amtek group presentation (1)

AMTEKGroup Presentation

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Amtek TodayUSD 800 million global automotive components manufacturer

34 manufacturing facilities across North America, Europe & Asia

Global auto components supplier with proven capabilities in ForgingIron Casting & Ductile Aluminium Casting and GravityMachining and Sub-Assembly

Extensive product portfolio with a range of highly engineered components

Preferred OEM supplier for:

MotorcyclesPassenger carsLight Commercial VehiclesHeavy Commercial VehiclesAgricultural EquipmentHeavy Earth Moving Equipment

Awarded the prestigious “Economic Times - Emerging Company of the Year 2006”


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Vision Mission Values

To be the most preferred and reliable provider of products & services with a

commitment to leadership and technological excellence

Creating value for all its stakeholders via innovation & timely supply of quality products at a competitive price

Provide high value environmental friendly products & services

Value creation through global benchmarking

Setting standards of excellence and maintaining ethical standards

Customer focus

Openness, fairness and trust

Commitment to excellence

Team spirit


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Amtek Auto Ltd

Smith Jones

Inc

AmtekInvestments

U.S.AInc

AmtekInvestments

(UK) Ltd

AhmednagarForgings

Ltd

Amtek Tekfor

Automotive Ltd (JV)

Amtek SiccardiIndia Ltd

ZelterGMBH

GWKAmtek

Ltd

Amtek Tech &

Solutions Ltd

Benda Amtek Ltd

Amtek Aluminum Castings

Ltd

MPT Amtek Automotive (India) Ltd

(JV)

Amtek Deutschland

GMBH

AmtekGearsInc

Amtek VCST Powertrain

India Pvt LtdJV)

Group Legal Structure

AmtekIndia Ltd

AmtekIndustriesLtd (UK)

SigmacastLtd

Europe USA Asia

LEGEND


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History

1987 1993 1996 1997 1998 1999 2001 2002 2003 2004 2005 2006 2007

Greenfield Machiningfacility, Sohna (India)

Greenfield Forging facility, Gurgaon (India)

Greenfield Machining facility, Gurgaon (India)

Benda Amtek Ltd, Gurgaon (India)(JV with Benda Kogyo for Flywheel Ring Gear manufacturing)

Greenfield Machining facility,Gurgaon (India)

Amtek Siccardi, Manesar (India)(JV with Ateliers de Siccardi for Crankshaft manufacturing)

» Acquired WesmanHalverscheidt Forgings,Bhopal (India)

» Acquired Indsil Auto components, Coimbatore (India)

» Acquired Midwest Mfg (USA)» Acquired Ahmednagar Forgings Ltd,Pune (India)» Greenfield Iron Casting facility, Bhiwadi

(India)

» Acquired GWK Group Ltd (UK) » Acquired Lloyds Brierly

Hill Ltd (UK)

» Acquired SigmacastIron, Tipton (UK)

» Greenfield Ring Gear facility Amtek GearsInc, Bay City(USA)

» Acquired assets of Hallberg Guss Aluminum (UK)

» Acquired Zelter GmbH (Germany)» Amtek Tekfor Automotive Ltd,Dharuhera (India)

(JV with Neumayer Tekfor for manufacturing Fractured Connecting Rod Modules)

» Acquired assets of Amforge Ltd (India)

» Greenfield Machining facility, Dharuhera (India)» MPT Amtek Automotive (India) Ltd, Dharuhera(India)

(JV with Magna Powertrain for manufacturing Two Piece Flex Plates)

» Greenfield Aluminum HPDC facility, Pune (India)

» Acquired Ikeil Metals Pvt Ltd (India)

» Greenfield Machining facility, Pune (India)

» Amtek VCST PowertrainIndia Pvt Ltd (India)(JV with VCST for manufacturing of Gears & Shafts)

Inorganic Growth

Legend

Organic Growth

Both


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Global Presence

UNITED STATES

Stanberry KelloggBay City

UNITED KINGDOM

BourneCoventryLetchworthTipton

GERMANY

Hennef (2)

