.5 30 15.65






Propan-1-ol 12.5 10 6.00

STILETTO RED TONER/20KG 20 Ethanol 37.5 7.5 3.91



Propan-1-ol 12.5 2.5 1.50

STILETTO REFLEX BLUE/20KG 20 Ethanol 37.5 7.5 3.91



Propan-1-ol 12.5 2.5 1.50

STILETTO REFLEX BLUETONER/20KG 20 Ethanol 37.5 7.5 3.91



Propan-1-ol 12.5 2.5 1.50

STILETTO RUBINE RED/20KG 40 Ethanol 37.5 15 7.83



Propan-1-ol 12.5 5 3.00

STILLETTO RUBINE RED TON/20KG 60 Ethanol 37.5 22.5 11.74



Propan-1-ol 12.5 7.5 4.50

STILETTO SILVER 15 Ethanol 37.5 5.625 2.93



Propan-1-ol 12.5 1.875 1.13

STILETTO VIOLET /20KG 15 Ethanol 37.5 5.625 2.93






Propan-1-ol 12.5 1.875 1.13

STILETTO WARM RED/20KG 21 Ethanol 37.5 7.875 4.11



Propan-1-ol 12.5 2.625 1.58

STILETTO WARM RED TONER/20KG 30 Ethanol 37.5 11.25 5.87



Propan-1-ol 12.5 3.75 2.25

STILETTO YELLOW TONER 130 Ethanol 37.5 48.75 25.43



Propan-1-ol 12.5 16.25 9.75

ENERGY WHITE 200 Unknown

Total Purchased 5,296 1,467.87

Stock 01/01/2009 3,012 867.59

Stock 31/12/2009 2,701 778.01

Total Consumption 5,607 1,557.5

average TOC as C proportion 0.28804


Appendix 3 Details of solvent consumed in 2009

Quantity

purchased (kg) Composition

concentration %

Weight (kg)

Equivalent TOC as C

(kg)

EP 400 Ethoxypropanol 99 396 228.46

MIX 25/m22 1,951 N-Propanol 75 1463.25 877.95

N-propyl acetate 25 487.75 286.915

MIX 03/M16 2,508 Ethyl Acetate 25 627 342

Isopropanol 0.75 18.81 11.29

Ethanol 75 1881 981.39

NPA 1,093 NPA 99.5 1087.535 639.73

EA 1,110 Ethyl Acetate 99.5 1104.45 602.43

NIMROD REDUCER 1,040 Ethanol 70 728 379.84



Taking into account the stocks:

Overall

(kg) TOC as C

(kg)

Total Purchases 8,102 4,359.9

Stock 01/01/2009 3,012 743.2

Stock 31/12/2009 2,701 886.8






REPORT

2009

For




Environmental Efficiency Page 2 of 36 Document No.: 1216-01 v3.00



Project No. 1216





Efficiency Client

1.00 Approved 30/03/2010 AR

2.00 Approved 06/04/2010 AR

3.00 Approved 09/04/2010 AR







Processes








Table of Contents















List of Tables




1 Introduction

1.1 Company Details





Estate, Dublin




2003)





12.2.1

NACE Code*1






Telephone (01) 295 5133

Fax (0)1 295 7673




European Community










Guiding Principles:


requirements.








interested parties.
























Signed: _____________________ Date: __________________

(Company Director)

Signed: _____________________ Date: __________________























to 75 mic











Chairman/Owner


Plant Manager

Jason Dingle

QSE Manager:

Sydney Oosthuizen


Brian Byrne


Kevin Cleary



4 Emissions Summary



















Sample

Number 593/44 593/45 593/46 593/47 593/48 593/49 Proposed


Levels

BOD mg/L 17.0 26 24 21 3 26 20

COD mg/L 31.8 <15 115 <15 16.7 19.6 100


pH pH Units

7.80 7.48 7.39 8.49 7.94 7.06 N/A

Temperature ˚C _ 11.3 16.6 16.4 13.8 7.4 N/A






2009 Units

Date 19/03/2009 19/03/2009 23/06/2009 01/02/2010 N/A

TOC as C (mg/Nm3) 166.5 151.8 114.9 85.5 mg/Nm3

Compliance with ELV

(100mg/Nm3)

Non-

Compliant

Non-

Compliant

Non-



Period 2009 EPA


Date 19/03/2009 01/10/2008 01/02/2010 N/A

TOC as C (mg/Nm3) 89.9 37.15 37.3 mg/Nm3

Compliance with ELV

(100mg/Nm3)







2009 Units

Date 19/03/2009 19/03/2009 23/06/2009 01/02/2010 N/A


Compliance with ELV

(11,000 Nm3/hr)



Period 2009 EPA

Monitoring

Annual

2009 Units

Date 19/03/2009 01/10/2008 01/02/2010 N/A


Compliance with ELV

(1,800Nm3/hr)










year”.










European

Waste

Code

Quantity


Name and

Licence / Permit

No. of Recoverer

/ Disposer /

Broker


Disposer / Broker

Name and Address of


Final Recovery /

Disposal Site

(HAZARDOUS

WASTE ONLY)

Licence / Permit

No. of Final

Destination i.e.

Final Recovery /

Disposal Site

(HAZARDOUS

WASTE ONLY)















European

Waste

Code

Quantity


Name and

Licence / Permit

No. of Recoverer

/ Disposer /

Broker


Disposer / Broker

Name and Address of


Final Recovery /

Disposal Site

(HAZARDOUS

WASTE ONLY)

Licence / Permit

No. of Final

Destination i.e.