INDIA

Baddi(3) BangaloreBhiwadi(2)Bhopal CoimbatoreDharuhera(4) Gurgaon(4)Manesar(2) Pune(5)SohnaSuyaan


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Operating Structure

Amtek IronCasting Division

(AICD)

Amtek Ring Gear Division

(ARGD)

Amtek Forging Division

(AFD)

Amtek Automotive Machining Division (AAMD)

Amtek Aluminum Casting Division

(AACD)Amtek JV’s

(JV's)

Amtek Centre of Excellence (ACE)


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Operating Structure and Sites

Amtek Forging Division

(AFD)

Amtek IronCasting Division

(AICD)

Amtek Aluminum Casting Division

(AACD)

Amtek Automotive Machining

Division(AAMD)

Amtek Ring Gear Division(ARGD)

Amtek JVs (JVs)

INDIABhiwadiBhiwadi- DiamondCoimbatore

UKTipton

INDIARanjangaon- Blackberry

UKBourne

INDIAAmtek Tekfor (JV)Amtek VCST (JV)Baddi (2) Bangalore Dharuhera4-VisionGurgaon 2 Gurgaon3-AizenGurgaon4-BendaManesar1Manesar2- SiccardiMPT Magna (JV)Sanaswadi- SaphireSohnaSuyaan

GERMANYHennef (2)

UKCoventry Letchworth

INDIA

Dharuhera- Vision Gurgaon- Benda

USA

Bay CityKelloggStanberry

INDIAAhmednagarBaddi BhopalChakanDharuhera Gurgaon Kuruli

INDIAAmtek Tekfor Automotive LtdMPT Amtek Automotive(India) Ltd

Amtek VCST PowertrainPvt Ltd

Amtek Centre of

Excellence (ACE)

INDIAManesar

INDIAPuneSingur

INDIACoimbatore

New sites

INDIAGurgaonPune

INDIADharuheraSingur


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Highlights

» Precision hot forging of small, medium & large size components» Product & process design capabilities of design with forging simulation

software DEFORM » Tooling design & manufacturing with CAD,CAE,CAM by machining input

through DNC & CNC» All plants with in house facilities for continuous Hardening & Tempering

Indicative Product Range» Connecting Rods & Caps » Propeller Fork Shafts » Crankshafts » Sector Gears & Shafts » Camshafts » Spiders » Forks and Levers » Steering Levers » Front Impact Beams Drive-shafts » Steering Parts » Hubs and Flanges » Transmission Components » Pistons » Truck Steering Geared » » »» Shafts

Amtek Forging Division (AFD)

Operating Unit Product Range Equipments

Ahmednagar 0.2Kg - 5Kg (Hot Forgings)

1-3T Power Hammers

Baddi 0.2Kg - 50Kg (Hot Forgings)

1-5T Power Hammers

Bhopal 0.2Kg - 6Kg (Hot Extrusion Forgings)

750-1000T High Energy Screw Presses

Chakan 3Kg - 150Kg (Hot Forgings)

3-10T Power Hammers, 4”-6” Upsetters

Gurgaon 0.2Kg - 2.5Kg (Hot Forgings)

400-1600T Forging Presses

Kuruli 0.2Kg - 150Kg (Hot Forgings)


DharuheraReady by Oct 2007

Upto 50 kg(Hot Forgings)



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Product Pictures

Amtek Forging Division (AFD)

Kuruli

Facility Pictures

Baddi

Shaft & PistonCamshafts

Connecting rods Hubs & ShaftsRear Axle components

Crown Wheel & Pinion

ChakanAhmednagar

Flange Yoke

Stub Axle

Gurgaon Bhopal


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Highlights

» Manufacturer of safety critical items like brake callipers and anchor brackets in nodular iron for passenger cars

» Very thin walled modular casting weighing from 0.2 kg to 8kg» Availability of High pressure moulding line from HWS and George Fischer

Disa

Indicative Product Range

» Bell Housings » Trumpet Casings » Brake Carriers & Callipers » Turbocharger Housings» Camshafts » Cylinder Blocks » Flywheels/Flywheel Housing » Cylinder Heads» Intake and Exhaust Manifolds» Linkshafts» Transmission Housings

Amtek Iron Casting Division (AICD)


Tipton 1Kg - 30Kg 2013 Disa Matic line

Bhiwadi 7Kg - 200Kg HWS High Pressure Moulding LineBox Size 1200X1050X400/400 mmGeorge Fischer High Pressure Moulding lineBox Size 900X700X300/300 mm

Coimbatore 0.2Kg - 8Kg Arpa 450 & 900-Box Size 400X500X120/200 mm

Bhiwadi- Diamond 1kg - 40 Kg 2110 Disamatic lines (2 nos)2013 Disamatic lines (2 nos)2070 Disamatic lines (1 no)


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Amtek Iron Casting Division (AICD)Product Pictures

Facility Pictures

SigmacastBhiwadi

Gear Box HousingCylinder Block

FD Cover PTO Casting

Knuckle

Gear housing Cover Bracket

Exhaust Manifold

Coimbatore


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Highlights

» In house engineering expertise in tool design and manufacturing upto2500 t

» Most advanced casting processes and machining techniques resulting in robust products of the highest quality


» Bell Housings » Trumpet Casings » Brake Carriers & Calipers » Turbocharger Housings» Camshafts » Flywheels/Flywheel Housing» Intake and Exhaust Manifolds» Link shafts

Amtek Aluminum Casting Division (AACD)


Ranjangaon- Blackberry HPDC- 0.3Kg - 20Kg

GDC- 0.5Kg - 4Kg

HPDC machines ranging from 420 t – 2500 t

GDC - Tilt Pouring Machines

Bourne HPDC 0.3Kg - 20Kg HPDC machines ranging from 420 t - 2300 t


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HPDC

GDC

Amtek Aluminum Casting Division (AACD)

Lion Sump Transmission Case

Surge Tank Adaptor Intake Manifold Throttle Elbow

Clutch Case

Facility Pictures

Ranjangaon Bourne

Products


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Highlights

» Complex machining facilities available for variety of Powertrain & Suspension Chassis components

» Units with capabilities of sub assemblies & module supplies to various vehicle

» State-of- the-art facilities for producing Connecting rods & Crankshafts


» Aluminum Case Housings » Flywheel Housing & Assemblies» Bridge Fork Assemblies » Front & Rear Axles » Connecting Rods » Front Axle Beams » Crankshaft s » Hubs » Engine Bearing Ladders » Hydraulic Bodies» Exhaust Manifolds » Ladder Frames



Amtek Tekfor Fractured Connecting Rods Cracking machines and World class measuring equipments

Amtek VCST Gears & Shafts Modern Gear manufacturing with Heat treatment facility

Baddi Flywheel machining, Stem Assembly , Crown Wheel & Pinion VMCs, VTCs, CNC Lathes, Gear Manufacturing Machines

Bangalore Connecting Rods VMCs, CNC Lathes

Coventry Knuckles, Hubs, Ladder Frames, Suspension Parts CNCs, Turning Centre, SPMs, Automatic Robotised Lines

DharuheraVision

Flywheel Assembly, Wheel Bearing Carrier, Brake Piston, Flywheel Housings & Complex Castings

A-71 Makino HMC’s, Turning Centres, VMC, Hydraulic Presses, Automatic Balancers, CMM and other Quality Equipment


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Amtek Automotive Machining Division (AAMD)Operating Unit Product Range Equipments

Gurgaon Pivot Arms, Bridge Forks, Spindle SPMs, VMCs, Turning Centres, CNC Lathes

GurgaonAizen

Connecting Rods Bolt hole Transfer machine, Broaching machines, Grinders

Gurgaon (JV)Benda Amtek

Ring Gears Rollers, Welders, Hobbers, Normalisers, CNCs & VMCs

Hennef Turbocharger Housings Chiron, VMCs

Hennef Turbocharger Housings Chiron, VMCs

Letchworth Hubs, Brake Discs, Axle Assemblies, Brake Lines CNCs, Turning Centre, SPMs, Automatic Robotised lines