Final Recovery /

Disposal Site

(HAZARDOUS

WASTE ONLY)







15 01 10 1.128









Date Content




15/07/2009







Report



7.1 Energy




Gas 188,294 kWh

7.2 Water Usage



Water Source Volume






7.3 Raw materials





Quantity

consumed

in 2008,

kg

Quantity

consumed

in 2009,

kg

Equivalent

TOC as C

2009

Totals Inks 22,082 5,607 1,557.5

Totals Solvents 15,138 7,835 4,216.2

Total 37,220 13,442 5,773.7







2009.







Ref.


Licensee’s

Target

EMP








OT2 13-Dec-04



on site

N/A Ongoing










in 2010.


Ref.


Licensee’s

Target

EMP























reduction.


Ref.


Licensee’s

Target

EMP

























POLLUTANTS SUMMARY

Outputs

Pollutant Name CAS

Number Input


Liquid Effluent













TOTAL (kg) 5,827.8 5,827.8 3,015.0 0.0 2,149.9 0.0 0.0 0.0 662.9






P0674_2009.xls | Return Year : 2009 |

Version 1.1.10

REFERENCE YEAR 2009







No. class_name

12.2







Address 3 Dublin 18

Address 4

Country Ireland



NACE Code 2030



and mastics













Web Address



50.1 General







used ? No




8 8 16 16 24 24 6 6 6


QUANTITY


0.0 0.0 0.0 0.0



QUANTITY





QUANTITY


0.0 0.0 0.0 0.0





utilised


Designation or

Description


per hour


site model) 0.0 N/A




A above) 0.0 N/A

POLLUTANT METHOD

Method Used




Method Used

Method Used

RELEASES TO AIR

POLLUTANT METHOD

Method Used

POLLUTANT

RELEASES TO AIR

RELEASES TO AIR

METHOD



8 8 16 16 24 24 6 6 6


QUANTITY


0.0 0.0 0.0 0.0



QUANTITY


0.0 0.0 0.0 0.0



QUANTITY


0.0 0.0 0.0 0.0


RELEASES TO WATERS

Method Used

RELEASES TO WATERS

RELEASES TO WATERS

Method Used

POLLUTANT

Method Used

POLLUTANT

POLLUTANT


8 8 16 16 6 6 6 6


QUANTITY


0.0 0.0 0.0 0.0



QUANTITY


0.0 0.0 0.0 0.0




Method Used

Method Used

POLLUTANT METHOD

POLLUTANT METHOD



8 8 16 16 6 6 6 6


QUANTITY


0.0 0.0 0.0



QUANTITY


0.0 0.0 0.0


POLLUTANT METHOD

Method Used

RELEASES TO LAND

RELEASES TO LAND

POLLUTANT METHOD

Method Used


5 11 3

Quantity

(Tonnes per

Year)




Haz Waste: Name and


Recover/Disposer




Recover/Disposer




ONLY)





European Waste


Waste

Treatment


Location of



Guardian Silver

Lining,W0122-01



24,Ireland

Recyfuel,Not



Guardian Silver

Lining,W0122-01



24,Ireland

Recyfuel,Not



Guardian Silver

Lining,W0122-01



24,Ireland

Recyfuel,Not




98101

Jamestown


8,Ireland



98101

Jamestown


8,Ireland





98101

Jamestown


8,Ireland





Guardian Silver

Lining,W0122-01



24,Ireland

Method Used






Belgard Road,

Tallaght,

Dublin 24

01-4587270

OZO Jamestown Road,

Inchicore,

Dublin 8,

Ireland

01 616 0610






Propan-2-ol 5 68 40.80



Propan-2-ol 6.25 57.5 34.50








Propan-2-ol 5 30 18.00


Propan-2-ol 5 1.5 0.90





Propan-1-ol 12.5 12.5 7.50




Propan-1-ol 12.5 1.25 0.75







Propan-1-ol 12.5 1.25 0.75




Propan-1-ol 12.5 10 6.00




Propan-1-ol 12.5 10 6.00




Propan-1-ol 12.5 27.5 16.50




Propan-1-ol 12.5 2.5 1.50




Propan-1-ol 12.5 10 6.00




Propan-1-ol 12.5 12.5 7.50







Propan-1-ol 12.5 10 6.00




Propan-1-ol 12.5 2.5 1.50




Propan-1-ol 12.5 2.5 1.50




Propan-1-ol 12.5 2.5 1.50




Propan-1-ol 12.5 5 3.00




Propan-1-ol 12.5 7.5 4.50




Propan-1-ol 12.5 1.875 1.13







Propan-1-ol 12.5 1.875 1.13




Propan-1-ol 12.5 2.625 1.58




Propan-1-ol 12.5 3.75 2.25




Propan-1-ol 12.5 16.25 9.75



Stock 01/01/2009 3,012 867.59

Stock 31/12/2009 2,701 778.01





Quantity


concentration %

Weight (kg)

Equivalent TOC as C

(kg)


MIX 25/m22 1,951 N-Propanol 75 1463.25 877.95



Isopropanol 0.75 18.81 11.29

Ethanol 75 1881 981.39

NPA 1,093 NPA 99.5 1087.535 639.73

EA 1,110 Ethyl Acetate 99.5 1104.45 602.43





Overall

(kg) TOC as C

(kg)


Stock 01/01/2009 3,012 743.2

Stock 31/12/2009 2,701 886.8






REPORT

2009

For







Project No. 1216





Efficiency Client

1.00 Approved 30/03/2010 AR

2.00 Approved 06/04/2010 AR

3.00 Approved 09/04/2010 AR







Processes