Manesar Wheel Hubs, Connecting rods, Knuckles VMCs, CNC Turning Centre, Grinders, Broachers

Manesar (JV)Siccardi

Crankshafts upto 6 cylinder VMCs & HMCs, Oil Hole SPM, Induction Hardeners, Tempering, CNCs, Crankshaft polishers, Tape Finishers machines

MPT Magna (JV) 2 piece Flexplate Ring Gear Line, Flexplate Line & world class measuring

Sanaswadi- Saphire Real Axle Arms, Crankshafts Machining lines for Crankshafts, Front Axle Beams, Sub axles & Assemblies


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Amtek Automotive Machining Division (AAMD)Operating Unit Product Range Equipments

Sohna Connecting rods, Aluminium Casings, Kick Assemblies Double Disc Grinders, Drillers, Hydraulic Presses, CMM, DMCs, Turning Centres

Suyaan Crankshafts CNC’s, Milling machines, Grinders


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Product Pictures


Ladder Frame Manifolds

Bearing Cover Strut Assembly Turbocharger Housing

Corner Module Assembly

Camshaft Connecting Rod Crankshaft

Facility Pictures

Coventry Sanaswadi BendaDharuhera Tekfor Siccardi


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Highlights

» Significant presence near the OEM’s in India & abroad» Units specialised with wide range of Ring Gears for passenger

cars, trucks, buses, tractors & stationary engines» All units adopt the TQM approach on quality with participation of all

members


» Flexplate Assemblies» Flywheel Assemblies» Rolled Rings» Starter Ring Gears

Amtek Ring Gear Division (ARGD)


Kellogg OD:190.5 mm - 533.4 mm,Wt: 0.4Kg - 9.9Kg

Rollers, Welders,Turning Centers, Hobbers, Tooth Chamfers, Heat Treatment, Grotness or Expanders

Stanberry OD: Upto 431.8 mm, Wt: Upto 11.3 Kg

Presses, Welders and Balancing machines

DharuheraVision

OD: 225 mm - 510 mm, ID: 200 mm - 460 mm, Wt: 0.5 Kg – 6.0Kg

Rollers, Welders, Hobbers, Normalisers, Induction Hardening, Balancers & Tempering machines, Expanders etc.

GurgaonBenda

OD: 170 mm - 550 mm, Wt 0.5 Kg – 6.0Kg

Rollers, Welders, Hobbers, Normalisers, Hydraulic Presses, Turners, Induction Hardening and Tempering


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Product Pictures

Amtek Ring Gear Division (ARGD)

Ring Gear Ring Gear

Flexplate

Flexplate

Facility Pictures

BendaKellogg

Ring Gear Ring Gear

Dharuhera


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Design Capabilities3D Modeling, 2D Drawing Creation, Finite Element Analysis, Physical Testing, Process Simulation, Tooling design, Assembly, CAM & Product Data Management

Design Software'sIdeas C3P, Pro-Engineer, Unigraphics,Catia, AutoCAD, Magma, Pro-CAST and Deform

CommunicationsOne of the most important parts of the design process is the fast and secure Data Exchange. We have a dedicated team of experts in our IS Department. We currently use the following means to transfer data.

» Metaphase» Internet – FDX / Auto Web» Secure FTP» Physical Media



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Amtek partner with Wipro(India) & Symbois(UK) for implementation of Lean & Six Sigma projectsUK programme started in Year 2005India programme started in May 2006

Full time Black BeltsActive Projects at all Lean Six Sigma Plants

Corporate Strategy emphasis on Global Lean Six Sigma deployment by 2008

Waste Elimination

Work Concentration

Process Flow Rationalisation

DMAIC Process(Define, Measure, Analyse, Improve,

Control)

Variation ReductionScrap Rework Elimination

Process Control



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Joint VentureAmtek

Joint VentureAmtek Tekfor Automotive Ltd, Dharuhera (India)

Amtek brings a global customer base and local marketknowledge to the tableTekfor is the market leader in Fracture Split TechnologyAlliance will bring world class technological edge for manufacturing of Fractured Connecting Rod Modules forDiesel Engines

Amtek is front runner in Indian Auto Component Industry with worlds largest manufacturing of Ring Gear Flywheel AssemblyMagna is world market leader in One and Two Piece Flex plateassemblyAlliance will result in manufacturing of quality Two Piece Flex Plate Assembly at lower costs for worldwide sales

MPT Amtek Automotive (India) Ltd

Amtek VCSTAmtek has got local management skills & Indian market reachVCST will bring gear manufacturing technology & worldwide marketAlliance focus on manufacture of Gears and Shafts for automotive on and off road applications

Technical CollaborationAteliers de Siccardi (France)

Technical collaboration for Crankshaft TechnologyManufacture of machined Crankshafts, Steering Knuckles and Flywheel Housings for LCVs and Farm Tractors

Aizen Limited, Japan

Technical colloboration for Connecting Rod AssembliesAccess to global technology


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Niche Products

Niche Products

RING GEARS

FLYWHEEL-RINGS GEARS & ASSEMBALIESTURBOCHARGER FLYWHEEL HOUSING

CONNECTING RODS

CYLINDER BLOCKS

FLEXPLATES

HUBS FORGING & MACHINING

CRANKSHAFTS

CYLINDER HEADS


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Quality

Existing plants qualified with TS16949/ISO14001

Worldwide Quality and Environmental standards

Implementation of TS16949/ISO14001 in all new Amtek Units

Amtek Business Excellence Programme (ABEP) into all areas of the group

Ongoing development of Supply Chain network using a Supplier Technical Assistance (STA) group


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Customers

2/3 Wheelers

Passenger Cars

Light Commercial

Vehicle

High Commercial

Vehicle

Engine Manufacturers Tier 1

INDIA

General MotorsHindustan MotorsHyundaiIsuzu DieselMahindra & MahindraMaruti SuzukiTata Motors

OVERSEAS

Aston Martin BMWFordGeneral MotorsJaguarLand RoverSaab

INDIA

Tata MotorsEicher Motors

INDIA

Ashok LeylandTata Motors

OVERSEAS

Davis IndustriesScania

INDIA

CumminsGreavesLombardiniSimpsonPerkins Engine

OVERSEAS

Briggs&StrattonPerkins Engine

INDIA

Bajaj Auto LimitedHero HondaHonda ScootersKawasakiLML LimitedYamaha MotorsTVSSuzuki Motors

INDIA

AvtecCumminsFairfieldMusashi AutoPartPiaggioSanden CorpTallent EngineeringUnimotion Gears

OVERSEAS

CumminsKetlon MachiningLuk IndustriesMDMMulhoffTallent EngineeringUnimotion GearsDana ItaliaDalco Machining

Tractors

INDIA

CNH GlobalEscortsInternational TractorsJohn DeereEicher

Others

INDIA

GE- Electro Motive Division

Indian railwaysLG ElectronicsMagnaOrdinance FactoriesTecumseh


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Amtek Awards

Best Performing Vendor

Maruti Suzuki to Amtek Auto Ltd for year

1994-95

ET- Best Emerging Company of the

Year 2006

Prestigious “ET- BestEmerging Company of

the year 2005-06”

Supplier of the Year

TVS Motors Ltd to Amtek Bhopal for year 2002-03

Honda Motor Cycles & Scooters India(HMSI) Ltd to Amtek Bhopal for year 2005-

06 & 2006-07

Other Awards

Cummins India Limited to Amtek Auto Ltd for Outstanding Capacity

Management in Heavy Duty Business for year 2004

Dun & Brandstreets ranked Amtek Auto Ltd as 335th in India, Top 500

companies in year 2004

amtek group presentation (1)

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